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Caterpillar Cat 305E Mini Hydraulic Excavator (Prefix XFA) Service Repair Manual Instant Download.pdf

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The document provides instructions for installing and removing parts of the main hydraulic pump, selector valve, and control manifold on a 305E Mini Hydraulic Excavator. It lists the required tools and parts and includes illustrations and step-by-step instructions for assembly and disassembly. Key steps include installing bearings and seals, connecting hoses and harnesses, and removing manifolds and valves by disconnecting connections and removing bolts. Safety warnings are provided to prevent injury when handling spring loaded parts.

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Service Repair Manual Models 305E Mini Hydraulic Excavator
Shutdown SIS Previous Screen Product: MINI HYD EXCAVATOR Model: 305E MINI HYD EXCAVATOR XFA Configuration: 305E Mini Hydraulic Excavator XFA00001-UP (MACHINE) POWERED BY C2.4 Engine Disassembly and Assembly 303E CR, 303.5E, 304E, 305.5E and 305E Mini Hydraulic Excavators Machine Systems Media Number -UENR0148-04 Publication Date -01/10/2016 Date Updated -25/10/2016 i04778181 Main Hydraulic Pump - Assemble SMCS - 5070-016 Assembly Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 1P-0510 Driver Gp 1 B 1P-1858 Retaining Ring Pliers 1 Illustration 1 g01222569 1. Install bearing (50). 1/9 305E Mini Hydraulic Excavator XFA00001-UP (MACHINE) POWERED BY C2.4 E... 2020/2/5 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
Illustration 2 g01222568 2. Install spool (49). Illustration 3 g01222567 3. Install retainer (48). Illustration 4 g01222565 2/9 305E Mini Hydraulic Excavator XFA00001-UP (MACHINE) POWERED BY C2.4 E... 2020/2/5 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. 4. Install retainer (44), spring (47), spring (46), and pin (45). Illustration 5 g01222563 5. Install port plate (42) and shim (43). Illustration 6 g01222560 3/9 305E Mini Hydraulic Excavator XFA00001-UP (MACHINE) POWERED BY C2.4 E... 2020/2/5 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
Illustration 7 g01222562 Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. 6. Install washer (41), spring (40), and washer (39) into barrel (36). 7. Use Tooling (A) and Tooling (B) in order to install retaining ring (38). Illustration 8 g01222491 8. Install pins (37). 4/9 305E Mini Hydraulic Excavator XFA00001-UP (MACHINE) POWERED BY C2.4 E... 2020/2/5 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
Illustration 9 g01222489 9. Install barrel (36), bearing (35), retainer (34), and pistons (33). Illustration 10 g01222488 10. Install swashplate (32) and O-ring seal (31) into housing (30). Illustration 11 g01222487 11. Install gasket (27), shaft (28), and shim (29). 5/9 305E Mini Hydraulic Excavator XFA00001-UP (MACHINE) POWERED BY C2.4 E... 2020/2/5 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
Illustration 12 g01222486 12. Install bearing (26), bearings (24), screws (25), and O-ring seal (23). Illustration 13 g01222484 13. Install lip seal (22). 14. Use Tooling (A) in order to install retaining ring (21). Illustration 14 g01222482 15. Install cover (20) and bolts (19). 6/9 305E Mini Hydraulic Excavator XFA00001-UP (MACHINE) POWERED BY C2.4 E... 2020/2/5 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
Illustration 15 g01222481 16. Install gears (17) into housing (18). Illustration 16 g01222478 17. Install O-ring seals (16). Illustration 17 g01222477 18. Install cover (14) and bolts (15). 7/9 305E Mini Hydraulic Excavator XFA00001-UP (MACHINE) POWERED BY C2.4 E... 2020/2/5 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
Illustration 18 g01222474 19. Install O-ring seals (13). Illustration 19 g01222473 20. Install gear pump (12) and two bolts (11). Illustration 20 g01222471 21. Install O-ring seals (10). 8/9 305E Mini Hydraulic Excavator XFA00001-UP (MACHINE) POWERED BY C2.4 E... 2020/2/5 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
Illustration 21 g01222469 Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. 22. Install spool (4), retainer (5), retainer (6), spring (7), O-ring seal (9), and plug (8). Illustration 22 g01222466 23. Install plug (3), valve (2), and bolts (1). End By: a. Install the hydraulic pump. Copyright 1993 - 2020 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Wed Feb 5 14:13:57 UTC+0800 2020 9/9 305E Mini Hydraulic Excavator XFA00001-UP (MACHINE) POWERED BY C2.4 E... 2020/2/5 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
Shutdown SIS Previous Screen Product: MINI HYD EXCAVATOR Model: 305E MINI HYD EXCAVATOR XFA Configuration: 305E Mini Hydraulic Excavator XFA00001-UP (MACHINE) POWERED BY C2.4 Engine Disassembly and Assembly 303E CR, 303.5E, 304E, 305.5E and 305E Mini Hydraulic Excavators Machine Systems Media Number -UENR0148-04 Publication Date -01/10/2016 Date Updated -25/10/2016 i04778174 Main Hydraulic Pump - Install SMCS - 5070-012 Installation Procedure Illustration 1 g01222142 1. Attach a suitable lifting device to main hydraulic pump (5). The weight of main hydraulic pump (5) is approximately 45 kg (100 lb). Install main hydraulic pump (5) and bolts (7). 1/2 305E Mini Hydraulic Excavator XFA00001-UP (MACHINE) POWERED BY C2.4 E... 2020/2/5 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
Illustration 2 g01222114 2. Install hose (6). Connect hose assemblies (1), (2), (3), and (4) to main hydraulic pump (5). 3. Check the level of the hydraulic oil tank. Refer to Operation and Maintenance Manual, "Hydraulic Oil Level - Check". End By: a. Install the counterweight. Copyright 1993 - 2020 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Wed Feb 5 14:14:53 UTC+0800 2020 2/2 305E Mini Hydraulic Excavator XFA00001-UP (MACHINE) POWERED BY C2.4 E... 2020/2/5 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
Shutdown SIS Previous Screen Product: MINI HYD EXCAVATOR Model: 305E MINI HYD EXCAVATOR XFA Configuration: 305E Mini Hydraulic Excavator XFA00001-UP (MACHINE) POWERED BY C2.4 Engine Disassembly and Assembly 303E CR, 303.5E, 304E, 305.5E and 305E Mini Hydraulic Excavators Machine Systems Media Number -UENR0148-04 Publication Date -01/10/2016 Date Updated -25/10/2016 i04734310 Selector Valve (Alternate Pattern Control) - Remove SMCS - 5065-011 Removal Procedure Start By: a. Release the system pressure. Note: Put identification marks on all lines, on all hoses, on all wires, and on all tubes for installation purposes. Plug all lines, hoses, and tubes in order to prevent fluid loss and to keep contaminants from entering the system. Illustration 1 g02157297 1. Remove bolts (1) and (2). Remove guard (3). 1/2 305E Mini Hydraulic Excavator XFA00001-UP (MACHINE) POWERED BY C2.4 E... 2020/2/5 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
Illustration 2 g02833857 2. Disconnect hose assemblies (4). Disconnect harness assemblies (6). Remove bolts (7) and remove selector valve (5). Copyright 1993 - 2020 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Wed Feb 5 14:15:50 UTC+0800 2020 2/2 305E Mini Hydraulic Excavator XFA00001-UP (MACHINE) POWERED BY C2.4 E... 2020/2/5 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
Shutdown SIS Previous Screen Product: MINI HYD EXCAVATOR Model: 305E MINI HYD EXCAVATOR XFA Configuration: 305E Mini Hydraulic Excavator XFA00001-UP (MACHINE) POWERED BY C2.4 Engine Disassembly and Assembly 303E CR, 303.5E, 304E, 305.5E and 305E Mini Hydraulic Excavators Machine Systems Media Number -UENR0148-04 Publication Date -01/10/2016 Date Updated -25/10/2016 i04734409 Selector Valve (Alternate Pattern Control) - Install SMCS - 5065-012 Installation Procedure Illustration 1 g02833857 1. Position selector valve (5) and install bolts (7). Install harness assemblies (6) and hose assemblies (4). 1/2 305E Mini Hydraulic Excavator XFA00001-UP (MACHINE) POWERED BY C2.4 E... 2020/2/5 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
Illustration 2 g02157297 2. Position guard (3) and install bolts (1) and (2). Copyright 1993 - 2020 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Wed Feb 5 14:16:47 UTC+0800 2020 2/2 305E Mini Hydraulic Excavator XFA00001-UP (MACHINE) POWERED BY C2.4 E... 2020/2/5 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
Shutdown SIS Previous Screen Product: MINI HYD EXCAVATOR Model: 305E MINI HYD EXCAVATOR XFA Configuration: 305E Mini Hydraulic Excavator XFA00001-UP (MACHINE) POWERED BY C2.4 Engine Disassembly and Assembly 303E CR, 303.5E, 304E, 305.5E and 305E Mini Hydraulic Excavators Machine Systems Media Number -UENR0148-04 Publication Date -01/10/2016 Date Updated -25/10/2016 i04734450 Control Manifold (Pilot Oil) - Remove - Hydraulic Lockout, Swing Brake and Travel SMCS - 5264-011 Removal Procedure Start By: a. Remove the accumulator for the hydraulic pilot oil. Illustration 1 g02833918 1. Disconnect hose assemblies (1). Disconnect harness assemblies (2) and (3). 1/2 305E Mini Hydraulic Excavator XFA00001-UP (MACHINE) POWERED BY C2.4 E... 2020/2/5 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
Illustration 2 g01225196 2. Disconnect hose assembly (4). Remove bolts (6) and remove valve (5). Copyright 1993 - 2020 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Wed Feb 5 14:17:44 UTC+0800 2020 2/2 305E Mini Hydraulic Excavator XFA00001-UP (MACHINE) POWERED BY C2.4 E... 2020/2/5 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
Shutdown SIS Previous Screen Product: MINI HYD EXCAVATOR Model: 305E MINI HYD EXCAVATOR XFA Configuration: 305E Mini Hydraulic Excavator XFA00001-UP (MACHINE) POWERED BY C2.4 Engine Disassembly and Assembly 303E CR, 303.5E, 304E, 305.5E and 305E Mini Hydraulic Excavators Machine Systems Media Number -UENR0148-04 Publication Date -01/10/2016 Date Updated -25/10/2016 i04778177 Control Manifold (Pilot Oil) - Disassemble - Hydraulic Lockout, Swing Brake and Travel SMCS - 5264-015 Disassembly Procedure Start By: a. Remove the control manifold. Illustration 1 g01227377 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. 1/3 305E Mini Hydraulic Excavator XFA00001-UP (MACHINE) POWERED BY C2.4 E... 2020/2/5 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
Follow the recommended procedure and use all recommended tooling to release the spring force. 1. Remove bolts (3) and solenoids (1). Remove bolts (4) and cover (2). Illustration 2 g01227389 2. Remove O-ring seals (5) and plungers (6). Illustration 3 g01227392 3. Remove spring (8) and O-ring seal (7). 2/3 305E Mini Hydraulic Excavator XFA00001-UP (MACHINE) POWERED BY C2.4 E... 2020/2/5 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
Illustration 4 g01227393 4. Remove plunger (9) and shims (10). Illustration 5 g01227394 5. Remove plugs (11) and the O-ring seals. Illustration 6 g01227396 6. Remove springs (13) and spools (12). Copyright 1993 - 2020 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Wed Feb 5 14:18:40 UTC+0800 2020 3/3 305E Mini Hydraulic Excavator XFA00001-UP (MACHINE) POWERED BY C2.4 E... 2020/2/5 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
Suggest: If the above button click is invalid. Please download this document first, and then click the above link to download the complete manual. Thank you so much for reading
Shutdown SIS Previous Screen Product: MINI HYD EXCAVATOR Model: 305E MINI HYD EXCAVATOR XFA Configuration: 305E Mini Hydraulic Excavator XFA00001-UP (MACHINE) POWERED BY C2.4 Engine Disassembly and Assembly 303E CR, 303.5E, 304E, 305.5E and 305E Mini Hydraulic Excavators Machine Systems Media Number -UENR0148-04 Publication Date -01/10/2016 Date Updated -25/10/2016 i04778185 Control Manifold (Pilot Oil) - Assemble - Hydraulic Lockout, Swing Brake and Travel SMCS - 5264-016 Assembly Procedure Illustration 1 g01227396 1. Install spools (12) and springs (13). 1/4 305E Mini Hydraulic Excavator XFA00001-UP (MACHINE) POWERED BY C2.4 E... 2020/2/5 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...

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Caterpillar Cat 305E Mini Hydraulic Excavator (Prefix XFA) Service Repair Manual Instant Download.pdf

  • 1. Service Repair Manual Models 305E Mini Hydraulic Excavator
  • 2. Shutdown SIS Previous Screen Product: MINI HYD EXCAVATOR Model: 305E MINI HYD EXCAVATOR XFA Configuration: 305E Mini Hydraulic Excavator XFA00001-UP (MACHINE) POWERED BY C2.4 Engine Disassembly and Assembly 303E CR, 303.5E, 304E, 305.5E and 305E Mini Hydraulic Excavators Machine Systems Media Number -UENR0148-04 Publication Date -01/10/2016 Date Updated -25/10/2016 i04778181 Main Hydraulic Pump - Assemble SMCS - 5070-016 Assembly Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 1P-0510 Driver Gp 1 B 1P-1858 Retaining Ring Pliers 1 Illustration 1 g01222569 1. Install bearing (50). 1/9 305E Mini Hydraulic Excavator XFA00001-UP (MACHINE) POWERED BY C2.4 E... 2020/2/5 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
  • 3. Illustration 2 g01222568 2. Install spool (49). Illustration 3 g01222567 3. Install retainer (48). Illustration 4 g01222565 2/9 305E Mini Hydraulic Excavator XFA00001-UP (MACHINE) POWERED BY C2.4 E... 2020/2/5 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
  • 4. Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. 4. Install retainer (44), spring (47), spring (46), and pin (45). Illustration 5 g01222563 5. Install port plate (42) and shim (43). Illustration 6 g01222560 3/9 305E Mini Hydraulic Excavator XFA00001-UP (MACHINE) POWERED BY C2.4 E... 2020/2/5 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
  • 5. Illustration 7 g01222562 Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. 6. Install washer (41), spring (40), and washer (39) into barrel (36). 7. Use Tooling (A) and Tooling (B) in order to install retaining ring (38). Illustration 8 g01222491 8. Install pins (37). 4/9 305E Mini Hydraulic Excavator XFA00001-UP (MACHINE) POWERED BY C2.4 E... 2020/2/5 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
  • 6. Illustration 9 g01222489 9. Install barrel (36), bearing (35), retainer (34), and pistons (33). Illustration 10 g01222488 10. Install swashplate (32) and O-ring seal (31) into housing (30). Illustration 11 g01222487 11. Install gasket (27), shaft (28), and shim (29). 5/9 305E Mini Hydraulic Excavator XFA00001-UP (MACHINE) POWERED BY C2.4 E... 2020/2/5 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
  • 7. Illustration 12 g01222486 12. Install bearing (26), bearings (24), screws (25), and O-ring seal (23). Illustration 13 g01222484 13. Install lip seal (22). 14. Use Tooling (A) in order to install retaining ring (21). Illustration 14 g01222482 15. Install cover (20) and bolts (19). 6/9 305E Mini Hydraulic Excavator XFA00001-UP (MACHINE) POWERED BY C2.4 E... 2020/2/5 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
  • 8. Illustration 15 g01222481 16. Install gears (17) into housing (18). Illustration 16 g01222478 17. Install O-ring seals (16). Illustration 17 g01222477 18. Install cover (14) and bolts (15). 7/9 305E Mini Hydraulic Excavator XFA00001-UP (MACHINE) POWERED BY C2.4 E... 2020/2/5 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
  • 9. Illustration 18 g01222474 19. Install O-ring seals (13). Illustration 19 g01222473 20. Install gear pump (12) and two bolts (11). Illustration 20 g01222471 21. Install O-ring seals (10). 8/9 305E Mini Hydraulic Excavator XFA00001-UP (MACHINE) POWERED BY C2.4 E... 2020/2/5 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
  • 10. Illustration 21 g01222469 Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. 22. Install spool (4), retainer (5), retainer (6), spring (7), O-ring seal (9), and plug (8). Illustration 22 g01222466 23. Install plug (3), valve (2), and bolts (1). End By: a. Install the hydraulic pump. Copyright 1993 - 2020 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Wed Feb 5 14:13:57 UTC+0800 2020 9/9 305E Mini Hydraulic Excavator XFA00001-UP (MACHINE) POWERED BY C2.4 E... 2020/2/5 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
  • 11. Shutdown SIS Previous Screen Product: MINI HYD EXCAVATOR Model: 305E MINI HYD EXCAVATOR XFA Configuration: 305E Mini Hydraulic Excavator XFA00001-UP (MACHINE) POWERED BY C2.4 Engine Disassembly and Assembly 303E CR, 303.5E, 304E, 305.5E and 305E Mini Hydraulic Excavators Machine Systems Media Number -UENR0148-04 Publication Date -01/10/2016 Date Updated -25/10/2016 i04778174 Main Hydraulic Pump - Install SMCS - 5070-012 Installation Procedure Illustration 1 g01222142 1. Attach a suitable lifting device to main hydraulic pump (5). The weight of main hydraulic pump (5) is approximately 45 kg (100 lb). Install main hydraulic pump (5) and bolts (7). 1/2 305E Mini Hydraulic Excavator XFA00001-UP (MACHINE) POWERED BY C2.4 E... 2020/2/5 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
  • 12. Illustration 2 g01222114 2. Install hose (6). Connect hose assemblies (1), (2), (3), and (4) to main hydraulic pump (5). 3. Check the level of the hydraulic oil tank. Refer to Operation and Maintenance Manual, "Hydraulic Oil Level - Check". End By: a. Install the counterweight. Copyright 1993 - 2020 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Wed Feb 5 14:14:53 UTC+0800 2020 2/2 305E Mini Hydraulic Excavator XFA00001-UP (MACHINE) POWERED BY C2.4 E... 2020/2/5 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
  • 13. Shutdown SIS Previous Screen Product: MINI HYD EXCAVATOR Model: 305E MINI HYD EXCAVATOR XFA Configuration: 305E Mini Hydraulic Excavator XFA00001-UP (MACHINE) POWERED BY C2.4 Engine Disassembly and Assembly 303E CR, 303.5E, 304E, 305.5E and 305E Mini Hydraulic Excavators Machine Systems Media Number -UENR0148-04 Publication Date -01/10/2016 Date Updated -25/10/2016 i04734310 Selector Valve (Alternate Pattern Control) - Remove SMCS - 5065-011 Removal Procedure Start By: a. Release the system pressure. Note: Put identification marks on all lines, on all hoses, on all wires, and on all tubes for installation purposes. Plug all lines, hoses, and tubes in order to prevent fluid loss and to keep contaminants from entering the system. Illustration 1 g02157297 1. Remove bolts (1) and (2). Remove guard (3). 1/2 305E Mini Hydraulic Excavator XFA00001-UP (MACHINE) POWERED BY C2.4 E... 2020/2/5 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
  • 14. Illustration 2 g02833857 2. Disconnect hose assemblies (4). Disconnect harness assemblies (6). Remove bolts (7) and remove selector valve (5). Copyright 1993 - 2020 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Wed Feb 5 14:15:50 UTC+0800 2020 2/2 305E Mini Hydraulic Excavator XFA00001-UP (MACHINE) POWERED BY C2.4 E... 2020/2/5 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
  • 15. Shutdown SIS Previous Screen Product: MINI HYD EXCAVATOR Model: 305E MINI HYD EXCAVATOR XFA Configuration: 305E Mini Hydraulic Excavator XFA00001-UP (MACHINE) POWERED BY C2.4 Engine Disassembly and Assembly 303E CR, 303.5E, 304E, 305.5E and 305E Mini Hydraulic Excavators Machine Systems Media Number -UENR0148-04 Publication Date -01/10/2016 Date Updated -25/10/2016 i04734409 Selector Valve (Alternate Pattern Control) - Install SMCS - 5065-012 Installation Procedure Illustration 1 g02833857 1. Position selector valve (5) and install bolts (7). Install harness assemblies (6) and hose assemblies (4). 1/2 305E Mini Hydraulic Excavator XFA00001-UP (MACHINE) POWERED BY C2.4 E... 2020/2/5 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
  • 16. Illustration 2 g02157297 2. Position guard (3) and install bolts (1) and (2). Copyright 1993 - 2020 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Wed Feb 5 14:16:47 UTC+0800 2020 2/2 305E Mini Hydraulic Excavator XFA00001-UP (MACHINE) POWERED BY C2.4 E... 2020/2/5 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
  • 17. Shutdown SIS Previous Screen Product: MINI HYD EXCAVATOR Model: 305E MINI HYD EXCAVATOR XFA Configuration: 305E Mini Hydraulic Excavator XFA00001-UP (MACHINE) POWERED BY C2.4 Engine Disassembly and Assembly 303E CR, 303.5E, 304E, 305.5E and 305E Mini Hydraulic Excavators Machine Systems Media Number -UENR0148-04 Publication Date -01/10/2016 Date Updated -25/10/2016 i04734450 Control Manifold (Pilot Oil) - Remove - Hydraulic Lockout, Swing Brake and Travel SMCS - 5264-011 Removal Procedure Start By: a. Remove the accumulator for the hydraulic pilot oil. Illustration 1 g02833918 1. Disconnect hose assemblies (1). Disconnect harness assemblies (2) and (3). 1/2 305E Mini Hydraulic Excavator XFA00001-UP (MACHINE) POWERED BY C2.4 E... 2020/2/5 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
  • 18. Illustration 2 g01225196 2. Disconnect hose assembly (4). Remove bolts (6) and remove valve (5). Copyright 1993 - 2020 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Wed Feb 5 14:17:44 UTC+0800 2020 2/2 305E Mini Hydraulic Excavator XFA00001-UP (MACHINE) POWERED BY C2.4 E... 2020/2/5 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
  • 19. Shutdown SIS Previous Screen Product: MINI HYD EXCAVATOR Model: 305E MINI HYD EXCAVATOR XFA Configuration: 305E Mini Hydraulic Excavator XFA00001-UP (MACHINE) POWERED BY C2.4 Engine Disassembly and Assembly 303E CR, 303.5E, 304E, 305.5E and 305E Mini Hydraulic Excavators Machine Systems Media Number -UENR0148-04 Publication Date -01/10/2016 Date Updated -25/10/2016 i04778177 Control Manifold (Pilot Oil) - Disassemble - Hydraulic Lockout, Swing Brake and Travel SMCS - 5264-015 Disassembly Procedure Start By: a. Remove the control manifold. Illustration 1 g01227377 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. 1/3 305E Mini Hydraulic Excavator XFA00001-UP (MACHINE) POWERED BY C2.4 E... 2020/2/5 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
  • 20. Follow the recommended procedure and use all recommended tooling to release the spring force. 1. Remove bolts (3) and solenoids (1). Remove bolts (4) and cover (2). Illustration 2 g01227389 2. Remove O-ring seals (5) and plungers (6). Illustration 3 g01227392 3. Remove spring (8) and O-ring seal (7). 2/3 305E Mini Hydraulic Excavator XFA00001-UP (MACHINE) POWERED BY C2.4 E... 2020/2/5 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
  • 21. Illustration 4 g01227393 4. Remove plunger (9) and shims (10). Illustration 5 g01227394 5. Remove plugs (11) and the O-ring seals. Illustration 6 g01227396 6. Remove springs (13) and spools (12). Copyright 1993 - 2020 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Wed Feb 5 14:18:40 UTC+0800 2020 3/3 305E Mini Hydraulic Excavator XFA00001-UP (MACHINE) POWERED BY C2.4 E... 2020/2/5 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
  • 22. Suggest: If the above button click is invalid. Please download this document first, and then click the above link to download the complete manual. Thank you so much for reading
  • 23. Shutdown SIS Previous Screen Product: MINI HYD EXCAVATOR Model: 305E MINI HYD EXCAVATOR XFA Configuration: 305E Mini Hydraulic Excavator XFA00001-UP (MACHINE) POWERED BY C2.4 Engine Disassembly and Assembly 303E CR, 303.5E, 304E, 305.5E and 305E Mini Hydraulic Excavators Machine Systems Media Number -UENR0148-04 Publication Date -01/10/2016 Date Updated -25/10/2016 i04778185 Control Manifold (Pilot Oil) - Assemble - Hydraulic Lockout, Swing Brake and Travel SMCS - 5264-016 Assembly Procedure Illustration 1 g01227396 1. Install spools (12) and springs (13). 1/4 305E Mini Hydraulic Excavator XFA00001-UP (MACHINE) POWERED BY C2.4 E... 2020/2/5 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...