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Caterpillar Cat 212B EXCAVATOR (Prefix 3PJ) Service Repair Manual (3PJ00001 and up).pdf

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The document provides instructions for removing and installing a cylinder head on an excavator. Key steps include: 1. Removing other engine components like the fuel filter, governor, intake and exhaust manifolds first. 2. Lifting the cylinder head off the cylinder block using bolts and carefully removing it. 3. Installing the new cylinder head by cleaning mating surfaces, applying lubricant to the gasket and bolts, and torquing bolts to specification.

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Shutdown SIS Previous Screen Product: EXCAVATOR Model: 212B EXCAVATOR 3PJ Configuration: 212B EXCAVATOR WHEEL TYPE 3PJ00001-UP (MACHINE) Disassembly and Assembly 446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines, IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G Wheel Loaders Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009 i01930098 Rocker Shaft and Pushrod - Remove SMCS - 1102-011; 1208-011 Removal Procedure Start By: a. Remove the valve mechanism cover. Refer to Disassembly and Assembly, "Valve Mechanism Cover - Remove and Install". NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. Note: For information on reusability of components of the rocker shaft, refer to Guideline For Reusable Parts And Salvage Operations, SEBF8267, "Rocker Arms and Rocker Arm Shafts for 3114 and 3116 Engines". 1/2 212B EXCAVATOR WHEEL TYPE 3PJ00001-UP (MACHINE)(SEBP1924 - 03) - D... 2021/1/6 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
Illustration 1 g00629575 1. Loosen all rocker arm adjustment screws (3). 2. Remove bolts (1) from the rocker shaft assembly (2). 3. Remove rocker shaft assembly (2) from the cylinder head. 4. Repeat the procedure for each rocker shaft assembly. 5. Remove the pushrods. Copyright 1993 - 2021 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Wed Jan 6 17:13:49 UTC+0800 2021 2/2 212B EXCAVATOR WHEEL TYPE 3PJ00001-UP (MACHINE)(SEBP1924 - 03) - D... 2021/1/6 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
Shutdown SIS Previous Screen Product: EXCAVATOR Model: 212B EXCAVATOR 3PJ Configuration: 212B EXCAVATOR WHEEL TYPE 3PJ00001-UP (MACHINE) Disassembly and Assembly 446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines, IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G Wheel Loaders Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009 i01930139 Rocker Shaft - Disassemble SMCS - 1102-015 Disassembly Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 6V-0083 Emery Polishing Paper 1 Start By: a. Remove the rocker shaft and the pushrods. Refer to Disassembly and Assembly, "Rocker Shaft and Pushrod - Remove". NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. Note: For information on reusability of components of the rocker shaft, refer to Guideline For Reusable Parts And Salvage Operations, SEBF8267, "Rocker Arms and Rocker Arm Shafts for 3114 and 3116 Engines". 1/2 212B EXCAVATOR WHEEL TYPE 3PJ00001-UP (MACHINE)(SEBP1924 - 03) - D... 2021/1/6 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
Illustration 1 g00629612 1. Remove support bracket (1) from rocker shaft assembly (4). 2. Remove valve rocker arms (2) and unit injector rocker arm (3) from rocker shaft assembly (4). Note: Do not force the rocker arms from the rocker shaft assembly. If necessary, use a piece of Tooling (A) to lightly buff the surface of the shaft to aid in removal . 3. Check the adjustment screws on valve rocker arms (2) and unit injector rocker arm (3) for damage. 4. Inspect rocker shaft assembly (4) for scratches and cracks. Illustration 2 g00630277 5. Inspect bearing (5) on unit injector rocker arm (3). The bore in the rocker arm is 24.808 ± 0.20 mm (0.9767 ± 0.0079 inch). Refer to Specification, "Valve Rocker Arm and Lifters". Replace the bearing, if necessary. 6. Ensure that button (6) on unit injector rocker arm (3) is not damaged. Also ensure that the retaining ring for button (6) is in place. Copyright 1993 - 2021 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Wed Jan 6 17:14:44 UTC+0800 2021 2/2 212B EXCAVATOR WHEEL TYPE 3PJ00001-UP (MACHINE)(SEBP1924 - 03) - D... 2021/1/6 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
Shutdown SIS Previous Screen Product: EXCAVATOR Model: 212B EXCAVATOR 3PJ Configuration: 212B EXCAVATOR WHEEL TYPE 3PJ00001-UP (MACHINE) Disassembly and Assembly 446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines, IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G Wheel Loaders Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009 i01930194 Rocker Shaft - Assemble SMCS - 1102-016 Assembly Procedure NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. Note: For information on reusability of components of the rocker shaft, refer to Guideline For Reusable Parts And Salvage Operations, SEBF8267, "Rocker Arms and Rocker Arm Shafts for 3114 and 3116 Engines". 1/2 212B EXCAVATOR WHEEL TYPE 3PJ00001-UP (MACHINE)(SEBP1924 - 03) - D... 2021/1/6 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
Illustration 1 g00630277 1. Install button (6) and the retaining ring, if necessary. 2. Place clean engine oil on a new bearing (5) prior to installation. 3. Ensure that the oil hole in bearing (5) is aligned with the oil hole in the rocker arm. Hone the bearing, if necessary. Refer to the Specifications Module for the correct dimensions. Illustration 2 g00629612 4. Lubricate rocker shaft assembly (4) with clean engine oil. 5. Install valve rocker arms (2) and unit injector rocker arm (3) on rocker shaft assembly (4). 6. Install support bracket (1) on rocker shaft assembly (4). End By: a. Install the rocker shaft and the pushrods. Refer to Disassembly and Assembly, "Rocker Shaft and Pushrod - Install". Copyright 1993 - 2021 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Wed Jan 6 17:15:40 UTC+0800 2021 2/2 212B EXCAVATOR WHEEL TYPE 3PJ00001-UP (MACHINE)(SEBP1924 - 03) - D... 2021/1/6 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
Shutdown SIS Previous Screen Product: EXCAVATOR Model: 212B EXCAVATOR 3PJ Configuration: 212B EXCAVATOR WHEEL TYPE 3PJ00001-UP (MACHINE) Disassembly and Assembly 446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines, IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G Wheel Loaders Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009 i02736495 Rocker Shaft and Pushrod - Install SMCS - 1102-012; 1208-012 Installation Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 146-2597 Pushrod Holder 1 NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. Note: For information on reusability of components of the rocker shaft, refer to Guideline For Reusable Parts And Salvage Operations, SEBF8267, "Rocker Arms and Rocker Arm Shafts for 3114 and 3116 Engines". 1. Install the pushrods in the engine. The base of the pushrod should be in the seat of the pushrod lifter. 2. Install Tooling (A). 1/2 212B EXCAVATOR WHEEL TYPE 3PJ00001-UP (MACHINE)(SEBP1924 - 03) - D... 2021/1/6 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
Illustration 1 g00629575 3. Position rocker shaft assembly (2) in the engine. Line up the pushrods with the rocker arms. 4. Install bolts (1) in rocker shaft assembly (2). Tighten the bolts to a torque of 28 ± 7 N·m (21 ± 5 lb ft). 5. Remove Tooling (A) from the pushrods. 6. Adjust the valve lash on all of the adjustment screws. Refer to Testing and Adjusting, "Engine Valve Lash - Inspect/Adjust". 7. Repeat the procedure for the remaining rocker shaft assemblies. End By: a. Install the valve mechanism cover. Refer to Disassembly and Assembly, "Valve Mechanism Cover - Remove and Install". Copyright 1993 - 2021 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Wed Jan 6 17:16:36 UTC+0800 2021 2/2 212B EXCAVATOR WHEEL TYPE 3PJ00001-UP (MACHINE)(SEBP1924 - 03) - D... 2021/1/6 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
Shutdown SIS Previous Screen Product: EXCAVATOR Model: 212B EXCAVATOR 3PJ Configuration: 212B EXCAVATOR WHEEL TYPE 3PJ00001-UP (MACHINE) Disassembly and Assembly 446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines, IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G Wheel Loaders Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009 i01935828 Cylinder Head - Remove SMCS - 1100-011 Removal Procedure Start By: a. Remove the fuel filter base. Refer to Disassembly and Assembly, "Fuel Filter Base - Remove and Install". b. Remove the governor. Refer to Disassembly and Assembly, "Governor - Remove". c. Remove the fuel control linkage. Refer to Disassembly and Assembly, "Fuel Injection Control Linkage - Remove". d. Remove the unit injectors. Refer to Disassembly and Assembly, "Unit Injector - Remove". e. Remove the water temperature regulator housing. Refer to Disassembly and Assembly, "Water Temperature Regulator Housing - Remove and Install". f. Remove the inlet manifold. Refer to Disassembly and Assembly, "Inlet Manifold - Remove". g. Remove the exhaust manifold. Refer to Disassembly and Assembly, "Exhaust Manifold - Remove and Install". NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. 1/3 212B EXCAVATOR WHEEL TYPE 3PJ00001-UP (MACHINE)(SEBP1924 - 03) - D... 2021/1/6 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat products. Dispose of all fluids according to local regulations and mandates. Note: For information on the reusability of the cylinder head, refer to Guideline For Reusable Parts And Salvage Operations, SEBF8218, "Specifications for Cylinder Head Assemblies 3114, 3116, and 3126 Engines" and Guideline For Reusable Parts And Salvage Operations, SEBF8162, "Procedure to Measure and Salvage Cylinder Head Assemblies and Related Components". Illustration 1 g01007597 Typical example 1. Attach a suitable lifting device to the cylinder head. 2/3 212B EXCAVATOR WHEEL TYPE 3PJ00001-UP (MACHINE)(SEBP1924 - 03) - D... 2021/1/6 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
Illustration 2 g00654709 2. Remove bolts (1) and (2) that hold the cylinder head to the cylinder block. Carefully remove the cylinder head from the cylinder block. The cylinder head for the 3116 engine weighs approximately 85 kg (187 lb). Illustration 3 g00611342 3. Remove cylinder head gasket (3). Copyright 1993 - 2021 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Wed Jan 6 17:17:32 UTC+0800 2021 3/3 212B EXCAVATOR WHEEL TYPE 3PJ00001-UP (MACHINE)(SEBP1924 - 03) - D... 2021/1/6 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
Shutdown SIS Previous Screen Product: EXCAVATOR Model: 212B EXCAVATOR 3PJ Configuration: 212B EXCAVATOR WHEEL TYPE 3PJ00001-UP (MACHINE) Disassembly and Assembly 446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines, IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G Wheel Loaders Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009 i04147334 Cylinder Head - Install SMCS - 1100-012 Installation Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 6V-4876 Lubricant 1 NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. Note: For information on the reusability of the cylinder head, refer to Guideline For Reusable Parts And Salvage Operations, SEBF8218, "Specifications for Cylinder Head Assemblies 3114, 3116, and 3126 Engines" and Guideline For Reusable Parts And Salvage Operations, SEBF8162, "Procedure to Measure and Salvage Cylinder Head Assemblies and Related Components". 1. Thoroughly clean the mating surfaces of the cylinder head and the cylinder block. 1/5 212B EXCAVATOR WHEEL TYPE 3PJ00001-UP (MACHINE)(SEBP1924 - 03) - D... 2021/1/6 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
Illustration 1 g00611342 Typical example 2. Install a new cylinder head gasket (3) . Note: For information on the cylinder head gasket for 3116 engines, refer to Special Instruction, SEHS9395, "3116 Cylinder Head Gasket Usage". Illustration 2 g01007597 Typical example Note: To avoid damage to the cylinder head gasket, use guide bolts of an appropriate size to install the cylinder head. 3. Attach a suitable lifting device to the cylinder head. Position the cylinder head assembly onto the dowels in the cylinder block. Lower the cylinder head onto the cylinder block. 2/5 212B EXCAVATOR WHEEL TYPE 3PJ00001-UP (MACHINE)(SEBP1924 - 03) - D... 2021/1/6 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
Illustration 3 g00654709 4. Inspect the condition of cylinder head bolts (1) and (2) . For information on the reusability of the bolts, refer to Guideline For Reusable Parts And Salvage Operations, SEBF8301, "Inspection and Reuse of Critical Fasteners Used in All Engines". Replace cylinder head bolts (1) and (2) , if necessary. 5. Lubricate cylinder head bolts (1) and (2) and both sides of the washers with Tooling (A) . Install cylinder head bolts (1) and (2) . Follow Step 6 for the correct tightening procedure. Illustration 4 g00641677 3114 Cylinder head 3/5 212B EXCAVATOR WHEEL TYPE 3PJ00001-UP (MACHINE)(SEBP1924 - 03) - D... 2021/1/6 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
Illustration 5 g00611358 6. Tighten the cylinder head bolts according to the following procedure: 7. Tighten bolts (1) through bolt (14) in a numerical sequence to a torque of 300 ± 15 N·m (221 ± 11 lb ft). 8. Loosen bolts (1) through bolt (14) to a torque of 0 N·m. 9. Tighten bolts (1) through bolt (14) again in a numerical sequence to a torque of 130 ± 15 N·m (96 ± 11 lb ft). 10. Retighten bolts (1) through bolt (14) again in a numerical sequence to a torque of 130 ± 15 N·m (96 ± 11 lb ft). 11. Turn bolts (1) through bolt (14) by numerical sequence an additional 90° (1/4 turn). 12. Tighten bolt (15) through bolt (20) in a numerical sequence to a torque of 55 ± 7 N·m (41 ± 5 lb ft). End By: a. Install the exhaust manifold. Refer to Disassembly and Assembly, "Exhaust Manifold - Remove and Install". b. Install the inlet manifold. Refer to Disassembly and Assembly, "Inlet Manifold - Install". c. Install the water temperature regulator housing. Refer to Disassembly and Assembly, "Water Temperature Regulator Housing- Remove and Install". d. Install the unit injectors. Refer to Disassembly and Assembly, "Unit Injector - Install". e. Install the fuel control linkage. Refer to Disassembly and Assembly, "Fuel Injection Control Linkage - Install". f. Install the governor. Refer to Disassembly and Assembly, "Governor - Install". g. Install the fuel filter base. Refer to Disassembly and Assembly, "Fuel Filter Base - Remove and Install". 4/5 212B EXCAVATOR WHEEL TYPE 3PJ00001-UP (MACHINE)(SEBP1924 - 03) - D... 2021/1/6 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
Shutdown SIS Previous Screen Product: EXCAVATOR Model: 212B EXCAVATOR 3PJ Configuration: 212B EXCAVATOR WHEEL TYPE 3PJ00001-UP (MACHINE) Disassembly and Assembly 446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines, IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G Wheel Loaders Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009 i01930413 Lifter Group - Remove and Install SMCS - 1209-010 Removal Procedure Start By: a. Remove the rocker shaft and the pushrods. Refer to Disassembly and Assembly, "Rocker Shaft and Pushrod - Remove". NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat products. 1/4 212B EXCAVATOR WHEEL TYPE 3PJ00001-UP (MACHINE)(SEBP1924 - 03) - D... 2021/1/6 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
Dispose of all fluids according to local regulations and mandates. Note: For information on reusability of components of the lifter group, refer to Guideline For Reusable Parts And Salvage Operations, SEBF8264, "Camshaft Roller Followers Used in 3114 and 3116 Engines" and Guideline For Reusable Parts And Salvage Operations, SEBF8067, "Slipper Followers and Camshaft Roller Followers". Illustration 1 g00747310 1. Remove bolts (1) from cover (2). 2. Carefully remove cover (2) and the gasket. Note: It may be necessary to remove the governor in order to remove the cover at the front of the engine. Illustration 2 g00629677 3. Remove bolts (4), lifter shaft (5), and lifters (3) from cover (2). Installation Procedure 2/4 212B EXCAVATOR WHEEL TYPE 3PJ00001-UP (MACHINE)(SEBP1924 - 03) - D... 2021/1/6 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. Note: For information on reusability of components of the lifter group, refer to Guideline For Reusable Parts And Salvage Operations, SEBF8264, "Camshaft Roller Followers Used in 3114 and 3116 Engines" and Guideline For Reusable Parts And Salvage Operations, SEBF8067, "Slipper Followers and Camshaft Roller Followers". Illustration 3 g00629677 1. Position lifters (3) and lifter shaft (5) on cover (2). Install bolts (4). Illustration 4 g00747310 2. Position the gasket and cover (2) on the engine. 3. Install bolts (1) in cover (2). End By: 3/4 212B EXCAVATOR WHEEL TYPE 3PJ00001-UP (MACHINE)(SEBP1924 - 03) - D... 2021/1/6 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
a. Install the rocker shaft and the pushrods. Refer to Disassembly and Assembly, "Rocker Shaft and Pushrod - Install". Copyright 1993 - 2021 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Wed Jan 6 17:19:23 UTC+0800 2021 4/4 212B EXCAVATOR WHEEL TYPE 3PJ00001-UP (MACHINE)(SEBP1924 - 03) - D... 2021/1/6 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
Shutdown SIS Previous Screen Product: EXCAVATOR Model: 212B EXCAVATOR 3PJ Configuration: 212B EXCAVATOR WHEEL TYPE 3PJ00001-UP (MACHINE) Disassembly and Assembly 446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines, IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G Wheel Loaders Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009 i01930426 Camshaft - Remove SMCS - 1210-011 Removal Procedure Start By: a. Remove the governor. Refer to Disassembly and Assembly, "Governor - Remove". b. Remove the side covers. Refer to Disassembly and Assembly, "Lifter Group - Remove and Install". c. Remove the front cover. Refer to Disassembly and Assembly, "Front Cover - Remove". NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. 1/3 212B EXCAVATOR WHEEL TYPE 3PJ00001-UP (MACHINE)(SEBP1924 - 03) - D... 2021/1/6 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat products. Dispose of all fluids according to local regulations and mandates. Note: For information on reusability of the camshaft, refer to Guideline For Reusable Parts And Salvage Operations, SEBF8097, "Camshaft Measurement", Guideline For Reusable Parts And Salvage Operations, SEBF8146, "Visual Inspection of Camshafts", and Guideline For Reusable Parts And Salvage Operations, SEBF8251, "Specifications for Measurement of Camshafts in 3114/3116 Engines". For information on reusability of the camshaft gear, refer to Guideline For Reusable Parts And Salvage Operations, SEBF8045, "Timing Gears for All Engines". Note: The air compressor was removed in order to accommodate the engine repair stand. Note: It is not necessary to remove the cylinder head for removal of the camshaft. 1. Turn the crankshaft to top center compression stroke for the No. 1 piston. Install the timing bolt in the flywheel. This is for timing during installation. Illustration 1 g01007643 Typical example 2. Ensure that timing mark (1) on the camshaft gear is aligned with timing mark (2) on the idler gear. 2/3 212B EXCAVATOR WHEEL TYPE 3PJ00001-UP (MACHINE)(SEBP1924 - 03) - D... 2021/1/6 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
Illustration 2 g01007645 3. Remove bolts (4) and camshaft retainer plate (6). 4. Remove camshaft gear (5) and camshaft (3) from the cylinder block. Copyright 1993 - 2021 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Wed Jan 6 17:20:19 UTC+0800 2021 3/3 212B EXCAVATOR WHEEL TYPE 3PJ00001-UP (MACHINE)(SEBP1924 - 03) - D... 2021/1/6 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
Shutdown SIS Previous Screen Product: EXCAVATOR Model: 212B EXCAVATOR 3PJ Configuration: 212B EXCAVATOR WHEEL TYPE 3PJ00001-UP (MACHINE) Disassembly and Assembly 446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines, IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G Wheel Loaders Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009 i01936378 Camshaft - Install SMCS - 1210-012 Installation Procedure NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. Note: For information on reusability of the camshaft, refer to Guideline For Reusable Parts And Salvage Operations, SEBF8097, "Camshaft Measurement", Guideline For Reusable Parts And Salvage Operations, SEBF8146, "Visual Inspection of Camshafts", and Guideline For Reusable Parts And Salvage Operations, SEBF8251, "Specifications for Measurement of Camshafts in 3114/3116 Engines". For information on reusability of the camshaft gear, refer to Guideline For Reusable Parts And Salvage Operations, SEBF8045, "Timing Gears for All Engines". 1. Lubricate the camshaft and the camshaft bearings with clean engine oil. 1/3 212B EXCAVATOR WHEEL TYPE 3PJ00001-UP (MACHINE)(SEBP1924 - 03) - D... 2021/1/6 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
Illustration 1 g01007645 2. Carefully install camshaft (3) and camshaft gear (5) in the engine. NOTICE When installing the camshaft, make sure the number one cylinder is at top center of the compression stroke with the timing bolt installed in the flywheel. The camshaft timing is very important. The timing mark on the camshaft drive gear must line up with the timing mark on the idler gear. Refer to the Specifications Manual for more information. Illustration 2 g01007643 Typical example 3. Ensure that timing mark (1) on the camshaft gear is aligned with timing mark (2) on the idler gear. 2/3 212B EXCAVATOR WHEEL TYPE 3PJ00001-UP (MACHINE)(SEBP1924 - 03) - D... 2021/1/6 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
4. Install camshaft retainer plate (6) and bolts (4). End By: a. Install the front cover. Refer to Disassembly and Assembly, "Front Cover - Install". b. Install the side cover. Refer to Disassembly and Assembly, "Lifter Group - Remove and Install". c. Install the governor. Refer to Disassembly and Assembly, "Governor - Install". Copyright 1993 - 2021 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Wed Jan 6 17:21:15 UTC+0800 2021 3/3 212B EXCAVATOR WHEEL TYPE 3PJ00001-UP (MACHINE)(SEBP1924 - 03) - D... 2021/1/6 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
Shutdown SIS Previous Screen Product: EXCAVATOR Model: 212B EXCAVATOR 3PJ Configuration: 212B EXCAVATOR WHEEL TYPE 3PJ00001-UP (MACHINE) Disassembly and Assembly 446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines, IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G Wheel Loaders Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009 i01171077 Camshaft Gear - Remove and Install SMCS - 1210-010-GE Removal Procedure Start By: a. Remove the camshaft. Refer to Disassembly and Assembly, "Camshaft - Remove". Note: For information on reusability of the camshaft gear, refer to Guideline For Reusable Parts And Salvage Operations, SEBF8045, "Timing Gears for All Engines". 1. Wrap the camshaft with a protective covering in order to prevent damage to the camshaft. Illustration 1 g00611152 NOTICE 1/2 212B EXCAVATOR WHEEL TYPE 3PJ00001-UP (MACHINE)(SEBP1924 - 03) - D... 2021/1/6 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
Do not allow the camshaft to fall to the floor when pressing it from the drive gear. Also make sure that the camshaft lobes do not catch on the press plates. 2. Place the camshaft and camshaft gear (1) in a suitable press. Press the camshaft from camshaft gear (1). Installation Procedure Note: For information on reusability of the camshaft gear, refer to Guideline For Reusable Parts And Salvage Operations, SEBF8045, "Timing Gears for All Engines". Illustration 2 g00611152 1. Heat the camshaft gear to a maximum temperature of 315 °C (600 °F). 2. Align the key in the camshaft with the groove (keyway) in the camshaft gear. 3. Install the camshaft gear on the end of the camshaft. End By: a. Install the camshaft. Refer to Disassembly and Assembly, "Camshaft - Install". Copyright 1993 - 2021 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Wed Jan 6 17:22:10 UTC+0800 2021 2/2 212B EXCAVATOR WHEEL TYPE 3PJ00001-UP (MACHINE)(SEBP1924 - 03) - D... 2021/1/6 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
Thank you very much for your reading. Please Click Here. Then Get COMPLETE MANUAL. NO WAITING NOTE: If there is no response to click on the link above, please download the PDF document first and then click on it. GET MORE OTHER MANUALS https://www.aservicemanualpdf.com/ GET MORE OTHER MANUALS https://www.aservicemanualpdf.com/
Shutdown SIS Previous Screen Product: EXCAVATOR Model: 212B EXCAVATOR 3PJ Configuration: 212B EXCAVATOR WHEEL TYPE 3PJ00001-UP (MACHINE) Disassembly and Assembly 446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines, IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G Wheel Loaders Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009 i02183087 Camshaft Bearings - Remove and Install SMCS - 1211-010 Removal Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 8S-2241 Camshaft Bearing Tool Group 1 Start By: a. Remove the camshaft. Refer to Disassembly and Assembly, "Camshaft - Remove". NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers 1/4 212B EXCAVATOR WHEEL TYPE 3PJ00001-UP (MACHINE)(SEBP1924 - 03) - D... 2021/1/6 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat products. Dispose of all fluids according to local regulations and mandates. Note: Note the oil hole orientation in each camshaft bearing prior to removal for assembly purposes. 1. Use Tooling (A) to remove the camshaft bearings from the cylinder block. Installation Procedure Table 2 Required Tools Tool Part Number Part Description Qty A 8S-2241 Camshaft Bearing Tool Group 1 NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. 2/4 212B EXCAVATOR WHEEL TYPE 3PJ00001-UP (MACHINE)(SEBP1924 - 03) - D... 2021/1/6 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
Illustration 1 g01104577 3/4 212B EXCAVATOR WHEEL TYPE 3PJ00001-UP (MACHINE)(SEBP1924 - 03) - D... 2021/1/6 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...

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Caterpillar Cat 212B EXCAVATOR (Prefix 3PJ) Service Repair Manual (3PJ00001 and up).pdf

  • 1. Shutdown SIS Previous Screen Product: EXCAVATOR Model: 212B EXCAVATOR 3PJ Configuration: 212B EXCAVATOR WHEEL TYPE 3PJ00001-UP (MACHINE) Disassembly and Assembly 446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines, IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G Wheel Loaders Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009 i01930098 Rocker Shaft and Pushrod - Remove SMCS - 1102-011; 1208-011 Removal Procedure Start By: a. Remove the valve mechanism cover. Refer to Disassembly and Assembly, "Valve Mechanism Cover - Remove and Install". NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. Note: For information on reusability of components of the rocker shaft, refer to Guideline For Reusable Parts And Salvage Operations, SEBF8267, "Rocker Arms and Rocker Arm Shafts for 3114 and 3116 Engines". 1/2 212B EXCAVATOR WHEEL TYPE 3PJ00001-UP (MACHINE)(SEBP1924 - 03) - D... 2021/1/6 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
  • 2. Illustration 1 g00629575 1. Loosen all rocker arm adjustment screws (3). 2. Remove bolts (1) from the rocker shaft assembly (2). 3. Remove rocker shaft assembly (2) from the cylinder head. 4. Repeat the procedure for each rocker shaft assembly. 5. Remove the pushrods. Copyright 1993 - 2021 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Wed Jan 6 17:13:49 UTC+0800 2021 2/2 212B EXCAVATOR WHEEL TYPE 3PJ00001-UP (MACHINE)(SEBP1924 - 03) - D... 2021/1/6 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
  • 3. Shutdown SIS Previous Screen Product: EXCAVATOR Model: 212B EXCAVATOR 3PJ Configuration: 212B EXCAVATOR WHEEL TYPE 3PJ00001-UP (MACHINE) Disassembly and Assembly 446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines, IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G Wheel Loaders Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009 i01930139 Rocker Shaft - Disassemble SMCS - 1102-015 Disassembly Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 6V-0083 Emery Polishing Paper 1 Start By: a. Remove the rocker shaft and the pushrods. Refer to Disassembly and Assembly, "Rocker Shaft and Pushrod - Remove". NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. Note: For information on reusability of components of the rocker shaft, refer to Guideline For Reusable Parts And Salvage Operations, SEBF8267, "Rocker Arms and Rocker Arm Shafts for 3114 and 3116 Engines". 1/2 212B EXCAVATOR WHEEL TYPE 3PJ00001-UP (MACHINE)(SEBP1924 - 03) - D... 2021/1/6 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
  • 4. Illustration 1 g00629612 1. Remove support bracket (1) from rocker shaft assembly (4). 2. Remove valve rocker arms (2) and unit injector rocker arm (3) from rocker shaft assembly (4). Note: Do not force the rocker arms from the rocker shaft assembly. If necessary, use a piece of Tooling (A) to lightly buff the surface of the shaft to aid in removal . 3. Check the adjustment screws on valve rocker arms (2) and unit injector rocker arm (3) for damage. 4. Inspect rocker shaft assembly (4) for scratches and cracks. Illustration 2 g00630277 5. Inspect bearing (5) on unit injector rocker arm (3). The bore in the rocker arm is 24.808 ± 0.20 mm (0.9767 ± 0.0079 inch). Refer to Specification, "Valve Rocker Arm and Lifters". Replace the bearing, if necessary. 6. Ensure that button (6) on unit injector rocker arm (3) is not damaged. Also ensure that the retaining ring for button (6) is in place. Copyright 1993 - 2021 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Wed Jan 6 17:14:44 UTC+0800 2021 2/2 212B EXCAVATOR WHEEL TYPE 3PJ00001-UP (MACHINE)(SEBP1924 - 03) - D... 2021/1/6 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
  • 5. Shutdown SIS Previous Screen Product: EXCAVATOR Model: 212B EXCAVATOR 3PJ Configuration: 212B EXCAVATOR WHEEL TYPE 3PJ00001-UP (MACHINE) Disassembly and Assembly 446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines, IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G Wheel Loaders Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009 i01930194 Rocker Shaft - Assemble SMCS - 1102-016 Assembly Procedure NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. Note: For information on reusability of components of the rocker shaft, refer to Guideline For Reusable Parts And Salvage Operations, SEBF8267, "Rocker Arms and Rocker Arm Shafts for 3114 and 3116 Engines". 1/2 212B EXCAVATOR WHEEL TYPE 3PJ00001-UP (MACHINE)(SEBP1924 - 03) - D... 2021/1/6 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
  • 6. Illustration 1 g00630277 1. Install button (6) and the retaining ring, if necessary. 2. Place clean engine oil on a new bearing (5) prior to installation. 3. Ensure that the oil hole in bearing (5) is aligned with the oil hole in the rocker arm. Hone the bearing, if necessary. Refer to the Specifications Module for the correct dimensions. Illustration 2 g00629612 4. Lubricate rocker shaft assembly (4) with clean engine oil. 5. Install valve rocker arms (2) and unit injector rocker arm (3) on rocker shaft assembly (4). 6. Install support bracket (1) on rocker shaft assembly (4). End By: a. Install the rocker shaft and the pushrods. Refer to Disassembly and Assembly, "Rocker Shaft and Pushrod - Install". Copyright 1993 - 2021 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Wed Jan 6 17:15:40 UTC+0800 2021 2/2 212B EXCAVATOR WHEEL TYPE 3PJ00001-UP (MACHINE)(SEBP1924 - 03) - D... 2021/1/6 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
  • 7. Shutdown SIS Previous Screen Product: EXCAVATOR Model: 212B EXCAVATOR 3PJ Configuration: 212B EXCAVATOR WHEEL TYPE 3PJ00001-UP (MACHINE) Disassembly and Assembly 446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines, IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G Wheel Loaders Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009 i02736495 Rocker Shaft and Pushrod - Install SMCS - 1102-012; 1208-012 Installation Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 146-2597 Pushrod Holder 1 NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. Note: For information on reusability of components of the rocker shaft, refer to Guideline For Reusable Parts And Salvage Operations, SEBF8267, "Rocker Arms and Rocker Arm Shafts for 3114 and 3116 Engines". 1. Install the pushrods in the engine. The base of the pushrod should be in the seat of the pushrod lifter. 2. Install Tooling (A). 1/2 212B EXCAVATOR WHEEL TYPE 3PJ00001-UP (MACHINE)(SEBP1924 - 03) - D... 2021/1/6 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
  • 8. Illustration 1 g00629575 3. Position rocker shaft assembly (2) in the engine. Line up the pushrods with the rocker arms. 4. Install bolts (1) in rocker shaft assembly (2). Tighten the bolts to a torque of 28 ± 7 N·m (21 ± 5 lb ft). 5. Remove Tooling (A) from the pushrods. 6. Adjust the valve lash on all of the adjustment screws. Refer to Testing and Adjusting, "Engine Valve Lash - Inspect/Adjust". 7. Repeat the procedure for the remaining rocker shaft assemblies. End By: a. Install the valve mechanism cover. Refer to Disassembly and Assembly, "Valve Mechanism Cover - Remove and Install". Copyright 1993 - 2021 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Wed Jan 6 17:16:36 UTC+0800 2021 2/2 212B EXCAVATOR WHEEL TYPE 3PJ00001-UP (MACHINE)(SEBP1924 - 03) - D... 2021/1/6 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
  • 9. Shutdown SIS Previous Screen Product: EXCAVATOR Model: 212B EXCAVATOR 3PJ Configuration: 212B EXCAVATOR WHEEL TYPE 3PJ00001-UP (MACHINE) Disassembly and Assembly 446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines, IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G Wheel Loaders Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009 i01935828 Cylinder Head - Remove SMCS - 1100-011 Removal Procedure Start By: a. Remove the fuel filter base. Refer to Disassembly and Assembly, "Fuel Filter Base - Remove and Install". b. Remove the governor. Refer to Disassembly and Assembly, "Governor - Remove". c. Remove the fuel control linkage. Refer to Disassembly and Assembly, "Fuel Injection Control Linkage - Remove". d. Remove the unit injectors. Refer to Disassembly and Assembly, "Unit Injector - Remove". e. Remove the water temperature regulator housing. Refer to Disassembly and Assembly, "Water Temperature Regulator Housing - Remove and Install". f. Remove the inlet manifold. Refer to Disassembly and Assembly, "Inlet Manifold - Remove". g. Remove the exhaust manifold. Refer to Disassembly and Assembly, "Exhaust Manifold - Remove and Install". NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. 1/3 212B EXCAVATOR WHEEL TYPE 3PJ00001-UP (MACHINE)(SEBP1924 - 03) - D... 2021/1/6 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
  • 10. NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat products. Dispose of all fluids according to local regulations and mandates. Note: For information on the reusability of the cylinder head, refer to Guideline For Reusable Parts And Salvage Operations, SEBF8218, "Specifications for Cylinder Head Assemblies 3114, 3116, and 3126 Engines" and Guideline For Reusable Parts And Salvage Operations, SEBF8162, "Procedure to Measure and Salvage Cylinder Head Assemblies and Related Components". Illustration 1 g01007597 Typical example 1. Attach a suitable lifting device to the cylinder head. 2/3 212B EXCAVATOR WHEEL TYPE 3PJ00001-UP (MACHINE)(SEBP1924 - 03) - D... 2021/1/6 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
  • 11. Illustration 2 g00654709 2. Remove bolts (1) and (2) that hold the cylinder head to the cylinder block. Carefully remove the cylinder head from the cylinder block. The cylinder head for the 3116 engine weighs approximately 85 kg (187 lb). Illustration 3 g00611342 3. Remove cylinder head gasket (3). Copyright 1993 - 2021 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Wed Jan 6 17:17:32 UTC+0800 2021 3/3 212B EXCAVATOR WHEEL TYPE 3PJ00001-UP (MACHINE)(SEBP1924 - 03) - D... 2021/1/6 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
  • 12. Shutdown SIS Previous Screen Product: EXCAVATOR Model: 212B EXCAVATOR 3PJ Configuration: 212B EXCAVATOR WHEEL TYPE 3PJ00001-UP (MACHINE) Disassembly and Assembly 446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines, IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G Wheel Loaders Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009 i04147334 Cylinder Head - Install SMCS - 1100-012 Installation Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 6V-4876 Lubricant 1 NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. Note: For information on the reusability of the cylinder head, refer to Guideline For Reusable Parts And Salvage Operations, SEBF8218, "Specifications for Cylinder Head Assemblies 3114, 3116, and 3126 Engines" and Guideline For Reusable Parts And Salvage Operations, SEBF8162, "Procedure to Measure and Salvage Cylinder Head Assemblies and Related Components". 1. Thoroughly clean the mating surfaces of the cylinder head and the cylinder block. 1/5 212B EXCAVATOR WHEEL TYPE 3PJ00001-UP (MACHINE)(SEBP1924 - 03) - D... 2021/1/6 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
  • 13. Illustration 1 g00611342 Typical example 2. Install a new cylinder head gasket (3) . Note: For information on the cylinder head gasket for 3116 engines, refer to Special Instruction, SEHS9395, "3116 Cylinder Head Gasket Usage". Illustration 2 g01007597 Typical example Note: To avoid damage to the cylinder head gasket, use guide bolts of an appropriate size to install the cylinder head. 3. Attach a suitable lifting device to the cylinder head. Position the cylinder head assembly onto the dowels in the cylinder block. Lower the cylinder head onto the cylinder block. 2/5 212B EXCAVATOR WHEEL TYPE 3PJ00001-UP (MACHINE)(SEBP1924 - 03) - D... 2021/1/6 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
  • 14. Illustration 3 g00654709 4. Inspect the condition of cylinder head bolts (1) and (2) . For information on the reusability of the bolts, refer to Guideline For Reusable Parts And Salvage Operations, SEBF8301, "Inspection and Reuse of Critical Fasteners Used in All Engines". Replace cylinder head bolts (1) and (2) , if necessary. 5. Lubricate cylinder head bolts (1) and (2) and both sides of the washers with Tooling (A) . Install cylinder head bolts (1) and (2) . Follow Step 6 for the correct tightening procedure. Illustration 4 g00641677 3114 Cylinder head 3/5 212B EXCAVATOR WHEEL TYPE 3PJ00001-UP (MACHINE)(SEBP1924 - 03) - D... 2021/1/6 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
  • 15. Illustration 5 g00611358 6. Tighten the cylinder head bolts according to the following procedure: 7. Tighten bolts (1) through bolt (14) in a numerical sequence to a torque of 300 ± 15 N·m (221 ± 11 lb ft). 8. Loosen bolts (1) through bolt (14) to a torque of 0 N·m. 9. Tighten bolts (1) through bolt (14) again in a numerical sequence to a torque of 130 ± 15 N·m (96 ± 11 lb ft). 10. Retighten bolts (1) through bolt (14) again in a numerical sequence to a torque of 130 ± 15 N·m (96 ± 11 lb ft). 11. Turn bolts (1) through bolt (14) by numerical sequence an additional 90° (1/4 turn). 12. Tighten bolt (15) through bolt (20) in a numerical sequence to a torque of 55 ± 7 N·m (41 ± 5 lb ft). End By: a. Install the exhaust manifold. Refer to Disassembly and Assembly, "Exhaust Manifold - Remove and Install". b. Install the inlet manifold. Refer to Disassembly and Assembly, "Inlet Manifold - Install". c. Install the water temperature regulator housing. Refer to Disassembly and Assembly, "Water Temperature Regulator Housing- Remove and Install". d. Install the unit injectors. Refer to Disassembly and Assembly, "Unit Injector - Install". e. Install the fuel control linkage. Refer to Disassembly and Assembly, "Fuel Injection Control Linkage - Install". f. Install the governor. Refer to Disassembly and Assembly, "Governor - Install". g. Install the fuel filter base. Refer to Disassembly and Assembly, "Fuel Filter Base - Remove and Install". 4/5 212B EXCAVATOR WHEEL TYPE 3PJ00001-UP (MACHINE)(SEBP1924 - 03) - D... 2021/1/6 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
  • 16. Shutdown SIS Previous Screen Product: EXCAVATOR Model: 212B EXCAVATOR 3PJ Configuration: 212B EXCAVATOR WHEEL TYPE 3PJ00001-UP (MACHINE) Disassembly and Assembly 446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines, IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G Wheel Loaders Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009 i01930413 Lifter Group - Remove and Install SMCS - 1209-010 Removal Procedure Start By: a. Remove the rocker shaft and the pushrods. Refer to Disassembly and Assembly, "Rocker Shaft and Pushrod - Remove". NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat products. 1/4 212B EXCAVATOR WHEEL TYPE 3PJ00001-UP (MACHINE)(SEBP1924 - 03) - D... 2021/1/6 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
  • 17. Dispose of all fluids according to local regulations and mandates. Note: For information on reusability of components of the lifter group, refer to Guideline For Reusable Parts And Salvage Operations, SEBF8264, "Camshaft Roller Followers Used in 3114 and 3116 Engines" and Guideline For Reusable Parts And Salvage Operations, SEBF8067, "Slipper Followers and Camshaft Roller Followers". Illustration 1 g00747310 1. Remove bolts (1) from cover (2). 2. Carefully remove cover (2) and the gasket. Note: It may be necessary to remove the governor in order to remove the cover at the front of the engine. Illustration 2 g00629677 3. Remove bolts (4), lifter shaft (5), and lifters (3) from cover (2). Installation Procedure 2/4 212B EXCAVATOR WHEEL TYPE 3PJ00001-UP (MACHINE)(SEBP1924 - 03) - D... 2021/1/6 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
  • 18. NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. Note: For information on reusability of components of the lifter group, refer to Guideline For Reusable Parts And Salvage Operations, SEBF8264, "Camshaft Roller Followers Used in 3114 and 3116 Engines" and Guideline For Reusable Parts And Salvage Operations, SEBF8067, "Slipper Followers and Camshaft Roller Followers". Illustration 3 g00629677 1. Position lifters (3) and lifter shaft (5) on cover (2). Install bolts (4). Illustration 4 g00747310 2. Position the gasket and cover (2) on the engine. 3. Install bolts (1) in cover (2). End By: 3/4 212B EXCAVATOR WHEEL TYPE 3PJ00001-UP (MACHINE)(SEBP1924 - 03) - D... 2021/1/6 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
  • 19. a. Install the rocker shaft and the pushrods. Refer to Disassembly and Assembly, "Rocker Shaft and Pushrod - Install". Copyright 1993 - 2021 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Wed Jan 6 17:19:23 UTC+0800 2021 4/4 212B EXCAVATOR WHEEL TYPE 3PJ00001-UP (MACHINE)(SEBP1924 - 03) - D... 2021/1/6 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
  • 20. Shutdown SIS Previous Screen Product: EXCAVATOR Model: 212B EXCAVATOR 3PJ Configuration: 212B EXCAVATOR WHEEL TYPE 3PJ00001-UP (MACHINE) Disassembly and Assembly 446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines, IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G Wheel Loaders Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009 i01930426 Camshaft - Remove SMCS - 1210-011 Removal Procedure Start By: a. Remove the governor. Refer to Disassembly and Assembly, "Governor - Remove". b. Remove the side covers. Refer to Disassembly and Assembly, "Lifter Group - Remove and Install". c. Remove the front cover. Refer to Disassembly and Assembly, "Front Cover - Remove". NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. 1/3 212B EXCAVATOR WHEEL TYPE 3PJ00001-UP (MACHINE)(SEBP1924 - 03) - D... 2021/1/6 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
  • 21. Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat products. Dispose of all fluids according to local regulations and mandates. Note: For information on reusability of the camshaft, refer to Guideline For Reusable Parts And Salvage Operations, SEBF8097, "Camshaft Measurement", Guideline For Reusable Parts And Salvage Operations, SEBF8146, "Visual Inspection of Camshafts", and Guideline For Reusable Parts And Salvage Operations, SEBF8251, "Specifications for Measurement of Camshafts in 3114/3116 Engines". For information on reusability of the camshaft gear, refer to Guideline For Reusable Parts And Salvage Operations, SEBF8045, "Timing Gears for All Engines". Note: The air compressor was removed in order to accommodate the engine repair stand. Note: It is not necessary to remove the cylinder head for removal of the camshaft. 1. Turn the crankshaft to top center compression stroke for the No. 1 piston. Install the timing bolt in the flywheel. This is for timing during installation. Illustration 1 g01007643 Typical example 2. Ensure that timing mark (1) on the camshaft gear is aligned with timing mark (2) on the idler gear. 2/3 212B EXCAVATOR WHEEL TYPE 3PJ00001-UP (MACHINE)(SEBP1924 - 03) - D... 2021/1/6 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
  • 22. Illustration 2 g01007645 3. Remove bolts (4) and camshaft retainer plate (6). 4. Remove camshaft gear (5) and camshaft (3) from the cylinder block. Copyright 1993 - 2021 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Wed Jan 6 17:20:19 UTC+0800 2021 3/3 212B EXCAVATOR WHEEL TYPE 3PJ00001-UP (MACHINE)(SEBP1924 - 03) - D... 2021/1/6 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
  • 23. Shutdown SIS Previous Screen Product: EXCAVATOR Model: 212B EXCAVATOR 3PJ Configuration: 212B EXCAVATOR WHEEL TYPE 3PJ00001-UP (MACHINE) Disassembly and Assembly 446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines, IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G Wheel Loaders Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009 i01936378 Camshaft - Install SMCS - 1210-012 Installation Procedure NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. Note: For information on reusability of the camshaft, refer to Guideline For Reusable Parts And Salvage Operations, SEBF8097, "Camshaft Measurement", Guideline For Reusable Parts And Salvage Operations, SEBF8146, "Visual Inspection of Camshafts", and Guideline For Reusable Parts And Salvage Operations, SEBF8251, "Specifications for Measurement of Camshafts in 3114/3116 Engines". For information on reusability of the camshaft gear, refer to Guideline For Reusable Parts And Salvage Operations, SEBF8045, "Timing Gears for All Engines". 1. Lubricate the camshaft and the camshaft bearings with clean engine oil. 1/3 212B EXCAVATOR WHEEL TYPE 3PJ00001-UP (MACHINE)(SEBP1924 - 03) - D... 2021/1/6 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
  • 24. Illustration 1 g01007645 2. Carefully install camshaft (3) and camshaft gear (5) in the engine. NOTICE When installing the camshaft, make sure the number one cylinder is at top center of the compression stroke with the timing bolt installed in the flywheel. The camshaft timing is very important. The timing mark on the camshaft drive gear must line up with the timing mark on the idler gear. Refer to the Specifications Manual for more information. Illustration 2 g01007643 Typical example 3. Ensure that timing mark (1) on the camshaft gear is aligned with timing mark (2) on the idler gear. 2/3 212B EXCAVATOR WHEEL TYPE 3PJ00001-UP (MACHINE)(SEBP1924 - 03) - D... 2021/1/6 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
  • 25. 4. Install camshaft retainer plate (6) and bolts (4). End By: a. Install the front cover. Refer to Disassembly and Assembly, "Front Cover - Install". b. Install the side cover. Refer to Disassembly and Assembly, "Lifter Group - Remove and Install". c. Install the governor. Refer to Disassembly and Assembly, "Governor - Install". Copyright 1993 - 2021 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Wed Jan 6 17:21:15 UTC+0800 2021 3/3 212B EXCAVATOR WHEEL TYPE 3PJ00001-UP (MACHINE)(SEBP1924 - 03) - D... 2021/1/6 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
  • 26. Shutdown SIS Previous Screen Product: EXCAVATOR Model: 212B EXCAVATOR 3PJ Configuration: 212B EXCAVATOR WHEEL TYPE 3PJ00001-UP (MACHINE) Disassembly and Assembly 446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines, IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G Wheel Loaders Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009 i01171077 Camshaft Gear - Remove and Install SMCS - 1210-010-GE Removal Procedure Start By: a. Remove the camshaft. Refer to Disassembly and Assembly, "Camshaft - Remove". Note: For information on reusability of the camshaft gear, refer to Guideline For Reusable Parts And Salvage Operations, SEBF8045, "Timing Gears for All Engines". 1. Wrap the camshaft with a protective covering in order to prevent damage to the camshaft. Illustration 1 g00611152 NOTICE 1/2 212B EXCAVATOR WHEEL TYPE 3PJ00001-UP (MACHINE)(SEBP1924 - 03) - D... 2021/1/6 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
  • 27. Do not allow the camshaft to fall to the floor when pressing it from the drive gear. Also make sure that the camshaft lobes do not catch on the press plates. 2. Place the camshaft and camshaft gear (1) in a suitable press. Press the camshaft from camshaft gear (1). Installation Procedure Note: For information on reusability of the camshaft gear, refer to Guideline For Reusable Parts And Salvage Operations, SEBF8045, "Timing Gears for All Engines". Illustration 2 g00611152 1. Heat the camshaft gear to a maximum temperature of 315 °C (600 °F). 2. Align the key in the camshaft with the groove (keyway) in the camshaft gear. 3. Install the camshaft gear on the end of the camshaft. End By: a. Install the camshaft. Refer to Disassembly and Assembly, "Camshaft - Install". Copyright 1993 - 2021 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Wed Jan 6 17:22:10 UTC+0800 2021 2/2 212B EXCAVATOR WHEEL TYPE 3PJ00001-UP (MACHINE)(SEBP1924 - 03) - D... 2021/1/6 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
  • 28. Thank you very much for your reading. Please Click Here. Then Get COMPLETE MANUAL. NO WAITING NOTE: If there is no response to click on the link above, please download the PDF document first and then click on it. GET MORE OTHER MANUALS https://www.aservicemanualpdf.com/ GET MORE OTHER MANUALS https://www.aservicemanualpdf.com/
  • 29. Shutdown SIS Previous Screen Product: EXCAVATOR Model: 212B EXCAVATOR 3PJ Configuration: 212B EXCAVATOR WHEEL TYPE 3PJ00001-UP (MACHINE) Disassembly and Assembly 446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines, IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G Wheel Loaders Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009 i02183087 Camshaft Bearings - Remove and Install SMCS - 1211-010 Removal Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 8S-2241 Camshaft Bearing Tool Group 1 Start By: a. Remove the camshaft. Refer to Disassembly and Assembly, "Camshaft - Remove". NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers 1/4 212B EXCAVATOR WHEEL TYPE 3PJ00001-UP (MACHINE)(SEBP1924 - 03) - D... 2021/1/6 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
  • 30. before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat products. Dispose of all fluids according to local regulations and mandates. Note: Note the oil hole orientation in each camshaft bearing prior to removal for assembly purposes. 1. Use Tooling (A) to remove the camshaft bearings from the cylinder block. Installation Procedure Table 2 Required Tools Tool Part Number Part Description Qty A 8S-2241 Camshaft Bearing Tool Group 1 NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. 2/4 212B EXCAVATOR WHEEL TYPE 3PJ00001-UP (MACHINE)(SEBP1924 - 03) - D... 2021/1/6 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
  • 31. Illustration 1 g01104577 3/4 212B EXCAVATOR WHEEL TYPE 3PJ00001-UP (MACHINE)(SEBP1924 - 03) - D... 2021/1/6 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...