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2007 INFINITI M35 M45 Service Repair Manual.pdf
- 1. A B C D E F G H I J K M L QUICK REFERENCE INDEX A GENERAL INFORMATION GI General Information B ENGINE EM Engine Mechanical LU Engine Lubrication System CO Engine Cooling System EC Engine Control System FL Fuel System EX Exhaust System ACC Accelerator Control System C TRANSMISSION/ TRANSAXLE AT Automatic Transmission D DRIVELINE/AXLE TF Transfer PR Propeller Shaft FFD Front Final Drive RFD Rear Final Drive FAX Front Axle RAX Rear Axle E SUSPENSION FSU Front Suspension RSU Rear Suspension WT Road Wheels & Tires F BRAKES BR Brake System PB Parking Brake System BRC Brake Control System G STEERING PS Power Steering System STC Steering Control System H RESTRAINTS SB Seat Belts SRS Supplemental Restraint System (SRS) I BODY BL Body, Lock & Security System GW Glasses, Window System & Mir- rors RF Roof EI Exterior & Interior IP Instrument Panel SE Seat J AIR CONDITIONER ATC Automatic Air Conditioner K ELECTRICAL SC Starting & Charging System LT Lighting System DI Driver Information System WW Wiper, Washer & Horn BCS Body Control System LAN LAN System AV Audio-Visual System ACS Auto Cruise Control System PG Power Supply, Ground & Circuit Ele- ments L MAINTENANCE MA Maintenance M INDEX IDX Alphabetical Index All rights reserved. No part of this Service Manual may be reproduced or stored in a retrieval system, or transmitted in any form, or by any means, electronic, mechanical, recording or otherwise, without the prior written permission of Nissan Motor Company Ltd., Tokyo, Japan. Edition: January 2005 Revision:April 2007 Publication No. SM7E-1Y50U1
- 2. This manual contains maintenance and repair procedure for the 2007 INFINITI M35/M45. In order to assure your safety and the efficient functioning of the vehicle, this manual should be read thoroughly. It is especially important that the PRECAUTIONS in the GI section be completely understood before starting any repair task. All information in this manual is based on the latest product information at the time of publication. The right is reserved to make changes in specifi- cations and methods at any time without notice. IMPORTANT SAFETY NOTICE The proper performance of service is essential for both the safety of the technician and the efficient functioning of the vehicle. The service methods in this Service Manual are described in such a manner that the service may be performed safely and accurately. Service varies with the procedures used, the skills of the technician and the tools and parts available. Accordingly, anyone using service procedures, tools or parts which are not specifically recommended by NISSAN must first be completely satisfied that neither personal safety nor the vehicle’s safety will be jeopardized by the service method selected.
- 3. QUICK REFERENCE CHART M35/M45 QUICK REFERENCE CHART M35/M45 PFP:00000 ENGINE TUNE-UP DATA (VQ35DE) ELS0003W *: If belt tension gauge cannot be installed at check points shown, check drive belt tension at different location on belt. Engine model VQ35DE Firing order 1-2-3-4-5-6 Idle speed A/T (In “P” or “N” position) rpm 650 ± 50 Ignition timing (BTDC at idle speed) A/T (In “P” or “N” position) 15° ± 5° CO% at idle 0.7 - 9.9% and engine runs smoothly Drive Belt Deflection adjustment Unit: mm (in) Tension adjustment* Unit: N (kg, lb) Used belt New belt Used belt New belt Limit After adjustment Limit After adjustment Alternator and power steering oil pump belt With idler pulley 1 7 (0.28) 4 - 5 (0.16 - 0.20) 3.5 - 4.5 (0.138 - 0.177) 294 (30, 66) 730 - 818 (74.5 - 83.4, 164 - 184) 838 - 926 (85.5 - 94.5, 188 - 208) Without idler pul- ley 1 12 (0.47) 7 - 8 (0.28 - 0.31) 6 - 7 (0.24 - 0.28) A/C compresor belt 12 (0.47) 9 - 10 (0.35 - 0.39) 8 - 9 (0.31 - 0.35) 196 (20, 44) 348 - 436 ( 35.5 - 44.5, 78 - 98) 470 - 559 (48 - 57, 106 - 126) Applied pushing force 98N (10kg, 22lb) — Radiator cap relief pressure kPa (kg/cm2 , psi) Standard 78 - 98 (0.8 - 1.0, 11 - 14) Limit 59 (0.6, 9) Cooling system leakage testing pressure kPa (kg/cm2 , psi) 157 (1.6, 23) Compression pressure kPa (kg/cm2 , psi)/rpm Standard 1,275 (13.0, 185) /300 Minimum 981 (10.0, 142) /300 Spark plug Standard type PLFR5A-11 Hot type PLFR4A-11 Cold type PLFR6A-11 2007
- 4. QUICK REFERENCE CHART M35/M45 ENGINE TUNE-UP DATA (VK45DE) FRONT WHEEL ALIGNMENT (Unladen* ) ELS0003X Engine model VK45DE Firing order 1-8-7-3-6-5-4-2 Idle speed A/T (In “P” or “N” position) rpm 650 ± 50 Ignition timing (BTDC at idle speed) 12° ± 5° CO% at idle 0.7 - 9.9% and engine runs smoothly Tensions of drive belts Auto adjustment by auto tensioner Radiator cap relief pressure kPa (kg/cm2 , psi) 78 - 98 (0.8 - 1.0 , 11 - 14) Standard Limit 59 (0.6, 9) Cooling system leakage testing pressure 157 (1.6, 23) kPa (kg/cm2 , psi) Compression pressure kPa (kg/cm2 , psi)/rpm 1,320 (13.5, 191) /300 Standard Minimum 1,130 (11.5, 164) /300 Spark plug Standard type PLFR5A-11 Hot type PLFR4A-11 Cold type PLFR6A-11 Axle 2WD AWD Tire 245/45R18 245/40R19 245/45R18 Camber Degree minute (Decimal degree) Minimum –1° 00′ (–1.00°) Nominal –0° 15′ (–0.25°) Maximum 0° 30′ (0.50°) Left and right difference 33′ (0.55°) or less Caster Degree minute (Decimal degree) Minimum 3° 45′ ( 3.75° ) 3° 50′ (3.83°) 3° 05′ ( 3.08° ) Nominal 4° 30′ ( 4.50° ) 4° 35′ (4.58°) 3° 50′ ( 3.83° ) Maximum 5° 15′ ( 5.25° ) 5° 20′ (5.33°) 4° 35′ ( 4.58° ) Left and right difference 39′ (0.65°) or less Kingpin inclination Degree minute (Decimal degree) Minimum 6° 30′ (6.50°) Nominal 7° 15′ (7.25°) Maximum 8° 00′ (8.00°) Total toe-in Distance Minimum 0 mm (0 in) Nominal 1 mm (0.04 in) Maximum 2 mm (0.08 in) Angle (left wheel or right wheel) Degree minute (Decimal degree) Minimum 0′ (0°) Nominal 3′ (0.05°) Maximum 6′ (0.10°) 2007
- 5. QUICK REFERENCE CHART M35/M45 * : Fuel, engine coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions. REAR WHEEL ALIGNMENT (Unladen*) ELS0003Y * : Fuel, engine coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions. BRAKE ELS0003Z * : Under force of 490 N ( 50 kg, 110 lb ) with engine running. REFILL CAPACITIES ELS00040 Wheel turning angle (Full turn) Inside Degree minute (Decimal degree) Minimum 36°20′ (36.3°) 39°45′ (39.8°) Nominal 39°20′ (39.3°) 42°45′ (42.8°) Maximum 40°20′ (40.3°) 43°45′ (43.8°) Outside Degree minute (Decimal degree) Nominal 33° 25′ (33.4°) 33° 20′ (33.3°) 32° 30′ (32.5°) Axle 2WD AWD Tire 245/45R18 245/40R19 245/45R18 Axle 2WD AWD Tire 245/45R18 245/40R19 245/45R18 Camber Degree minute (Decimal degree) Minimum –1° 10′ (–1.17°) –1° 20′ (–1.33°) –0° 40′ (–0.67°) Nominal –0° 40′ (–0.67°) –0° 50′ (–0.83°) –0° 10′ (–0.17°) Maximum –0° 10′ (–0.17°) –0° 20′ (–0.33°) 0° 20′ (0.33° ) Total toe-in Distance Minimum 0.1 mm (0.004 in) Nominal 2.8 mm (0.110 in) Maximum 5.5 mm (0.217 in) Angle (left wheel or right wheel ) Degree minute (Decimal degree) Minimum 0′ (0°) Nominal 7′ (0.12°) Maximum 14′ (0.23°) Front brake Repair limit thickness 2.0 mm (0.079 in) Wear limit 26.0 mm (1.024 in) Rear brake Repair limit thickness 2.0 mm (0.079 in) Wear limit 14.0 mm (0.551 in) Brake pedal height 157 - 167 mm (6.18 - 6.57 in) Depressed pedal height* 90 mm (3.54 in) or more UNIT Liter US measure Fuel tank 76 20 gal Coolant ( With reservoir tank ) VQ35DE 8.9 9 - 3/8 qt VK45DE 10.4 11 qt Engine (VQ35DE) Drain and refill With oil filter change 4.7 5 qt Without oil filter change 4.4 4 - 5/8 qt Dry engine (Overhaul) 5.4 5 - 3/4 qt Engine (VK45DE) Drain and refill With oil filter change 5.5 5 - 3/4 qt Without oil filter change 4.9 5 - 1/8 qt Dry engine (Overhaul) 6.7 7 - 1/8 qt 2007
- 6. QUICK REFERENCE CHART M35/M45 Transmission A/T 10.3 10 - 7/8 qt Transfer 1.25 2 - 5/8 pt Differential carrier Front 0.65 1 - 3/8 pt Rear 1.4 3 pt Power steering system 1.0 1 - 1/8 qt Air conditioning system Compressor oil 0.15 5.03 fl oz Refrigerant 0.55 kg 1.21 lb UNIT Liter US measure 2007
- 7. GI-1 GENERAL INFORMATION A GENERAL INFORMATION CONTENTS C D E F G H I J K L M B GI SECTION GI Revision: 2007 April 2007 M35/M45 Revision: 2007 AprilGENERAL INFORMATION PRECAUTIONS ..................................................... ..... 3 Description .......................................................... ..... 3 Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TEN- SIONER” ............................................................. ..... 3 PrecautionsNecessaryforSteeringWheelRotation after Battery Disconnect ...................................... ..... 3 OPERATION PROCEDURE ............................ ..... 3 PrecautionsforProcedureswithoutCowlTopCover ..... 4 General Precautions ........................................... ..... 4 Precautions for Three Way Catalyst .................... ..... 5 Precautions for Fuel (Unleaded Premium Gasoline Recommended) (VQ35DE Engine Models) ........ ..... 6 Precautions for Fuel (Unleaded Premium Gasoline Required) (VK45DE Engine Models) .................. ..... 6 Precautions for Multiport Fuel Injection System or Engine Control System ....................................... ..... 6 Precautions for Hoses ......................................... ..... 7 HOSE REMOVAL AND INSTALLATION .......... ..... 7 HOSE CLAMPING ........................................... ..... 7 Precautions for Engine Oils ................................. ..... 7 HEALTH PROTECTION PRECAUTIONS ........ ..... 7 Precautions for the Environment ......................... ..... 8 Precautions for Air Conditioning .......................... ..... 8 HOW TO USE THIS MANUAL .............................. ..... 9 Description .......................................................... ..... 9 Terms .................................................................. ..... 9 Units .................................................................... ..... 9 Contents .............................................................. ..... 9 Relation between Illustrations and Descriptions . ... 10 Components ........................................................ ....11 SYMBOLS ........................................................ ....11 How to Follow Trouble Diagnoses ....................... ... 12 DESCRIPTION ................................................. ... 12 HOW TO FOLLOW TEST GROUPS IN TROU- BLE DIAGNOSES ............................................ ... 12 HARNESS WIRE COLOR AND CONNECTOR NUMBER INDICATION .................................... ... 13 KEY TO SYMBOLS SIGNIFYING MEASURE- MENTS OR PROCEDURES ............................ ... 14 How to Read Wiring Diagrams ............................ ... 16 CONNECTOR SYMBOLS ................................ ... 16 SAMPLE/WIRING DIAGRAM - EXAMPL - ....... ... 17 DESCRIPTION ................................................. ... 18 Abbreviations ....................................................... ... 24 SERVICEINFORMATIONFORELECTRICALINCI- DENT ...................................................................... ... 25 How to Check Terminal ........................................ ... 25 CONNECTOR AND TERMINAL PIN KIT ......... ... 25 HOW TO PROBE CONNECTORS ................... ... 25 Howto Perform Efficient Diagnosis foran Electrical Incident ................................................................ ... 28 WORK FLOW ................................................... ... 28 INCIDENT SIMULATION TESTS ..................... ... 28 CIRCUIT INSPECTION .................................... ... 31 Control Units and Electrical Parts ........................ ... 36 PRECAUTIONS ............................................... ... 36 CONSULT-II CHECKING SYSTEM ....................... ... 37 Description ........................................................... ... 37 Function and System Application ........................ ... 37 Nickel Metal Hydride Battery Replacement ......... ... 38 Checking Equipment ........................................... ... 38 CONSULT-II Start Procedure ............................... ... 38 CONSULT-II Data Link Connector (DLC) Circuit . ... 39 INSPECTION PROCEDURE ........................... ... 39 CIRCUIT DIAGRAM ......................................... ... 40 LIFTING POINT ...................................................... ... 41 Commercial Service Tools ................................... ... 41 Garage Jack and Safety Stand and 2-Pole Lift .... ... 41 Board-On Lift ....................................................... ... 42 TOW TRUCK TOWING .......................................... ... 43 Tow Truck Towing ................................................ ... 43 2WD MODELS ................................................. ... 43 AWD MODELS ................................................. ... 44 Vehicle Recovery (Freeing a Stuck Vehicle) ........ ... 44 FRONT ............................................................. ... 44 REAR ............................................................... ... 44 AUTOMATIC TRANSMISSION ........................ ... 45 TIGHTENING TORQUE OF STANDARD BOLTS . ... 46 Tightening Torque Table ...................................... ... 46
- 8. GI-2 Revision: 2007 April 2007 M35/M45 RECOMMENDED CHEMICAL PRODUCTS AND SEALANTS ............................................................ ... 47 Recommended Chemical Products and Sealants... 47 IDENTIFICATION INFORMATION ......................... ... 48 Model Variation .................................................... ... 48 IDENTIFICATION NUMBER ............................. ... 49 IDENTIFICATION PLATE ................................. ... 50 ENGINE SERIAL NUMBER .............................. ...50 AUTOMATIC TRANSMISSION NUMBER ........ ...50 Dimensions .......................................................... ...51 Wheels & Tires ..................................................... ...51 TERMINOLOGY ..................................................... ...52 SAE J1930 Terminology List ................................ ...52
- 9. PRECAUTIONS GI-3 C D E F G H I J K L M B GI Revision: 2007 April 2007 M35/M45 PRECAUTIONS PFP:00001 Description NAS0009A Observe the following precautions to ensure safe and proper servicing. These precautions are not described in each individual section. Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” NAS0009B The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted. Information necessary to service the system safely is included in the SRS and SB section of this Service Man- ual. WARNING: ● To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in the event of a collision which would result in air bag inflation, all maintenance must be per- formed by an authorized NISSAN/INFINITI dealer. ● Improper maintenance, including incorrect removal and installation of the SRS, can lead to per- sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag Module, see the SRS section. ● Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or harness connectors. Precautions Necessary for Steering Wheel Rotation after Battery Disconnect NAS000BI NOTE: ● Before removing and installing any control units, first turn the push-button ignition switch to the LOCK position, then disconnect both battery cables. ● After finishing work, confirm that all control unit connectors are connected properly, then re-connect both battery cables. ● Always use CONSULT-II to perform self-diagnosis as a part of each function inspection after finishing work. If a DTC is detected, perform trouble diagnosis according to self-diagnosis results. This vehicle is equipped with a push-button ignition switch and a steering lock unit. If the battery is disconnected or discharged, the steering wheel will lock and cannot be turned. If turning the steering wheel is required with the battery disconnected or discharged, follow the procedure below before starting the repair operation. OPERATION PROCEDURE 1. Connect both battery cables. NOTE: Supply power using jumper cables if battery is discharged. 2. Carry the Intelligent Key or insert it to the key slot and turn the push-button ignition switch to ACC position. (At this time, the steering lock will be released.) 3. Disconnect both battery cables. The steering lock will remain released with both battery cables discon- nected and the steering wheel can be turned. 4. Perform the necessary repair operation. 5. When the repair work is completed, re-connect both battery cables. With the brake pedal released, turn the push-button ignition switch from ACC position to ON position, then to LOCK position. (The steering wheel will lock when the push-button ignition switch is turned to LOCK position.) 6. Perform self-diagnosis check of all control units using CONSULT-II.
- 10. GI-4 PRECAUTIONS Revision: 2007 April 2007 M35/M45 Precautions for Procedures without Cowl Top Cover NAS0009E When performing the procedure after removing cowl top cover, cover the lower end of windshield with urethane, etc. General Precautions NAS0009F ● Do not operate the engine for an extended period of time without proper exhaust ventilation. Keep the work area well ventilated and free of any flammable materials. Special care should be taken when handling any flam- mable or poisonous materials, such as gasoline, refrigerant gas, etc. When working in a pit or other enclosed area, be sure to properly ventilate the area before working with hazardous mate- rials. Do not smoke while working on the vehicle. ● Before jacking up the vehicle, apply wheel chocks or other tire blocks to the wheels to prevent the vehicle from moving. After jacking up the vehicle, support the vehicle weight with safety stands at the points designated for proper lifting before working on the vehicle. These operations should be done on a level surface. ● When removing a heavy component such as the engine or tran- saxle/transmission, be careful not to lose your balance and drop them. Also, do not allow them to strike adjacent parts, especially the brake tubes and master cylinder. ● Before starting repairs which do not require battery power: Turn off ignition switch. Disconnect the negative battery terminal. ● If the battery terminals are disconnected, recorded memory of radio and each control unit is erased. ● Battery posts, terminals and related accessories contain lead and lead compounds. Wash hands after handling. PIIB3706J SGI285 SGI231 SEF289H
- 11. PRECAUTIONS GI-5 C D E F G H I J K L M B GI Revision: 2007 April 2007 M35/M45 ● To prevent serious burns: Avoid contact with hot metal parts. Do not remove the radiator cap when the engine is hot. ● Dispose of or recycle drained oil or the solvent used for cleaning parts in an appropriate manner. ● Do not attempt to top off the fuel tank after the fuel pump nozzle shuts off automatically. Continued refueling may cause fuel overflow, resulting in fuel spray and possibly a fire. ● Clean all disassembled parts in the designated liquid or solvent prior to inspection or assembly. ● Replace oil seals, gaskets, packings, O-rings, locking washers, cotter pins, self-locking nuts, etc. with new ones. ● Replace inner and outer races of tapered roller bearings and needle bearings as a set. ● Arrange the disassembled parts in accordance with their assembled locations and sequence. ● Do not touch the terminals of electrical components which use microcomputers (such as ECM). Static electricity may damage internal electronic components. ● After disconnecting vacuum or air hoses, attach a tag to indicate the proper connection. ● Use only the fluids and lubricants specified in this manual. ● Use approved bonding agent, sealants or their equivalents when required. ● Use hand tools, power tools (disassembly only) and recom- mended special tools where specified for safe and efficient ser- vice repairs. ● When repairing the fuel, oil, water, vacuum or exhaust systems, check all affected lines for leaks. ● Before servicing the vehicle: Protect fenders, upholstery and carpeting with appropriate cov- ers. Take caution that keys, buckles or buttons do not scratch paint. WARNING: To prevent ECM from storing the diagnostic trouble codes, do not carelessly disconnect the harness connectors which are related to the engine control system and TCM (transmission control module) system. The connectors should be disconnected only when working according to the WORK FLOW of TROUBLE DIAGNOSES in EC and AT sections. Precautions for Three Way Catalyst NAS0009G If a large amount of unburned fuel flows into the catalyst, the catalyst temperature will be excessively high. To prevent this, follow the instructions. ● Use unleaded gasoline only. Leaded gasoline will seriously damage the three way catalyst. ● When checking for ignition spark or measuring engine compression, make tests quickly and only when necessary. SGI233 PBIC0190E SGI234
- 12. GI-6 PRECAUTIONS Revision: 2007 April 2007 M35/M45 ● Do not run engine when the fuel tank level is low, otherwise the engine may misfire, causing damage to the catalyst. Do not place the vehicle on flammable material. Keep flammable material off the exhaust pipe and the three way catalyst. Precautions for Fuel (Unleaded Premium Gasoline Recommended) (VQ35DE Engine Models) NAS0009H INFINITY recommends the use of unleaded premium gasoline with an octane rating of at least 91 AKI (Anti- Knock Index) number (Research octane number 96). If unleaded premium gasoline is not available, you may use unleaded regular gasoline with an octane rating of at least 87 AKI number (Research octane number 91), but you may notice a decrease in performance. CAUTION: Do not use leaded gasoline. Using leaded gasoline will damage the three way catalyst. Do not use E-85 fuel (85%fuel ethanol, 15% unleaded gasoline) unless the vehicle is specifically designed for E-85 fuel (i.e. Flexible Fuel Vehicle - FFV models). Using a fuel other than that specified could adversely affect the emission control devices and systems, and could also affect the warranty coverage validity. Precautions for Fuel (Unleaded Premium Gasoline Required) (VK45DE Engine Models) NAS0009I Use unleaded premium gasoline with an octane rating of at least 91 AKI (Anti-Knock Index) number (Research octane number 96). If unleaded premium gasoline is not available, unleaded regular gasoline with an octane rating of at least 87 AKI number (Research octane number 91) can be used, but only under the following precautions: ● Have the fuel tank filled only partially with unleaded regular gasoline, and fill up with unleaded premium gasoline as soon as possible. ● Avoid full throttle driving and abrupt acceleration. However, for maximum vehicle performance, the use of unleaded premium gasoline is recommended. CAUTION: Do not use leaded gasoline. Using leaded gasoline will damage the three way catalyst. Do not use E-85 fuel (85%fuel ethanol, 15% unleaded gasoline) unless the vehicle is specifically designed for E-85 fuel (i.e. Flexible Fuel Vehicle - FFV models). Using a fuel other than that specified could adversely affect the emission control devices and systems, and could also affect the warranty coverage validity. Precautions for Multiport Fuel Injection System or Engine Control System NAS0009J ● Before connecting or disconnecting any harness connector for the multiport fuel injection system or ECM: Turn ignition switch to “OFF” position. Disconnect negative battery terminal. Otherwise, there may be damage to ECM. ● Before disconnecting pressurized fuel line from fuel pump to injectors, be sure to release fuel pressure. ● Be careful not to jar components such as ECM and mass air flow sensor. SGI787
- 13. PRECAUTIONS GI-7 C D E F G H I J K L M B GI Revision: 2007 April 2007 M35/M45 Precautions for Hoses NAS0009K HOSE REMOVAL AND INSTALLATION ● To prevent damage to rubber hose, do not pry off rubber hose with tapered tool or screwdriver. ● To reinstall the rubber hose securely, make sure that hose inser- tion length and orientation is correct. (If tube is equipped with hose stopper, insert rubber hose into tube until it butts up against hose stopper.) HOSE CLAMPING ● If old rubber hose is re-used, install hose clamp in its original position (at the indentation where the old clamp was). If there is a trace of tube bulging left on the old rubber hose, align rubber hose at that position. ● Discard old clamps; replace with new ones. ● After installing plate clamps, apply force to them in the direction of the arrow, tightening rubber hose equally all around. Precautions for Engine Oils NAS0009L Prolonged and repeated contact with used engine oil may cause skin cancer. Try to avoid direct skin contact with used oil. If skin contact is made, wash thoroughly with soap or hand cleaner as soon as possible. HEALTH PROTECTION PRECAUTIONS ● Avoid prolonged and repeated contact with oils, particularly used engine oils. SMA019D SMA020D SMA021D SMA022D
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- 15. GI-8 PRECAUTIONS Revision: 2007 April 2007 M35/M45 ● Wear protective clothing, including impervious gloves where practicable. ● Do not put oily rags in pockets. ● Avoid contaminating clothes, particularly underpants, with oil. ● Heavily soiled clothing and oil-impregnated footwear should not be worn. Overalls must be cleaned regu- larly. ● First aid treatment should be obtained immediately for open cuts and wounds. ● Use barrier creams, applying them before each work period, to help the removal of oil from the skin. ● Wash with soap and water to ensure all oil is removed (skin cleansers and nail brushes will help). Prepa- rations containing lanolin replace the natural skin oils which have been removed. ● Do not use gasoline, kerosene, diesel fuel, gas oil, thinners or solvents for cleaning skin. ● If skin disorders develop, obtain medical advice without delay. ● Where practical, degrease components prior to handling. ● Where there is a risk of eye contact, eye protection should be worn, for example, chemical goggles or face shields; in addition an eye wash facility should be provided. Precautions for the Environment NAS000BG In servicing the vehicle, it may be necessary to use, dispose of or recycle hazardous, flammable, or poisonous materials, such as gasoline, refrigerant gas, solvents, oil, oil filter, air bag modules, seat belt pretensioners, etc. Disposal, recycling, and transportation of any hazardous materials should be performed in compliance with applicable federal, state and local laws and regulations. Precautions for Air Conditioning NAS0009M Use an approved refrigerant recovery unit any time the air conditioning system must be discharged. Refer to ATC/MTC section “HFC-134a (R-134a) Service Procedure”, “REFRIGERANT LINES” for specific instructions.
- 16. HOW TO USE THIS MANUAL GI-9 C D E F G H I J K L M B GI Revision: 2007 April 2007 M35/M45 HOW TO USE THIS MANUAL PFP:00008 Description NAS0007G This volume explains “Removal, Disassembly, Installation, Inspection and Adjustment” and “Trouble Diag- noses”. Terms NAS0007H ● The captions WARNING and CAUTION warn you of steps that must be followed to prevent personal injury and/or damage to some part of the vehicle. WARNING indicates the possibility of personal injury if instructions are not followed. CAUTION indicates the possibility of component damage if instructions are not followed. BOLD TYPED STATEMENTS except WARNING and CAUTION give you helpful information. Standard value:Tolerance at inspection and adjustment. Limit value:The maximum or minimum limit value that should not be exceeded at inspection and adjust- ment. Units NAS0007I ● The UNITS given in this manual are primarily expressed as the SI UNIT (International System of Unit), and alternatively expressed in the metric system and in the yard/pound system. Also with regard to tightening torque of bolts and nuts, there are descriptions both about range and about the standard tightening torque. “Example” Range Standard Contents NAS0007J ● ALPHABETICAL INDEX is provided at the end of this manual so that you can rapidly find the item and page you are searching for. ● A QUICK REFERENCE INDEX, a black tab (e.g. ) is provided on the first page. You can quickly find the first page of each section by matching it to the section's black tab. ● THE CONTENTS are listed on the first page of each section. ● THE TITLE is indicated on the upper portion of each page and shows the part or system. ● THE PAGE NUMBER of each section consists of two or three letters which designate the particular sec- tion and a number (e.g. “BR-5”). ● THE SMALL ILLUSTRATIONS show the important steps such as inspection, use of special tools, knacks of work and hidden or tricky steps which are not shown in the previous large illustrations. Assembly, inspection and adjustment procedures for the complicated units such as the automatic tran- saxle or transmission, etc. are presented in a step-by-step format where necessary. Outer Socket Lock Nut : 59 - 78 N·m (6.0 - 8.0 kg-m, 43 - 58 ft-lb) Drive Shaft Installation Bolt : 44.3 N·m (4.5 kg-m, 33 ft-lb)
- 17. GI-10 HOW TO USE THIS MANUAL Revision: 2007 April 2007 M35/M45 Relation between Illustrations and Descriptions NAS0007K The following sample explains the relationship between the part description in an illustration, the part name in the text and the service procedures. SAIA0519E