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Caterpillar cat 235 excavator (prefix 83 x) service repair manual (83x00001 00443)

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The document provides instructions for removing and installing the fuel priming pump, removing and installing the fuel filter base, and removing the fuel transfer pump from a Caterpillar 3306 engine. The procedures include: - Turning off the fuel supply and disconnecting tubes and hoses - Removing bolts and washers securing components and lifting parts off - Checking condition of gaskets and installing new ones if needed - Reinstalling components by securing with bolts and reconnecting tubes and hoses The instructions emphasize cleaning parts and containing fluids during disassembly and reinstallation.

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Service Repair Manual Model 235 EXCAVATOR
Shutdown SIS Previous Screen Product: EXCAVATOR Model: 235 EXCAVATOR 83X Configuration: 235 EXCAVATOR 83X00001-00443 (MACHINE) POWERED BY 3306 ENGINE Disassembly and Assembly 3304B and 3306B Engines for Caterpillar Built Machines Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013 i00984196 Fuel Priming Pump - Remove and Install SMCS - 1258-010 Removal Procedure NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the machine. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide", for tools and supplies suitable to collect and contain fluids in Caterpillar machines. Dispose of all fluids according to local regulations and mandates. 1/3235 EXCAVATOR 83X00001-00443 (MACHINE) POWERED BY 3306 ENGINE(H... 2019/10/3https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
Illustration 1 g00500957 1. Turn the fuel supply line valve to the OFF position. 2. Remove the bolts and the washers that secure fuel priming pump (1) to base (5). Remove gasket (4) . 3. Disconnect tube assembly (3) . 4. Remove two bolts (2), the washers and base (5) from the cylinder block. Installation Procedure NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. Illustration 2 g00500957 2/3235 EXCAVATOR 83X00001-00443 (MACHINE) POWERED BY 3306 ENGINE(H... 2019/10/3https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
1. Install base (5), the washers and two bolts (2) . 2. Connect tube assembly (3) to base (5) . Note: Check the condition of the gaskets. If the gaskets are worn or damaged, use new parts for replacement. 3. Install gasket (4). Install fuel priming pump (1) and the bolts that secure the fuel priming pump to base (5) . 4. Turn the fuel supply line valve to the ON position. Copyright 1993 - 2019 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Thu Oct 3 22:34:01 UTC+0800 2019 3/3235 EXCAVATOR 83X00001-00443 (MACHINE) POWERED BY 3306 ENGINE(H... 2019/10/3https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
Shutdown SIS Previous Screen Product: EXCAVATOR Model: 235 EXCAVATOR 83X Configuration: 235 EXCAVATOR 83X00001-00443 (MACHINE) POWERED BY 3306 ENGINE Disassembly and Assembly 3304B and 3306B Engines for Caterpillar Built Machines Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013 i00917143 Fuel Filter Base - Remove and Install SMCS - 1262-010 Removal Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 2P-8250 Strap Wrench Assembly 1 NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the machine. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide", for tools and supplies suitable to collect and contain fluids in Caterpillar machines. 1/3235 EXCAVATOR 83X00001-00443 (MACHINE) POWERED BY 3306 ENGINE(H... 2019/10/3https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
Dispose of all fluids according to local regulations and mandates. Illustration 1 g00468389 1. Use Tool (A) to remove fuel filter (4) . 2. Disconnect fuel line (1) from fuel filter base (2) . 3. Remove two bolts (3), the washers, fuel filter base (2) and the gasket from the fuel injection pump housing. Installation Procedure Table 2 Required Tools Tool Part Number Part Description Qty A 2P-8250 Strap Wrench Assembly 1 NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. 2/3235 EXCAVATOR 83X00001-00443 (MACHINE) POWERED BY 3306 ENGINE(H... 2019/10/3https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
Illustration 2 g00468389 Note: Check the condition of the gaskets. If the gaskets are worn or damaged, use new parts for replacement. 1. Install the gasket, fuel filter base (2), the washers and two bolts (3) on the fuel injection pump housing. 2. Connect fuel line (1) to fuel filter base (2) . 3. Use Tool (A) to install fuel filter (4) . Copyright 1993 - 2019 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Thu Oct 3 22:34:57 UTC+0800 2019 3/3235 EXCAVATOR 83X00001-00443 (MACHINE) POWERED BY 3306 ENGINE(H... 2019/10/3https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
Shutdown SIS Previous Screen Product: EXCAVATOR Model: 235 EXCAVATOR 83X Configuration: 235 EXCAVATOR 83X00001-00443 (MACHINE) POWERED BY 3306 ENGINE Disassembly and Assembly 3304B and 3306B Engines for Caterpillar Built Machines Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013 i00905874 Fuel Transfer Pump - Remove SMCS - 1256-011 Removal Procedure NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the machine. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide", for tools and supplies suitable to collect and contain fluids in Caterpillar machines. Dispose of all fluids according to local regulations and mandates. 1/2235 EXCAVATOR 83X00001-00443 (MACHINE) POWERED BY 3306 ENGINE(H... 2019/10/3https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
Illustration 1 g00462112 1. Turn the fuel supply line valve to the OFF position. 2. Remove tube assembly (2) and tube assembly (4) from fuel transfer pump (3) . 3. Remove bolts (1) and (5) from fuel transfer pump (3). Remove fuel transfer pump (3) and the O-ring seal. Copyright 1993 - 2019 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Thu Oct 3 22:35:52 UTC+0800 2019 2/2235 EXCAVATOR 83X00001-00443 (MACHINE) POWERED BY 3306 ENGINE(H... 2019/10/3https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
Shutdown SIS Previous Screen Product: EXCAVATOR Model: 235 EXCAVATOR 83X Configuration: 235 EXCAVATOR 83X00001-00443 (MACHINE) POWERED BY 3306 ENGINE Disassembly and Assembly 3304B and 3306B Engines for Caterpillar Built Machines Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013 i01003268 Fuel Transfer Pump - Disassemble SMCS - 1256-015 Disassembly Procedure Start By: A. Remove the fuel transfer pump. Refer to Disassembly and Assembly, "Fuel Transfer Pump - Remove". NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the machine. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide", for tools and supplies suitable to collect and contain fluids in Caterpillar machines. Dispose of all fluids according to local regulations and mandates. 1/4235 EXCAVATOR 83X00001-00443 (MACHINE) POWERED BY 3306 ENGINE(H... 2019/10/3https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
Illustration 1 g00498289 Personal injury can result from parts and/or covers under spring pressure. Spring force will be released when covers are removed. Be prepared to hold spring loaded covers as the bolts are loosened. 1. Remove bolts (2) and cover (1) from the fuel transfer pump housing. Illustration 2 g00499040 2. Remove spring (4) from housing (3) . 2/4235 EXCAVATOR 83X00001-00443 (MACHINE) POWERED BY 3306 ENGINE(H... 2019/10/3https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
Illustration 3 g00498980 3. Remove O-ring seals (5) and (6) from cover (1) . 4. Remove valve assembly (7) from cover (1) . Illustration 4 g00498334 5. Remove piston (12) from sleeve (10). Remove washer (15), valve assembly (14) and seal (13) from piston (12) . 6. Remove sleeve (10) from housing (3). Remove O-ring seal (11) from sleeve (10) . 7. Remove guide and tappet assembly (9) and seal (8) from housing (3) . 3/4235 EXCAVATOR 83X00001-00443 (MACHINE) POWERED BY 3306 ENGINE(H... 2019/10/3https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
Illustration 5 g00498367 8. Remove two bolts (16), cover (17) and the seal from housing (3) . Illustration 6 g00498470 9. Remove valve assembly (18) from housing (3) . Copyright 1993 - 2019 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Thu Oct 3 22:36:48 UTC+0800 2019 4/4235 EXCAVATOR 83X00001-00443 (MACHINE) POWERED BY 3306 ENGINE(H... 2019/10/3https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
Shutdown SIS Previous Screen Product: EXCAVATOR Model: 235 EXCAVATOR 83X Configuration: 235 EXCAVATOR 83X00001-00443 (MACHINE) POWERED BY 3306 ENGINE Disassembly and Assembly 3304B and 3306B Engines for Caterpillar Built Machines Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013 i01003269 Fuel Transfer Pump - Assemble SMCS - 1256-016 Assembly Procedure NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the machine. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide", for tools and supplies suitable to collect and contain fluids in Caterpillar machines. Dispose of all fluids according to local regulations and mandates. 1/4235 EXCAVATOR 83X00001-00443 (MACHINE) POWERED BY 3306 ENGINE(H... 2019/10/3https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
Illustration 1 g00498470 1. Install valve assembly (18) in housing (3) . Illustration 2 g00498687 2. Put clean diesel fuel on seal (16). Install seal (16) on cover (17), as shown. Install the two bolts that hold cover (17) to housing (3) . Illustration 3 g00498334 2/4235 EXCAVATOR 83X00001-00443 (MACHINE) POWERED BY 3306 ENGINE(H... 2019/10/3https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
NOTICE The tappet and guide assembly must be serviced as a unit. 3. Put clean diesel fuel on seal (8). Install seal (8) on guide and tappet assembly (9). Install guide and tappet assembly (9) in housing (3) . 4. Put clean diesel fuel on O-ring seal (11). Put O-ring seal (11) in position on sleeve (10). Install sleeve (10) in housing (3) . 5. Install piston (12) in sleeve (10) . 6. Put clean diesel fuel on seal (13). Put seal (13), valve assembly (14) and washer (15) in position in piston (12) . Illustration 4 g00498980 7. Put clean diesel fuel on O-ring seals (5) and (6). Install O-ring seals (5) and (6) in cover (1). Install valve assembly (7) in cover (1) . 3/4235 EXCAVATOR 83X00001-00443 (MACHINE) POWERED BY 3306 ENGINE(H... 2019/10/3https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
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Illustration 5 g00499040 8. Install spring (4) in housing (3) . Illustration 6 g00498289 9. Put cover (1) in position on the housing and install bolts (2) that hold the cover in position. End By: Install the fuel transfer pump. Refer to Disassembly and Assembly, "Fuel Transfer Pump - Install". Copyright 1993 - 2019 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Thu Oct 3 22:37:44 UTC+0800 2019 4/4235 EXCAVATOR 83X00001-00443 (MACHINE) POWERED BY 3306 ENGINE(H... 2019/10/3https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
Shutdown SIS Previous Screen Product: EXCAVATOR Model: 235 EXCAVATOR 83X Configuration: 235 EXCAVATOR 83X00001-00443 (MACHINE) POWERED BY 3306 ENGINE Disassembly and Assembly 3304B and 3306B Engines for Caterpillar Built Machines Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013 i00906240 Fuel Transfer Pump - Install SMCS - 1256-012 Installation Procedure NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. Illustration 1 g00462112 1. Install the O-ring seal and fuel transfer pump (3). Install bolts (1) and (5) . 2. Install tube assembly (2) and tube assembly (4) . 1/2235 EXCAVATOR 83X00001-00443 (MACHINE) POWERED BY 3306 ENGINE(H... 2019/10/3https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
3. Turn the fuel supply line valve to the ON position. Copyright 1993 - 2019 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Thu Oct 3 22:38:40 UTC+0800 2019 2/2235 EXCAVATOR 83X00001-00443 (MACHINE) POWERED BY 3306 ENGINE(H... 2019/10/3https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
Shutdown SIS Previous Screen Product: EXCAVATOR Model: 235 EXCAVATOR 83X Configuration: 235 EXCAVATOR 83X00001-00443 (MACHINE) POWERED BY 3306 ENGINE Disassembly and Assembly 3304B and 3306B Engines for Caterpillar Built Machines Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013 i00880175 Fuel Injection Lines - Remove and Install SMCS - 1252-010 Removal Procedure NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the machine. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide", for tools and supplies suitable to collect and contain fluids in Caterpillar machines. Dispose of all fluids according to local regulations and mandates. 1/5235 EXCAVATOR 83X00001-00443 (MACHINE) POWERED BY 3306 ENGINE(H... 2019/10/3https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
Illustration 1 g00448807 1. Remove three bolts (1), (2) and (3) and the brackets from the fuel injection lines. Illustration 2 g00448808 2. Disconnect six fuel injection line nuts (4) from the fuel injection pumps. NOTICE Do not allow the tops of the nozzles to turn while the fuel lines are loosened. The nozzles will be damaged if the top of the nozzle turns in the body. Defective fuel nozzles will damage the engine due to incorrect spray patterns. 2/5235 EXCAVATOR 83X00001-00443 (MACHINE) POWERED BY 3306 ENGINE(H... 2019/10/3https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...

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Caterpillar cat 235 excavator (prefix 83 x) service repair manual (83x00001 00443)

  • 2. Shutdown SIS Previous Screen Product: EXCAVATOR Model: 235 EXCAVATOR 83X Configuration: 235 EXCAVATOR 83X00001-00443 (MACHINE) POWERED BY 3306 ENGINE Disassembly and Assembly 3304B and 3306B Engines for Caterpillar Built Machines Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013 i00984196 Fuel Priming Pump - Remove and Install SMCS - 1258-010 Removal Procedure NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the machine. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide", for tools and supplies suitable to collect and contain fluids in Caterpillar machines. Dispose of all fluids according to local regulations and mandates. 1/3235 EXCAVATOR 83X00001-00443 (MACHINE) POWERED BY 3306 ENGINE(H... 2019/10/3https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 3. Illustration 1 g00500957 1. Turn the fuel supply line valve to the OFF position. 2. Remove the bolts and the washers that secure fuel priming pump (1) to base (5). Remove gasket (4) . 3. Disconnect tube assembly (3) . 4. Remove two bolts (2), the washers and base (5) from the cylinder block. Installation Procedure NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. Illustration 2 g00500957 2/3235 EXCAVATOR 83X00001-00443 (MACHINE) POWERED BY 3306 ENGINE(H... 2019/10/3https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 4. 1. Install base (5), the washers and two bolts (2) . 2. Connect tube assembly (3) to base (5) . Note: Check the condition of the gaskets. If the gaskets are worn or damaged, use new parts for replacement. 3. Install gasket (4). Install fuel priming pump (1) and the bolts that secure the fuel priming pump to base (5) . 4. Turn the fuel supply line valve to the ON position. Copyright 1993 - 2019 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Thu Oct 3 22:34:01 UTC+0800 2019 3/3235 EXCAVATOR 83X00001-00443 (MACHINE) POWERED BY 3306 ENGINE(H... 2019/10/3https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 5. Shutdown SIS Previous Screen Product: EXCAVATOR Model: 235 EXCAVATOR 83X Configuration: 235 EXCAVATOR 83X00001-00443 (MACHINE) POWERED BY 3306 ENGINE Disassembly and Assembly 3304B and 3306B Engines for Caterpillar Built Machines Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013 i00917143 Fuel Filter Base - Remove and Install SMCS - 1262-010 Removal Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 2P-8250 Strap Wrench Assembly 1 NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the machine. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide", for tools and supplies suitable to collect and contain fluids in Caterpillar machines. 1/3235 EXCAVATOR 83X00001-00443 (MACHINE) POWERED BY 3306 ENGINE(H... 2019/10/3https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 6. Dispose of all fluids according to local regulations and mandates. Illustration 1 g00468389 1. Use Tool (A) to remove fuel filter (4) . 2. Disconnect fuel line (1) from fuel filter base (2) . 3. Remove two bolts (3), the washers, fuel filter base (2) and the gasket from the fuel injection pump housing. Installation Procedure Table 2 Required Tools Tool Part Number Part Description Qty A 2P-8250 Strap Wrench Assembly 1 NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. 2/3235 EXCAVATOR 83X00001-00443 (MACHINE) POWERED BY 3306 ENGINE(H... 2019/10/3https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 7. Illustration 2 g00468389 Note: Check the condition of the gaskets. If the gaskets are worn or damaged, use new parts for replacement. 1. Install the gasket, fuel filter base (2), the washers and two bolts (3) on the fuel injection pump housing. 2. Connect fuel line (1) to fuel filter base (2) . 3. Use Tool (A) to install fuel filter (4) . Copyright 1993 - 2019 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Thu Oct 3 22:34:57 UTC+0800 2019 3/3235 EXCAVATOR 83X00001-00443 (MACHINE) POWERED BY 3306 ENGINE(H... 2019/10/3https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 8. Shutdown SIS Previous Screen Product: EXCAVATOR Model: 235 EXCAVATOR 83X Configuration: 235 EXCAVATOR 83X00001-00443 (MACHINE) POWERED BY 3306 ENGINE Disassembly and Assembly 3304B and 3306B Engines for Caterpillar Built Machines Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013 i00905874 Fuel Transfer Pump - Remove SMCS - 1256-011 Removal Procedure NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the machine. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide", for tools and supplies suitable to collect and contain fluids in Caterpillar machines. Dispose of all fluids according to local regulations and mandates. 1/2235 EXCAVATOR 83X00001-00443 (MACHINE) POWERED BY 3306 ENGINE(H... 2019/10/3https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 9. Illustration 1 g00462112 1. Turn the fuel supply line valve to the OFF position. 2. Remove tube assembly (2) and tube assembly (4) from fuel transfer pump (3) . 3. Remove bolts (1) and (5) from fuel transfer pump (3). Remove fuel transfer pump (3) and the O-ring seal. Copyright 1993 - 2019 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Thu Oct 3 22:35:52 UTC+0800 2019 2/2235 EXCAVATOR 83X00001-00443 (MACHINE) POWERED BY 3306 ENGINE(H... 2019/10/3https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 10. Shutdown SIS Previous Screen Product: EXCAVATOR Model: 235 EXCAVATOR 83X Configuration: 235 EXCAVATOR 83X00001-00443 (MACHINE) POWERED BY 3306 ENGINE Disassembly and Assembly 3304B and 3306B Engines for Caterpillar Built Machines Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013 i01003268 Fuel Transfer Pump - Disassemble SMCS - 1256-015 Disassembly Procedure Start By: A. Remove the fuel transfer pump. Refer to Disassembly and Assembly, "Fuel Transfer Pump - Remove". NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the machine. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide", for tools and supplies suitable to collect and contain fluids in Caterpillar machines. Dispose of all fluids according to local regulations and mandates. 1/4235 EXCAVATOR 83X00001-00443 (MACHINE) POWERED BY 3306 ENGINE(H... 2019/10/3https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 11. Illustration 1 g00498289 Personal injury can result from parts and/or covers under spring pressure. Spring force will be released when covers are removed. Be prepared to hold spring loaded covers as the bolts are loosened. 1. Remove bolts (2) and cover (1) from the fuel transfer pump housing. Illustration 2 g00499040 2. Remove spring (4) from housing (3) . 2/4235 EXCAVATOR 83X00001-00443 (MACHINE) POWERED BY 3306 ENGINE(H... 2019/10/3https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 12. Illustration 3 g00498980 3. Remove O-ring seals (5) and (6) from cover (1) . 4. Remove valve assembly (7) from cover (1) . Illustration 4 g00498334 5. Remove piston (12) from sleeve (10). Remove washer (15), valve assembly (14) and seal (13) from piston (12) . 6. Remove sleeve (10) from housing (3). Remove O-ring seal (11) from sleeve (10) . 7. Remove guide and tappet assembly (9) and seal (8) from housing (3) . 3/4235 EXCAVATOR 83X00001-00443 (MACHINE) POWERED BY 3306 ENGINE(H... 2019/10/3https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 13. Illustration 5 g00498367 8. Remove two bolts (16), cover (17) and the seal from housing (3) . Illustration 6 g00498470 9. Remove valve assembly (18) from housing (3) . Copyright 1993 - 2019 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Thu Oct 3 22:36:48 UTC+0800 2019 4/4235 EXCAVATOR 83X00001-00443 (MACHINE) POWERED BY 3306 ENGINE(H... 2019/10/3https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 14. Shutdown SIS Previous Screen Product: EXCAVATOR Model: 235 EXCAVATOR 83X Configuration: 235 EXCAVATOR 83X00001-00443 (MACHINE) POWERED BY 3306 ENGINE Disassembly and Assembly 3304B and 3306B Engines for Caterpillar Built Machines Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013 i01003269 Fuel Transfer Pump - Assemble SMCS - 1256-016 Assembly Procedure NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the machine. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide", for tools and supplies suitable to collect and contain fluids in Caterpillar machines. Dispose of all fluids according to local regulations and mandates. 1/4235 EXCAVATOR 83X00001-00443 (MACHINE) POWERED BY 3306 ENGINE(H... 2019/10/3https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 15. Illustration 1 g00498470 1. Install valve assembly (18) in housing (3) . Illustration 2 g00498687 2. Put clean diesel fuel on seal (16). Install seal (16) on cover (17), as shown. Install the two bolts that hold cover (17) to housing (3) . Illustration 3 g00498334 2/4235 EXCAVATOR 83X00001-00443 (MACHINE) POWERED BY 3306 ENGINE(H... 2019/10/3https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 16. NOTICE The tappet and guide assembly must be serviced as a unit. 3. Put clean diesel fuel on seal (8). Install seal (8) on guide and tappet assembly (9). Install guide and tappet assembly (9) in housing (3) . 4. Put clean diesel fuel on O-ring seal (11). Put O-ring seal (11) in position on sleeve (10). Install sleeve (10) in housing (3) . 5. Install piston (12) in sleeve (10) . 6. Put clean diesel fuel on seal (13). Put seal (13), valve assembly (14) and washer (15) in position in piston (12) . Illustration 4 g00498980 7. Put clean diesel fuel on O-ring seals (5) and (6). Install O-ring seals (5) and (6) in cover (1). Install valve assembly (7) in cover (1) . 3/4235 EXCAVATOR 83X00001-00443 (MACHINE) POWERED BY 3306 ENGINE(H... 2019/10/3https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 17. Thank you very much for your reading. Please Click Here. Then Get COMPLETE MANUAL. NO WAITING NOTE: If there is no response to click on the link above, please download the PDF document first and then click on it.
  • 18. Illustration 5 g00499040 8. Install spring (4) in housing (3) . Illustration 6 g00498289 9. Put cover (1) in position on the housing and install bolts (2) that hold the cover in position. End By: Install the fuel transfer pump. Refer to Disassembly and Assembly, "Fuel Transfer Pump - Install". Copyright 1993 - 2019 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Thu Oct 3 22:37:44 UTC+0800 2019 4/4235 EXCAVATOR 83X00001-00443 (MACHINE) POWERED BY 3306 ENGINE(H... 2019/10/3https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 19. Shutdown SIS Previous Screen Product: EXCAVATOR Model: 235 EXCAVATOR 83X Configuration: 235 EXCAVATOR 83X00001-00443 (MACHINE) POWERED BY 3306 ENGINE Disassembly and Assembly 3304B and 3306B Engines for Caterpillar Built Machines Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013 i00906240 Fuel Transfer Pump - Install SMCS - 1256-012 Installation Procedure NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. Illustration 1 g00462112 1. Install the O-ring seal and fuel transfer pump (3). Install bolts (1) and (5) . 2. Install tube assembly (2) and tube assembly (4) . 1/2235 EXCAVATOR 83X00001-00443 (MACHINE) POWERED BY 3306 ENGINE(H... 2019/10/3https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 20. 3. Turn the fuel supply line valve to the ON position. Copyright 1993 - 2019 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Thu Oct 3 22:38:40 UTC+0800 2019 2/2235 EXCAVATOR 83X00001-00443 (MACHINE) POWERED BY 3306 ENGINE(H... 2019/10/3https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 21. Shutdown SIS Previous Screen Product: EXCAVATOR Model: 235 EXCAVATOR 83X Configuration: 235 EXCAVATOR 83X00001-00443 (MACHINE) POWERED BY 3306 ENGINE Disassembly and Assembly 3304B and 3306B Engines for Caterpillar Built Machines Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013 i00880175 Fuel Injection Lines - Remove and Install SMCS - 1252-010 Removal Procedure NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the machine. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide", for tools and supplies suitable to collect and contain fluids in Caterpillar machines. Dispose of all fluids according to local regulations and mandates. 1/5235 EXCAVATOR 83X00001-00443 (MACHINE) POWERED BY 3306 ENGINE(H... 2019/10/3https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 22. Illustration 1 g00448807 1. Remove three bolts (1), (2) and (3) and the brackets from the fuel injection lines. Illustration 2 g00448808 2. Disconnect six fuel injection line nuts (4) from the fuel injection pumps. NOTICE Do not allow the tops of the nozzles to turn while the fuel lines are loosened. The nozzles will be damaged if the top of the nozzle turns in the body. Defective fuel nozzles will damage the engine due to incorrect spray patterns. 2/5235 EXCAVATOR 83X00001-00443 (MACHINE) POWERED BY 3306 ENGINE(H... 2019/10/3https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...