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Caterpillar cat 235 excavator (prefix 64 r) service repair manual (64r00596 01257)

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The document provides instructions for removing and installing the fuel ratio control and fuel shutoff solenoid on a Caterpillar 3306 engine. It details the removal and installation procedures in steps with illustrations. The procedures involve disconnecting lines, removing mounting bolts and nuts, cleaning parts, applying thread lock, and reinstalling in the reverse order. Special tools and safety precautions are noted to properly complete the tasks.

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Service Repair Manual Model 235 EXCAVATOR
Shutdown SIS Previous Screen Product: EXCAVATOR Model: 235 EXCAVATOR 64R Configuration: 235 EXCAVATOR 64R00596-01257 (MACHINE) POWERED BY 3306 ENGINE Disassembly and Assembly 3304B and 3306B Engines for Caterpillar Built Machines Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013 i00903297 Fuel Ratio Control - Remove SMCS - 1278-011 Removal Procedure NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the machine. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide", for tools and supplies suitable to collect and contain fluids in Caterpillar machines. Dispose of all fluids according to local regulations and mandates. 1/2235 EXCAVATOR 64R00596-01257 (MACHINE) POWERED BY 3306 ENGINE(H... 2019/9/30https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
Illustration 1 g00460630 1. Disconnect fuel pressure line (3). Remove two bolts (2) . 2. Move fuel ratio control (1) upward in order to disengage the fuel ratio control from the lever assembly in the governor. Illustration 2 g00460631 3. Remove four O-ring seals (4) and screen assembly (5) . Copyright 1993 - 2019 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Mon Sep 30 15:00:58 UTC+0800 2019 2/2235 EXCAVATOR 64R00596-01257 (MACHINE) POWERED BY 3306 ENGINE(H... 2019/9/30https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
Shutdown SIS Previous Screen Product: EXCAVATOR Model: 235 EXCAVATOR 64R Configuration: 235 EXCAVATOR 64R00596-01257 (MACHINE) POWERED BY 3306 ENGINE Disassembly and Assembly 3304B and 3306B Engines for Caterpillar Built Machines Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013 i00903551 Fuel Ratio Control - Disassemble SMCS - 1278-015 Disassembly Procedure Table 1 Required Tools Tool Part Number Part Description Qty A FT-1820 Fixture Assembly 1 B 1P-1855 Retaining Ring Pliers 1 C 6V-9072 Guide 1 Start By: A. Remove the fuel ratio control. Refer to Disassembly and Assembly, "Fuel Ratio Control - Remove". NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. 1/3235 EXCAVATOR 64R00596-01257 (MACHINE) POWERED BY 3306 ENGINE(H... 2019/9/30https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
Illustration 1 g00460737 1. Remove cover (1) and O-ring seal (2) . Personal injury can result from parts and/or covers under spring pressure. Spring force will be released when covers are removed. Be prepared to hold spring loaded covers as the bolts are loosened. 2. In order to release the spring force, hold cover (3) in position and slowly remove the two bolts that hold cover (3) in place. Illustration 2 g00460791 3. Remove spring (4), washer (5) and diaphragm (6) from retainer (7). Remove retainer (7) from housing (8) . 2/3235 EXCAVATOR 64R00596-01257 (MACHINE) POWERED BY 3306 ENGINE(H... 2019/9/30https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
Illustration 3 g00460793 4. Remove nut (13) from valve extension (12) and remove valve extension (12) from retainer (7). Remove stem (9) from valve extension (12). Remove spring (10) and O-ring seal (11) from valve extension (12) . Illustration 4 g00460795 5. Remove spring (14) and retainer (15) from housing (8) . 6. All parts should be cleaned and inspected. Replace all parts that are worn or damaged. Copyright 1993 - 2019 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Mon Sep 30 15:01:54 UTC+0800 2019 3/3235 EXCAVATOR 64R00596-01257 (MACHINE) POWERED BY 3306 ENGINE(H... 2019/9/30https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
Shutdown SIS Previous Screen Product: EXCAVATOR Model: 235 EXCAVATOR 64R Configuration: 235 EXCAVATOR 64R00596-01257 (MACHINE) POWERED BY 3306 ENGINE Disassembly and Assembly 3304B and 3306B Engines for Caterpillar Built Machines Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013 i01135000 Fuel Ratio Control - Assemble SMCS - 1278-016 Assembly Procedure Table 1 Required Tools Tool Part Number Part Description Qty A FT-1820 Fixture Assembly 1 B 1P-1855 Retaining Ring Pliers 1 C 6V-9072 Guide 1 NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. Note: Check the condition of the O-ring and the diaphragm. If the O-ring or the diaphragm is worn or damaged use new parts for replacement. 1/4235 EXCAVATOR 64R00596-01257 (MACHINE) POWERED BY 3306 ENGINE(H... 2019/9/30https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
Illustration 1 g00460801 1. Install spring (1) and retainer (2) into housing (3) . Illustration 2 g00460828 2. Install O-ring seal (6) and spring (5) into valve extension (7). Install stem (4) into valve extension (7). Secure valve extension (7) to retainer (8) with nut (9) . Illustration 3 g00460830 2/4235 EXCAVATOR 64R00596-01257 (MACHINE) POWERED BY 3306 ENGINE(H... 2019/9/30https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
3. Install stem (4) and retainer (8) into housing (3) . Illustration 4 g00460912 4. Install diaphragm (12), washer (11) and spring (10) on retainer (8) . Illustration 5 g00460914 Illustration 6 g00460917 3/4235 EXCAVATOR 64R00596-01257 (MACHINE) POWERED BY 3306 ENGINE(H... 2019/9/30https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
5. Install cover (13) on housing (3). Secure cover (13) with two bolts and washers. 6. Install O-ring seal (15) onto cover (14) and install cover (14) onto cover (13). Secure cover (14) with two bolts. Note: Refer to Testing and Adjusting, "Fuel System" for additional information on the adjustment procedure for the fuel ratio control. End By: Install the fuel ratio control. Refer to Disassembly and Assembly, "Fuel Ratio Control - Install". Copyright 1993 - 2019 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Mon Sep 30 15:02:50 UTC+0800 2019 4/4235 EXCAVATOR 64R00596-01257 (MACHINE) POWERED BY 3306 ENGINE(H... 2019/9/30https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
Shutdown SIS Previous Screen Product: EXCAVATOR Model: 235 EXCAVATOR 64R Configuration: 235 EXCAVATOR 64R00596-01257 (MACHINE) POWERED BY 3306 ENGINE Disassembly and Assembly 3304B and 3306B Engines for Caterpillar Built Machines Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013 i00903481 Fuel Ratio Control - Install SMCS - 1278-012 Installation Procedure NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. Illustration 1 g00460631 1. Screen assembly (5) and four O-ring seals (4) should be inspected, replaced and installed. 1/2235 EXCAVATOR 64R00596-01257 (MACHINE) POWERED BY 3306 ENGINE(H... 2019/9/30https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
Illustration 2 g00460630 2. Put fuel ratio control (1) in position and engage the fuel ratio control with the lever assembly in the governor. 3. Install bolts (2) that hold the fuel ratio control and connect fuel pressure line (3) to fuel ratio control (1). Refer to Testing and Adjusting, "Fuel System" for more information on the adjustment procedure for the fuel ratio control. Copyright 1993 - 2019 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Mon Sep 30 15:03:45 UTC+0800 2019 2/2235 EXCAVATOR 64R00596-01257 (MACHINE) POWERED BY 3306 ENGINE(H... 2019/9/30https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
Shutdown SIS Previous Screen Product: EXCAVATOR Model: 235 EXCAVATOR 64R Configuration: 235 EXCAVATOR 64R00596-01257 (MACHINE) POWERED BY 3306 ENGINE Disassembly and Assembly 3304B and 3306B Engines for Caterpillar Built Machines Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013 i00879991 Fuel Shutoff Solenoid - Remove and Install SMCS - 1259-010 Removal Procedure NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. Illustration 1 g00475568 1. Remove nut (1) and the washer. Disconnect ground wire (4) from the fuel shutoff solenoid. 2. Remove two nuts (2) and the washers. 1/2235 EXCAVATOR 64R00596-01257 (MACHINE) POWERED BY 3306 ENGINE(H... 2019/9/30https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
3. Remove fuel shutoff solenoid (3) and the gasket. Installation Procedure NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. Illustration 2 g00475568 1. Install the gasket and fuel shutoff solenoid (3) . 2. Apply 9S-3263 Thread Lock Compound on the threads for two nuts (2) . 3. Install the washers and two nuts (2) . 4. Connect ground wire (4) to the fuel shutoff solenoid. Install nut (1) and the washer. Copyright 1993 - 2019 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Mon Sep 30 15:04:41 UTC+0800 2019 2/2235 EXCAVATOR 64R00596-01257 (MACHINE) POWERED BY 3306 ENGINE(H... 2019/9/30https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
Shutdown SIS Previous Screen Product: EXCAVATOR Model: 235 EXCAVATOR 64R Configuration: 235 EXCAVATOR 64R00596-01257 (MACHINE) POWERED BY 3306 ENGINE Disassembly and Assembly 3304B and 3306B Engines for Caterpillar Built Machines Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013 i00930839 Automatic Timing Advance - Remove SMCS - 1272-011 Removal Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 5P-7307 Engine Turning Tool 1 B 0T-0065 Bolt 1 C 9S-9155 Spacer 1 8S-2264 Pump Impeller Puller 2 0T-0513 Bolt 2 5P-1075 Hard Washer 2 Start By: A. Remove the front housing. Refer to Disassembly and Assembly, "Front Housing - Remove". NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. 1/4235 EXCAVATOR 64R00596-01257 (MACHINE) POWERED BY 3306 ENGINE(H... 2019/9/30https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
1. Follow the procedure in Steps 3 and 4 in order to time the fuel injection pump when the front cover is removed. Follow the procedure in Steps 6 and 7 in order to time the fuel injection pump when the front cover is installed. Note: The No. 1 piston should be at the top center position on the compression stroke at the start of all timing procedures. Note: The engine is seen from the flywheel end when the direction of the crankshaft rotation is given. Illustration 1 g00474593 2. Remove the electric starting motor and install Tool (A) . Illustration 2 g00474592 3. Turn the crankshaft counterclockwise until the "C" on the crankshaft gear and the "C" on the camshaft gear are in alignment. 2/4235 EXCAVATOR 64R00596-01257 (MACHINE) POWERED BY 3306 ENGINE(H... 2019/9/30https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
Illustration 3 g00474594 4. Remove two plugs and install Tool (B) in the flywheel housing. The large plug hole is for viewing. 5. To find the top center compression stroke for the No. 1 piston, use Tool (A) in order to turn the flywheel clockwise for approximately 30 degrees. This procedure should be used to remove all of the end play from the timing gears. 6. Use Tool (A) in order to turn the flywheel counterclockwise in the direction of the engine rotation until Tool (B) can be installed in the flywheel. The piston is at the top center position. Note: If you go past the bolt hole, you must start the procedure again. Note: Remove the breather assembly from the valve mechanism cover. The piston is at the top center position on the compression stroke when the inlet valve is closed and the exhaust valve is closed for the No. 1 cylinder. You must be able to move the rocker arms up and down with your hand. Illustration 4 g00474595 7. Remove bolt (1) and washer (2) that secures the automatic timing advance. NOTICE 3/4235 EXCAVATOR 64R00596-01257 (MACHINE) POWERED BY 3306 ENGINE(H... 2019/9/30https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
The automatic timing advance must have support during removal in order to help prevent damage to components. Illustration 5 g00474596 8. Install bolt (1) and leave a 6.35 mm (.250 inch) gap. Install Tool (C), as shown. Tighten the stud in order to loosen the fuel pump drive gear from the taper on the fuel injection pump camshaft. 9. Remove Tool (C) and bolt (1). Remove the automatic timing advance. Copyright 1993 - 2019 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Mon Sep 30 15:05:37 UTC+0800 2019 4/4235 EXCAVATOR 64R00596-01257 (MACHINE) POWERED BY 3306 ENGINE(H... 2019/9/30https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
Thank you very much for your reading. Please Click Here. Then Get COMPLETE MANUAL. NO WAITING NOTE: If there is no response to click on the link above, please download the PDF document first and then click on it.
Shutdown SIS Previous Screen Product: EXCAVATOR Model: 235 EXCAVATOR 64R Configuration: 235 EXCAVATOR 64R00596-01257 (MACHINE) POWERED BY 3306 ENGINE Disassembly and Assembly 3304B and 3306B Engines for Caterpillar Built Machines Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013 i00935438 Automatic Timing Advance - Disassemble SMCS - 1272-015 Disassembly Procedure Start By: A. Remove the automatic timing advance unit. Refer to Disassembly and Assembly, "Automatic Timing Advance - Remove". NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. Illustration 1 g00476292 1/3235 EXCAVATOR 64R00596-01257 (MACHINE) POWERED BY 3306 ENGINE(H... 2019/9/30https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
1. Remove two screws (1) and plate (2) . NOTICE The weights are held in position with two springs for each weight that is under compression. Carefully remove the weights and the springs in order to help prevent possible injury. Illustration 2 g00476293 2. Remove springs (3) and (5), weight (6) and slide (4) from each side of the assembly. 2/3235 EXCAVATOR 64R00596-01257 (MACHINE) POWERED BY 3306 ENGINE(H... 2019/9/30https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
Illustration 3 g00476294 3. If necessary, remove gear (7). Remove seals (8) and (9) . Copyright 1993 - 2019 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Mon Sep 30 15:06:33 UTC+0800 2019 3/3235 EXCAVATOR 64R00596-01257 (MACHINE) POWERED BY 3306 ENGINE(H... 2019/9/30https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
Shutdown SIS Previous Screen Product: EXCAVATOR Model: 235 EXCAVATOR 64R Configuration: 235 EXCAVATOR 64R00596-01257 (MACHINE) POWERED BY 3306 ENGINE Disassembly and Assembly 3304B and 3306B Engines for Caterpillar Built Machines Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013 i00935599 Automatic Timing Advance - Assemble SMCS - 1272-016 Assembly Procedure NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. 1/3235 EXCAVATOR 64R00596-01257 (MACHINE) POWERED BY 3306 ENGINE(H... 2019/9/30https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
Illustration 1 g00476382 1. If dowels (3) were removed from the gear hub, installation dimension (X) is 9.00 ± 0.50 mm (.354 ± .020 inch). 2. Install seals (4) and (5) . 3. Put gear (1) in position on hub assembly (2) . Illustration 2 g00476383 4. Install slide (7), weight (9) and springs (6) and (8) on each side of the assembly. 2/3235 EXCAVATOR 64R00596-01257 (MACHINE) POWERED BY 3306 ENGINE(H... 2019/9/30https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...

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Caterpillar cat 235 excavator (prefix 64 r) service repair manual (64r00596 01257)

  • 2. Shutdown SIS Previous Screen Product: EXCAVATOR Model: 235 EXCAVATOR 64R Configuration: 235 EXCAVATOR 64R00596-01257 (MACHINE) POWERED BY 3306 ENGINE Disassembly and Assembly 3304B and 3306B Engines for Caterpillar Built Machines Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013 i00903297 Fuel Ratio Control - Remove SMCS - 1278-011 Removal Procedure NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the machine. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide", for tools and supplies suitable to collect and contain fluids in Caterpillar machines. Dispose of all fluids according to local regulations and mandates. 1/2235 EXCAVATOR 64R00596-01257 (MACHINE) POWERED BY 3306 ENGINE(H... 2019/9/30https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 3. Illustration 1 g00460630 1. Disconnect fuel pressure line (3). Remove two bolts (2) . 2. Move fuel ratio control (1) upward in order to disengage the fuel ratio control from the lever assembly in the governor. Illustration 2 g00460631 3. Remove four O-ring seals (4) and screen assembly (5) . Copyright 1993 - 2019 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Mon Sep 30 15:00:58 UTC+0800 2019 2/2235 EXCAVATOR 64R00596-01257 (MACHINE) POWERED BY 3306 ENGINE(H... 2019/9/30https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 4. Shutdown SIS Previous Screen Product: EXCAVATOR Model: 235 EXCAVATOR 64R Configuration: 235 EXCAVATOR 64R00596-01257 (MACHINE) POWERED BY 3306 ENGINE Disassembly and Assembly 3304B and 3306B Engines for Caterpillar Built Machines Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013 i00903551 Fuel Ratio Control - Disassemble SMCS - 1278-015 Disassembly Procedure Table 1 Required Tools Tool Part Number Part Description Qty A FT-1820 Fixture Assembly 1 B 1P-1855 Retaining Ring Pliers 1 C 6V-9072 Guide 1 Start By: A. Remove the fuel ratio control. Refer to Disassembly and Assembly, "Fuel Ratio Control - Remove". NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. 1/3235 EXCAVATOR 64R00596-01257 (MACHINE) POWERED BY 3306 ENGINE(H... 2019/9/30https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 5. Illustration 1 g00460737 1. Remove cover (1) and O-ring seal (2) . Personal injury can result from parts and/or covers under spring pressure. Spring force will be released when covers are removed. Be prepared to hold spring loaded covers as the bolts are loosened. 2. In order to release the spring force, hold cover (3) in position and slowly remove the two bolts that hold cover (3) in place. Illustration 2 g00460791 3. Remove spring (4), washer (5) and diaphragm (6) from retainer (7). Remove retainer (7) from housing (8) . 2/3235 EXCAVATOR 64R00596-01257 (MACHINE) POWERED BY 3306 ENGINE(H... 2019/9/30https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 6. Illustration 3 g00460793 4. Remove nut (13) from valve extension (12) and remove valve extension (12) from retainer (7). Remove stem (9) from valve extension (12). Remove spring (10) and O-ring seal (11) from valve extension (12) . Illustration 4 g00460795 5. Remove spring (14) and retainer (15) from housing (8) . 6. All parts should be cleaned and inspected. Replace all parts that are worn or damaged. Copyright 1993 - 2019 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Mon Sep 30 15:01:54 UTC+0800 2019 3/3235 EXCAVATOR 64R00596-01257 (MACHINE) POWERED BY 3306 ENGINE(H... 2019/9/30https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 7. Shutdown SIS Previous Screen Product: EXCAVATOR Model: 235 EXCAVATOR 64R Configuration: 235 EXCAVATOR 64R00596-01257 (MACHINE) POWERED BY 3306 ENGINE Disassembly and Assembly 3304B and 3306B Engines for Caterpillar Built Machines Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013 i01135000 Fuel Ratio Control - Assemble SMCS - 1278-016 Assembly Procedure Table 1 Required Tools Tool Part Number Part Description Qty A FT-1820 Fixture Assembly 1 B 1P-1855 Retaining Ring Pliers 1 C 6V-9072 Guide 1 NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. Note: Check the condition of the O-ring and the diaphragm. If the O-ring or the diaphragm is worn or damaged use new parts for replacement. 1/4235 EXCAVATOR 64R00596-01257 (MACHINE) POWERED BY 3306 ENGINE(H... 2019/9/30https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 8. Illustration 1 g00460801 1. Install spring (1) and retainer (2) into housing (3) . Illustration 2 g00460828 2. Install O-ring seal (6) and spring (5) into valve extension (7). Install stem (4) into valve extension (7). Secure valve extension (7) to retainer (8) with nut (9) . Illustration 3 g00460830 2/4235 EXCAVATOR 64R00596-01257 (MACHINE) POWERED BY 3306 ENGINE(H... 2019/9/30https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 9. 3. Install stem (4) and retainer (8) into housing (3) . Illustration 4 g00460912 4. Install diaphragm (12), washer (11) and spring (10) on retainer (8) . Illustration 5 g00460914 Illustration 6 g00460917 3/4235 EXCAVATOR 64R00596-01257 (MACHINE) POWERED BY 3306 ENGINE(H... 2019/9/30https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 10. 5. Install cover (13) on housing (3). Secure cover (13) with two bolts and washers. 6. Install O-ring seal (15) onto cover (14) and install cover (14) onto cover (13). Secure cover (14) with two bolts. Note: Refer to Testing and Adjusting, "Fuel System" for additional information on the adjustment procedure for the fuel ratio control. End By: Install the fuel ratio control. Refer to Disassembly and Assembly, "Fuel Ratio Control - Install". Copyright 1993 - 2019 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Mon Sep 30 15:02:50 UTC+0800 2019 4/4235 EXCAVATOR 64R00596-01257 (MACHINE) POWERED BY 3306 ENGINE(H... 2019/9/30https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 11. Shutdown SIS Previous Screen Product: EXCAVATOR Model: 235 EXCAVATOR 64R Configuration: 235 EXCAVATOR 64R00596-01257 (MACHINE) POWERED BY 3306 ENGINE Disassembly and Assembly 3304B and 3306B Engines for Caterpillar Built Machines Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013 i00903481 Fuel Ratio Control - Install SMCS - 1278-012 Installation Procedure NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. Illustration 1 g00460631 1. Screen assembly (5) and four O-ring seals (4) should be inspected, replaced and installed. 1/2235 EXCAVATOR 64R00596-01257 (MACHINE) POWERED BY 3306 ENGINE(H... 2019/9/30https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 12. Illustration 2 g00460630 2. Put fuel ratio control (1) in position and engage the fuel ratio control with the lever assembly in the governor. 3. Install bolts (2) that hold the fuel ratio control and connect fuel pressure line (3) to fuel ratio control (1). Refer to Testing and Adjusting, "Fuel System" for more information on the adjustment procedure for the fuel ratio control. Copyright 1993 - 2019 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Mon Sep 30 15:03:45 UTC+0800 2019 2/2235 EXCAVATOR 64R00596-01257 (MACHINE) POWERED BY 3306 ENGINE(H... 2019/9/30https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 13. Shutdown SIS Previous Screen Product: EXCAVATOR Model: 235 EXCAVATOR 64R Configuration: 235 EXCAVATOR 64R00596-01257 (MACHINE) POWERED BY 3306 ENGINE Disassembly and Assembly 3304B and 3306B Engines for Caterpillar Built Machines Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013 i00879991 Fuel Shutoff Solenoid - Remove and Install SMCS - 1259-010 Removal Procedure NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. Illustration 1 g00475568 1. Remove nut (1) and the washer. Disconnect ground wire (4) from the fuel shutoff solenoid. 2. Remove two nuts (2) and the washers. 1/2235 EXCAVATOR 64R00596-01257 (MACHINE) POWERED BY 3306 ENGINE(H... 2019/9/30https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 14. 3. Remove fuel shutoff solenoid (3) and the gasket. Installation Procedure NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. Illustration 2 g00475568 1. Install the gasket and fuel shutoff solenoid (3) . 2. Apply 9S-3263 Thread Lock Compound on the threads for two nuts (2) . 3. Install the washers and two nuts (2) . 4. Connect ground wire (4) to the fuel shutoff solenoid. Install nut (1) and the washer. Copyright 1993 - 2019 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Mon Sep 30 15:04:41 UTC+0800 2019 2/2235 EXCAVATOR 64R00596-01257 (MACHINE) POWERED BY 3306 ENGINE(H... 2019/9/30https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 15. Shutdown SIS Previous Screen Product: EXCAVATOR Model: 235 EXCAVATOR 64R Configuration: 235 EXCAVATOR 64R00596-01257 (MACHINE) POWERED BY 3306 ENGINE Disassembly and Assembly 3304B and 3306B Engines for Caterpillar Built Machines Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013 i00930839 Automatic Timing Advance - Remove SMCS - 1272-011 Removal Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 5P-7307 Engine Turning Tool 1 B 0T-0065 Bolt 1 C 9S-9155 Spacer 1 8S-2264 Pump Impeller Puller 2 0T-0513 Bolt 2 5P-1075 Hard Washer 2 Start By: A. Remove the front housing. Refer to Disassembly and Assembly, "Front Housing - Remove". NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. 1/4235 EXCAVATOR 64R00596-01257 (MACHINE) POWERED BY 3306 ENGINE(H... 2019/9/30https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 16. 1. Follow the procedure in Steps 3 and 4 in order to time the fuel injection pump when the front cover is removed. Follow the procedure in Steps 6 and 7 in order to time the fuel injection pump when the front cover is installed. Note: The No. 1 piston should be at the top center position on the compression stroke at the start of all timing procedures. Note: The engine is seen from the flywheel end when the direction of the crankshaft rotation is given. Illustration 1 g00474593 2. Remove the electric starting motor and install Tool (A) . Illustration 2 g00474592 3. Turn the crankshaft counterclockwise until the "C" on the crankshaft gear and the "C" on the camshaft gear are in alignment. 2/4235 EXCAVATOR 64R00596-01257 (MACHINE) POWERED BY 3306 ENGINE(H... 2019/9/30https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 17. Illustration 3 g00474594 4. Remove two plugs and install Tool (B) in the flywheel housing. The large plug hole is for viewing. 5. To find the top center compression stroke for the No. 1 piston, use Tool (A) in order to turn the flywheel clockwise for approximately 30 degrees. This procedure should be used to remove all of the end play from the timing gears. 6. Use Tool (A) in order to turn the flywheel counterclockwise in the direction of the engine rotation until Tool (B) can be installed in the flywheel. The piston is at the top center position. Note: If you go past the bolt hole, you must start the procedure again. Note: Remove the breather assembly from the valve mechanism cover. The piston is at the top center position on the compression stroke when the inlet valve is closed and the exhaust valve is closed for the No. 1 cylinder. You must be able to move the rocker arms up and down with your hand. Illustration 4 g00474595 7. Remove bolt (1) and washer (2) that secures the automatic timing advance. NOTICE 3/4235 EXCAVATOR 64R00596-01257 (MACHINE) POWERED BY 3306 ENGINE(H... 2019/9/30https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 18. The automatic timing advance must have support during removal in order to help prevent damage to components. Illustration 5 g00474596 8. Install bolt (1) and leave a 6.35 mm (.250 inch) gap. Install Tool (C), as shown. Tighten the stud in order to loosen the fuel pump drive gear from the taper on the fuel injection pump camshaft. 9. Remove Tool (C) and bolt (1). Remove the automatic timing advance. Copyright 1993 - 2019 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Mon Sep 30 15:05:37 UTC+0800 2019 4/4235 EXCAVATOR 64R00596-01257 (MACHINE) POWERED BY 3306 ENGINE(H... 2019/9/30https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 19. Thank you very much for your reading. Please Click Here. Then Get COMPLETE MANUAL. NO WAITING NOTE: If there is no response to click on the link above, please download the PDF document first and then click on it.
  • 20. Shutdown SIS Previous Screen Product: EXCAVATOR Model: 235 EXCAVATOR 64R Configuration: 235 EXCAVATOR 64R00596-01257 (MACHINE) POWERED BY 3306 ENGINE Disassembly and Assembly 3304B and 3306B Engines for Caterpillar Built Machines Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013 i00935438 Automatic Timing Advance - Disassemble SMCS - 1272-015 Disassembly Procedure Start By: A. Remove the automatic timing advance unit. Refer to Disassembly and Assembly, "Automatic Timing Advance - Remove". NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. Illustration 1 g00476292 1/3235 EXCAVATOR 64R00596-01257 (MACHINE) POWERED BY 3306 ENGINE(H... 2019/9/30https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 21. 1. Remove two screws (1) and plate (2) . NOTICE The weights are held in position with two springs for each weight that is under compression. Carefully remove the weights and the springs in order to help prevent possible injury. Illustration 2 g00476293 2. Remove springs (3) and (5), weight (6) and slide (4) from each side of the assembly. 2/3235 EXCAVATOR 64R00596-01257 (MACHINE) POWERED BY 3306 ENGINE(H... 2019/9/30https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 22. Illustration 3 g00476294 3. If necessary, remove gear (7). Remove seals (8) and (9) . Copyright 1993 - 2019 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Mon Sep 30 15:06:33 UTC+0800 2019 3/3235 EXCAVATOR 64R00596-01257 (MACHINE) POWERED BY 3306 ENGINE(H... 2019/9/30https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 23. Shutdown SIS Previous Screen Product: EXCAVATOR Model: 235 EXCAVATOR 64R Configuration: 235 EXCAVATOR 64R00596-01257 (MACHINE) POWERED BY 3306 ENGINE Disassembly and Assembly 3304B and 3306B Engines for Caterpillar Built Machines Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013 i00935599 Automatic Timing Advance - Assemble SMCS - 1272-016 Assembly Procedure NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. 1/3235 EXCAVATOR 64R00596-01257 (MACHINE) POWERED BY 3306 ENGINE(H... 2019/9/30https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 24. Illustration 1 g00476382 1. If dowels (3) were removed from the gear hub, installation dimension (X) is 9.00 ± 0.50 mm (.354 ± .020 inch). 2. Install seals (4) and (5) . 3. Put gear (1) in position on hub assembly (2) . Illustration 2 g00476383 4. Install slide (7), weight (9) and springs (6) and (8) on each side of the assembly. 2/3235 EXCAVATOR 64R00596-01257 (MACHINE) POWERED BY 3306 ENGINE(H... 2019/9/30https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...