Case ih farmall 110 a tier 4b (final) tractor service repair manual (pin ct00001m and above)

Printed in U.S.A.
© 2015 CNH Industrial America LLC. All Rights Reserved.
Case IH is a trademark registered in the United States and many
other countries, owned by or licensed to CNH Industrial N.V.,
its subsidiaries or affiliates.
Part number 47924636
1st
edition English
December 2015
SERVICE MANUAL
FARMALL®
110A
FARMALL®
120A
FARMALL®
130A
FARMALL®
140A
Tier 4B (final)
Tractor
PIN CT00001M and above

SERVICE MANUAL
Farmall® 110A 110 HP TIER 4B (final) engine, 2WD, and ROPS. , Farmall®
110A 110 HP TIER 4B (final) engine, 2WD, and cab. , Farmall® 110A 110 HP
TIER 4B (final) engine, 4WD, and ROPS. , Farmall® 110A 110 HP TIER 4B
(final) engine, 4WD, and cab. , Farmall® 120A 119 HP TIER 4B (final) engine,
2WD, and ROPS. , Farmall® 120A 119 HP TIER 4B (final) engine, 2WD, and
cab. , Farmall® 120A 119 HP TIER 4B (final) engine, 4WD, and ROPS. ,
Farmall® 120A 119 HP TIER 4B (final) engine, 4WD, and cab. , Farmall® 130A
130 HP TIER 4B (final) engine, 2WD, and ROPS. , Farmall® 130A 130 HP TIER
4B (final) engine, 2WD, and cab. , Farmall® 130A 130 HP TIER 4B (final)
engine, 4WD, and ROPS. , Farmall® 130A 130 HP TIER 4B (final) engine, 4WD,
and cab. , Farmall® 140A 139 HP TIER 4B (final) engine, 2WD, and ROPS. ,
139 HP TIER 4B (final) engine, 4WD, and ROPS. , Farmall® 140A 139 HP
TIER 4B (final) engine, 4WD, and cab.
47924636 07/12/2015
EN

Link Product / Engine
Product Market Product Engine
Farmall® 110A 110 HP TIER 4B
(final) engine, 2WD, and ROPS.
North America F4DFE413U*B001
(final) engine, 2WD, and cab.
North America F4DFE413T*B001
North America F4DFE413S*B001
North America F4DFE413R*B001
47924636 07/12/2015

Contents
INTRODUCTION
Engine....................................................................................... 10
[10.001] Engine and crankcase ............................................................. 10.1
[10.202] Air cleaners and lines .............................................................. 10.2
[10.206] Fuel filters .......................................................................... 10.3
[10.216] Fuel tanks .......................................................................... 10.4
[10.254] Intake and exhaust manifolds and muffler ......................................... 10.5
[10.310] Aftercooler.......................................................................... 10.6
[10.400] Engine cooling system ............................................................. 10.7
[10.414] Fan and drive ...................................................................... 10.8
[10.500] Selective Catalytic Reduction (SCR) exhaust treatment ........................... 10.9
Clutch ....................................................................................... 18
[18.100] Clutch mechanical release control ................................................. 18.1
[18.110] Clutch and components ............................................................ 18.2
[18.112] Slip clutch or flywheel damper ..................................................... 18.3
Transmission.............................................................................. 21
[21.109] Transmission cooler and lines...................................................... 21.1
[21.112] Power shuttle transmission......................................................... 21.2
[21.114] Mechanical transmission ........................................................... 21.3
[21.134] Power shuttle transmission external controls ...................................... 21.4
[21.154] Power shuttle transmission internal components .................................. 21.5
[21.160] Creeper ............................................................................ 21.6
Four-Wheel Drive (4WD) system .................................................. 23
[23.202] Electro-hydraulic control ........................................................... 23.1
[23.304] Four-Wheel Drive (4WD) gearbox ................................................. 23.2
[23.314] Drive shaft.......................................................................... 23.3
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Front axle system ....................................................................... 25
[25.100] Powered front axle ................................................................. 25.1
[25.102] Front bevel gear set and differential ............................................... 25.2
[25.108] Final drive hub, steering knuckles, and shafts ..................................... 25.3
[25.400] Non-powered front axle ............................................................ 25.4
Rear axle system........................................................................ 27
[27.100] Powered rear axle.................................................................. 27.1
[27.106] Rear bevel gear set and differential................................................ 27.2
[27.120] Planetary and final drives .......................................................... 27.3
Power Take-Off (PTO)................................................................. 31
[31.114] Two-speed rear Power Take-Off (PTO) ............................................ 31.1
Brakes and controls .................................................................... 33
[33.110] Parking brake or parking lock ...................................................... 33.1
[33.202] Hydraulic service brakes ........................................................... 33.2
Hydraulic systems....................................................................... 35
[35.000] Hydraulic systems.................................................................. 35.1
[35.102] Pump control valves................................................................ 35.2
[35.104] Fixed displacement pump.......................................................... 35.3
[35.116] Three-point hitch cylinder .......................................................... 35.4
[35.204] Remote control valves ............................................................. 35.5
[35.304] Combination pump units ........................................................... 35.6
Hitches, drawbars, and implement couplings.................................. 37
[37.110] Rear three-point hitch .............................................................. 37.1
Steering..................................................................................... 41
[41.101] Steering control .................................................................... 41.1
[41.106] Tie rods............................................................................. 41.2
[41.206] Pump ............................................................................... 41.3
[41.216] Cylinders ........................................................................... 41.4
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Cab climate control ..................................................................... 50
[50.100] Heating ............................................................................. 50.1
[50.200] Air conditioning..................................................................... 50.2
Electrical systems....................................................................... 55
[55.000] Electrical system ................................................................... 55.1
[55.011] Fuel tank system ................................................................... 55.2
[55.014] Engine intake and exhaust system................................................. 55.3
[55.015] Engine control system.............................................................. 55.4
[55.024] Transmission control system....................................................... 55.5
[55.031] Parking brake electrical system .................................................... 55.6
[55.040] Four-Wheel Drive (4WD) control system........................................... 55.7
[55.046] Rear axle control system........................................................... 55.8
[55.048] Rear Power Take-Off (PTO) control system ....................................... 55.9
[55.050] Heating, Ventilation, and Air-Conditioning (HVAC) control system............... 55.10
[55.051] Cab Heating, Ventilation, and Air-Conditioning (HVAC) controls................. 55.11
[55.100] Harnesses and connectors....................................................... 55.12
[55.201] Engine starting system ........................................................... 55.13
[55.202] Cold start aid ..................................................................... 55.14
[55.301] Alternator......................................................................... 55.15
[55.302] Battery............................................................................ 55.16
[55.404] External lighting .................................................................. 55.17
[55.405] External lighting switches and relays ............................................ 55.18
[55.408] Warning indicators, alarms, and instruments .................................... 55.19
[55.510] Cab or platform harnesses and connectors...................................... 55.20
[55.512] Cab controls...................................................................... 55.21
[55.513] Cab transmission controls........................................................ 55.22
[55.514] Cab lighting ...................................................................... 55.23
[55.518] Wiper and washer system........................................................ 55.24
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[55.525] Cab engine controls.............................................................. 55.25
[55.640] Electronic modules ............................................................... 55.26
[55.988] Selective Catalytic Reduction (SCR) electrical system .......................... 55.27
[55.DTC] FAULT CODES.................................................................. 55.28
Platform, cab, bodywork, and decals............................................. 90
[90.100] Engine hood and panels ........................................................... 90.1
[90.110] Operator platform less cab ......................................................... 90.2
[90.114] Operator protections ............................................................... 90.3
[90.124] Pneumatically-adjusted operator seat.............................................. 90.4
[90.150] Cab................................................................................. 90.5
[90.151] Cab interior......................................................................... 90.6
[90.154] Cab doors and hatches ............................................................ 90.7
[90.156] Cab glazing ........................................................................ 90.8
[90.160] Cab interior trim and panels........................................................ 90.9
47924636 07/12/2015

INTRODUCTION
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1

INTRODUCTION
Foreword - Important notice regarding equipment servicing
All repair and maintenance work listed in this manual must be carried out only by qualified dealership personnel,
strictly complying with the instructions given, and using, whenever possible, the special tools.
Anyone who performs repair and maintenance operations without complying with the procedures provided herein
shall be responsible for any subsequent damages.
The manufacturer and all the organizations of its distribution chain, including - without limitation - national, regional, or
local dealers, reject any responsibility for damages caused by parts and/or components not approved by the manu-
facturer, including those used for the servicing or repair of the product manufactured or marketed by the manufacturer.
In any case, no warranty is given or attributed on the product manufactured or marketed by the manufacturer in case
of damages caused by parts and/or components not approved by the manufacturer.
The manufacturer reserves the right to make improvements in design and changes in specifications at any time without
notice and without incurring any obligation to install them on units previously sold. Specifications, descriptions, and
illustrative material herein are as accurate as known at time of publication but are subject to change without notice.
In case of questions, refer to your CASE IH Sales and Service Networks.
47924636 07/12/2015
3

INTRODUCTION
Safety rules
Personal safety
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all
safety messages that follow this symbol to avoid possible death or injury.
Throughout this manual you will find the signal words DANGER, WARNING, and CAUTION followed by special in-
structions. These precautions are intended for the personal safety of you and those working with you.
Read and understand all the safety messages in this manual before you operate or service the machine.
DANGER indicates a hazardous situation that, if not avoided, will result in death or serious injury.
WARNING indicates a hazardous situation that, if not avoided, could result in death or serious injury.
CAUTION indicates a hazardous situation that, if not avoided, could result in minor or moderate injury.
FAILURE TO FOLLOW DANGER, WARNING, AND CAUTION MESSAGES COULD RESULT
IN DEATH OR SERIOUS INJURY.
Machine safety
NOTICE: Notice indicates a situation that, if not avoided, could result in machine or property damage.
Throughout this manual you will find the signal word Notice followed by special instructions to prevent machine or
property damage. The word Notice is used to address practices not related to personal safety.
Information
NOTE: Note indicates additional information that clarifies steps, procedures, or other information in this manual.
Throughout this manual you will find the word Note followed by additional information about a step, procedure, or
other information in the manual. The word Note is not intended to address personal safety or property damage.
47924636 07/12/2015
4

INTRODUCTION
Safety rules
General safety rules
Use caution when operating the machine on slopes. Raised equipment, full tanks and other loads will change the
center of gravity of the machine. The machine can tip or roll over when near ditches and embankments or uneven
surfaces.
Never permit anyone other than the operator to ride on the machine.
Never operate the machine under the influence of alcohol, drugs, or while otherwise impaired.
When digging or using ground engaging attachments be aware of buried cables. Contact local utilities to determine
the locations of services.
Pay attention to overhead power lines and hanging obstacles. High voltage lines may require significant clearance
for safety.
Hydraulic oil or diesel fuel leaking under pressure can penetrate the skin, causing serious injury or infection.
• DO NOT use your hand to check for leaks. Use a piece of cardboard or paper.
• Stop engine, remove key and relieve the pressure before connecting or disconnecting fluid lines.
• Make sure all components are in good condition and tighten all connections before starting the engine or pressur-
izing the system.
• If hydraulic fluid or diesel fuel penetrates the skin, seek medical attention immediately.
• Continuous long term contact with hydraulic fluid may cause skin cancer. Avoid long term contact and wash the
skin promptly with soap and water.
Keep clear of moving parts. Loose clothing, jewelry, watches, long hair, and other loose or hanging items can become
entangled in moving parts.
Wear protective equipment when appropriate.
DO NOT attempt to remove material from any part of the machine while it is being operated or components are in
motion.
Make sure all guards and shields are in good condition and properly installed before operating the machine. Never
operate the machine with shields removed. Always close access doors or panels before operating the machine.
Dirty or slippery steps, ladders, walkways, and platforms can cause falls. Make sure these surfaces remain clean and
clear of debris.
A person or pet within the operating area of a machine can be struck or crushed by the machine or its equipment. DO
NOT allow anyone to enter the work area.
Raised equipment and/or loads can fall unexpectedly and crush persons underneath. Never allow anyone to enter
the area underneath raised equipment during operation.
Never operate engine in enclosed spaces as harmful exhaust gases may build up.
Before starting the machine, be sure that all controls are in neutral or park lock position.
Start the engine only from the operator’s seat. If the safety start switch is bypassed, the engine can start with the
transmission in gear. Do not connect or short across terminals on the starter solenoid. Attach jumper cables as
described in the manual. Starting in gear may cause death or serious injury.
Always keep windows, mirrors, all lighting, and Slow Moving Vehicle (SMV) emblem clean to provide the best possible
visibility while operating the machine.
Operate controls only when seated in the operator’s seat, except for those controls expressly intended for use from
other locations.
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5

INTRODUCTION
Before leaving the machine:
1. Park machine on a firm level surface.
2. Put all controls in neutral or park lock position.
3. Engage park brake. Use wheel chocks if required.
4. Lower all hydraulic equipment — Implements, header, etc.
5. Turn off engine and remove key.
When, due to exceptional circumstances, you would decide to keep the engine running after leaving the operator’s
station, then the following precautions must be followed:
1. Bring the engine to low idle speed.
2. Disengage all drive systems.
3. WARNING
Some components may continue to run down after disengaging drive systems.
Make sure all drive systems are fully disengaged.
Failure to comply could result in death or serious injury.
W0113A
Shift the transmission into neutral.
4. Apply the parking brake.
General maintenance safety
Keep area used for servicing the machine clean and dry. Clean up spilled fluids.
Service machine on a firm level surface.
Install guards and shields after servicing the machine.
Close all access doors and install all panels after servicing the machine.
Do not attempt to clean, lubricate, clear obstructions, or make adjustments to the machine while it is in motion or while
the engine is running.
Always make sure working area is clear of tools, parts, other persons, and pets before you start operating the machine.
Unsupported hydraulic cylinders can lose pressure and drop the equipment causing a crushing hazard. Do not leave
equipment in a raised position while parked or during service, unless securely supported.
Jack or lift the machine only at jack or lift points indicated in this manual.
Incorrect towing procedures can cause accidents. When towing a disabled machine follow the procedure in this man-
ual. Use only rigid tow bars.
Stop the engine, remove key and relieve pressure before disconnecting or connecting fluid lines.
Stop the engine and remove key before disconnecting or connecting electrical connections.
Scalding can result from incorrect removal of coolant caps. Cooling system operates under pressure. Hot coolant
can spray out if a cap is removed while the system is hot. Allow system to cool before removing cap. When removing
a cap turn it slowly to allow pressure to escape before completely removing the cap.
Replace damaged or worn tubes, hoses, electrical wiring, etc.
Engine, transmission, exhaust components, and hydraulic lines may become hot during operation. Take care when
servicing such components. Allow surfaces to cool before handling or disconnecting hot components. Wear protective
equipment when appropriate.
When welding, follow the instructions in the manual. Always disconnect the battery before welding on the machine.
Always wash your hands after handling battery components.
47924636 07/12/2015
6

SERVICE MANUAL
Engine
Farmall® 110A 110 HP TIER 4B (final) engine, 2WD, and ROPS. , Farmall®
110A 110 HP TIER 4B (final) engine, 2WD, and cab. , Farmall® 110A 110 HP
TIER 4B (final) engine, 4WD, and ROPS. , Farmall® 110A 110 HP TIER 4B
(final) engine, 4WD, and cab. , Farmall® 120A 119 HP TIER 4B (final) engine,
2WD, and ROPS. , Farmall® 120A 119 HP TIER 4B (final) engine, 2WD, and
cab. , Farmall® 120A 119 HP TIER 4B (final) engine, 4WD, and ROPS. ,
130 HP TIER 4B (final) engine, 2WD, and ROPS. , Farmall® 130A 130 HP TIER
4B (final) engine, 2WD, and cab. , Farmall® 130A 130 HP TIER 4B (final)
engine, 4WD, and ROPS. , Farmall® 130A 130 HP TIER 4B (final) engine, 4WD,
and cab. , Farmall® 140A 139 HP TIER 4B (final) engine, 2WD, and ROPS. ,
139 HP TIER 4B (final) engine, 4WD, and ROPS. , Farmall® 140A 139 HP
TIER 4B (final) engine, 4WD, and cab.
47924636 07/12/2015
10

Engine - Engine and crankcase
Engine - Remove
WARNING
Avoid injury!
Handle all parts carefully. Do not place your hands or fingers between parts. Use Personal Protec-
tive Equipment (PPE) as indicated in this manual, including protective goggles, gloves, and safety
footwear.
W0208A
WARNING
Heavy objects!
Lift and handle all heavy components using lifting equipment with adequate capacity. Always support
units or parts with suitable slings or hooks. Make sure the work area is clear of all bystanders.
W0398A
Prior operation:
Air conditioning - Recover (50.200)
Prior operation:
Battery - Disconnect (55.302)
Prior operation:
Engine cooling system - Drain fluid (10.400)
Prior operation:
Hood - Remove (90.100)
Prior operation:
Axle support - Remove (Front support and front axle) – Standard-duty (25.100)
Prior operation:
Engine - Disconnect (10.001)
1. Install wheel chocks in front of and behind the rear
wheels.
2. Remove the Selective Catalytic Reduction (SCR) muf-
fler and catalyst upper front cover retaining bolts (1) and
(2).
3. Remove the SCR muffler and catalyst upper front cover
(3).
NHIL15TR00033AA 1
4. Remove the SCR muffler and catalyst upper rear cover
retaining bolts (1).
NHIL15TR00264AA 2
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5. Detach the SCR muffler and catalyst emissions sen-
sors wiring harness (1) from the cover clips (2).
6. Remove the SCR muffler and catalyst upper rear cover
(3).
NHIL15TR00256AA 3
7. Remove the SCR muffler and catalyst lower cover re-
taining bolts (2).
8. Remove the SCR muffler and catalyst lower cover (1).
NHIL15TR00020AA 4
9. Remove the six SCR muffler and catalyst heat shield
retaining bolts (1) and (2).
10. Remove the SCR muffler and catalyst lower heat
shield (3).
NHIL15TR00089AA 5
11. Move backward the SCR muffler and catalyst upper
heat shield (1).
12. Remove the SCR muffler and catalyst emissions sen-
sors from the SCR muffler and catalyst (4), as follows:
• Remove the downstream Nitrogen oxide (NOx)
sensor (2).
• Remove the Ammonia (NH3) sensor (3).
• Remove the SCR muffler and catalyst downstream
temperature sensor (5).
13. Remove the SCR muffler and catalyst upper heat
shield.
NHIL15TR00263AA 6
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14. Remove the clamps (2) that secure the SCR muffler
and catalyst exhaust outlet pipe (1).
15. Remove the SCR muffler and catalyst exhaust outlet
pipe.
NHIL15TR00010AA 7
16. Remove the two clamps (2) that secure the air cleaner
to turbo air duct (1).
17. Remove the air duct.
NHIL15TR00008AA 8
18. Remove the two bolts (1) from the Crank Case Venti-
lation (CCV) filter (2).
19. Remove the CCV filter.
NHIL15TR00072AA 9
20. Remove the three air cleaner retaining bolts (3).
21. Remove the air cleaner (2) from the hood support (1).
NHIL15TR00005AA 10
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22. Remove the wiring harness (4) and the DIESEL
EXHAUST FLUID (DEF)/ADBLUE®and coolant lines (1)
from the hood support (2).
NOTE: Some cable ties (3) need to be removed before
removing the wiring harness and the DEF/ADBLUE® and
coolant lines.
NHIL15TR00060AA 11
23. Remove the fuse holder support retaining bolt (2).
24. Remove the fuse holder support (1) from the hood
support (3).
NHIL15TR00044AA 12
25. Remove the clamp (3) from the exhaust pipe (1).
26. Disconnect the exhaust pipe from the exhaust flap (2).
NHIL15TR00048AA 13
27. Remove the four retaining bolts (2) from the rear part
of the hood support (1).
NHIL15TR00047AA 14
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28. Remove the two retaining bolts (2) from the front part
NHIL15TR00046AA 15
29. Use a suitable lifting device (1) and a suitable sling (3)
to remove the hood support with the Diesel Oxidation
Catalyst (DOC) assembly (2).
NHIL15TR00078AA 16
30. Cut the cable ties (3) that secure the wiring harness
(2) and the heating return hose (1).
31. Remove the wire harness and the hose from the sup-
port.
NHIL15TR00039AA 17
32. Remove the two bolts (2) from the support (1).
33. Remove the support from the engine.
NHIL15TR00080AA 18
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34. Remove the clamp (3) that secures the hydraulic tube
(2) to the auxiliary pump (1).
35. Remove the hydraulic tube.
NHIL15TR00038AA 19
36. Remove the two hydraulic tube retaining bolts (1).
37. Remove the hydraulic tube (2) from the auxiliary pump
(3).
NHIL15TR00037AA 20
38. Remove the two coolant control valve support retain-
ing bolts (2).
39. Remove the support (1) with the coolant control valve
assembly.
NHIL15TR00045AA 21
40. Remove the bolt (2) from the clamp (1) that secure the
steering pump pipes (3).
NHIL15TR00053AA 22
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41. Remove the bolts (3) from the clamps (1) that secure
the transmission cooler lines (2).
42. Remove the lines from the engine.
NHIL15TR00056AA 23
43. Use a suitable lifting device (1) and an engine stand
(2) to support the engine.
44. Raise the engine and slide the splitting kit under the
transmission in order to rest the weight of the tractor
on the support.
NHIL15TR00079AA 24
45. Remove the four lower engine to transmission mount-
ing bolts (1).
NOTE: Before you remove the mounting bolts, mark the
position for installation at a later time
NHIL15TR00050AA 25
46. Remove the two bolts (1) on the left-hand side of the
engine.
NHIL15TR00049AA 26
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47. Remove the two bolts (1) on the right-hand side of the
engine.
NHIL15TR00081AA 27
48. Remove the three upper engine to transmission
mounting bolts (1).
NHIL15TR00057AA 28
49. Separate the engine (1) from the transmission.
50. Remove the engine from the tractor.
NHIL15TR00082AA 29
Next operation:
Engine - Install (10.001)
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Engine - Install
WARNING
Avoid injury!
footwear.
W0208A
WARNING
Heavy objects!
W0398A
Prior operation:
Engine - Remove (10.001)
1. DANGER
Heavy parts!
Support designated component(s) with ade-
quate lifting equipment.
Failure to comply will result in death or serious
injury.
D0018A
CAUTION
Pinch hazard!
Always use suitable tools to align mating parts.
DO NOT use your hand or fingers.
Failure to comply could result in minor or mod-
erate injury.
C0044A
Use an appropriate lifting device (1) to align the engine
to the transmission, as shown. Make sure that the two
locating dowel pins are correctly positioned.
NOTICE: Make sure that no harness, or lines are between
the engine and transmission flanges.
NHIL15TR00082AA 1
2. Install the two M16 x 130, and the M16 x 70 upper
engine to transmission mounting bolts (1) in the same
marked position as previously removed.
NHIL15TR00057AA 2
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3. Install the two M16 x 140 engine to transmission mount-
ing bolts (1) on the right-hand side, in the same marked
position as previously removed.
NHIL15TR00081AA 3
4. Install the two M16 x 140 engine to transmission mount-
ing bolts (1) on the left-hand side, in the same marked
position as previously removed.
NHIL15TR00049AA 4
5. Install the two M16 x 90, and the two M16 x 70 lower
engine to transmission mounting bolts (1) in the same
marked position as previously removed.
6. Torque the M16 hardware bolts to 210 - 285 N·m (155
- 210 lb ft).
NHIL15TR00050AA 5
7. Raise the tractor and reposition the splitting kit under-
neath the engine in order to rest the weight of the tractor
on the support.
8. Remove the engine stand (2) and the lifting device (1).
NHIL15TR00079AA 6
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9. Install the transmission cooler lines to the engine (2).
10. Secure the cooler lines by installing the clamps (1) and
the M6 bolts (3).
NHIL15TR00056AA 7
11. Secure the steering pump pipes (3) by installing the
clamp (1) and the M6 bolt (2).
NHIL15TR00053AA 8
12. Install the coolant control valve support (1) with the
coolant control valve assembly.
13. Install the two M14 retaining bolts (2) that secures the
coolant control valve support.
14. Torque the two bolts to 99 - 108 N·m (73 - 80 lb ft).
NHIL15TR00045AA 9
15. Install the hydraulic tube (2) to the auxiliary pump (3).
16. Install the two M6 bolts (1) that secure the hydraulic
tube.
17. Torque the bolts to 10.0 - 13.0 N·m (7.4 - 9.6 lb ft).
NHIL15TR00037AA 10
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18. Install the hydraulic tube (2) to the auxiliary pump (1).
19. Secure the tube by installing the clamps (3).
NHIL15TR00038AA 11
20. Install the support (1) to the engine.
21. Install the two M12 support retaining bolts (2).
22. Torque the bolts to 85 - 115 N·m (63 - 85 lb ft).
NHIL15TR00080AA 12
23. Guide the wiring harness (2) onto the support installed
in the previous step.
24. Use new cable ties (3) to secure the wiring harness
and the heating return hose (1).
NHIL15TR00039AA 13
25. Use a suitable lifting device (1) and a suitable sling (3)
to install the hood support with the Diesel Oxidation
Catalyst (DOC) assembly (2).
NHIL15TR00078AA 14
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26. Install the two M10 retaining bolts (2) to the front part
NHIL15TR00046AA 15
27. Install the four M10 retaining bolts (2) to the rear of the
hood support (1).
28. Torque the M10 hardware bolts to 53 - 72 N·m (39 -
53 lb ft).
NHIL15TR00047AA 16
29. Connect the exhaust pipe (1) to the exhaust flap (2).
30. Secure the exhaust pipe with the clamp (3).
NHIL15TR00048AA 17
31. Install the fuse holder support (1) to the hood support
(3).
32. Install the M10 retaining bolt (2) that secure the fuse
holder support.
NHIL15TR00044AA 18
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33. Secure the wiring harness (4) and the DIESEL
EXHAUST FLUID (DEF)/ADBLUE® and coolant lines (1)
to the hood support (2) by installing new cables ties
(3).
NHIL15TR00060AA 19
34. Install the air cleaner (2) to the hood support (1).
35. Install the three M10 air cleaner retaining bolts (3).
NHIL15TR00005AA 20
37. Install the Crank Case Ventilation (CCV) filter (2) to
the hood support.
38. Install the two M8 retaining bolts (1) that secure the
CCV filter.
NHIL15TR00072AA 21
40. Install the air cleaner to turbo air duct (1).
41. Secure the air duct by installing the two clamps (2).
NHIL15TR00008AA 22
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42. Install the Selective Catalytic Reduction (SCR) ex-
haust outlet pipe (4) to the SCR muffler and catalyst
(3) and to the DOC (1).
43. Secure the exhaust outlet pipe by installing the clamps
(2).
NHIL15TR00010AA 23
44. Install the SCR muffler and catalyst lower cover (1).
45. Install the SCR muffler and catalyst lower cover retain-
ing bolts (2).
NHIL15TR00020AA 24
46. Install the SCR muffler and catalyst upper rear cover
(3).
47. Attach the SCR muffler and catalyst emissions sen-
sors wiring harness (1) to the cover clips (2).
NHIL15TR00256AA 25
48. Install the SCR muffler and catalyst upper rear cover
retaining bolts (1).
NHIL15TR00264AA 26
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49. Install the SCR muffler and catalyst upper front cover
(3).
50. Install the SCR muffler and catalyst upper front cover
retaining bolts (1) and (2).
NHIL15TR00033AA 27
Next operation:
Engine - Connect (10.001)
Next operation:
Axle support - Install (Front support and front axle) – Standard-duty (25.100)
Next operation:
Hood - Install (90.100)
Next operation:
Engine cooling system - Filling (10.400)
Next operation:
Battery - Connect (55.302)
Next operation:
Air conditioning - Charging (50.200)
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Engine - Disconnect
WARNING
Avoid injury!
footwear.
W0208A
WARNING
Heavy objects!
W0398A
Prior operation:
Air conditioning - Recover (50.200)
Prior operation:
Battery - Disconnect (55.302)
Prior operation:
Engine cooling system - Drain fluid (10.400)
Prior operation:
Hood - Remove (90.100)
Prior operation:
Axle support - Remove (Front support and front axle) – Standard-duty (25.100)
NOTE: Some components were removed from the images for better clarity.
1. Install wheel chocks in front of and behind the rear
wheels.
2. Remove the solenoid cover retaining nut (2).
3. Remove the solenoid cover (1) from the starter motor
M-003 (3).
NHIL15TR00032AA 1
4. Remove the two starter cover retaining bolts (1) and the
starter motor mounting bolt (3).
5. Remove the starter cover (2).
NHIL15TR00299AA 2
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6. Remove the starter motor mounting bolt (2) to discon-
nect the main ground GND-001 wire connectors X-214
and X-214A (1).
NHIL15TR00295AA 3
7. Disconnect the wiring harness from the starter solenoid
(6):
A. Remove the nut (4).
B. Remove the wiring harness connector X-231C (2).
C. Remove the engine wiring harness connector
X-180 (3).
D. Remove the positive battery cable connector
X-231A (1).
8. Disconnect the positive electrical connector X-162 (5)
from the starter solenoid.
NHIL15TR00298AA 4
9. Remove the two clamps (3) that secure the hoses (1)
to the Crank Case Ventilation (CCV) filter (2).
10. Disconnect the two hoses from the CCV filter.
NHIL15TR00040AA 5
11. Remove the clamp (1) that secures the rear CCV hose
(3) to the aims cover (2).
12. Disconnect the CCV hose.
NHIL15TR00052AA 6
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13. Remove the clamp (2) that secures the CCV hose (1)
to the CCV engine fitting (3).
14. Disconnect the CCV hose.
NHIL15TR00041AA 7
15. Disconnect the electrical connector X-908 (1) from the
humidity sensor B-043 (2), which is located onto the
air cleaner to turbo air duct (2).
NHIL15TR00232AA 8
air cleaner switch S-026 (2).
NHIL15TR00382AA 9
17. Disconnect the two connectors (2) from the cooling
hose assembly (1).
18. Remove the cooling hose assembly.
NHIL15TR00007AA 10
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19. Disconnect the DIESEL EXHAUST FLUID (DEF)/
ADBLUE® dosing module electrical connector X-904
(1) from the DEF/ADBLUE® dosing module B-008.
NHIL15TR00129AA 11
20. Disconnect the two coolant hoses (1) and the
DEF/ADBLUE® line (2) from the DEF/ADBLUE® dos-
ing module B-008 (3).
NHIL15TR00303AA 12
Air Conditioning (A/C) clutch compressor Y-226 (2).
NHIL15TR00074AA 13
upstream Nitrogen Oxide (NOx) sensor signal ampli-
fier B-010.
23. Cut and remove the cable ties (2) that secure the
wiring harness (1).
NHIL15TR00051AA 14
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