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Manoj Sah– BEL/070/224
Pankaj Sah– BEL/070/227
Paras Subedi– BEL/070/228
Sandeep Neupane– BEL/070/235
Bishal Rimal – BEL/070/213
Ganesh Bhandari - BEL/070/216
Himal Chaulagain– BEL/070/218
Manish Lawar– BEL/070/223
Attachment to Kulekhani-I
Hydropower plant
2073/08/25 to 2073/08/27
Objective
• To observe the civil structure of the
hydropower project
• To study detail operating mechanism of the
powerhouse
• To learn about the process of synchronization
with interconnected system
Overview
Location:
 Dam: Makawanpur, kulekhani
 Powerhouse: Makawanpur, Dhorshing
Construction started : 1977 A.D.
Generation started : 1982 A.D.
Installed capacity : 60 MW
Primary Annual generation : 165 GWh
Secondary annual generation: 46 GWh
Capital cost: $117.84 million
Funded by : World bank, Kuwait fund, UNDP, Overseas
economic cooperation fund, GON
Special features
• Reservoir type hydropower plant
• Operates in peak hour period and often
operated for voltage improvement and system
stability
• Supplies more reactive power than other
stations
• During blackout it starts operation and
energizes main transmission line and other
power plants
Why Kulekhani-I for black start?
Process of black start
 Backup battery starts diesel generator
 Diesel generator helps to bring
generating station into operation
 Energize the key transmission line
 Starts other power plant
Civil structure
Dam
1 Type :Zoned Rock Fill
Dam with
Inclined Core
2
Dam
Height
:
114 m
3
Crest
Length
:
406 m
4
Crest
Width
:
10 m
5
Embankm
ent
Volume
:
4,4419348
m^3
Reservoir
Catchment basin
area :
126 km^2
Reservoir area : 2.2 km^2 at highest water level
: 1530m from (M.S.L.)
Gross storage
capacity : 85.30 million cu.m (Initial)
: 62.30 cu. m (Estimated 2002)
Effective Storage
Capacity : 73.30 million cu. M(Initial)
55.56 cu.m (Estimated 2002)
Dead Storage : 12 million cu.m (Initial)
: 6.74 cu.m (Estimated 2002)
Design Flood
Inflow : 1380 m^3/sec
Probable Max.
Inflow : 2720 m^3/sec
Design Flood
Outflow : 1270 m^3/sec
Probable
Max.Flood Outflow
: 2540 m^3/sec
Fax Strech in Full
Level : 7 km
Waterway Intake
1.
Original
Structure
Type :
Horizontal Bell mouth type
with gate shaft
Gate :Caterpillar Gate
2.5m wide*25m high
2.
Sloping
Intake :Constructed under KDPP-I
Dimension :
103m long*7.2m wide*5.2m
high
Inside width :2.5 m
Minimum
operation
level for :13.1 m^3/sec
full load 60
mw
Tributary Intake
a. Chakhel Intake
Type :
Non controlled weir
type
Connecting
Tunnel : 2368 m Long
Dimension : 1.8m wide*18m high
Maximum
capacity : 4.1 m^3/sec
b. Sim Intake
Type :
Non controlled weir
with shaft of 94.7m
high and an air trap
chamber
Maximim
capacity : 3.3 m^3/sec
Reservoir
Spillway:
Controlled Crest with 2 Radial Gates of 9.0m wide
* 11.5m high and
Non-Controlled Crest of 65m Long with Chute and
Plunge Pool
Penstock Line
1 Diameter : 2.1-1.5 m
2 Length : 1168 m
3
Length of
Bifurcation(each) : 14 m
Headrace Tunnel
1Type :Circular Section
2Diameter and length :2.5m dia*6233m long
Surge Tank
1
Type : Circular Section
2 Diameter
and Height: 3m dia*92m high
Tailrace Tunnel
1
Type : Chamber type
2
Dimensi
on : 3.1m wide *in length
By pass valve and inlet valve
By pass valve
 Reduce water pressure to open inlet valve
Inlet valve
 Regulate water flow
 Remains complete open/close
Turbine
Turbine
1No. of units : Two
2Type :
Vertical Shaft
Pelton
3
Rated
output : 31,000 kW
4Rated speed : 600 rpm (50 Hz)
5Gross Head : 614m to 560m
6Rated Head : 550m
7
Maximum
Discharge : 13.1 m3/sec
Turbine rotating and coupling
mechanism
Governing mechanism
 Regulate bucket striking
water flow
 Maintains constant speed
under varying load condition
Load ↑ −►water flow ↑
Load ↓ −►water flow ↓
Schematic diagram of governer
Cooling system
Water cooling
system
Cools generator
and power
transformer
Fire fighting system
 Performed manually
with CO2
Cooling system
Sound trap system
 Traps the noise and
Removes out of the
plant
Generator & Excitor
Generator
1.No. of units:Two
2.Types :Vertical Shaft revolving
salient field three phase
synchronous type
3.
Rated
Capacity :35.3MVA 0.85 lag
4.
Generating
Voltage :11 kV
5.Frequency :50 Hz Fig: excitor
Excitation system
Syncronization and braking system
Condition :
 Set during construction
1. Waveform
2. Phase sequence
 Set during synchronization
3. Frequency
4. Voltage
5. Phase angle
Braking system
 Jet brake:- reverse striking of
water to bucket
 Air brake :- when speed
reached 40%
Steps of synchronization
•STOP
•PREPATION
•INLET VALVE
•START
•EXCITATION
•PARALLEL
•LOAD
Single line diagram of kulekhani-I
Switch yard
Switchyard
TransformerRating 35MVA
Frequency 50HZ
Connection Star/delta
Type 3 phase oil immersed
forced oil-circulation
with water cooler,
indoor type
Primary
voltage
11Kv
Secondary
voltage
66Kv
Primary
current
1837A
Secondary
current
306A
Kulekhani I hydropower ,Nepal
Current and voltage transformer
Voltage 66Kv
Unit 1 per phase
Connection Parallel to busbar
Secondary voltage 110 V
Primary current 400-600A
Secondary current 5A
Type 3-core secondary
Unit 2
Current Transformer Potential Transformer
Relay
Circuit breakers
Type SF6
Voltage 66KV
Normal current 0.5KA
Breaking current 12.5KA
Making current 31.5KA
Restriking voltage 0.75us/kv
Brake time
Making time
Breaking time
5s
0.15s
0.05s
Synchronizing SF6 CB
For 11Kv – vacuum CB
Breaking SF6 CB
Type SF6
Rated Voltage 72.5KV
Normal current
Nominal current
2KA
600A
Breaking current 12.5KA
Making current 31.5KA
Restriking voltage 0.75us/kv
Brake time
Making time
Breaking time
5s
0.15s
0.05s
Isolator
Voltage 72KV
Short time current 20KA for
2 sec
Rated current 600A
Impulse withstand 350KV
Lightning arrestor
EARTHINGEarth wire
PLCC:-Power line carrier communication
 Way of Data transmission system
using power line with different frequency
information
 Each end of transmission line is
provided with PLCC equipment(frequency fiter)
 Station to station communication
 Protection of transmission line
But not in used now….
SCADA:-Supervisory Control And Data Acquisition System
 Operates with coded signals over communication channel
 Control of remote equipment
 Programmable logic controller (PLCs) as subsystems
Present communication system: 4 core OPGW
Partial SCADA: LDC can observe every status but cant
control any operation
Backup system
 Battery bank :
Control and power house
400 Ah, 110v
55*2v each in series
communication system
48V
24*2V each in series
 For protection
 For internal lighting
 Diesel Generator 1 :
capacity : 350 Kva/240KW
RPM : 1500
gen. voltage 400V
 Diesel generator-2
Capacity : 385kva/286.4kw
RPM 1500
Gen. voltage 400V
 For maintenance
 For black start
Time Power load Power factor
Gen.1 MW Gen.2 MW Total MW Gen.1
cosɸ1
Gen.2
cosɸ2
Freq. Hz Voltage KV Water level
01:00 - - - - - 50.1 67.7 1523.50
02:00 - - - - - 49.7 67.2 1523.50
03:00 - - - - - 49.9 67.7 1523.51
04:00 - - - - - 50.0 67.0 1523.51
05:00 - - - - - 50.2 67.6 1523.51
06:00 - - - - - 50.0 66.9 1523.51
07:00 - - - - - 49.6 64.7 1523.51
08:00 - - - - - 49.4 63.4 1523.51
09:00 - - - - - 49.6 62.8 1523.51
10:00 - - - - - 50.1 64.1 1523.51
11:00 - - - - - 49.9 64.1 1523.51
12:00 - - - - - 49.6 65.0 1523.51
13:00 - - - - - 49.8 65.9 1523.52
14:00 - - - - - 50.0 64.9 1523.52
15:00 - - - - - 50.0 64.9 1523.52
16:00 - - - - - 50.1 64.8 1523.52
17:00 - - - - - 50.1 67.0 1523.52
18:00 - 20.00 20.00 - 0.99 50.0 67.3 1523.52
19:00 - - - - - 49.8 66.0 1523.52
20:00 - - - - - 50.0 67.2 1523.52
21:00 - - - - - 49.7 67.1 1523.52
22:00 - - - - - 49.7 66.9 1523.52
23:00 - - - - - 50.0 66.7 1523.53
24:00 - - - - - 49.5 63.3 1523.53
Daily Log Sheet - 2073/08/25
Morning peak load (MW) Evening peak time (MW)
Time KL-1 Hz Time KL-1 Hz
06:00 - - 17:30 - -
06:15 - - 17:45 24.00 49.4
06:30 - - 18:00 20.00 50.0
06:45 - - 18:15 15.00 49.8
07:00 - - 18:30 14.00 49.8
07:15 - - 18:45 - -
07:30 - - 19:00 - -
07:45 - - 19:15 - -
08:00 - - 19:30 - -
08:15 - - 19:45 - -
08:30 - - 20:00 - -
Kulekhani I hydropower ,Nepal
Kulekhani I hydropower ,Nepal
Recommendation
Use of sectionalized Bus bar
Upgrade transmission from 66Kv
Use of SCADA system
Removal of sediment from the reservoir
Kulekhani I hydropower ,Nepal

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Kulekhani I hydropower ,Nepal

  • 1. Manoj Sah– BEL/070/224 Pankaj Sah– BEL/070/227 Paras Subedi– BEL/070/228 Sandeep Neupane– BEL/070/235 Bishal Rimal – BEL/070/213 Ganesh Bhandari - BEL/070/216 Himal Chaulagain– BEL/070/218 Manish Lawar– BEL/070/223 Attachment to Kulekhani-I Hydropower plant 2073/08/25 to 2073/08/27
  • 2. Objective • To observe the civil structure of the hydropower project • To study detail operating mechanism of the powerhouse • To learn about the process of synchronization with interconnected system
  • 3. Overview Location:  Dam: Makawanpur, kulekhani  Powerhouse: Makawanpur, Dhorshing Construction started : 1977 A.D. Generation started : 1982 A.D. Installed capacity : 60 MW Primary Annual generation : 165 GWh Secondary annual generation: 46 GWh Capital cost: $117.84 million Funded by : World bank, Kuwait fund, UNDP, Overseas economic cooperation fund, GON
  • 4. Special features • Reservoir type hydropower plant • Operates in peak hour period and often operated for voltage improvement and system stability • Supplies more reactive power than other stations • During blackout it starts operation and energizes main transmission line and other power plants
  • 5. Why Kulekhani-I for black start? Process of black start  Backup battery starts diesel generator  Diesel generator helps to bring generating station into operation  Energize the key transmission line  Starts other power plant
  • 6. Civil structure Dam 1 Type :Zoned Rock Fill Dam with Inclined Core 2 Dam Height : 114 m 3 Crest Length : 406 m 4 Crest Width : 10 m 5 Embankm ent Volume : 4,4419348 m^3
  • 7. Reservoir Catchment basin area : 126 km^2 Reservoir area : 2.2 km^2 at highest water level : 1530m from (M.S.L.) Gross storage capacity : 85.30 million cu.m (Initial) : 62.30 cu. m (Estimated 2002) Effective Storage Capacity : 73.30 million cu. M(Initial) 55.56 cu.m (Estimated 2002) Dead Storage : 12 million cu.m (Initial) : 6.74 cu.m (Estimated 2002) Design Flood Inflow : 1380 m^3/sec Probable Max. Inflow : 2720 m^3/sec Design Flood Outflow : 1270 m^3/sec Probable Max.Flood Outflow : 2540 m^3/sec Fax Strech in Full Level : 7 km
  • 8. Waterway Intake 1. Original Structure Type : Horizontal Bell mouth type with gate shaft Gate :Caterpillar Gate 2.5m wide*25m high 2. Sloping Intake :Constructed under KDPP-I Dimension : 103m long*7.2m wide*5.2m high Inside width :2.5 m Minimum operation level for :13.1 m^3/sec full load 60 mw Tributary Intake a. Chakhel Intake Type : Non controlled weir type Connecting Tunnel : 2368 m Long Dimension : 1.8m wide*18m high Maximum capacity : 4.1 m^3/sec b. Sim Intake Type : Non controlled weir with shaft of 94.7m high and an air trap chamber Maximim capacity : 3.3 m^3/sec
  • 10. Spillway: Controlled Crest with 2 Radial Gates of 9.0m wide * 11.5m high and Non-Controlled Crest of 65m Long with Chute and Plunge Pool
  • 11. Penstock Line 1 Diameter : 2.1-1.5 m 2 Length : 1168 m 3 Length of Bifurcation(each) : 14 m Headrace Tunnel 1Type :Circular Section 2Diameter and length :2.5m dia*6233m long Surge Tank 1 Type : Circular Section 2 Diameter and Height: 3m dia*92m high Tailrace Tunnel 1 Type : Chamber type 2 Dimensi on : 3.1m wide *in length
  • 12. By pass valve and inlet valve By pass valve  Reduce water pressure to open inlet valve Inlet valve  Regulate water flow  Remains complete open/close
  • 13. Turbine Turbine 1No. of units : Two 2Type : Vertical Shaft Pelton 3 Rated output : 31,000 kW 4Rated speed : 600 rpm (50 Hz) 5Gross Head : 614m to 560m 6Rated Head : 550m 7 Maximum Discharge : 13.1 m3/sec
  • 14. Turbine rotating and coupling mechanism
  • 15. Governing mechanism  Regulate bucket striking water flow  Maintains constant speed under varying load condition Load ↑ −►water flow ↑ Load ↓ −►water flow ↓
  • 17. Cooling system Water cooling system Cools generator and power transformer
  • 18. Fire fighting system  Performed manually with CO2 Cooling system Sound trap system  Traps the noise and Removes out of the plant
  • 19. Generator & Excitor Generator 1.No. of units:Two 2.Types :Vertical Shaft revolving salient field three phase synchronous type 3. Rated Capacity :35.3MVA 0.85 lag 4. Generating Voltage :11 kV 5.Frequency :50 Hz Fig: excitor
  • 21. Syncronization and braking system Condition :  Set during construction 1. Waveform 2. Phase sequence  Set during synchronization 3. Frequency 4. Voltage 5. Phase angle Braking system  Jet brake:- reverse striking of water to bucket  Air brake :- when speed reached 40% Steps of synchronization •STOP •PREPATION •INLET VALVE •START •EXCITATION •PARALLEL •LOAD
  • 22. Single line diagram of kulekhani-I
  • 25. TransformerRating 35MVA Frequency 50HZ Connection Star/delta Type 3 phase oil immersed forced oil-circulation with water cooler, indoor type Primary voltage 11Kv Secondary voltage 66Kv Primary current 1837A Secondary current 306A
  • 27. Current and voltage transformer Voltage 66Kv Unit 1 per phase Connection Parallel to busbar Secondary voltage 110 V Primary current 400-600A Secondary current 5A Type 3-core secondary Unit 2 Current Transformer Potential Transformer
  • 28. Relay
  • 29. Circuit breakers Type SF6 Voltage 66KV Normal current 0.5KA Breaking current 12.5KA Making current 31.5KA Restriking voltage 0.75us/kv Brake time Making time Breaking time 5s 0.15s 0.05s Synchronizing SF6 CB For 11Kv – vacuum CB
  • 30. Breaking SF6 CB Type SF6 Rated Voltage 72.5KV Normal current Nominal current 2KA 600A Breaking current 12.5KA Making current 31.5KA Restriking voltage 0.75us/kv Brake time Making time Breaking time 5s 0.15s 0.05s
  • 31. Isolator Voltage 72KV Short time current 20KA for 2 sec Rated current 600A Impulse withstand 350KV
  • 34. PLCC:-Power line carrier communication  Way of Data transmission system using power line with different frequency information  Each end of transmission line is provided with PLCC equipment(frequency fiter)  Station to station communication  Protection of transmission line But not in used now…. SCADA:-Supervisory Control And Data Acquisition System  Operates with coded signals over communication channel  Control of remote equipment  Programmable logic controller (PLCs) as subsystems Present communication system: 4 core OPGW Partial SCADA: LDC can observe every status but cant control any operation
  • 35. Backup system  Battery bank : Control and power house 400 Ah, 110v 55*2v each in series communication system 48V 24*2V each in series  For protection  For internal lighting  Diesel Generator 1 : capacity : 350 Kva/240KW RPM : 1500 gen. voltage 400V  Diesel generator-2 Capacity : 385kva/286.4kw RPM 1500 Gen. voltage 400V  For maintenance  For black start
  • 36. Time Power load Power factor Gen.1 MW Gen.2 MW Total MW Gen.1 cosɸ1 Gen.2 cosɸ2 Freq. Hz Voltage KV Water level 01:00 - - - - - 50.1 67.7 1523.50 02:00 - - - - - 49.7 67.2 1523.50 03:00 - - - - - 49.9 67.7 1523.51 04:00 - - - - - 50.0 67.0 1523.51 05:00 - - - - - 50.2 67.6 1523.51 06:00 - - - - - 50.0 66.9 1523.51 07:00 - - - - - 49.6 64.7 1523.51 08:00 - - - - - 49.4 63.4 1523.51 09:00 - - - - - 49.6 62.8 1523.51 10:00 - - - - - 50.1 64.1 1523.51 11:00 - - - - - 49.9 64.1 1523.51 12:00 - - - - - 49.6 65.0 1523.51 13:00 - - - - - 49.8 65.9 1523.52 14:00 - - - - - 50.0 64.9 1523.52 15:00 - - - - - 50.0 64.9 1523.52 16:00 - - - - - 50.1 64.8 1523.52 17:00 - - - - - 50.1 67.0 1523.52 18:00 - 20.00 20.00 - 0.99 50.0 67.3 1523.52 19:00 - - - - - 49.8 66.0 1523.52 20:00 - - - - - 50.0 67.2 1523.52 21:00 - - - - - 49.7 67.1 1523.52 22:00 - - - - - 49.7 66.9 1523.52 23:00 - - - - - 50.0 66.7 1523.53 24:00 - - - - - 49.5 63.3 1523.53 Daily Log Sheet - 2073/08/25
  • 37. Morning peak load (MW) Evening peak time (MW) Time KL-1 Hz Time KL-1 Hz 06:00 - - 17:30 - - 06:15 - - 17:45 24.00 49.4 06:30 - - 18:00 20.00 50.0 06:45 - - 18:15 15.00 49.8 07:00 - - 18:30 14.00 49.8 07:15 - - 18:45 - - 07:30 - - 19:00 - - 07:45 - - 19:15 - - 08:00 - - 19:30 - - 08:15 - - 19:45 - - 08:30 - - 20:00 - -
  • 40. Recommendation Use of sectionalized Bus bar Upgrade transmission from 66Kv Use of SCADA system Removal of sediment from the reservoir

Editor's Notes

  • #35: -To trip the line CB nearest to fault by1. distance protection 2.differential comparison method 3. phase comparison method -inter trip command due to tripping of any one side of CB