CASE IH FARMALL 110N Tier 4A (interim) Tractor Service Repair Manual.pdf

Printed in U.S.A.
© 2017 CNH Industrial Italia S.p.A. All Rights Reserved.
Case IH is a trademark registered in the United States and many
other countries, owned or licensed to CNH Industrial N.V.,
its subsidiaries or affiliates.
FARMALL®
80N
FARMALL®
80V
FARMALL®
90N
FARMALL®
90V
FARMALL®
100N
FARMALL®
100V
FARMALL®
110N
FARMALL®
110V
Tier 4A (interim)
Tractor
Part number 51430129
1st
edition English
December 2017
SERVICE MANUAL

SERVICE MANUAL
Farmall® 100N With cab [ZGLL03072 - ], Farmall® 100N Without cab
[ZGLL04308 - ], Farmall® 100V With cab, Farmall® 100V Without cab,
[ZGLL03317 - ], Farmall® 110V With cab [ZGLL03383 - ], Farmall® 110V
Without cab [ZGLL03058 - ], Farmall® 80N With cab [ZGLL02982 - ], Farmall®
80N Without cab [ZGLL03560 - ], Farmall® 80V With cab [ZGLL03152 - ],
Farmall® 80V Without cab [ZGLL03079 - ], Farmall® 90N With cab, Farmall®
90N Without cab, Farmall® 90V With cab, Farmall® 90V Without cab
51430129 15/12/2017
EN

Link Product / Engine
Product Market Product Engine
Farmall® 100N With cab
[ZGLL03072 - ]
North America F5DFL413K*A010
Farmall® 100N Without cab
[ZGLL04308 - ]
North America F5DFL413K*A010
[ZGLL03153 - ]
North America F5DFL413J*A011
[ZGLL03317 - ]
[ZGLL02982 - ]
North America F5DFL413A*E009
[ZGLL03560 - ]
Farmall® 90N With cab North America F5DFL413L*A007
Farmall® 90N Without cab North America F5DFL413L*A007
Farmall® 100V With cab North America F5DFL413K*A010
Farmall® 100V Without cab North America F5DFL413K*A010
Farmall® 110V With cab
[ZGLL03383 - ]
Farmall® 110V Without cab
[ZGLL03058 - ]
[ZGLL03152 - ]
[ZGLL03079 - ]
Farmall® 90V With cab North America F5DFL413L*A007
Farmall® 90V Without cab North America F5DFL413L*A007
51430129 15/12/2017

Contents
INTRODUCTION
Engine....................................................................................... 10
[10.001] Engine and crankcase ............................................................. 10.1
[10.114] Pump drives ........................................................................ 10.2
[10.216] Fuel tanks .......................................................................... 10.3
[10.206] Fuel filters .......................................................................... 10.4
[10.220] Throttle linkage..................................................................... 10.5
[10.202] Air cleaners and lines .............................................................. 10.6
[10.254] Intake and exhaust manifolds and muffler ......................................... 10.7
[10.501] Exhaust Gas Recirculation (EGR) exhaust treatment.............................. 10.8
[10.400] Engine cooling system ............................................................. 10.9
[10.414] Fan and drive .................................................................... 10.10
[10.310] Aftercooler........................................................................ 10.11
[10.304] Engine lubrication system........................................................ 10.12
Clutch ....................................................................................... 18
[18.100] Clutch mechanical release control ................................................. 18.1
[18.104] Clutch hydraulic release control.................................................... 18.2
[18.110] Clutch and components ............................................................ 18.3
Transmission.............................................................................. 21
[21.114] Mechanical transmission ........................................................... 21.1
[21.130] Mechanical transmission external controls......................................... 21.2
[21.100] Mechanical transmission hydraulic components ................................... 21.3
[21.140] Mechanical transmission internal components..................................... 21.4
[21.112] Power shuttle transmission......................................................... 21.5
[21.134] Power shuttle transmission external controls ...................................... 21.6
[21.104] Power shuttle transmission hydraulic components ................................ 21.7
[21.154] Power shuttle transmission internal components .................................. 21.8
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[21.145] Gearbox internal components...................................................... 21.9
[21.160] Creeper .......................................................................... 21.10
[21.162] Reverser ......................................................................... 21.11
[21.168] Hi-Lo unit ......................................................................... 21.12
[21.109] Transmission cooler and lines.................................................... 21.13
[21.118] Transmission/Rear drive ......................................................... 21.14
[21.182] Differential........................................................................ 21.15
Four-Wheel Drive (4WD) system .................................................. 23
[23.202] Electro-hydraulic control ........................................................... 23.1
[23.304] Four-Wheel Drive (4WD) gearbox ................................................. 23.2
[23.314] Drive shaft.......................................................................... 23.3
Front axle system ....................................................................... 25
[25.100] Powered front axle ................................................................. 25.1
[25.102] Front bevel gear set and differential ............................................... 25.2
[25.108] Final drive hub, steering knuckles, and shafts ..................................... 25.3
[25.310] Final drives ......................................................................... 25.4
[25.400] Non-powered front axle ............................................................ 25.5
Rear axle system........................................................................ 27
[27.100] Powered rear axle.................................................................. 27.1
[27.106] Rear bevel gear set and differential................................................ 27.2
[27.120] Planetary and final drives .......................................................... 27.3
[27.126] Spur gear and final drives.......................................................... 27.4
Power Take-Off (PTO)................................................................. 31
[31.101] Rear mechanical control ........................................................... 31.1
[31.142] Front Power Take-Off (PTO) control ............................................... 31.2
[31.146] Front Power Take-Off (PTO) ....................................................... 31.3
Brakes and controls .................................................................... 33
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[33.202] Hydraulic service brakes ........................................................... 33.1
[33.110] Parking brake or parking lock ...................................................... 33.2
Hydraulic systems....................................................................... 35
[35.000] Hydraulic systems.................................................................. 35.1
[35.104] Fixed displacement pump.......................................................... 35.2
[35.204] Remote control valves ............................................................. 35.3
[35.100] Main lift system..................................................................... 35.4
[35.114] Three-point hitch control valve ..................................................... 35.5
[35.160] Front hitch controls and lines ...................................................... 35.6
[35.162] Front hitch cylinders and lines ..................................................... 35.7
Hitches, drawbars, and implement couplings.................................. 37
[37.110] Rear three-point hitch .............................................................. 37.1
[37.162] Front hitch.......................................................................... 37.2
[37.166] Front hitch linkage.................................................................. 37.3
Frames and ballasting ................................................................. 39
[39.140] Ballasts and supports .............................................................. 39.1
Steering..................................................................................... 41
[41.101] Steering control .................................................................... 41.1
[41.200] Hydraulic control components...................................................... 41.2
Wheels...................................................................................... 44
[44.511] Front wheels........................................................................ 44.1
[44.520] Rear wheels........................................................................ 44.2
Cab climate control ..................................................................... 50
[50.100] Heating ............................................................................. 50.1
[50.104] Ventilation .......................................................................... 50.2
[50.200] Air conditioning..................................................................... 50.3
[50.300] Cab pressurizing system ........................................................... 50.4
Electrical systems....................................................................... 55
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[55.100] Harnesses and connectors......................................................... 55.1
[55.525] Cab engine controls................................................................ 55.2
[55.015] Engine control system.............................................................. 55.3
[55.201] Engine starting system ............................................................. 55.4
[55.301] Alternator........................................................................... 55.5
[55.302] Battery.............................................................................. 55.6
[55.011] Fuel tank system ................................................................... 55.7
[55.010] Fuel injection system............................................................... 55.8
[55.014] Engine intake and exhaust system................................................. 55.9
[55.989] Exhaust Gas Recirculation (EGR) electrical system ............................. 55.10
[55.640] Electronic modules ............................................................... 55.11
[55.513] Cab transmission controls........................................................ 55.12
[55.024] Transmission control system..................................................... 55.13
[55.021] Transmission pressure sensors .................................................. 55.14
[55.541] Cab Front-Wheel Drive (FWD) controls.......................................... 55.15
[55.040] Four-Wheel Drive (4WD) control system......................................... 55.16
[55.542] Cab axle controls................................................................. 55.17
[55.522] Cab Power Take-Off (PTO) controls ............................................. 55.18
[55.048] Rear Power Take-Off (PTO) control system ..................................... 55.19
[55.049] Front Power Take-Off (PTO) control system ..................................... 55.20
[55.030] Service brake electrical system .................................................. 55.21
[55.031] Parking brake electrical system .................................................. 55.22
[55.512] Cab controls...................................................................... 55.23
[55.035] Remote control valve electric control ............................................ 55.24
[55.051] Cab Heating, Ventilation, and Air-Conditioning (HVAC) controls................. 55.25
[55.050] Heating, Ventilation, and Air-Conditioning (HVAC) control system............... 55.26
[55.523] Cab hitch controls ................................................................ 55.27
[55.130] Rear three-point hitch electronic control system ................................. 55.28
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[55.518] Wiper and washer system........................................................ 55.29
[55.404] External lighting .................................................................. 55.30
[55.405] External lighting switches and relays ............................................ 55.31
[55.514] Cab lighting ...................................................................... 55.32
[55.408] Warning indicators, alarms, and instruments .................................... 55.33
[55.DTC] FAULT CODES.................................................................. 55.34
Platform, cab, bodywork, and decals............................................. 90
[90.150] Cab................................................................................. 90.1
[90.151] Cab interior......................................................................... 90.2
[90.160] Cab interior trim and panels........................................................ 90.3
[90.154] Cab doors and hatches ............................................................ 90.4
[90.156] Cab windshield and windows ...................................................... 90.5
[90.110] Operator platform less cab ......................................................... 90.6
[90.118] Protections and footboards......................................................... 90.7
[90.114] Operator protections ............................................................... 90.8
[90.120] Mechanically-adjusted operator seat............................................... 90.9
[90.124] Pneumatically-adjusted operator seat............................................ 90.10
[90.100] Engine hood and panels ......................................................... 90.11
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INTRODUCTION
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1

INTRODUCTION
Foreword - Important notice regarding equipment servicing
All repair and maintenance work listed in this manual must be carried out only by qualified dealership personnel,
strictly complying with the instructions given, and using, whenever possible, the special tools.
Anyone who performs repair and maintenance operations without complying with the procedures provided herein
shall be responsible for any subsequent damages.
The manufacturer and all the organizations of its distribution chain, including - without limitation - national, regional, or
local dealers, reject any responsibility for damages caused by parts and/or components not approved by the manu-
facturer, including those used for the servicing or repair of the product manufactured or marketed by the manufacturer.
In any case, no warranty is given or attributed on the product manufactured or marketed by the manufacturer in case
of damages caused by parts and/or components not approved by the manufacturer.
The manufacturer reserves the right to make improvements in design and changes in specifications at any time without
notice and without incurring any obligation to install them on units previously sold. Specifications, descriptions, and
illustrative material herein are as accurate as known at time of publication but are subject to change without notice.
In case of questions, refer to your CASE IH Sales and Service Networks.
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3

INTRODUCTION
Note to the Owner WARNINGS FOR AIR CONDITIONING SYSTEM
REPAIR OPERATIONS
Farmall® 100N With cab [ZGLL03072 - ]
Farmall® 110V With cab [ZGLL03383 - ]
Starting the system at low temperatures can damage the compressor. Only operate the air conditioner when the
engine is hot and the temperature inside the cab is at least 20 °C (68.00 °F).
When disconnecting the hoses, close the ends with plastic caps to prevent foreign matter and humidity from getting
inside the hoses.
Handle the thermostatic sensor carefully to avoid damage that may prevent efficient system operation.
Always use two spanners to unscrew the hose fittings to avoid twisting the fitting.
Do not use any type of engine oil to lubricate the compressor and the system.
Never leave the compressor oil container open, always make sure that it is tightly closed. If left exposed the oil will
absorb humidity from the air and may, subsequently, damage the system.
Do not transfer compressor oil from the original container to another container.
Do not introduce any additives to the compressor oil. Any additional substances could contain elements which are
incompatible with the chemical base of the refrigerant and thus alter its characteristics.
Check that the thermostatic sensor is correctly inserted in the fins on the evaporator to ensure efficient system oper-
ation.
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4

INTRODUCTION
Safety rules
Personal safety
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all
safety messages that follow this symbol to avoid possible death or injury.
Throughout this manual you will find the signal words DANGER, WARNING, and CAUTION followed by special in-
structions. These precautions are intended for the personal safety of you and those working with you.
Read and understand all the safety messages in this manual before you operate or service the machine.
DANGER indicates a hazardous situation that, if not avoided, will result in death or serious injury.
WARNING indicates a hazardous situation that, if not avoided, could result in death or serious injury.
CAUTION indicates a hazardous situation that, if not avoided, could result in minor or moderate injury.
FAILURE TO FOLLOW DANGER, WARNING, AND CAUTION MESSAGES COULD RESULT
IN DEATH OR SERIOUS INJURY.
Machine safety
NOTICE: Notice indicates a situation that, if not avoided, could result in machine or property damage.
Throughout this manual you will find the signal word Notice followed by special instructions to prevent machine or
property damage. The word Notice is used to address practices not related to personal safety.
Information
NOTE: Note indicates additional information that clarifies steps, procedures, or other information in this manual.
Throughout this manual you will find the word Note followed by additional information about a step, procedure, or
other information in the manual. The word Note is not intended to address personal safety or property damage.
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5

INTRODUCTION
Safety rules SAFETY REGULATIONS
TO PREVENT ACCIDENTS
Most accidents or injuries that occur in workshops are the result of non--observance of simple and fundamental safety
regulations.
For this reason, IN MOST CASES THESE ACCIDENTS CAN BE AVOIDED: by foreseeing possible causes and con-
sequently acting with the necessary caution and care.
Accidents may occur with all types of vehicle, regardless of how well it was designed and built.
A careful and judicious service technician is the best guarantee against accidents.
Precise observance of the most basic safety rule is normally sufficient to avoid many serious accidents.
DANGER: Never carry out any cleaning, lubrication or maintenance operations when the engine is running.
GENERAL
• Carefully follow specified repair and maintenance procedures.
• Do not wear rings, wristwatches, jewellery, unbuttoned or loose articles of clothing such as: ties, torn clothing,
scarves, open jackets or shirts with open zips that may remain entangled in moving parts.
It is advised to wear approved safety clothing, e.g: non--slip footwear, gloves, safety goggles, helmets, etc.
• Do not carry out repair operations with someone sitting in the driver’s seat, unless the person is a trained technician
who is assisting with the operation in question.
• Operate the vehicle and use the implements exclusively from the driver’s seat.
• Do not carry out operations on the vehicle with the engine running, unless specifically indicated.
• Stop the engine and ensure that all pressure is relieved from hydraulic circuits before removing caps, covers, valves,
etc.
• All repair and maintenance operations must be carried out using extreme care and attention.
• Service steps and platforms used in a workshop or in the field should be built in compliance with the safety rules in
force.
• Disconnect the batteries and label all controls to indicate that the vehicle is being serviced. Block the machine and
all equipment which should be raised.
• Do not check or fill fuel tanks, accumulator batteries, nor use starting liquid when smoking or near naked flames,
as these fluids are inflammable.
• Brakes are inoperative if manually released for repair or maintenance purposes.
In such cases, the machine should be kept constantly under control using blocks or similar devices.
• The fuel nozzle should always be in contact with the filling aperture. Maintain this position until filling operations
are completed in order to avoid possible sparks caused by the accumulation of static electricity.
• Only use specified towing points for towing the tractor, connect parts carefully.Make sure that all pins and/or locks
are secured in position before applying traction.
Never remain near the towing bars, cables or chains that are operating under load
• Transport vehicles that cannot be driven using a trailer or a low--loading platform trolley, if available.
• When loading or unloading the vehicle from the trailer (or other means of transport), select a flat area capable
of sustaining the trailer or truck wheels, firmly secure the tractor to the truck or trailer and lock the wheels in the
position.
• Electric heaters, battery--chargers and similar equipment must only be powered by auxiliary power supplies with
efficient ground insulation to avoid electrical shock hazards.
• Always use suitable hoisting or lifting devices when raising or moving heavy parts.
• Take extra care if bystanders are present.
• Never pour gasoline or diesel oil into open, wide and low containers.
• Never use gasoline, diesel oil or other inflammable liquids as cleaning agents. Use non-flammable non-toxic pro-
prietary solvents.
• Wear safety goggles with side guards when cleaning parts with compressed air.
• Limit the air pressure to a maximum of 2.1 bar (30.5 psi), according to local regulations.
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6

INTRODUCTION
• Do not run the engine in confined spaces without suitable ventilation.
• Do not smoke, use naked flames, or cause sparks in the area when fuel filling or handling highly inflammable liquids.
• Never use naked flames for lighting when working on the machine or checking for leaks.
• All movements must be carried out carefully when working under, on or near the vehicle and wear protective equip-
ment: helmets, goggles and special footwear.
• When carrying out checks with the engine running, request the assistance of an operator in the driver’s seat. The
operator must maintain visual contact with the service technician at all times.
• If operating outside the workshop, position the vehicle on a flat surface and lock in position. If working on a slope,
lock the vehicle in position and move to a flat area as soon as is safely possible.
• Damaged or bent chains or cables are unreliable. Do not use them for lifting or towing.
Always use suitable protective gloves when handling chains or cables.
• Chains should always be safely secured. Ensure that fastening device is strong enough to hold the load foreseen.
No persons should stop near the fastening point, trailing chains or cables.
• Maintenance and repair operations must be carried out in a CLEAN and DRY area, eliminate any water or oil spillage
immediately.
• Do not create piles of oil or grease--soaked rags as they represent a serious fire hazard; store them in a closed
metal container.
Before starting the vehicle or implements, make sure that the driver’s seat is locked in position and always check
that the area is free of persons or obstacles.
• Empty pockets of all objects that may fall unobserved into the vehicle parts when disassembled.
• In the presence of protruding metal parts, use protective goggles or goggles with side guards, helmets, special
footwear and gloves.
• Handle all parts carefully, do not put your hands or fingers between moving parts, wear suitable safety clothing --
safety goggles, gloves and shoes.
WELDING OPERATIONS
• When welding, use protective safety devices: tinted safety goggles, helmets, special overalls, gloves and footwear.
All persons present in the area where welding is taking place must wear tinted goggles.
NEVER LOOK AT THE WELDING ARC IF YOUR EYES ARE NOT SUITABLY PROTECTED.
• Where possible, remove the part or tool that requires arc welding from the tractor.
• Disconnect both battery leads. Isolate the cable ends to avoid contact with each other and the tractor.
• Position the welder ground clamp as near as possible to the area where welding is taking place.
• Remove the electronic control units located on the tractor if welding is to be carried out near these control units.
• Never allow welding cables to lay on, near or across any electrical wiring or electronic component while welding is
in progress.
• Metal cables tend to fray with repeated use. Always use suitable protective devices (gloves, goggles, etc.) when
handling cables.
START UP
• Never start the engine in confined spaces that are not equipped with adequate ventilation for exhaust gas extraction.
• Never place the head, body, limbs, feet, hands or fingers near fans or rotating belts.
ENGINE
• Always loosen the radiator cap slowly before removing it to allow any remaining pressure in the system to be dis-
charged. Coolant should be topped up only when the engine is stopped or idle if hot.
• Never fill up with fuel when the engine is running, especially if hot, in order to prevent the outbreak of fire as a result
of fuel spillage
• Never check or adjust fan belt tension when the engine is running.
Never adjust the fuel injection pump when the vehicle is moving.
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7

INTRODUCTION
• Never lubricate the vehicle when the engine is running.
ELECTRICAL SYSTEMS
• If it is necessary to use auxiliary batteries, remember that both ends of the cables must be connected as follows:
(+) with (+) and (-) with (-).
• Avoid short-circuiting the terminals. GAS RELEASED FROM BATTERIES IS HIGHLY INFLAMMABLE.
• During charging, leave the battery compartment uncovered to improve ventilation.
• Never check the battery charge using ”jumpers” (metal objects placed on the terminals).
• Avoid sparks or flames near the battery zone to prevent explosion hazards.
• Before servicing operations, check for fuel or current leaks. Eliminate any eventual leaks before starting work.
• Never charge batteries in confined spaces. Make sure that there is adequate ventilation in order to prevent acci-
dental explosion hazards as a result of the accumulation of gases released during charging operations.
• Always disconnect the battery before performing any kind of servicing on the electrical system.
HYDRAULIC SYSTEMS
• Some fluid slowly coming out from a very small port can be almost invisible and be strong enough to penetrate the
skin. Check for leaks using a piece of cardboard, NEVER USE HANDS.
• If any liquid penetrates skin tissue, call for medical aid immediately
• Serious skin infections may result if medical attention is not given.
• Use the specific tools when checking pressure values on the hydraulic system.
WHEELS AND TYRES
• Check that the tyres are correctly inflated at the pressure specified by the manufacturer.
Periodically check possible damages to the rims and tyres.
• Stand away from (at the side of) the tire when checking inflation pressure.
• Only check pressure when the vehicle is unloaded and the tires are cold, to avoid incorrect readings as a result of
over--pressure.
• Do not re--use parts of recovered wheels as incorrect welding or brazing may heat the material, causing it to weaken
and eventually damage or break the wheel.
• Never cut, nor weld a rim with the inflated tyre assembled.
• When removing the wheels, lock both the front and rear vehicle wheels.
• Always position support stands when raising the vehicle, in order to conform to current safety regulations.
• Deflate the tyre before removing any object caught into the tyre tread.
• Never inflate tires using inflammable gases; this could cause an explosion and put operator safety at risk.
REMOVAL AND RE-FITTING
• Lift and handle all heavy parts using suitable lifting equipment and make sure that all slings and hooks are correctly
secured.
• Handle all parts carefully during lifting operations, keep an eye on the personnel working near the load to be lifted.
Never insert hands or fingers between parts, always wear approved accident prevention clothing (goggles, gloves
and work boots).
• Avoid twisting chains or metal cables and always wear safety gloves when handling cables or chains.
51430129 15/12/2017
8

SERVICE MANUAL
Engine
[ZGLL04308 - ], Farmall® 100V With cab, Farmall® 100V Without cab,
[ZGLL03317 - ], Farmall® 110V With cab [ZGLL03383 - ], Farmall® 110V
Without cab [ZGLL03058 - ], Farmall® 80N With cab [ZGLL02982 - ], Farmall®
80N Without cab [ZGLL03560 - ], Farmall® 80V With cab [ZGLL03152 - ],
Farmall® 80V Without cab [ZGLL03079 - ], Farmall® 90N With cab, Farmall®
90N Without cab, Farmall® 90V With cab, Farmall® 90V Without cab
51430129 15/12/2017
10

Engine - Engine and crankcase
Engine - Remove
Farmall® 100N Without cab [ZGLL04308 - ]
Farmall® 110V Without cab [ZGLL03058 - ]
Prior operation:
A. Remove the engine from the drive line - See Engine - Remove from transmission (10.001).
B. Remove the right and left anti roll-over chassis protection supports (ROPS) – See Roll Over Protective Struc-
ture (ROPS) support - Remove - Left-hand side (90.114) and Roll Over Protective Structure (ROPS) support -
Remove - Right-hand side (90.114).
1. Carefully clean the area of the connectors (1) of the
engine injection system, the steering sensor and the
pre-heating system on the right side of the vehicle.
2. Disconnect the three connectors (1) on the right side of
the engine.
MOIL16TR01600AA 1
3. Unscrew the screw (1) securing the support bracket of
the power steering intermediate pipe (2).
MOIL16TR01603AA 2
4. Carefully clean the area of the fuel pressure sensor
connector (1).
5. Disconnect the fuel pressure sensor connector (1).
MOIL16TR01601AA 3
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10.1 [10.001] / 3

6. Carefully clean the area of the fuel pre-filter water sen-
sor connector (1).
7. Disconnect the fuel pre-filter water sensor connector
(1).
MOIL16TR01602AA 4
8. Unscrew the screw securing the terminal (1) of the ca-
ble negative prong (-) on the starter motor connection
flange to the vehicle engine.
9. Release the cable negative prong (-) on the starter mo-
tor connection flange to the vehicle engine.
MOIL15TR03623AA 5
10. Carefully clean the area of the engine starter motor
(3).
11. Unscrew the screw (1) securing the protective ele-
ments (2) of the terminals of the cables positive prong
(+) for the starter motor (3) power supply.
12. Move the protective elements of the terminals of the
power supply long cables.
MOIL15TR03619AA 6
13. Disconnect connector (1)..
MOIL15TR03620AA 7
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10.1 [10.001] / 4

14. Unscrew the retaining nut (2) securing the terminals
of the power supply cables positive prong (+) . (1)
15. Release the starter motor wiring.
MOIL15TR03621AA 8
16. Unscrew the mounting bolt (1) securing the radiator to
the expansion tank support bracket (2).
MOIL16TR01036AA 9
17. Remove the flexible pipe from the air cleaner casing
to the turbocharger - See Air cleaner connection be-
tween filter and engine - Remove (10.202).
18. Remove the aftercooler delivery pipe - See After-
cooler supply lines - Remove (10.310).
19. Remove the aftercooler outlet pipe - See Aftercooler
outlet lines - Remove (10.310).
20. Remove the flexible pipe from the radiator to the wa-
ter pump - See Radiator to water pump hoses - Re-
move (10.400).
21. Remove the radiator coolant pipe - See Radiator
coolant tubes - Remove (10.400).
22. Remove the expansion tank - See Expansion tank -
Remove (10.400).
23. Carefully clean the area of the power steering flexible
pipes (1) on the vehicle chassis.
24. Unscrew the screw (2) securing the retaining bracket
of the power steering pipes (1) on the vehicle chassis
25. Remove the retaining bracket of the power steering
pipes (1) on the chassis from its seat and carefully put
it in a suitable place.
26. Loosen the two clamps (3) and (4) securing the power
steering pipes (1) on the front axle
27. Disconnect the power steering pipes (1) and put them
back on the front axle.
MOIL16TR01604AA 10
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10.1 [10.001] / 5

28. Carefully clean the area of the bracket (1).
29. Unscrew the fastening screws (2) of the bracket (1).
30. Remove the bracket (1) from its seat and put it in a
suitable place.
MOIL16TR01605AA 11
31. Arrange a suitable container to collect the hydraulic oil
below the two fittings (1) of the power steering flexible
pipes (2) on the right side of the vehicle.
32. Carefully clean the area of the two fittings (1) of the
power steering flexible pipes (2) on the right side of
the vehicle.
33. Unscrew the two fittings (1) and disconnect the power
steering flexible pipes (2) on the right side of the vehi-
cle.
MOIL16TR01606AA 12
34. Carefully clean the area retaining bracket (1) of the
power steering pipes (2).
35. Unscrew the screw (3) securing the retaining bracket
(1) of the power steering pipes . (2)
suitable place.
37. Release the power steering pipes (2).
MOIL16TR01607AA 13
38. Carefully clean the area of the oil delivery and return
flexible pipes (1) from the heat exchanger.
39. Unscrew the screw collars (2).
40. Disconnect the oil delivery and return flexible pipes (1)
from the heat exchanger.
MOIL16TR01609AA 14
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41. Unscrew the two screws (1) securing the retaining
bracket for the oil delivery and return pipes from the
heat exchanger.
42. Remove the bracket from its seat and put it in a suit-
able place.
43. Release the oil delivery and return pipes from the heat
exchanger.
MOIL16TR01608AA 15
44. Carefully clean the area of the pipe (2) fitting (1).
45. Unscrew the pipe (2) fitting (1).
46. Unscrew the screw (3) securing the pipe (2) retaining
bracket (4).
suitable place.
48. Release the pipe (2).
MOIL16TR01610AA 16
49. Disconnect the quick-fit connectors (1) of the fuel de-
livery and return pipes (2).
50. Release the fuel delivery and return pipes (2).
MOIL16TR01611AA 17
51. Remove the transmission oil filter - See Transmis-
sion oil filter - Remove mount (21.104).
52. Carefully clean the area of the three-way fitting (1) of
the oil pump (3) delivery and return pipe (2).
53. Unscrew the three-way fitting (1) of the oil pump (3)
delivery pipe (2).
54. Remove the oil pump (3) delivery pipe (2) from its seat
and put it in a suitable place.
55. Unscrew the screw (4) securing the oil inlet pipe (5).
56. Remove the oil inlet pipe (5).
MOIL16TR01612AA 18
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57. Carefully clean the area of the radiator air conveyor.
58. Unscrew the four screws (1) securing the radiator air
conveyor on the left side of the vehicle.
59. Repeat the operation for the four screws securing the
radiator air conveyor on the right side of the vehicle.
MOIL16TR01613AA 19
60. Arrange a lift and a suitable strap to remove the
bracket (1) supporting the expansion tank.
61. Correctly connect the strap to the bracket (1) support-
ing the expansion tank.
62. Arrange two eyebolts suitable for lifting the engine.
63. Arrange a lift and suitable chains/straps for lifting the
engine.
MOIL16TR01614AA 20
64. Carefully clean the area of the clutch housing on the
engine.
65. Correctly position the two eyebolts on the engine and
block them using the relative screws on the engine
clutch housing.
66. Correctly hook the chains/straps to the eyebolts.
67. Arrange a suitable tool for separating the engine from
the front axle.
MOIL16TR01615AA 21
68. Remove any supports positioned below the clutch
housing on the engine side and position them below
the front axle of the vehicle at the drive shaft joint.
MOIL16TR01616AA 22
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69. Unscrew the screw (1) and the nut (2) securing the
engine to the front axle on the left side of the vehicle.
70. Repeat the previous operation for the screw and the
nut on the right side of the vehicle.
71. Using a suitable tool, separate the engine from the
front axle.
72. Remove the radiator air conveyor from its seat and put
it in a suitable place.
73. Position the engine on a suitable stand.
MOIL16TR01617AA 23
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Engine - Install
1. Prepare a hoist and chains/straps that are suitable for
lifting the engine.
2. Prepare two eyebolts that are suitable for lifting the en-
gine.
3. Retrieve the engine and clean carefully.
4. Retrieve and carefully clean the front axle of the vehi-
cle.
5. Retrieve and clean the radiator air conveyor.
6. Correctly position the radiator air conveyor in its hous-
ing.
7. Carefully clean the area around the clutch bell on the
engine.
8. Correctly position the two eyebolts on the engine and
lock in place using the screws on the engine clutch bell.
9. Correctly attach the chains/straps to the eyebolts.
MOIL16TR01615AA 1
10. Prepare a host and a strap that is suitable for the re-
moval of the expansion tank support bracket (1).
11. Correctly connect the strap to the expansion tank sup-
port bracket (1).
12. Prepare a suitable tool for connecting the engine to
the front axle.
MOIL16TR01614AA 2
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13. Correctly position the engine in respect of the front
axle of the vehicle.
14. Tighten the screw (1) and the nut (2) which join the
engine to the front axle on the left-hand side of the
vehicle and lock in place, tightening to the prescribed
torque.
15. Repeat the operation above for the screws on the
right-hand side of the vehicle and lock in place, tight-
ening to the prescribed torque.
16. Remove the chains/straps used for lifting the engine.
17. Remove the eyebolts used for lifting the engine.
MOIL16TR01617AA 3
18. Tighten the four screws (1) which fix the radiator air
conveyor onto the left-hand side of the vehicle.
19. Repeat the operation for the four screws which fix the
radiator air conveyor onto the right-hand side of the
vehicle.
MOIL16TR01613AA 4
20. Carefully clean the area around the three-way con-
nector (1) of the oil pump (3) delivery pipe (2).
21. Correctly take the oil pump (3) delivery pipe (2) from
its housing and place in a suitable area.
22. Tighten the three-way connector (1) of the oil pump
(3) delivery pipe (2).
23. Correctly position the oil intake pipe (5).
24. Tighten the retaining screw (4) of the oil intake pipe
(5).
25. Reattach the transmission oil filter - See Transmis-
sion oil filter - Install mount (21.104). MOIL16TR01612AA 5
26. Carefully clean the area around the quick connectors
(1) of the fuel delivery and return pipes (2).
27. Correctly connect the quick connectors (1) of the fuel
delivery and return pipes (2).
MOIL16TR01611AA 6
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28. Clean the area around the pipe thoroughly (2).
29. Retrieve and carefully clean the bracket (4).
30. Correctly position the bracket (4) and the pipe (2).
31. Tighten the retaining bolt (3) of the pipe holder (2)
bracket (4).
32. Connect the pipe (2) correctly.
33. Tighten the pipe (2) connector (1).
MOIL16TR01610AA 7
34. Carefully clean the area around the heat exchanger
oil delivery and return hose fixing bracket.
35. Retrieve and carefully clean the bracket.
36. Correctly position the bracket in its housing.
37. Tighten the two screws (1) that fix the heat exchanger
oil delivery and return hose fixing bracket in place.
MOIL16TR01608AA 8
38. Correctly connect the two heat exchanger oil delivery
and return hoses (1).
39. Tighten the two screw collars (2).
MOIL16TR01609AA 9
40. Carefully clean the area around the power steering
hose (2) holder bracket (1).
41. Retrieve and carefully clean the power steering hose
(2) holder bracket (1).
42. Correctly position the bracket (1) in its housing
43. Tighten the retaining screw (3) of the power steering
hose (2) holder bracket (1).
MOIL16TR01607AA 10
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44. Carefully clean the area around the two connections
(1) of the power steering hoses (2) on the right-hand
side of the vehicle.
45. Correctly connect the power steering hoses (2) on the
right-hand side of the vehicle.
46. Tighten the two connections (1) of the power steering
hoses (2) on the right-hand side of the vehicle.
MOIL16TR01606AA 11
47. Clean the area around the bracket (1) thoroughly.
48. Retrieve and carefully clean the bracket (1).
49. Correctly position the bracket (1) in its housing.
50. Tighten the two screws (2) which fix the bracket (1) in
place.
MOIL16TR01605AA 12
51. Carefully clean the area around the power steering
hoses (1) on the chassis of the vehicle.
52. Correctly connect the power steering hoses (1).
53. Tighten the two clamps (3) and (4) the power steering
hose supports (1) on the rear axle
54. Retrieve and carefully clean the power steering hose
(1) holder bracket.
55. Correctly position the power steering hose (1) holder
bracket on the chassis.
56. Tighten the retaining screw (2) of the power steering
hose (1) holder bracket onto the vehicle chassis. MOIL16TR01604AA 13
57. Reattach the expansion tank - See Expansion tank -
Install (10.400).
58. Reattach the radiator coolant pipe - See Radiator
coolant tubes - Install (10.400).
59. Reattach the radiator hose to the water pump - See
Radiator to water pump hoses - Install (10.400).
60. Reattach the aftercooler outlet tube – See After-
cooler outlet lines - Install (10.310).
61. Detach the aftercooler pressure line – See After-
cooler supply lines - Install (10.310).
62. Reattach the hose from the air filter box to the turbosu-
percharger – See Air cleaner connection between
filter and engine - Install (10.202).
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63. Tighten the mounting bolt (1) which fixes the radiator
to the expansion tank support bracket (2).
MOIL16TR01036AA 14
64. Correctly position the negative prong (-) cable terminal
(1) on the flange connecting the starter motor with the
vehicle engine
65. Tighten the negative prong (-) cable terminal (1)
screws on the flange connecting the starter motor
with the vehicle engine.
MOIL15TR03623AA 15
66. Correctly position the positive prong (+) cable termi-
nals (1) which supply the starter motor.
67. Tighten the retaining nut (2) of the positive prong (+)
power supply cable terminals (1) .
MOIL15TR03621AA 16
68. Move the protection (1) along the power supply cable
and position correctly on the starter motor
MOIL15TR03620AA 17
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69. Tighten the terminal protection (2) screw (1) for the
positive prong (+) power supply cables for the starter
motor (3).
MOIL15TR03619AA 18
70. Carefully clean the area around the fuel prefilter water
sensor connector (1).
71. Connect the fuel prefilter water sensor connector (1).
MOIL16TR01602AA 19
72. Carefully clean the area around the fuel pressure sen-
sor connector (1).
73. Connect the fuel pressure sensor connector (1).
MOIL16TR01601AA 20
74. Tighten the retaining screw (1) on the support bracket
for the intermediate power steering hose (2) .
MOIL16TR01603AA 21
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75. Carefully clean the area around the engine injection
system connectors (1), the steering sensor and the
preheating system on the right-hand side of the vehi-
cle.
76. Connect the three connectors (1) on the right-hand
side of the engine.
MOIL16TR01600AA 22
Next operation:
A. Reattach the engine to the drive line – See Engine - Install to the transmission (10.001).
B. Reattach the right and left-hand ROPS (rollover protective structure) canopy – See Roll Over Protective Structure
(ROPS) support - Install - Left-hand side (90.114) and Roll Over Protective Structure (ROPS) support - Install
- Right-hand side (90.114).
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Engine - Remove from transmission
WARNING
Burn hazard!
Be very careful to avoid contact with hot fluids. If fluid is extremely hot, allow it to cool to a moderately
warm temperature before proceeding.
Failure to comply could result in death or serious injury.
W0362A
WARNING
Hot surface possible!
Wait for all components to cool before performing any operation.
W0251A
CAUTION
Hot area!
Use care when working near hot components. Wear protective gloves.
Failure to comply could result in minor or moderate injury.
C0034A
WARNING
Chemical hazard!
When handling fuel, lubricants, and other service chemicals, follow the manufacturer's instructions.
Wear Personal Protective Equipment (PPE) as instructed. Do not smoke or use open flame. Collect
fluids in proper containers. Obey all local and environmental regulations when disposing of chemi-
cals.
W0371A
Prior operation:
A. Remove the front ballast - See Front ballast - Remove (39.140).
1. Carefully clean the area around the central drain plug
(1) on the transmission.
2. Use a suitable container to collect the transmission oil.
3. Loosen the central drain plug (1) on the transmission
and drain the transmission oil.
4. Replace the central drain plug (1) on the transmission.
5. Tighten the central drain plug (1) on the transmission.
6. Carefully clean all the parts contaminated by any leak-
ing hydraulic fluid.
7. Remove the cab – See Cab and platform - Remove
(90.150).
8. Remove the transmission drive shaft going from the
transmission to the front axle – See Front drive shaft
- Remove (23.314).
MOIL16TR01450AA 1
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9. Carefully clean the area around the couplings (1) on the
intermediate delivery and return pipes on the transmis-
sion oil exchanger.
11. Loosen the couplings (1) on the intermediate delivery
and return pipes on the transmission oil exchanger.
MOIL16TR01454AA 2
12. Carefully clean the area around the coupling (1) of
the intermediate differential oil delivery pipe on the
left-hand side of the vehicle.
14. Loosen the coupling (1) of the intermediate differential
oil delivery pipe on the left-hand side of the vehicle.
MOIL16TR01455AA 3
15. Carefully clean the area around the coupling (1) of the
intermediate delivery pipe connected to the transmis-
sion oil filter.
17. Loosen the coupling (1) of the intermediate delivery
pipe connected to the transmission oil filter.
MOIL16TR01456AA 4
19. Carefully clean the area around the sleeve (1) of the
sion oil filter.
21. Loosen the two screw collars (2) on the sleeve (1) of
the intermediate delivery pipe connected to the trans-
mission oil filter.
22. Loosen the screw collar (3) fixing the sleeve (1) of the
sion oil filter.
23. Disconnect the sleeve (1) of the intermediate delivery
pipe connected to the transmission oil filter.
MOIL16TR01457AA 5
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25. Carefully clean the area around the connector (1) of
the steering sensor.
26. Disconnect the steering sensor connector (1).
27. Disconnect the connector cable (1) from the steering
sensor.
MOIL16TR01459AA 6
28. Carefully clean the area around the connector (1) of
the hydraulic fluid pressure sensor.
29. Disconnect the connector (1) of the hydraulic fluid
pressure sensor.
30. Disconnect the connector cable (1) from the hydraulic
fluid pressure sensor.
MOIL16TR01460AA 7
31. Carefully clean the area around the connector (1).
32. Disconnect connector (1).
33. Unclamp the connector (1) from the support bracket
(2).
MOIL16TR01458AA 8
34. Loosen the screw (1) and remove the collar (2).
35. Loosen the sleeve (3) of the oil delivery pipe (4).
MOIL16TR01462AA 9
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36. Carefully clean the area around the two holes (1) on
the upper side of the clutch bell (2).
37. Restore the thread in the two holes (1) on the upper
side of the clutch bell (2).
MOIL16TR01463AA 10
38. Loosen the two screws (1) securing the bracket (2).
39. Remove the bracket (2) and the cable (3).
40. Arrange two eyebolts suitable for lifting the engine.
41. Prepare a hoist and chains/straps that are suitable for
lifting the engine.
MOIL16TR01461AA 11
42. Place a suitable lift under the transmission housing.
MOIL16TR01464AA 12
43. Clean the area around the clutch bell (1).
44. Correctly position the two eyebolts (1), and using the
correct screws, lock into the holes on the upper face
of the clutch bell (2).
45. Correctly hook the chains/straps to the eyebolts (1).
46. Use a suitable tool to separate the engine from the
transmission.
MOIL16TR01465AA 13
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47. Loosen the four fastening screws (1) on the left-hand
side of the clutch bell.
48. Repeat for the four fastening screws on the right-hand
side of the clutch bell.
MOIL16TR01466AA 14
49. Loosen the four retaining nuts (1) on the lower side of
the clutch bell.
MOIL16TR01467AA 15
50. Using a suitable tool, separate the engine from the
transmission.
MOIL16TR01468AA 16
51. Place a suitable bracket under the clutch bell on the
engine side.
52. Place a suitable bracket under the clutch bell on the
engine side.
MOIL16TR01469AA 17
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