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Service Repair Manual
Models
320D2 and 320D2 L Excavator
S/N - TMF1-UP
S/N - WDJ1-UP
S/N - XAN1-UP
S/N - XBB1-UP
S/N - XCC1-UP
S/N - YEA1-UP
S/N - ZBD1-UP
S/N - ZCS1-UP
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
B 1P-2420 Transmission Repair Stand 1
C 138-7575 Link Bracket 3
D
1P-0510 Driver Group 1
1U-8605 Seal Guide 1
E 1P-1859 Retaining Ring Pliers 1
H 1U-6396 O-Ring Assembly Compound 1
Illustration 1 g01200516
1. Install gasket (107) onto pump housing (72) .
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Illustration 2 g01200514
2. Install cover (106) and bolts (105) onto pump housing (72) .
Illustration 3 g01200512
3. Install guide pins (104) onto pump housing (72) .
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Illustration 4 g01200511
4. Install bearings (103) onto pump housing (72) .
Illustration 5 g01200510
5. Install bearing (102) into swashplate (97) .
Illustration 6 g01200509
6. Install dowel pins (101) into swashplate (97) .
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Illustration 7 g01200507
7. Install bearings (100) onto swashplate assembly (97) .
Illustration 8 g01200506
8. Install plate (99) onto swashplate assembly (97) .
9. Repeat Step 5 through Step 8 for swashplate assembly (98) .
Illustration 9 g01200504
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10. Install swashplate assemblies (97) and (98) into pump housing (72) .
Note: The swashplate assemblies must be installed in the original position during assembly.
Illustration 10 g03723301
11. Install retaining ring (90) onto shaft assembly (91) .
Illustration 11 g01201656
12. Raise the temperature of bearing (95) and bearing (93) . Install bearing (95) and bearing
(93) onto shaft assembly (91) .
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Illustration 12 g01200498
13. Install ring (94) onto shaft assembly (91) .
14. Repeat Step 11 through Step 13 for shaft assembly (92) .
Illustration 13 g01201657
Illustration 14 g01201658
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15. Lower the temperature of the shaft assemblies. Install shaft assemblies (91) and (92) into
pump housing (72) .
Illustration 15 g01200492
Note: The pump has been removed from Tooling (B) for photographic purposes only.
16. Use Tooling (E) to install retaining rings (90) .
Illustration 16 g01200491
17. Install springs (89) into barrel (84) .
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Illustration 17 g01200488
18. Install retainer (88) onto barrel (84) .
Illustration 18 g01200487
19. Install cap (87) onto barrel (84) .
Illustration 19 g01200486
20. Install pistons (85) into piston plate (86) .
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Illustration 20 g01200485
21. Install piston assembly (83) into barrel (84) .
22. Repeat Step 17 through Step 21 for the remaining barrel assembly.
Illustration 21 g01200482
23. Install barrel assemblies (81) and (82) into pump housing (72) .
Note: It may be necessary to use string to aid in the removal procedure. The barrel
assemblies must be installed in the original position during assembly.
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Illustration 22 g01200481
24. Install O-ring seal (80) onto covers (78) .
Illustration 23 g01200477
25. Install covers (78) , bolts (77) , and plugs (79) onto pump housing (72) .
Illustration 24 g01200478
26. Install O-ring seals (76) into pump housing (72) .
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Illustration 25 g01200475
27. Install plug (76) into covers (75) .
Illustration 26 g01200473
28. Install covers (75) , bolts (74) , and plugs (73) onto pump housing (72) .
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Illustration 27 g01200472
29. Install O-ring seals (68) and (69) onto pump housing (72) . Install port plates (70) and (71) .
Note: The port plates must be installed in the original position during assembly.
Illustration 28 g01200471
30. Install orifices (67) into head (58) .
Illustration 29 g01200462
31. Install plugs (65) and (66) into head (58) .
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Illustration 30 g01201668
32. Install bearings (64) into the head.
Illustration 31 g01200459
33. Install O-ring seal (63) into covers (61) .
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Illustration 32 g01200458
34. Install nipples (62) , covers (61) and bolts (60) onto head (58) . Install caps (59) onto
nipples (62) .
Illustration 33 g01200457
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
35. Attach Tooling (C) and a suitable lifting device to head (10) . Install head (58) , bolts (56) ,
and bolts (57) . The weight of head (58) is approximately 41 kg (90 lb).
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Illustration 34 g01200392
36. Install O-ring seal (54) and lip seal (55) onto the seal assembly.
Illustration 35 g01201683
37. Install shrink wrap on the shaft. This will protect the seal during the installation procedure.
Install the gasket and bell housing (53) . Install bolts (51) .
Illustration 36 g01201684
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38. Use Tooling (D) to install seal assembly (52) .
Illustration 37 g00706275
39. Install plugs (49) . Install three plugs (50) into the pump control.
Illustration 38 g00882609
40. Install slide plate (47) and dowel (48) onto the control linkage.
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your reading. Please Click
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MANUAL. NO WAITING
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click on it.
Illustration 39 g00706273
41. Install control linkage (46) and sleeve (45) into the pump control.
Illustration 40 g00706272
42. Install O-ring seal (44) onto the pin.
Illustration 41 g00706271
43. Install pin (43) into the pump control.
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Illustration 42 g00882608
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
44. Install shims (38) , spool (39) , spring (40) , spring (41) , and control piston (42) into the
pump control.
Illustration 43 g00706267
45. Install O-ring seal (37) onto the cover.
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Illustration 44 g00706266
46. Install cover (36) onto the pump control. Install bolts (35) .
Illustration 45 g00706265
47. Install pilot piston (34) into the pump control.
Illustration 46 g00882601
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48. Install ball (33) into the guide. Install guide (32) into the pump control. Install spring (31)
and spring (30) into the pump control.
Illustration 47 g00882599
49. Install O-ring seal (26) onto the adjuster. Install adjuster (24) . Install setscrew (22) . Install
nut (23) and nut (25) . Install O-ring seal (27) onto the retainer. Install retainer (29) . Install
O-ring seal (28) .
Illustration 48 g00706249
Personal injury can result from being struck by parts propelled by a
released spring force.
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Caterpillar cat 320 d2 excavator (prefix yea) service repair manual (yea00001 and up)

  • 1. Service Repair Manual Models 320D2 and 320D2 L Excavator
  • 2. S/N - TMF1-UP S/N - WDJ1-UP S/N - XAN1-UP S/N - XBB1-UP S/N - XCC1-UP S/N - YEA1-UP S/N - ZBD1-UP S/N - ZCS1-UP Assembly Procedure Table 1 Required Tools Tool Part Number Part Description Qty B 1P-2420 Transmission Repair Stand 1 C 138-7575 Link Bracket 3 D 1P-0510 Driver Group 1 1U-8605 Seal Guide 1 E 1P-1859 Retaining Ring Pliers 1 H 1U-6396 O-Ring Assembly Compound 1 Illustration 1 g01200516 1. Install gasket (107) onto pump housing (72) . 2/25(W)w 2020/1/19https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
  • 3. Illustration 2 g01200514 2. Install cover (106) and bolts (105) onto pump housing (72) . Illustration 3 g01200512 3. Install guide pins (104) onto pump housing (72) . 3/25(W)w 2020/1/19https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
  • 4. Illustration 4 g01200511 4. Install bearings (103) onto pump housing (72) . Illustration 5 g01200510 5. Install bearing (102) into swashplate (97) . Illustration 6 g01200509 6. Install dowel pins (101) into swashplate (97) . 4/25(W)w 2020/1/19https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
  • 5. Illustration 7 g01200507 7. Install bearings (100) onto swashplate assembly (97) . Illustration 8 g01200506 8. Install plate (99) onto swashplate assembly (97) . 9. Repeat Step 5 through Step 8 for swashplate assembly (98) . Illustration 9 g01200504 5/25(W)w 2020/1/19https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
  • 6. 10. Install swashplate assemblies (97) and (98) into pump housing (72) . Note: The swashplate assemblies must be installed in the original position during assembly. Illustration 10 g03723301 11. Install retaining ring (90) onto shaft assembly (91) . Illustration 11 g01201656 12. Raise the temperature of bearing (95) and bearing (93) . Install bearing (95) and bearing (93) onto shaft assembly (91) . 6/25(W)w 2020/1/19https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
  • 7. Illustration 12 g01200498 13. Install ring (94) onto shaft assembly (91) . 14. Repeat Step 11 through Step 13 for shaft assembly (92) . Illustration 13 g01201657 Illustration 14 g01201658 7/25(W)w 2020/1/19https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
  • 8. 15. Lower the temperature of the shaft assemblies. Install shaft assemblies (91) and (92) into pump housing (72) . Illustration 15 g01200492 Note: The pump has been removed from Tooling (B) for photographic purposes only. 16. Use Tooling (E) to install retaining rings (90) . Illustration 16 g01200491 17. Install springs (89) into barrel (84) . 8/25(W)w 2020/1/19https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
  • 9. Illustration 17 g01200488 18. Install retainer (88) onto barrel (84) . Illustration 18 g01200487 19. Install cap (87) onto barrel (84) . Illustration 19 g01200486 20. Install pistons (85) into piston plate (86) . 9/25(W)w 2020/1/19https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
  • 10. Illustration 20 g01200485 21. Install piston assembly (83) into barrel (84) . 22. Repeat Step 17 through Step 21 for the remaining barrel assembly. Illustration 21 g01200482 23. Install barrel assemblies (81) and (82) into pump housing (72) . Note: It may be necessary to use string to aid in the removal procedure. The barrel assemblies must be installed in the original position during assembly. 10/25(W)w 2020/1/19https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
  • 11. Illustration 22 g01200481 24. Install O-ring seal (80) onto covers (78) . Illustration 23 g01200477 25. Install covers (78) , bolts (77) , and plugs (79) onto pump housing (72) . Illustration 24 g01200478 26. Install O-ring seals (76) into pump housing (72) . 11/25(W)w 2020/1/19https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
  • 12. Illustration 25 g01200475 27. Install plug (76) into covers (75) . Illustration 26 g01200473 28. Install covers (75) , bolts (74) , and plugs (73) onto pump housing (72) . 12/25(W)w 2020/1/19https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
  • 13. Illustration 27 g01200472 29. Install O-ring seals (68) and (69) onto pump housing (72) . Install port plates (70) and (71) . Note: The port plates must be installed in the original position during assembly. Illustration 28 g01200471 30. Install orifices (67) into head (58) . Illustration 29 g01200462 31. Install plugs (65) and (66) into head (58) . 13/25(W)w 2020/1/19https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
  • 14. Illustration 30 g01201668 32. Install bearings (64) into the head. Illustration 31 g01200459 33. Install O-ring seal (63) into covers (61) . 14/25(W)w 2020/1/19https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
  • 15. Illustration 32 g01200458 34. Install nipples (62) , covers (61) and bolts (60) onto head (58) . Install caps (59) onto nipples (62) . Illustration 33 g01200457 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 35. Attach Tooling (C) and a suitable lifting device to head (10) . Install head (58) , bolts (56) , and bolts (57) . The weight of head (58) is approximately 41 kg (90 lb). 15/25(W)w 2020/1/19https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
  • 16. Illustration 34 g01200392 36. Install O-ring seal (54) and lip seal (55) onto the seal assembly. Illustration 35 g01201683 37. Install shrink wrap on the shaft. This will protect the seal during the installation procedure. Install the gasket and bell housing (53) . Install bolts (51) . Illustration 36 g01201684 16/25(W)w 2020/1/19https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
  • 17. 38. Use Tooling (D) to install seal assembly (52) . Illustration 37 g00706275 39. Install plugs (49) . Install three plugs (50) into the pump control. Illustration 38 g00882609 40. Install slide plate (47) and dowel (48) onto the control linkage. 17/25(W)w 2020/1/19https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
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  • 19. Illustration 39 g00706273 41. Install control linkage (46) and sleeve (45) into the pump control. Illustration 40 g00706272 42. Install O-ring seal (44) onto the pin. Illustration 41 g00706271 43. Install pin (43) into the pump control. 18/25(W)w 2020/1/19https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
  • 20. Illustration 42 g00882608 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 44. Install shims (38) , spool (39) , spring (40) , spring (41) , and control piston (42) into the pump control. Illustration 43 g00706267 45. Install O-ring seal (37) onto the cover. 19/25(W)w 2020/1/19https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
  • 21. Illustration 44 g00706266 46. Install cover (36) onto the pump control. Install bolts (35) . Illustration 45 g00706265 47. Install pilot piston (34) into the pump control. Illustration 46 g00882601 20/25(W)w 2020/1/19https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
  • 22. 48. Install ball (33) into the guide. Install guide (32) into the pump control. Install spring (31) and spring (30) into the pump control. Illustration 47 g00882599 49. Install O-ring seal (26) onto the adjuster. Install adjuster (24) . Install setscrew (22) . Install nut (23) and nut (25) . Install O-ring seal (27) onto the retainer. Install retainer (29) . Install O-ring seal (28) . Illustration 48 g00706249 Personal injury can result from being struck by parts propelled by a released spring force. 21/25(W)w 2020/1/19https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...