Caterpillar cat d11 t carrydozer track type tractor (prefix jns) service repair manual (jns00001 and up)

Service Repair Manual
Models
D11T CARRY DOZER
TRACK-TYPE TRACTOR

Shutdown SIS
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Product: TRACK-TYPE TRACTOR
Model: D11T TRACK-TYPE TRACTOR JNS
Configuration: D11T CARRYDOZER TRACK-TYPE TRACTOR JNS00001-UP (MACHINE) POWERED BY C32 Engine
Disassembly and Assembly
D11T Track-Type Tractor Power Train
Media Number -KENR5620-00 Publication Date -01/08/2011 Date Updated -26/08/2011
i04407756
Recoil Spring - Install
SMCS - 4158-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
8S-7640 Stand 1
8S-7611 Tube 1
8S-7615 Pin 1
8S-8048 Saddle 1
B 3S-6224 Electric Hydraulic Pump Gp 1
1S-8937 Needle Valve 1
8S-7172 Double Acting Cylinder 1
5P-7269 Plate 1
1J-2921 Bolt 2
5F-9888 Coupling 1
5P-8713 Plate 1
163-9151 Pilot 1
5P-2678 Stud 5
FT-2631 Spacers 10
5P-8249 Hard Washer 5
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D11T CARRYDOZER TRACK-TYPE TRACTOR JNS00001-UP (MACHINE) POW...
2020/2/7
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2J-3505 Full Nut 5
C 1P-0520 Driver Gp 1
D -
Bar Stock
12.7 mm (0.50 inch) by
54.00 mm (2.125 inch) by
609.6 mm (24.00 inch) long
1
Illustration 1 g00553596
Typical example
NOTICE
Install stop assembly (13) with the large inside diameter toward the
front of the track roller frame.
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Typical example
NOTICE
Do not damage the threads on the inside of the front track roller frame
when the recoil spring is installed.
1. Attach a suitable lifting device to recoil spring (12) and stop assembly (13). The weight of
recoil spring (12) and stop assembly (13) is approximately 522 kg (1150 lb). Install recoil
spring (12) and stop assembly (13) in the front track roller frame.
2. Use a suitable lift truck and install the recoil spring (12) and stop assembly (13) into the
front track roller frame.
Typical example
3. Use Tooling (C) to install bearing (11) in pilot assembly (10) if the bearing was removed.
The inside diameter of the bearing must be 101.100 ± 0.116 mm (3.9803 ± .0045 inch) after
installation.
Note: The recoil spring and the stop assembly must be against the end of the front track
roller frame before pilot assembly (10) is installed.
4. Install pilot assembly (10) in the front track roller frame.
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Typical example
5. Attach a suitable lifting device to recoil spring retainer (9). The weight of recoil spring
retainer (9) is approximately 55 kg (120 lb). Install recoil spring retainer (9) in the front
track roller frame.
6. Tighten recoil spring retainer (9). Use Tooling (D) to tighten the recoil spring retainer (9)
enough to contact the pilot assembly. Recoil spring retainer (9) must be installed
approximately 89.0 mm ( 3.50 inch).
Typical example
Use only the tooling and cylinder listed in this procedure. Do not use
other cylinders because they can cause enough force to break the
tension rods. This can result in personal injury or death.
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7. Install Tooling (B). Measure the distance between Surface (C) and 5P-7269 Plate (5) at four
locations next to 5P-2678 Studs. Use 2J-3505 Nuts (7) in order to adjust the plate. Adjust
the distance to 550.0 mm (21.65 inch). Install stops (2) on 5P-2678 Studs (6) to aid in
proper alignment for installation.
Typical example
Typical example
The recoil spring must never have more than 12.7 mm (.50 inch)
distance between the recoil spring retainer during installation of the
recoil spring.
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8. Slowly extend the cylinder rod in order to compress the recoil spring while recoil spring
retainer (9) is installed. Continue this procedure until the outside of the recoil spring retainer
is 3.0 mm (0.12 inch) inside the front track roller frame.
9. Turn recoil spring retainer (9) until the slots are in alignment. Install stops (2) in the front
track roller frame.
10. Remove Tooling (B) from the front track roller frame.
Typical example
11. Put stops (2) in position, and install four bolts (1) .
12. Fasten a suitable lifting device to track adjuster (4). Install track adjuster (4) in the front
track roller frame. The weight of track adjuster (4) is approximately 177 Kg (390 lb).
13. Put cable (3) in position on track adjuster (4). Install the spacer, the washer, and the bolt that
keeps the cable in place.
End By: Install the front track roller frame.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri Feb 7 22:38:27 UTC+0800 2020
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Shutdown SIS
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i04369271
Track Roller Frame - Remove
SMCS - 4151-011
Removal Procedure
Table 1
Required Tools
A
105-3351 Strap 2
105-3349 Strap 2
B 8S-6470 Forcing Bolt 1
C
8S-7620 Base As 1
8S-7650 Cylinder As 1
8S-7615 Pin 1
3S-6224 Electric Hydraulic Pump Gp 1
D
6V-3160 Double Acting Cylinder 1
9S-5564 Pin Puller Sleeve As 1
4C-9633 Puller Stud 1
1P-0543 Nut 1
E
142-8548 Bracket 1
189-0411 Shackle As 2
193-5474 Shackle As 1
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9U-7536 Lift Stand 2
277-7200 Electric Hydraulic Pump Gp 2
Start By:
a. Remove the bulldozer.
b. Separate the track.
When you are using hydraulic cylinders and puller studs, always ensure
that the rated capacity of the puller stud meets or exceeds the rated
capacity of the hydraulic cylinder. If the puller stud does not meet or
exceed the rated capacity of the hydraulic cylinder, a sudden failure of
the puller stud could occur. The sudden failure of the puller stud could
result in personal injury or death.
1. Install Tooling (A) to hold the bogies in place when the machine is raised.
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Note: Install Tooling (F) near the outer edge of the case, forward of the ripper pin bore to
support the weight of the machine. Improper placement of Tooling (F) could result in
damage to the underside of the case.
2. Lift the rear of the machine with Tooling (F) until the track guides are above the track links.
3. Lift the front of the machine with Tooling (F) until the track guides are above the track
links.
4. Remove plug (3) and drain the oil from the pivot shaft compartment into a suitable
container for storage or disposal.
5. Fasten a suitable lifting device to trunnion (1). The weight of trunnion (1) is approximately
147 kg (325 lb). Remove bolts (2) and trunnion (1) from the track roller frame.
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6. Remove plug (6) from plate (5).
7. Remove spiral lock ring (4).
8. Install Tooling (B) in plate (5). Tighten Tooling (B) to remove plate (5) from the track roller
frame.
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9. Position Tooling (C) under the front track roller frame, as shown. Support the weight of the
roller frame with Tooling (C).
10. Remove bolts (8) that hold retainer assembly (7) to the main frame case.
NOTICE
To prevent damage to the pivot shaft seal, make sure the bolts that
hold the pivot shaft seal retainer to the main frame case has been
removed before the equalizer bar is disconnected.
11. Remove bolts (9) and the nuts that clamp pin (10) in place in the track roller frame.
12. Remove the retaining ring and the spacer from the end of pin (10).
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13. Attach Tooling (D), as shown. Fasten a suitable lifting device to Tooling (D).
14. Use Tooling (D) to remove pin (10) from the track roller frame.
Personal injury or death can result from lifting a heavy assembly.
The heavy assembly can fall if using an incorrect hoist to lift the load.
Be sure the hoist has the correct capacity to lift a heavy assembly.
Approximate weight of the assembly is given below.
Pinch Point
Stay clear of this area!
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Serious personal injury may occur.
15. Fasten a suitable lifting device and Tooling (E) to the track roller frame. Support the weight
of the track roller frame with the suitable lifting device. The weight of the roller frame is
approximately 9979 kg (22000 lb).
16. Remove Tooling (C) from the front frame.
17. Remove bolts (11) and plate (12) that holds the track roller frame to the pivot shaft.
Remove the thrust ring.
18. Use a suitable lifting device and Tooling (E) to remove the track roller frame.
(13) Thrust plate
19. Remove O-ring seal (15).
20. Fasten a suitable lifting device to retainer assembly (7). The weight of retainer assembly (7)
is approximately 34 kg (75 lb). -Remove bolts (14) that hold retainer assembly (7) to the
track roller frame and remove retainer assembly (7).
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21. Remove O-ring seal (17) from retainer (16).
22. Use a hammer and a chisel to remove seal assembly (18) from retainers (16) and (19).
23. Remove plate (13) from retainer (7). Refer to Illustration 12 for the location of plate (13).
24. If necessary, remove bearings (20) from the track roller frame.
Fri Feb 7 22:39:26 UTC+0800 2020
8/8
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Shutdown SIS
Previous Screen
i06671320
Track Roller Frame - Disassemble
SMCS - 4151-015
Disassembly Procedure
Table 1
Required Tools
A 105-3349 Strap 1
B
6V-3175 Hydraulic Cylinder Gp 1
4C-9634 Puller Stud 1
5P-7270 Sleeve 1
1P-1840 Bearing Puller Adapter 1
9U-6832 Nut 1
3H-0467 Puller Washer 1
C FT-1713 Wedge 1
D 2D-1201 Eyebolt 1
Start By:
a. Remove the track roller frame or the front track roller frame. Refer to Disassembly and
Assembly, "Track Roller Frame - Remove".
b. Remove the idlers. Refer to Disassembly and Assembly, "Idlers - Remove".
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NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat®
products.
Dispose of all fluids according to local regulations and mandates.
Note: The disassembly procedure for the track roller frame and the front track roller frame is the
same procedure. Only the front track roller frame is shown.
1. Fasten a suitable lifting device to track roller (1).
2. Remove bolts (3) and caps (2) and remove the track roller. The weight of track roller is
approximately 179 kg (394 lb).
Note: Special Spiralock threads are used on the minor bogies with caps with 2 bolts.
Spiralock threads provide improved bolt retention. Use special Spiralock taps to chase the
threads in these holes. The use of standard taps in these holes will eliminate the Spiralock
feature. This will cause the bolts to loosen.
3. Remove Tooling (A) from the track roller frame.
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4. Remove guides (4) and covers (5) from both sides of the track roller frame.
Note: There will be a loss of oil when the stoppers and plug (7) are removed from pin
assembly (6).
5. Use a drill and remove the stoppers and plugs (7) from both ends of pin assembly (6).
3/6
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6. Put Tooling (B) in position. Fasten a suitable lifting device to Tooling (B). The combined
weight of the pin assembly and Tooling (B) is approximately 45 kg (100 lb).
7. Use Tooling (B) to remove the pin assembly that holds minor bogie (8) to the major bogie.
8. Fasten a suitable lifting device to minor bogie (8). Remove minor bogie (8). The weight of
minor bogie (8) is approximately 39 kg (86 lb).
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9. Remove retaining ring (10).
10. Install Tooling (D) in plate (9). Remove the plate (9) from the track roller frame.
Note: There will be a loss of oil when the stoppers and plugs (11) are removed.
11. Use a suitable drill, and remove the stoppers and plugs (11) from pin assembly (12).
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12. Install Tooling (C) between the inside of the track roller frame and the major bogie.
13. Install Tooling (B). Fasten a suitable lifting device to Tooling (B).
14. Use Tooling (B) and remove the pin assemblies that hold the major bogie to the track roller
frame.
15. Fasten a suitable lifting device to major bogie (13). Remove major bogie (13) from the track
roller frame. The weight of major bogie (13) is approximately 435 kg (960 lb).
16. Remove pad assemblies (14) from the major bogie and the track roller frame.
Fri Feb 7 22:40:26 UTC+0800 2020
6/6
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Shutdown SIS
Previous Screen
i07041863
Track Roller Frame - Assemble
SMCS - 4151-016
Assembly Procedure
Table 1
Required Tools
A 105-3349 Strap 1
D
5P-7399 Adapter (Bearing Puller) 1
6V-3175 Cylinder Gp 1
5P-9695 Pressure Plate 1
5P-4776 Tool Stud 3
1A-1935 Nut 3
3K-5234 Hard Washer 3
E 5P-3931 Anti-Seize Compound -
F 1P-7409 Eyebolt 1
When you are using hydraulic cylinders and puller studs, always ensure
that the rated capacity of the puller stud meets or exceeds the rated
capacity of the hydraulic cylinder. If the puller stud does not meet or
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exceed the rated capacity of the hydraulic cylinder, a sudden failure of
the puller stud could occur. The sudden failure of the puller stud could
result in personal injury or death.
NOTICE
Do not use threaded rods that have not been hardened as tooling with
hydraulic cylinders. The maximum rated tonnage should be stamped
on one end of the puller studs. Do not use threaded rods that have not
been stamped with the rated tonnage.
1. Put pad assemblies (14) in position on the major bogie (13) and the track roller frame.
Install the bolts that hold the pad assemblies in place.
2. Fasten a suitable lifting device to major bogie (13). Put the major bogie (13) in position in
the track roller frame. The weight of major bogie (13) is approximately 435 kg (960 lb).
2/7
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Note: to reuse original pin assemblies (12), the pad assemblies must be filled with
120 ± 3 mL (4.08 ± 0.10 oz) of SAE 90W oil. The rubber stoppers must be installed
3.00 ± 1.00 mm (0.118 ± 0.039 inch) below the surface of the end of the pin assemblies.
NOTICE
The end of the pin with the Mark X or a hole must be toward the
outside of the roller frame. The Mark X or hole must be on the top or
bottom on the vertical center line of the bore.
3. Put Tooling (E) on the bores of the major bogie and the track roller frame.
4. Lower temp of pin assembly (12) and position in the bore.
5. Install Tooling (D). Use Tooling (D) and install pin assembly (12) in the major bogie.
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6. Install Tooling (F) into plate (9). Install plate (9). Install retaining ring (10) to hold the plate
in position.
Note: The minor bogie (8) must be installed with the part number or the words THIS SIDE
OUT toward the outside of the major bogie.
7. Put minor bogie (8) in position in the major bogie.
8. Put Tooling (E) on the bores of the minor bogie and the major bogie.
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Note: to reuse original pin assemblies (12), the pin assemblies must be filled with
120 ± 3 mL (4.08 ± 0.10 oz) of SAE 90W oil. The rubber stoppers must be installed
3.00 ± 1.00 mm (0.118 ± 0.039 inch) below the surface of the end of the pin assemblies.
NOTICE
The end of the pin with the Mark X must be toward the outside of the
roller frame. The Mark X must be on the top or bottom on the vertical
centerline of the bore.
9. Lower temp of pin assembly (6), and position in the bore.
10. Install Tooling (D), as shown. Use Tooling (D) to install pin assembly (6). Install the pin
assembly to a depth of 5.0 ± 0.50 mm (0.20 ± 0.02 inch) above the surface of the major
bogie.
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Caterpillar cat d11 t carrydozer track type tractor (prefix jns) service repair manual (jns00001 and up)

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