Anti Lock Braking System
Anti Lock Braking System
Brake System
Braking systems have six main components: 1. The wheel shaft 2. The rotor/disc 3. The caliper and its mounting 4. The brake cylinders 5. The pistons 6. The brake pads.
Why ABS??
The force of adhesion between the wheels and road depends upon -- vehicle weight acting on the wheel , -- tire inflation pressure, -- type of tyre tread pattern and -- coefficient of friction between the tire and the road. If the braking force on the wheel is less than the adhesion force, the vehicle decelerates gradually till it stops. However, if the braking force exceeds the force of adhesion at any wheel, the wheel will stop rotating and start slipping on the road, till the vehicle kinetic energy is dissipated in the friction between the wheel and the road. Apart from resulting in rapid wear, this skidding of the wheels presents steering difficulties, which may result in an accident. Since the force of adhesion at the rear wheels decreases on account of the weight transfer (as shown in figure), they become critical points to guard against locking during braking. Further in case only front wheels get locked, the car will not skid, only steering control will be lost, whereas if rear wheels get locked the car will definitely skid. It is on account of these reasons that regulating devices are generally used such as
Figure shows various forces acting at the time of application of brakes to a moving vehicle. The inertia force acts at the centre of gravity of the vehicle, while the retarding force due to application of brakes acts at the road surface. These 2 forms an overturning couple as shown. This overturning couple increases the perpendicular force b/w the front wheel and ground by an amount R while normal force B/w rear wheels and the ground is decreased by an equal amount. Some of the vehicle weight is thus transformed from rear to the front axle.
Overturning couple C.G Inertia Force
Retarding force F
W1+R
W2 - R
Weight Transfer
Origin of ABS
The idea of antilocks has been around for years. They first were used on airplanes in the 1950s. A rear-wheel system was developed for the 1969 Ford Thunderbird, and the 1971 Chrysler Imperial had four-wheel antilocks. Availability has grown steadily in more recent years. Antilocks were standard on 1985 S class Mercedes models and standard or optional on about 30 domestic and foreign car models during the 1987 model year. Availability soared to 90 models the next year. Currently, antilocks are on about 58 percent of all new cars sold and 92 percent of light trucks.
ABS (Installation)
Pedal Actuating tandem modulating valve
1. Prevents normal and emergency power off braking
ABS (Installation)
ELECTROHYDRAULLIC ABS valve
1. Normally open to allow tandem modulating valve to control brake pressure 2. When current from the ABS-ECU is received, Pressure from tandem modulating valve is blocked to the brake while pressure at brake is reduced in proportion to current and tandem modulating valve pressure
Pressure Transducer
1. Senses pressure at each brake port of tandem modulating valve and sends proportional signals to ECU 2. Signal is used by ECU control algorithms and diagnostic routines.
ABS (Function)
There are many different variations and control algorithms for ABS systems. We will discuss how one of the simpler systems works. The controller monitors the speed sensors at all times. It is looking for decelerations in the wheel that are out of the ordinary. Right before a wheel locks up, it will experience a rapid deceleration. If left unchecked, the wheel would stop much more quickly than any car could. It might take a car five seconds to stop from 60 mph (96.6 kph) under ideal conditions, but a wheel that locks up could stop spinning in less than a second. The ABS controller knows that such a rapid deceleration is impossible, so it reduces the pressure to that brake until it sees an acceleration, then it increases the pressure until it sees the deceleration again. It can do this very quickly, before the tire can actually significantly change speed. The result is that the tire slows down at the same rate as the car, with the brakes keeping the tires very near the point at which they will start to lock up. This gives the system maximum braking power. When the ABS system is in operation you will feel a pulsing in the brake pedal; this comes from the rapid opening and closing of the valves. Some ABS systems can cycle up to 15 times per second.
Sensor Adaptation
2. Sensor and Polewheel assembly
Front Axle Rear Axle
ABS (Benefits)
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