Case ih puma 165 stage iv tractor service repair manual

Part number 47936458
Tractor
SERVICE MANUAL
Tractor
Part number 47936458
English
November 2015
© 2015 CNH Industrial Osterreich GmbH. All Rights Reserved.
1/4
PUMA®
150
PUMA®
165
PUMA®
150 CVX
PUMA®
165 CVX
PUMA®
175 CVX
Stage IV
PUMA®
150
PUMA®
165
PUMA®
150 CVX
PUMA®
165 CVX
PUMA®
175 CVX
SERVICEMANUAL

Link Product / Engine
Product Market Product Engine
PUMA® 150 CVX Europe F4DFE613N*B006
PUMA® 165 CVX Europe F4DFE613M*B003
PUMA® 175 CVX Europe F4DFE613K*B008
PUMA® 150 Europe F4DFE613N*B006
PUMA® 165 Europe F4DFE613M*B003
47936458 17/11/2015

Contents
INTRODUCTION
Engine....................................................................................... 10
[10.001] Engine and crankcase ............................................................. 10.1
[10.101] Cylinder heads ..................................................................... 10.2
[10.216] Fuel tanks .......................................................................... 10.3
[10.210] Lift pump and lines ................................................................. 10.4
[10.218] Fuel injection system............................................................... 10.5
[10.202] Air cleaners and lines .............................................................. 10.6
[10.250] Turbocharger and lines............................................................. 10.7
[10.254] Intake and exhaust manifolds and muffler ......................................... 10.8
[10.500] Selective Catalytic Reduction (SCR) exhaust treatment ........................... 10.9
[10.400] Engine cooling system ........................................................... 10.10
[10.414] Fan and drive .................................................................... 10.11
[10.408] Oil cooler and lines............................................................... 10.12
Clutch ....................................................................................... 18
[18.112] Slip clutch or flywheel damper ..................................................... 18.1
Transmission.............................................................................. 21
[21.111] Semi-Powershift transmission ...................................................... 21.1
[21.133] Semi-Powershift transmission external controls ................................... 21.2
[21.103] Semi-Powershift transmission lubrication system.................................. 21.3
[21.152] Semi-Powershift transmission internal components ............................... 21.4
[21.113] Powershift transmission ............................................................ 21.5
[21.504] Continuously Variable Transmission (CVT) ........................................ 21.6
[21.505] Continuously Variable Transmission (CVT) external controls...................... 21.7
[21.506] Continuously Variable Transmission (CVT) lubrication system .................... 21.8
[21.507] Continuously Variable Transmission (CVT) internal components.................. 21.9
[21.160] Creeper .......................................................................... 21.10
47936458 17/11/2015

[21.166] Overdrive......................................................................... 21.11
Four-Wheel Drive (4WD) system .................................................. 23
[23.202] Electro-hydraulic control ........................................................... 23.1
[23.314] Drive shaft.......................................................................... 23.2
Front axle system ....................................................................... 25
[25.100] Powered front axle ................................................................. 25.1
[25.102] Front bevel gear set and differential ............................................... 25.2
[25.108] Final drive hub, steering knuckles, and shafts ..................................... 25.3
[25.122] Axle suspension control............................................................ 25.4
Rear axle system........................................................................ 27
[27.100] Powered rear axle.................................................................. 27.1
[27.106] Rear bevel gear set and differential................................................ 27.2
[27.120] Planetary and final drives .......................................................... 27.3
[27.126] Spur gear and final drives.......................................................... 27.4
Power Take-Off (PTO)................................................................. 31
[31.101] Rear mechanical control ........................................................... 31.1
[31.104] Rear electro-hydraulic control...................................................... 31.2
[31.114] Two-speed rear Power Take-Off (PTO) ............................................ 31.3
[31.116] Three-speed rear Power Take-Off (PTO) .......................................... 31.4
[31.146] Front Power Take-Off (PTO) ....................................................... 31.5
Brakes and controls .................................................................... 33
[33.202] Hydraulic service brakes ........................................................... 33.1
[33.300] Pneumatic service brakes.......................................................... 33.2
[33.110] Parking brake or parking lock ...................................................... 33.3
[33.220] Trailer brake hydraulic control...................................................... 33.4
[33.224] Trailer brake pneumatic control .................................................... 33.5
Hydraulic systems....................................................................... 35
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[35.000] Hydraulic systems.................................................................. 35.1
[35.300] Reservoir, cooler, and filters........................................................ 35.2
[35.106] Variable displacement pump ....................................................... 35.3
[35.105] Charge pump....................................................................... 35.4
[35.220] Auxiliary hydraulic pump ........................................................... 35.5
[35.322] Regulated/Low pressure system ................................................... 35.6
[35.204] Remote control valves ............................................................. 35.7
[35.114] Three-point hitch control valve ..................................................... 35.8
[35.160] Front hitch controls and lines ...................................................... 35.9
[35.162] Front hitch cylinders and lines ................................................... 35.10
Pneumatic system ...................................................................... 36
[36.100] Pneumatic system.................................................................. 36.1
Hitches, drawbars, and implement couplings.................................. 37
[37.110] Rear three-point hitch .............................................................. 37.1
[37.120] Rear three-point hitch linkage...................................................... 37.2
[37.162] Front hitch.......................................................................... 37.3
Frames and ballasting ................................................................. 39
[39.100] Frame .............................................................................. 39.1
Steering..................................................................................... 41
[41.101] Steering control .................................................................... 41.1
[41.106] Tie rods............................................................................. 41.2
[41.200] Hydraulic control components...................................................... 41.3
[41.216] Cylinders ........................................................................... 41.4
[41.432] Autoguidance steering ............................................................. 41.5
Wheels...................................................................................... 44
[44.511] Front wheels........................................................................ 44.1
[44.520] Rear wheels........................................................................ 44.2
Cab climate control ..................................................................... 50
47936458 17/11/2015

[50.100] Heating ............................................................................. 50.1
[50.104] Ventilation .......................................................................... 50.2
[50.200] Air conditioning..................................................................... 50.3
Electrical systems....................................................................... 55
[55.000] Electrical system ................................................................... 55.1
[55.100] Harnesses and connectors......................................................... 55.2
[55.015] Engine control system.............................................................. 55.3
[55.301] Alternator........................................................................... 55.4
[55.302] Battery.............................................................................. 55.5
[55.011] Fuel tank system ................................................................... 55.6
[55.010] Fuel injection system............................................................... 55.7
[55.988] Selective Catalytic Reduction (SCR) electrical system ............................ 55.8
[55.640] Electronic modules ................................................................. 55.9
[55.513] Cab transmission controls........................................................ 55.10
[55.020] Transmission speed sensors..................................................... 55.11
[55.021] Transmission pressure sensors .................................................. 55.12
[55.022] Transmission temperature sensors .............................................. 55.13
[55.023] Transmission position sensors ................................................... 55.14
[55.610] Ground speed control ............................................................ 55.15
[55.045] Front axle control system ........................................................ 55.16
[55.048] Rear Power Take-Off (PTO) control system ..................................... 55.17
[55.030] Service brake electrical system .................................................. 55.18
[55.031] Parking brake electrical system .................................................. 55.19
[55.512] Cab controls...................................................................... 55.20
[55.035] Remote control valve electric control ............................................ 55.21
[55.051] Cab Heating, Ventilation, and Air-Conditioning (HVAC) controls................. 55.22
[55.050] Heating, Ventilation, and Air-Conditioning (HVAC) control system............... 55.23
[55.047] Steering control system .......................................................... 55.24
47936458 17/11/2015

[55.130] Rear three-point hitch electronic control system ................................. 55.25
[55.911] Global Positioning System (GPS) ................................................ 55.26
[55.510] Cab or platform harnesses and connectors...................................... 55.27
[55.408] Warning indicators, alarms, and instruments .................................... 55.28
[55.DTC] FAULT CODES.................................................................. 55.29
Platform, cab, bodywork, and decals............................................. 90
[90.150] Cab................................................................................. 90.1
[90.100] Engine hood and panels ........................................................... 90.2
[90.116] Fenders and guards................................................................ 90.3
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INTRODUCTION
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1

INTRODUCTION
Foreword - Important notice regarding equipment servicing
All repair and maintenance work listed in this manual must be carried out only by qualified dealership personnel,
strictly complying with the instructions given, and using, whenever possible, the special tools.
Anyone who performs repair and maintenance operations without complying with the procedures provided herein
shall be responsible for any subsequent damages.
The manufacturer and all the organizations of its distribution chain, including - without limitation - national, regional, or
local dealers, reject any responsibility for damages caused by parts and/or components not approved by the manu-
facturer, including those used for the servicing or repair of the product manufactured or marketed by the manufacturer.
In any case, no warranty is given or attributed on the product manufactured or marketed by the manufacturer in case
of damages caused by parts and/or components not approved by the manufacturer.
The manufacturer reserves the right to make improvements in design and changes in specifications at any time without
notice and without incurring any obligation to install them on units previously sold. Specifications, descriptions, and
illustrative material herein are as accurate as known at time of publication but are subject to change without notice.
In case of questions, refer to your CASE IH Sales and Service Networks.
47936458 17/11/2015
3

INTRODUCTION
Foreword - How to use and navigate through this manual
This manual has been produced by a new technical information system. This new system is designed to deliver
technical information electronically through web delivery (eTIM), DVD, and paper manuals. A coding system called
SAP has been developed to link the technical information to other Product Support functions, e.g., Warranty.
Technical information is written to support the maintenance and service of the functions or systems on a customer's
machine. When a customer has a concern on their machine it is usually because a function or system on their ma-
chine is not working at all, is not working efficiently, or is not responding correctly to their commands. When you refer
to the technical information in this manual to resolve that customer's concern, you will find all the information classified
using the SAP coding, according to the functions or systems on that machine. Once you have located the technical
information for that function or system, you will then find all the mechanical, electrical or hydraulic devices, compo-
nents, assemblies, and sub assemblies for that function or system. You will also find all the types of information that
have been written for that function or system: the technical data (specifications), the functional data (how it works),
the diagnostic data (fault codes and troubleshooting), and the service data (remove, install adjust, etc.).
By integrating SAP coding into technical information, you will be able to search and retrieve just the right piece of
technical information you need to resolve that customer's concern on his machine. This is made possible by attaching
3 categories to each piece of technical information during the authoring process.
The first category is the Location, the second category is the Information Type and the third category is the Product:
• LOCATION - the component or function on the machine, that the piece of technical information is going to describe
(e.g., Fuel tank).
• INFORMATION TYPE - the piece of technical information that has been written for a particular component or func-
tion on the machine (e.g., Capacity would be a type of Technical Data describing the amount of fuel held by the fuel
tank).
• PRODUCT - the model for which the piece of technical information is written.
Every piece of technical information will have those three categories attached to it. You will be able to use any combi-
nation of those categories to find the right piece of technical information you need to resolve that customer's concern
on their machine.
That information could be:
• the procedure for how to remove the cylinder head
• a table of specifications for a hydraulic pump
• a fault code
• a troubleshooting table
• a special tool
47936458 17/11/2015
4

INTRODUCTION
Safety rules
PRECAUTIONARY STATEMENTS
Personal Safety
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all
safety messages that follow this symbol to avoid possible injury or death.
Throughout this manual , you will find the signal words DANGER, WARNING, and CAUTION followed by special
instructions. These precautions are intended for the personal safety of you and those working with you.
Read and understand all the safety messages in this manual before you operate or service the machine.
DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.
WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION, used with the safety alert symbol, indicates a hazardous situation which, if not avoided, could
result in minor or moderate injury.
FAILURE TO FOLLOW DANGER, WARNING, AND CAUTION MESSAGES COULD RESULT
IN DEATH OR SERIOUS INJURY.
NOTICE: Install new decals if the old decals are destroyed, lost painted over or cannot be read. When parts are
replaced that have decals make sure you install a new decal with each new part.
MACHINE SAFETY
NOTICE: Notice indicates a situation which, if not avoided, could result in machine or property damage.
Throughout this manual you will find the signal word Notice followed by special instructions to prevent machine or
property damage. The word Notice is used to address practices not related to personal safety.
INFORMATION
NOTE: Note indicates additional information which clarifies steps, procedures, or other information in this manual.
Throughout this manual you will find the word Note followed by additional information about a step, procedure, or
other information in the manual. The word Note is not intended to address personal safety or property damage.
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9

SERVICE MANUAL
Engine
PUMA® 150 CVX
PUMA® 150
PUMA® 165 CVX
PUMA® 165
PUMA® 175 CVX
47936458 17/11/2015
10

Engine - Engine and crankcase
Engine - Disconnect
Prior operation:
Discharge the Air conditioning system, for further information refer to Air conditioning - Discharging (50.200)
Prior operation:
Drain the engine cooling system, for further information refer to Engine cooling system - Drain fluid (10.400)
Prior operation:
Remove the Selective Catalytic Reduction (SCR) muffler, for further information refer to Selective Catalytic Reduc-
tion (SCR) muffler and catalyst - Remove (10.500)
Prior operation:
Remove the left-hand fuel tank, for further information refer to Fuel tank - Remove (10.216)
Prior operation:
Disconnect the battery, for further information refer to Battery - Disconnect (55.302)
WARNING
Heavy objects!
Lift and handle all heavy components using lift-
ing equipment with adequate capacity. Always
support units or parts with suitable slings or
hooks. Make sure the work area is clear of all
bystanders.
Failure to comply could result in death or seri-
ous injury.
W0398A
WARNING
Avoid injury!
Handle all parts carefully. Do not place your
hands or fingers between parts. Use Personal
Protective Equipment (PPE) as indicated in this
manual, including protective goggles, gloves,
and safety footwear.
ous injury.
W0208A
1. WARNING
Crushing hazard!
The wheels on this vehicle are very heavy. Al-
ways use a wheel remover or chain hoists to re-
move and install the wheels. Use an assistant
as required.
ous injury.
W0149A
Install the left-hand rear wheel.
BAIL10CVT461AVA 1
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10.1 [10.001] / 3

2. A. Remove the transmission housing drain plug and
drain the transmission oil into a suitable container.
B. Install the drain plug and torque to 68 - 82 N·m (50
- 60 lb ft)
BAIL07APH288AVA 2
Vehicles with front hitch
3. Remove the front weights.
4. Disconnect the front hitch hydraulic pipes from the mid-
mount valve.
BAIL13TR01645AB 3
5. Disconnect the front hitch hydraulic pipes.
BAIL13TR01646AB 4
6. Remove the front hitch hydraulic pipes.
BAIL13TR01647AB 5
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7. Disconnect the radar electrical connector and remove
the radar (if fitted).
BAIL13TR01648AB 6
8. WARNING
Heavy object!
ALWAYS use a hoist or get assistance to lift the
component.
ous injury.
W0086A
Remove the right-hand side rail.
NOTE: Repeat this step for the left-hand side.
BAIL13TR01649AB 7
All vehicles
9. 1. Disconnect the front Power Take-Off (PTO) pipes.
2. Detach the PTO pipe bracket.
BAIL13TR01655AB 8
10. Disconnect the oil cooler supply and return pipes.
BAIL13TR01656AB 9
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11. Detach the cab heater supply pipe.
BAIL13TR01657AB 10
12. Remove the starter motor shield.
BAIL13TR01658AB 11
13. Disconnect the starter motor positive cables.
BAIL13TR01659AB 12
14. Disconnect the starter motor electrical connector.
BAIL13TR01660AB 13
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15. Disconnect the starter motor negative terminal.
BAIL13TR01661AB 14
16. Disconnect the block heater electrical connector (if fit-
ted).
BAIL13TR01662AB 15
17. Detach the fuse box and position to one side.
BAIL13TR01663AB 16
18. Detach the oil cooler pipe bracket.
BAIL13TR01664AB 17
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19. Disconnect the alternator electrical connectors.
BAIL13TR01665AB 18
20. Detach the brake fluid reservoir and position it to one
side.
BAIL13TR01666AB 19
21. Disconnect the dosing module.
A. Disconnect the electrical connector (1).
B. Disconnect the urea lines (2).
BAIL13TR01667AB 20
22. 1. Disconnect the earth connector.
2. Cut the cable tie.
BAIL13TR01668AB 21
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23. 1. Disconnect the steering hoses.
2. Disconnect the earth connector.
NOTE: Mark the hoses to aid installation.
BAIL13TR01669AB 22
24. Disconnect the water-in-fuel electrical connector.
BAIL13TR01670AB 23
25. 1. Disconnect the flywheel speed sensor electrical
connector.
2. Disconnect the Selective Catalytic Reduction
(SCR) Diesel Oxidation Catalyst (DOC) electrical
connector.
BAIL13TR01671AB 24
26. Disconnect the vehicle lighting wiring harness.
BAIL13TR01672AB 25
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27. 1. Disconnect the grid heater relay electrical connec-
tor.
2. Detach the grid heater relay.
BAIL13TR01673AB 26
28. 1. Detach the Air Conditioning (A/C) pipe retaining
bracket.
2. Remove the engine frame bracket.
BAIL13TR01674AB 27
29. Disconnect the front brake pipe.
BAIL13TR01675AB 28
30. Disconnect the front brake pipe.
BAIL13TR01676AB 29
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31. Remove the left-hand air intake pipe.
BAIL13TR01677AB 30
32. Disconnect the A/C pipes.
NOTE: Seal all openings using clean blanking caps.
BAIL13TR01678AB 31
33. Remove the A/C pipe retaining clamp.
BAIL13TR01679AB 32
34. 1. Disconnect the cab heater hose.
2. Disconnect the main harness electrical connector.
BAIL13TR01680AB 33
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35. A. Disconnect the NOx amplifier electrical connector
(1).
B. Disconnect the fan electrical connector (2).
BAIL13TR01681AB 34
36. 1. Disconnect the A/C compressor electrical con-
nector.
2. Disconnect the A/C pressure switch electrical
connector.
3. Disconnect the front hitch electrical connector.
4. Cut the cable ties.
BAIL13TR01682AB 35
37. Disconnect the front axle electrical connectors.
BAIL13TR01683AB 36
38. Detach the wiring harness from the radiator fan
shroud.
BAIL13TR01684AB 37
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39. Disconnect the air intake electrical connectors.
BAIL13TR01685AB 38
40. 1. Disconnect the differential lock supply pipe.
2. Disconnect trailer brake air supply pipe.
3. Remove the differential lock supply pipe retaining
bracket.
BAIL13TR01686AB 39
41. 1. Remove the differential lock supply pipe.
2. Remove the front suspension supply hose clamp.
BAIL13TR01687AB 40
42. Disconnect the front suspension hoses.
BAIL13TR01688AB 41
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43. Detach the front hitch external control switch.
BAIL13TR01689AB 42
44. Using the tractor splitting stand 380003352, Install
the larger wheeled part of the tractor splitting stand
380003352 under the front weight carrier and support
the weight of the tractor with splitting stand.
BAIL13TR01690AB 43
45. Using a suitable trolley jack, raise the front of the trac-
tor.
BAIL13TR01691AB 44
46. WARNING
Crushing hazard!
The wheels on this vehicle are very heavy. Al-
ways use a wheel remover or chain hoists to
remove and install the wheels. Use an assis-
tant as required.
ous injury.
W0149A
Remove the front wheels.
BAIL13TR01692AB 45
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47. Lower the front of the tractor back onto the splitting
stand.
BAIL13TR01691AB 46
Vehicles with standard front axle
48. Remove the front wheel drive shaft guard and drive
shaft.
NOTE: The type of drive shaft fitted is dependant on type
of front axle installed.
BSD1959A 47
49. Remove the drive shaft flange (where fitted).
BSD1917A 48
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Vehicles with suspended front axle
50. Remove the front wheel drive shaft guard.
BAIL13TR01694AB 49
51. A. Remove the circlip (1).
B. Slide the front wheel drive shaft sleeve (2).
BAIL13TR01695AB 50
52. 1. Using a suitable trolley jack support the front axle
suspension arm.
2. Remove the front axle suspension arm retaining
bolts.
3. Lower the suspension arm and remove the trolley
jack.
BAIL13TR01693AB 51
53. Install the tractor splitting stand 380003352 alignment
bar to the front part of the splitting kit.
BAIL13TR01696AB 52
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Case ih puma 165 stage iv tractor service repair manual

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