Bobcat mt52 mt55 compact track loader service repair manual instant download (sn 538811001 & above)

6903372 (2-07) Printed in U.S.A. © Bobcat Company 2007
Service
Manual
S/N 528711001 & Above
S/N 528811001 & Above
S/N 538711001 & Above
S/N 538811001 & Above
Mini Track Loader
MT52
MT55

MAINTENANCE SAFETY
Never service the Bobcat Mini
Track Loader without instructions.
Have good ventilation when
welding or grinding painted
parts.
Wear dust mask when grinding
painted parts. Toxic dust and gas
can be produced.
Avoid exhaust fume leaks which
can kill without warning. Exhaust
system must be tightly sealed.
Stop, cool and clean engine of
flammable materials before
checking fluids.
Never service or adjust loader
with the engine running unless
instructed to do so in the
manual.
Avoid contact with leaking
hydraulic fluid or diesel fuel
under pressure. It can penetrate
the skin or eyes.
Never fill fuel tank with engine
running, while smoking or when
near open flame.
Disconnecting or loosening any
hydraulic tubeline, hose, fitting,
component or a part failure can
cause lift arms to drop. Do not go
under lift arms when raised
unless supported by an
approved lift arm support device.
Replace it if damaged.
Keep body, jewelry and clothing
away from moving parts,
electrical contact, hot parts and
exhaust.
Wear eye protection to guard
from battery acid, compressed
springs, fluids under pressure
and flying debris when engines
are running or tools are used.
Use eye protection approved for
type of welding.
Keep rear door closed except for
service. Close and latch door
before operating the loader.
Never work on loader with lift
arms up unless lift arms are held
by an approved lift arm support
device. Replace if damaged.
Never modify equipment or add
attachments not approved by
Bobcat Company.
Lead-acid batteries produce
flammable and explosive gases.
Keep arcs, sparks, flames and
lighted tobacco away from
batteries.
Batteries contain acid which
burns eyes or skin on contact.
Wear protective clothing. If acid
contacts body, flush well with
water. For eye contact flush well
and get immediate medical
attention.
MSW29-0805
WRONG
B-23039
WRONG
B-16102
B-23040
B-23034
WRONG
B-16102
B-6589
WRONG
B-23036
WRONG
B-23035
WRONG
B-23041
B-10731a
CORRECT
Safety Alert Symbol: This symbol with a warning statement,
means: “Warning, be alert! Your safety
is involved!” Carefully read the
message that follows.
WARNING
Instructions are necessary before operating or servicing machine. Read and
understand the Operation & Maintenance Manual, Operator’s Handbook and
signs (decals) on machine. Follow warnings and instructions in the manuals
when making repairs, adjustments or servicing. Check for correct function after
adjustments, repairs or service. Untrained operators and failure to follow
instructions can cause injury or death. W-2003-0903
Maintenance procedures which are given in the Operation & Maintenance Manual can be performed by the owner/
operator without any specific technical training. Maintenance procedures which are not in the Operation & Maintenance
Manual must be performed ONLY BY QUALIFIED BOBCAT SERVICE PERSONNEL. Always use genuine Bobcat
replacement parts. The Service Safety Training Course is available from your Bobcat dealer.

Mt52, MT55 Service Manual
ALPHABETICAL INDEX
AIR CLEANER ........................................................ 70-01
AIR CLEANER SERVICE ....................................... 10-01
ALTERNATOR ........................................................ 60-01
BATTERY................................................................ 60-01
BOB-TACH................................................... 10-01, 50-01
BOTTOM ACCESS PANEL .................................... 50-01
CONTROLS ............................................................ 10-01
CONVERSIONS ............................................... SPEC-01
CYLINDER (LIFT) ................................................... 20-01
CYLINDER (TILT) ................................................... 20-01
DRIVE BELT ...........................................................30-01
DRIVE COMPONENETS........................................ 40-01
DRIVE MOTOR....................................................... 30-01
ELECTRICAL ATTACHMENT CONTROL REF. ..... 60-01
ELECTRICAL SYSTEM .......................................... 10-01
ELECTRICAL SYSTEM INFORMATION ................ 60-01
ENGINE (S/N 528711001-528712699,
S/N 528811001-528811149,
S/N 538711001-528712499)................................. 70-01
ENGINE (S/N 528712700 & ABOVE,
S/N 528811150 & ABOVE,
S/N 538712500 & ABOVE) .................................. 70-01
ENGINE COMPONENENTS AND TESTING ......... 70-01
ENGINE COOLING SYSTEM................................. 10-01
ENGINE INFORMATION AND TESTING ............... 70-01
ENGINE LUBRICATION SYSTEM.......................... 10-01
ENGINE SPECIFICATIONS...............................SPEC-01
ENGINE SPEED CONTROL .................................. 70-01
FLYWHEEL............................................................. 70-01
FUEL SYSTEM ....................................................... 10-01
FUEL TANK............................................................. 50-01
GRAB BAR ............................................................. 50-01
HOOD ..................................................................... 50-01
HYDRAULIC CONNECTION SPECS................SPEC-01
HYDRAULIC CONTROL VALVE ............................ 20-01
HYDRAULIC FILTER .............................................. 20-01
HYDRAULIC FLUID RESERVOIR.......................... 20-01
HYDRAULIC FLUID SPECIFICATIONS ............SPEC-01
HYDRAULIC OIL COOLER .................................... 20-01
HYD. GEAR PUMP MOUNTING BRACKET .......... 70-01
HYDRAULIC PUMP................................................ 20-01
HYDRAULIC/HYDROSTATIC SYSTEM ................. 10-01
HYDRAULIC SYSTEM INFORMATION.................. 20-01
HYDROSTATIC CONTROLS
(S/N 528711001-528712699,
S/N 528811001-528811149,
S/N 538711001-528712499) ................................ 30-01
HYDROSTATIC CONTROLS
(S/N 528712700 & ABOVE,
S/N 528811150 & ABOVE,
S/N 538712500 & ABOVE) ...................................30-01
HYDROSTATIC PUMP............................................30-01
HYDROSTATIC SYSTEM INFORMATION..............30-01
INSTRUMENT PANEL.............................................50-01
LOADER SPECIFICATIONS .............................SPEC-01
LIFT ARM ................................................................50-01
LIFT ARM SUPPORT DEVICE................................10-01
LIFTING AND BLOCKING THE LOADER...............10-01
LUBRICATION OF THE BOBCAT LOADER ...........10-01
MAIN RELIEF VALVE..............................................20-01
MUFFLER................................................................70-01
NEUTRAL START SENSOR
(S/N 528711001-528712429,
S/N 528811001-528811121,
S/N 538711001-528712295) .................................60-01
NEUTRAL START SENSOR
(S/N 528712430 & ABOVE,
S/N 528811122 & ABOVE,
S/N 538712296 & ABOVE) ...................................60-01
PARKING BRAKE....................................................40-01
PORT RELIEF VALVES...........................................20-01
RADIATOR ..............................................................70-01
RECONDITIONING THE ENGINE ..........................70-01
REVERSE STOP PANEL ........................................50-01
RIDE-ON PLATFORM .............................................50-01
SERVICE SCHEDULE ............................................10-01
SPARK ARRESTOR MUFFLER..............................10-01
STARTER ................................................................60-01
TAILGATE................................................................50-01
TORQUE SPECIFICATIONS FOR BOLTS ....... SPEC-01
TOWING THE LOADER..........................................10-01
TRANSPORTING THE BOBCAT LOADER.............10-01

I Mt52, MT55 Service Manual
CONTENTS
FOREWORD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . III
SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V
SERIAL NUMBER LOCATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . .IX
DELIVERY REPORT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .IX
BOBCAT LOADER IDENTIFICATION. . . . . . . . . . . . . . . . . . . . . . . . X
SAFETY AND MAINTENANCE. . . . . . . . . . . . . . . . . . . . . . . . . . 10-01
HYDRAULIC SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-01
HYDROSTATIC SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-01
DRIVE SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40-01
MAIN FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-01
ELECTRICAL SYSTEM & ANALYSIS. . . . . . . . . . . . . . . . . . . . . 60-01
ENGINE SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70-01
SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPEC-01
SAFETY &
MAINTENANCE
HYDRAULIC
SYSTEM
SYSTEM
DRIVE
MAIN FRAME
ELECTRICAL
SYSTEM &
ANALYSIS
ENGINE
SERVICE
SPECIFICATIONS
SYSTEM
HYDROSTATIC

III Mt52, MT55 Service Manual
FOREWORD
This manual is for the Bobcat loader mechanic. It provides necessary servicing and adjustment
procedures for the Bobcat Mini loader and its component parts and systems. Refer to the Operation
& Maintenance manual for operating instructions, Starting procedure, daily checks, etc.
A general inspection of the following items must be made after the loader has had service or repair:
1. Check lift arm support device,
replace if damaged. (Stored
Position)
9. Inspect for fuel, oil or
hydraulic fluid leaks.
2. Machine signs must be
legible and in the correct
location.
10. Lubricate the loader.
3. Controls must return to
neutral.
11. Check the condition of the
battery and cables.
4. (Optional) Check for correct
function of the work lights
12. Inspect the air cleaner for
damage or leaks. Check the
condition of the element.
5. The parking brake must
function correctly.
13. Check the electrical charging
system.
6. Bob-Tach wedges and
linkages must function
correctly and be in good
condition.
14. Check tracks for wear and
pressure.
7. Check for correct function of
indicator lamps (Optional on
some models).
15. Inspect for loose or broken
parts or connections.
8. Check hydraulic fluid level,
engine oil level and fuel
supply.
16. Operate the loader and check
all functions.

IV Mt52, MT55 Service Manual
17. Check for any field
modification not completed.
.
18. Check for correct function of
lift/tilt lockouts, neutral start
interlocks and reverse stop
panel.
Recommend to the owner that all
necessary corrections be made
before the machine is returned to
service.
FIELD
MODIFICATION
CALIFORNIA
PROPOSITION 65 WARNING
Diesel engine exhaust and some of its
constituents are known to the State of California
to cause cancer, birth defects and other
reproductive harm.

MT52, MT55 Bobcat Mini Track Loader
V Service Manual
SAFETY INSTRUCTIONS
WARNING
Instructions are necessary before operating or
servicing machine. Read and understand the
Operation & Maintenance Manual and signs (decals)
on machine. Follow warnings and instructions in the
manuals when making repairs, adjustments or
servicing. Check for correct function after
adjustments, repairs or service. Untrained operators
and failure to follow instructions can cause injury or
death.
W-2411-1001
WARNING
Warnings on the machine and in the manuals are for
your safety. Failure to obey warnings can cause
injury or death.
W-2044-1285
IMPORTANT
This notice identifies procedures which must be
followed to avoid damage to the machine.
I-2019-0284
The following publications provide information on the
safe use and maintenance of the Bobcat machine and
attachments:
• The Delivery Report is used to assure that complete
instructions have been given to the new owner and
that the machine is in safe operating condition.
• The Operation & Maintenance Manual delivered with
the machine or attachment contains operating
information as well as routine maintenance and
service procedures. It is a part of the machine and can
be stored in a container provided on the machine.
Replacement Operation & Maintenance Manuals can
be ordered from your Bobcat dealer.
• Machine signs (decals) instruct on the safe operation
and care of your Bobcat machine or attachment. The
signs and their locations are shown in the Operation
& Maintenance Manual. Replacement signs are
available from your Bobcat dealer.
• The Service Manual and Parts Manual are available
from your dealer for use by mechanics to do shop-
type service and repair work.
• The Mini Loader Safety Video is available from your
Bobcat dealer or at www.training.bobcat.com or
www.bobcat.com.
SI ML-0206 SM
This symbol with a warning statement means:
“Warning, be alert! Your safety is involved!”
Carefully read the message that follows.
Safety Alert Symbol

VI Mt52, MT55 Service Manual
SAFETY INSTRUCTIONS (CONT’D)
The dealer and owner/operator review the recommended
uses of the product when delivered. If the owner/operator
will be using the machine for a different application(s) he
or she must ask the dealer for recommendations on the
new use.
Call Before You Dig
1-888-258-0808
When you call, you will be directed to a location in
your state/city for information about buried lines
(telephone, cable TV, water, sewer, gas, etc.)
SI ML-0206 SM

VII Mt52, MT55 Service Manual
SAFETY INSTRUCTIONS (CONT’D)
Fire Prevention
The machine and attachments have components that are
at high temperature under normal operating conditions.
The primary source of high temperatures is the engine
and exhaust system. The electrical system, if damaged
or incorrectly maintained, can be a source of arcs or
sparks.
Flammable debris (leaves, straw, etc.) must be removed
regularly. If flammable debris is allowed to accumulate, it
will increase fire hazard. Clean often to avoid this
accumulation. Flammable debris in the engine
compartment is a potential hazard.
The spark arrestor muffler is designed to control the
emission of hot particles from the engine and exhaust
system, but the muffler and the exhaust gases are still
hot.
• Do not use the machine where exhaust, arcs, sparks
or hot components can contact flammable material,
explosive dust or gases.
• The operator cab, engine compartment, and engine
cooling system must be inspected every day and
cleaned if necessary to prevent fire hazard and
overheating.
• Check all electrical wiring and connections for
damage. Keep the battery terminals clean and tight.
Repair or replace any damaged part.
• Check fuel and hydraulic tubes, hoses and fittings for
damage and leakage. Never use open flame or bare
skin to check for leaks. Tighten or replace any parts
that show leakage. Always clean fluid spills. Do not
use gasoline or diesel fuel for cleaning parts. Use
commercial nonflammable solvents.
• Do not use ether or starting fluids on any engine
which has glow plugs. These starting aids can cause
explosion and injure you or bystanders.
• Always clean the machine, disconnect the battery,
and disconnect the wiring from the controllers before
welding. Cover rubber hoses, battery and all other
flammable parts. Keep a fire extinguisher near the
machine when welding. Have good ventilation when
grinding or welding painted parts. Wear a dust mask
when grinding painted parts. Toxic dust or gas can be
produced.
• Stop the engine and let it cool before adding fuel. NO
SMOKING!
• Use the procedure in the Operation & Maintenance
Manual for connecting the battery and for jump
starting.
• Use the procedure in the Operation & Maintenance
Manual for cleaning the spark arrestor muffler (if
equipped).
Figure 1
• Know where fire extinguishers and first aid kits are
located and how to use them. Fire extinguishers are
available from your Bobcat dealer [Figure 1].
SI ML-0206 SM

IX Mt52, MT55 Service Manual
SERIAL NUMBER LOCATION
Always use the serial number of the loader when
requesting service information or when ordering parts.
Early or later models (identification made by serial
number) may use different parts, or it may be necessary
to use a different procedure in doing a specific service
operation.
Loader Serial Number
Figure 1
The loader serial number plate is located on the loader
frame as shown [Figure 1].
Explanation of loader Serial Number:
1. The four digit Model/Engine Combination Module
number identifies the model number and engine
combination.
2. The five digit Production Sequence Number identifies
the order which the loader is produced.
Engine Serial Number
Figure 2
The engine serial number is in the location shown
[Figure 2].
DELIVERY REPORT
Figure 3
The Delivery Report must be filled out by the dealer and
signed by the owner or operator when the Bobcat loader
is delivered. An explanation of the form must be given to
the owner. Make sure it is filled out completely [Figure
3].
XXXX XXXXX
Model 1.-Model/ Engine
Combination
Model 2.-Production
Sequence (Series)
P-45374
P-48426
P-59538
B-16315

X Mt52, MT55 Service Manual
BOBCAT LOADER IDENTIFICATION
▼ BUCKET - A bucket and other attachments are available for the Bobcat Mini Loader.
HOOD
TILT
CYLINDER
▼ BUCKET
FRONT AUXILIARY
QUICK COUPLERS
TAILGATE
INSTRUMENT PANEL
LIFT
CYLINDER
REVERSE
STOP PANEL
TRACKS
CONTROLS
LIFT ARMS
B-19999
LIFT ARM
SUPPORT DEVICE
STORAGE POSITION
GRAB BAR
B-19984

10-01 Mt52, MT55 Service Manual
SAFETY AND MAINTENANCE
AIR CLEANER SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-60-1
Replacing The Filter Elements (Early Models). . . . . . . . . . 10-60-1
Replacing The Filter Elements (Later Models). . . . . . . . . . 10-60-2
BOB-TACH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-110-1
Inspection And Maintenance . . . . . . . . . . . . . . . . . . . . . . 10-110-1
CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-140-1
Lift Arm By-Pass Controls . . . . . . . . . . . . . . . . . . . . . . . . 10-140-1
Lift And Tilt Function Lockouts. . . . . . . . . . . . . . . . . . . . . 10-140-1
Neutral Start Interlocks. . . . . . . . . . . . . . . . . . . . . . . . . . . 10-140-2
Reverse Stop Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-140-1
ELECTRICAL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-150-1
Cleaning Battery Terminals . . . . . . . . . . . . . . . . . . . . . . . 10-150-2
Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-150-1
Fuse And Relay Location / Identification . . . . . . . . . . . . . 10-150-1
Removing And Installing The Battery. . . . . . . . . . . . . . . . 10-150-4
Using A Booster Battery (Jump Starting) . . . . . . . . . . . . . 10-150-3
ENGINE COOLING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . 10-70-1
Checking The Coolant Level . . . . . . . . . . . . . . . . . . . . . . . 10-70-1
Cleaning The Cooling System . . . . . . . . . . . . . . . . . . . . . . 10-70-2
Replacing The Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-70-2
ENGINE LUBRICATION SYSTEM . . . . . . . . . . . . . . . . . . . . . 10-90-1
Checking Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-90-1
Oil Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-90-1
Replacing Oil And Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-90-1
FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-80-1
Filling The Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-80-1
Fuel Filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-80-2
Fuel Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-80-1
Removing Air From The Fuel System . . . . . . . . . . . . . . . . 10-80-2
HYDRAULIC / HYDROSTATIC SYSTEM . . . . . . . . . . . . . . . 10-100-1
Checking And Adding Fluid . . . . . . . . . . . . . . . . . . . . . . . 10-100-1
Hydraulic Reservoir Breather. . . . . . . . . . . . . . . . . . . . . . 10-100-1
Replacing Hydraulic Filter . . . . . . . . . . . . . . . . . . . . . . . . 10-100-1
Replacing Hydraulic Fluid . . . . . . . . . . . . . . . . . . . . . . . . 10-100-2
Continued On Next Page
SAFETY &
MAINTENANCE
SPECIFICATIONS

10-02 Mt52, MT55 Service Manual
SAFETY AND MAINTENANCE (CONT’D)
LIFT ARM SUPPORT DEVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-20-1
Installing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-20-1
Removing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-20-1
LIFTING AND BLOCKING THE LOADER . . . . . . . . . . . . . . . . . . . 10-10-1
Four Point Lift. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-10-2
Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-10-1
LUBRICATION OF THE BOBCAT MINI LOADER . . . . . . . . . . . . 10-120-1
Parking Brake Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-120-2
Pivot Pins. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-120-3
Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-120-1
SERVICE SCHEDULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-50-1
Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-50-1
SPARK ARRESTOR MUFFLER . . . . . . . . . . . . . . . . . . . . . . . . . . 10-130-1
Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-130-1
TOWING THE LOADER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-40-1
Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-40-1
TRANSPORTING THE BOBCAT LOADER . . . . . . . . . . . . . . . . . . 10-30-1
Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-30-1
TIGHTEN ALL HARDWARE PER SIZE TO GRADE 5 TORQUE (SEE
STANDARD TORQUE SPECIFICATIONS FOR BOLTS, SECTION SPEC-
01) UNLESS OTHERWISE SPECIFIED.

10-10-1 Mt52, MT55 Service Manual
LIFTING AND BLOCKING THE LOADER
Procedure
WARNING
Instructions are necessary before operating or
servicing machine. Read and understand the
Operation & Maintenance Manual and signs (decals)
on machine. Follow warnings and instructions in the
manuals when making repairs, adjustments or
servicing. Check for correct function after
adjustments, repairs or service. Untrained operators
and failure to follow instructions can cause injury or
death.
W-2408-0801
Figure 10-10-1
Read the Removal & Installation, Disassembly &
Assembly, etc. completely to become familiar with the
procedure before beginning [Figure 10-10-1].
Always park the loader on a level surface.
WARNING
When the engine is running during service, the
steering control lever and hydraulic control levers
must be in NEUTRAL and the parking brake engaged.
W-2488-1203
Figure 10-10-2
Raise the rear of the machine [Figure 10-10-2] and put
jackstands under the rear roller wheels (Inset) [Figure
10-10-2]. Be sure the jackstands do not touch the tracks.
Lower the machine to the jackstands.
Figure 10-10-3
Raise the front of the machine and put jackstands under
the front of the frame. [Figure 10-10-3]. Lower the
machine to the jackstands.
NOTE: Make sure the jackstands do not touch the
tracks.
B-7023A
P-48991
P-31078
P-51292

LIFTING AND BLOCKING THE LOADER (CONT’D)
Four Point Lift
Figure 10-10-4
The loader can be lifted using four attachment points; two
at the lower front of the loader frame and two at the upper
end of the uprights [Figure 10-10-4].
Be sure the lifting devices are of adequate strength to lift
the loader. (See LOADER SPECIFICATIONS on Page
SPEC-10-1.)
P-45321
P-31076

LIFT ARM SUPPORT DEVICE
Installing
WARNING
Never work on a machine with the lift arms up unless
the lift arms are secured by an approved lift arm
support device. Failure to use an approved lift arm
support device can allow the lift arms or attachment
to fall and cause injury or death.
W-2059-0598
WARNING
Service lift arm support device if damaged or if parts
are missing. Using a damaged lift arm support or
with missing parts can cause lift arms to drop
causing injury or death.
W-2271-1197
Put the mini loader on a flat, level surface.
Remove any attachment from the mini loader.
Figure 10-20-1
Remove the retainer pin and remove the lift arm support
device (Item 1) [Figure 10-20-1] from the storage
position.
Start the engine, and raise the lift arms all the way up.
Install the lift arm support device (Item 2) [Figure 10-20-
1] into the machine frame bushings and secure with
retainer pin.
Slowly lower the lift arms until movement stops.
Stop the engine.
Removing
Start the engine and raise the lift arms off the lift arm
support device.
Remove the retainer pin (Item 1) and remove the lift arm
support device (Item 2) [Figure 10-20-1].
Lower the lift arms and stop the engine.
Return the lift arm support device to the storage location.
Install the retainer pin to secure the lift arm support
device.
P-59981B
1
2

TRANSPORTING THE BOBCAT LOADER
Procedure
WARNING
Adequately designed ramps of sufficient strength are
needed to support the weight of the machine when
loading onto a transport vehicle. Wood ramps can
break and cause personal injury.
W-2058-0494
Figure 10-30-1
Be sure the trailer or vehicle and ramps are of adequate
size and capacity. (See LOADER SPECIFICATIONS on
Page SPEC-10-1.)
A mini loader with an empty bucket or no attachment
must be loaded backward onto the transport vehicle
[Figure 10-30-1].
Use a full width ramp when loading a machine with Ride-
On Platform [Figure 10-30-1]. The platform will pivot as
you move up the ramp.
NOTE: Do not load the machine on a trailer with the
Ride-On Platform installed unless you have a
full width ramp. Remove the platform if a full
width ramp is not available.
When using adjustable ramps, be sure the ramp width
and spacing adequately cover the tread width. Do not
attempt to mount ramps that are spaced too wide or too
narrow.
The rear of the trailer must be blocked or supported (Item
1) [Figure 10-30-1] when loading or unloading the loader
to prevent the front end of the trailer from raising up.
Figure 10-30-2
Use the following procedure to fasten the Bobcat loader
to the transport vehicle to prevent the loader from moving
during sudden stops or when going up or down slopes
[Figure 10-30-2].
• Lower the bucket or attachment all the way.
• Stop the engine and engage the parking brake.
• Install chains at the front and rear loader tie down
positions [Figure 10-30-2]. (Both sides)
• Fasten each end of the chain to the transport vehicle.
B-23032 B-23104
P-45321
Alternate Front Tie Down

TOWING THE LOADER
Procedure
TOWING IS NOT RECOMMENDED

SERVICE SCHEDULE
Chart
Maintenance work must be done at regular intervals. Failure to do so will result in excessive wear and early failures. The
service schedule is a guide for correct maintenance of the Bobcat Mini Loader
SERVICE SCHEDULE HOURS
ITEM SERVICE REQUIRED 8-10 50 100
„
250
„
500
„
1000
Engine Oil Check the oil level and add as needed. Do not overfill.
Engine Air Filter and Air System Check condition indicator. Service only when required. Check for leaks
and damaged components.
Engine and Hydraulic Cooling
System
Clean debris from oil cooler and radiator. Check coolant level COLD.
Add premixed coolant as needed.
Fuel Filter Remove trapped water.
Hydraulic Fluid Check fluid level and add as needed. Do not overfill.
Lift Arms, Cylinders, Bob-Tach
Pivot Pins and Wedges, Ride-On
Platform Tire Assembly
Lubricate with multi-purpose lithium based grease.
Track Rollers & Idlers Grease the track rollers & idlers.
Reverse Stop Panel Inspect for correct function. Adjust or replace as needed. Clean dirt or
debris from moving parts.
Neutral Start Interlocks Inspect for correct function. Repair or replace as needed.
Lift / Tilt Lockouts Inspect for correct function. Repair or replace as needed.
Parking Brake Check operation.
Safety Signs Check for damaged signs (decals). Replace any signs that are
damaged or worn.
Gauges, Indicators & Lights (Opt.) Check for correct operation of all gauges indicators & lights.
Hydraulic Fluid, Hoses and
Tubelines
Check fluid level and add as needed. Check for damage and leaks.
Repair or replace as needed.
Control Levers Check for correct operation. Repair or adjust as needed.
Under carriage Check for loose bolts and nuts.
Tracks Check for damaged or worn tracks and correct tension. ❏
Engine Compartment Check for dirt or debris on the floor of the engine compartment and
clean as necessary.
Battery Check cables, connections and electrolyte level. Add distilled water as
needed.
Water Pump / Alternator / Fan Belt Check belt tension and adjust or replace as needed.
Engine Oil and Filter Replace oil and filter. Use CD or better grade oil and Bobcat filter. ✵
Spark Arrestor Muffler Clean the spark chamber.
Fuel Filter Replace the filter. Use a genuine Bobcat filter.
Control Levers Lubricate with multi-purpose lithium based grease.
Lift Arm Lockout Check function of manual by-pass control.
Hydraulic Filter Replace the filter. z
Hydraulic Reservoir Breather Cap Replace the reservoir breather cap.
Hydraulic Reservoir Replace the fluid.
Coolant Replace the coolant Every 2 years
WARNING
Instructions are necessary before operating or servicing machine. Read
and understand the Operation & Maintenance Manual and signs (decals) on
machine. Follow warnings and instructions in the manuals when making
repairs, adjustments or servicing. Check for correct function after
adjustments, repairs or service. Untrained operators and failure to follow
instructions can cause injury or death.
W-2003-0199
■ Or every 12 months.
❏ Check every 8-10 hours for the first 50 hours of operation; then at 50 hour intervals.
✵ First oil and filter change must occur at 50 hours; 100 hours thereafter.
z Replace filter after the first 50 hours; 500 hours thereafter.

AIR CLEANER SERVICE
Replacing The Filter Elements (Early Models)
It is important to change the air filter at regular intervals.
(See SERVICE SCHEDULE on Page 10-50-1) for the
correct interval.
Figure 10-60-1
Replace the Outer Filter only when the red ring shows in
the condition indicator window (Item 1) [Figure 10-60-1].
Replace the inner filter every third time the outer filter is
replaced or as indicated below.-
Outer Filter
Pull up on the locking tab (Item 2) [Figure 10-60-1] and
hold while turning the dust cover (Item 3) [Figure 10-60-
1] counterclockwise 1/8 turn.
Remove and clean the dust cover.
Figure 10-60-2
Remove the outer filter (Item 1) [Figure 10-60-2].
NOTE: Make sure all sealing surfaces are free of dirt
and debris. Do not use air pressure to clean.
Install a new outer filter.
Install the dust cover. Be sure the air cleaner valve (Item
2) [Figure 10-60-2] is down. Turn cover clockwise 1/8
turn and engage the locking tab.
Check the air intake hose and the air cleaner housing for
damage. Make sure all connections are tight.
Press the button (Item 4) [Figure 10-60-1] to remove the
red ring on the condition indicator.
Inner Filter
Only replace the inner filter under the following
conditions:
• Replace the inner filter every third time the outer filter
is replaced.
• After the outer filter has been replaced, press the
button (Item 4) [Figure 10-60-1] on the top of the
condition indicator and start the engine. Run at full
RPM, then reduce engine speed and stop the engine.
If the red ring shows in the condition indicator, replace
the inner filter.
Figure 10-60-3
Remove the dust cover, outer filter and inner filter.
and debris.
Install the new inner filter (Item 1) [Figure 10-60-3].
Install the outer filter.
turn to engage the latch.
Press the button (Item 4) [Figure 10-60-1] on the
condition indicator to remove the red ring.
P-59544
2
1
4
3
P-59545
1
2
P-59583
P-59546
1

AIR CLEANER SERVICE (CONT’D)
Replacing The Filter Elements (Later Models)
It is important to change the air filter element at regular
intervals.
(See SERVICE SCHEDULE on Page 10-50-1) for the
correct interval.
Figure 10-60-4
Replace the Outer Filter only when the red ring shows in
the condition indicator window (Item 1) [Figure 10-60-4].
Replace the inner filter every third time the outer filter is
replaced or as indicated below.
Outer Filter
Pull up on the locking lever (Item 2) [Figure 10-60-4] and
hold while turning the dust cover (Item 3) [Figure 10-60-
4] counterclockwise.
Remove and clean the dust cover.
Figure 10-60-5
Remove the outer filter element (Item 1) [Figure 10-60-
5].
and debris. Do not use air pressure to clean.
Install a new outer filter element.
2) [Figure 10-60-5] is down. Turn the dust cover
clockwise and engage the locking lever.
Check the air intake hose and the air cleaner housing for
damage. Make sure all connections are tight.
Press the button (Item 4) [Figure 10-60-4] to remove the
red ring on the condition indicator.
Inner Filter
Only replace the inner filter under the following
conditions:
• Replace the inner filter every third time the outer filter
is replaced.
• After the outer filter has been replaced, press the
button (Item 4) [Figure 10-60-4] on the top of the
condition indicator and start the engine. Run at full
RPM, then reduce engine speed and stop the engine.
If the red ring shows in the condition indicator, replace
the inner filter.
Figure 10-60-6
Remove the dust cover, outer filter and inner filter.
and debris.
Install the new inner filter (Item 1) [Figure 10-60-6].
Install the outer filter.
turn to engage the latch.
Press the button (Item 4) [Figure 10-60-4] on the
condition indicator to remove the red ring.
P-77992
2
1
4
3
P-77991
1
2
P-77990
1

ENGINE COOLING SYSTEM
Check the cooling system every day to prevent over-
heating, loss of performance or engine damage.
Checking The Coolant Level
Make sure the engine is cool.
Figure 10-70-1
Raise the hood [Figure 10-70-1].
Check coolant level in the recovery tank (Item 1) [Figure
10-70-1].
Remove the cap (Item 2) [Figure 10-70-1] from the
recovery tank.
Add premixed coolant to the recovery tank until it is at the
MAX level.
IMPORTANT
AVOID ENGINE DAMAGE
Always use the correct ratio of water to antifreeze.
Too much antifreeze reduces cooling system
efficiency and may cause serious premature engine
damage.
Too little antifreeze reduces the additives which
protect the internal engine components; reduces the
boiling point and freeze protection of the system.
Always add a premixed solution. Adding full strength
concentrated coolant can cause serious premature
engine damage.
I-2124-0497
P-48513A
MIN COLD
MAX COLD
P-45410
P-59554
1
2

ENGINE COOLING SYSTEM (CONT'D)
Cleaning The Cooling System
Open the hood [Figure 10-70-1].
Figure 10-70-2
Remove screen covers (Item 1) [Figure 10-70-2] from
both sides of the machine.
Use low air pressure or water pressure to clean the
radiator through the side screens.
Install screen covers.
Close and latch the hood.
WARNING
Wear safety glasses to prevent eye injury when any
of the following conditions exist:
• When fluids are under pressure.
• Flying debris or loose material is present.
• Engine is running.
• Tools are being used.
W-2019-1285
Replacing The Coolant
Raise the hood.
WARNING
AVOID BURNS
Do not remove radiator cap when the engine is hot.
You can be seriously burned.
W-2070-1285
Figure 10-70-3
Remove the radiator cap (Item 1) [Figure 10-70-3] when
the engine is cool.
Loosen the thumb nut and turn the access cover (Item 2)
[Figure 10-70-3] open.
P-59556
1
P-59555
1
2

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ENGINE COOLING SYSTEM (CONT'D)
Replacing the Coolant (Cont’d)
Figure 10-70-4
Connect a hose to the engine block drain valve (Item 1)
[Figure 10-70-4] on the right side of the engine.
Open the valve and drain the coolant into a container.
After the coolant is removed, close the drain valve and
remove the hose.
Recycle or dispose of coolant in an environmentally safe
manner.
NOTE: The mini loader is factory filled with propylene
glycol coolant (purple color). DO NOT mix
propylene glycol with ethylene glycol.
Mix new coolant in a separate container.
One gallon and one pint (4,3 L) of propylene glycol mixed
with one gallon (3,8 L) of water is the correct mixture of
coolant (47% water and 53% propylene glycol) to provide
a -34°F (-37°C) freeze protection.
Add premixed coolant, to the radiator. Install the radiator
cap.
Add premixed coolant to the coolant recovery tank.
IMPORTANT
AVOID ENGINE DAMAGE
Always use the correct ratio of water to antifreeze.
Too much antifreeze reduces cooling system
efficiency and may cause serious premature engine
damage.
Too little antifreeze reduces the additives which
protect the internal engine components; reduces the
boiling point and freeze protection of the system.
Always add a premixed solution. Adding full strength
concentrated coolant can cause serious premature
engine damage.
I-2124-0497
Use a refractometer to check the condition of propylene
glycol in your cooling system.
Run the engine until it is at operating temperature. Stop
the engine. Check the coolant level when cool. Add
coolant as needed.
Close the hood.
P-45390
1

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