Offset Printing
Offset Printing
HISTORY
The word 'lithograph' historically means "an image from stone. The first rotary offset lithographic printing press was created in England and patented in 1875 by Robert Barclay. The offset cylinder was covered with specially treated cardboard that transferred the printed image from the stone to the surface of the metal. Later, the cardboard covering of the offset cylinder was changed to rubber, which is still the most commonly used material.
Offset Printing
Offset printing is a commonly used printing technique
in which the inked image is transferred (or "offset") from a plate to a rubber blanket, then to the printing surface. When used in combination with the lithographic process, which is based on the repulsion of oil and water, the offset technique employs a flat image carrier on which the image to be printed obtains ink from ink rollers, while the non-printing area attracts a water-based film, keeping the non-printing areas ink-free.
Offset Lithography
Based on the principle that ink and water dont mix.
Images are photographically reproduced on printing plates which are dampened first with water, then with ink. Ink adheres to the image area, the water to the non-image area The image is transferred to a rubber blanket (offset) and then to the paper.
Offset Lithography
TYPES
Photo offset
- the photo offset process, involves using light-sensitive chemicals and photographic techniques to transfer images and type from original materials to printing plates. - In current use, original materials may be an actual photographic print and typeset text. - Offset lithographic printing on to a web (reel) of paper is commonly used for printing of newspapers and magazines for high speed production.
Sheet-fed offset
In sheet-fed offset, the printing is carried out on single sheets of paper as they are fed to the press one at a time. Sheet-fed presses use mechanical registration to relate each sheet to one another to ensure that they are reproduced with the same imagery in the same position on every sheet running through the press.
PROCESS
Pre-press production stage makes sure that all files are correctly processed in preparation for printing. The sheet fed press consists of different systems that complete the actual process; - feeder system - printing system - inking/dampening system - delivery system.
Web offset
A high run, speed printing press that uses rolls of paper rather than individual sheets. Web offset presses are beneficial in long run printing jobs, typically press runs that exceed ten or twenty thousand impressions. Some web presses print at speeds of 3,000 feet per minute or faster.
Blanket-to-blanket
A printing method in which there are two blanket cylinders through which a sheet of paper is passed and printed on both sides. Blanket-to-blanket presses are considered a perfecting press because they print on both sides of the sheet at the same time.
Variable-size printing A printing process that uses removable printing units, inserts, or cassettes for one-sided and blanket-toblanket two-sided printing. Keyless offset Keyless offset is a printing process that is based on the concept of using fresh ink for each revolution by removing residual inks on the inking drum after each revolution. It is suitable for printing newspapers.
ADVANTAGES
Consistent high image quality. Quick and easy production of printing plates. Offset printing is the cheapest method to produce high quality printing in commercial printing quantities. A further advantage of offset printing is the possibility to adjust the amount of ink on the fountain roller with screw keys.
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