Caterpillar Cat 320E LRR Excavator (Prefix TFX) Service Repair Manual (TFX00001 and up).pdf

Service Repair Manual
Models
320E LRR Excavator

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Product: EXCAVATOR
Model: 320E LRR EXCAVATOR TFX
Configuration: 320E LRR Excavator TFX00001-UP (MACHINE) POWERED BY C6.6 Engine
Disassembly and Assembly
C6.6 Engines for Caterpillar Built Machines
Media Number -KENR9249-07 Publication Date -01/09/2015 Date Updated -19/06/2017
i03911530
Flywheel - Remove
SMCS - 1156-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A -
Guide Stud
1/2 inch - UNF by 4 inch
2
Start By:
a. Remove the electric starting motor. Refer to Disassembly and Assembly, "Electric Starting
Motor - Remove and Install" for the correct procedure.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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Illustration 1 g01336668
Typical example
1. Remove bolts from Position (X) from flywheel (1).
2. Install Tooling (A) in Position (X) to flywheel (1).
3. Install a suitable lifting device onto flywheel (1). Support the weight of the flywheel. The
flywheel can weigh 75 kg (165 lb).
4. If necessary, remove bolts (2) that secure the housing for pilot bearing (3) to flywheel (1).
Remove the housing for pilot bearing (3).
5. Remove remaining bolts (4).
6. Use the lifting device to remove the flywheel from the engine.
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Typical example
7. Inspect flywheel (1) and ring gear (5) for wear and damage. Replace any worn components
or damaged components.
8. To remove flywheel ring gear (5), follow Step 8.a through Step 8.b.
a. Place the flywheel assembly on a suitable support.
b. Use a hammer and a punch in order to remove ring gear (5) from flywheel (1).
Note: Identify the orientation of the teeth on the flywheel ring gear.
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All Rights Reserved.
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Sat Nov 16 23:51:35 UTC+0800 2019
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Shutdown SIS
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Product: EXCAVATOR
i04263770
Flywheel - Remove - Equipped with Rear Power Take-Off
SMCS - 1156-011
Removal Procedure
Table 1
Required Tools
A -
Guide Stud
2
Start By:
a. Remove the electric starting motor. Refer to Disassembly and Assembly, "Electric Starting
NOTICE
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1. Remove bolts from Position (X) from flywheel (1).
2. Install Tooling (A) in Position (X) to flywheel (1).
3. Use a suitable lifting device to support the flywheel. The weight of flywheel (2) is
approximately 55 kg (121 lb).
4. Remove remaining bolts (2).
5. Use the lifting device to remove flywheel (1) from the engine.
6. Remove Tooling (A).
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7. Inspect flywheel (1) and ring gear (3) for wear and damage. Replace any worn components
or damaged components.
8. To remove flywheel ring gear (3), follow Step 8.a through Step 8.b.
a. Place the flywheel assembly on a suitable support.
b. Use a hammer and a punch in order to remove ring gear (3) from flywheel (1).
Note: Identify the orientation of the teeth on the flywheel ring gear.
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Sat Nov 16 23:52:31 UTC+0800 2019
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Product: EXCAVATOR
i03911537
Flywheel - Install
SMCS - 1156-012
Installation Procedure
Table 1
Required Tools
A -
Guide Stud
2
NOTICE
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Typical example
Always wear protective gloves when handling parts that have been
heated.
1. If the flywheel ring gear was removed, follow Step 1.a through Step 1.c in order to install a
new ring gear (5) to flywheel (1).
a. Identify the orientation of teeth (6) on new ring gear (5).
Note: The chamfered side of ring gear teeth (6) must face toward the starting motor
when the flywheel is installed. The chamfered side of ring gear teeth ensures the
correct engagement of the starting motor.
b. Heat flywheel ring gear (5) in an oven to a maximum temperature of 250 °C (482 °F)
prior to installation.
Note: Do not use a torch to heat the ring gear.
c. Ensure that the orientation of ring gear (5) is correct and quickly install the ring gear
onto flywheel (1).
2. Inspect the crankshaft rear seal for leaks. If there are any oil leaks, replace the crankshaft
rear seal. Refer to Disassembly and Assembly, "Crankshaft Rear Seal - Remove".
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Typical example
3. Install a suitable lifting device onto flywheel (1). The flywheel can weigh 75 kg (165 lb).
4. Install Tooling (A) in Position (X) on the crankshaft.
5. Use the lifting device to position flywheel (1) onto Tooling (A).
6. If necessary, install pilot bearing (3) and bolts (2) to flywheel (1).
7. Install bolts (4) to flywheel (1).
8. Remove Tooling (A) and install remaining bolts (4) to flywheel (1).
9. Use a suitable tool to prevent the flywheel from rotating. Tighten bolts (2) and (4) to a
torque of 140 N·m (103 lb ft).
10. Remove the lifting device from flywheel (1).
11. Check the run out of the flywheel. Refer to System Operation, Testing and Adjusting,
"Flywheel" for further information.
End By:
a. Install the electric starting motor. Refer to Disassembly and Assembly, "Electric Starting
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Product: EXCAVATOR
i04263749
Flywheel - Install - Equipped with Rear Power Take-Off
SMCS - 1156-012
Installation Procedure
Table 1
Required Tools
A -
Guide Stud
2
NOTICE
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Always wear protective gloves when handling parts that have been
heated.
1. If the flywheel ring gear was removed, follow Step 1.a through Step 1.c in order to install
ring gear (3) to flywheel (1).
a. Identify the orientation of teeth (4) on new ring gear (3).
Note: The chamfered side of ring gear teeth (4) must face toward the starting motor
when the flywheel is installed. The chamfered side of ring gear teeth ensures the
correct engagement of the starting motor.
b. Heat flywheel ring gear (3) in an oven to a maximum temperature of 250 °C (482 °F)
prior to installation.
Note: Do not use a torch to heat the ring gear.
c. Ensure that the orientation of ring gear (3) is correct and quickly install the ring gear
onto flywheel (1).
2. Inspect the crankshaft rear seal for leaks. If there are any oil leaks, replace the crankshaft
rear seal. Refer to Disassembly and Assembly, "Crankshaft Rear Seal - Install" for the
correct procedure.
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3. Install a suitable lifting device on flywheel (1). The flywheel can weigh 55 kg (121 lb).
4. Install Tooling (A) in Position (X) on the crankshaft.
5. Use the lifting device to position flywheel (1) onto Tooling (A).
6. Install bolts (2) to flywheel (1).
7. Remove Tooling (A) and install remaining bolts (2) to flywheel (1).
8. Use a suitable tool to prevent the flywheel from rotating. Tighten bolts (2) and (4) to a
torque of 140 N·m (103 lb ft).
9. Remove the lifting device from flywheel (1).
10. Check the run out of the flywheel. Refer to System Operation, Testing and Adjusting,
"Flywheel" for more information.
End By:
a. Install the electric starting motor. Refer to Disassembly and Assembly, "Electric Starting
Sat Nov 16 23:54:22 UTC+0800 2019
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Product: EXCAVATOR
i03911539
Crankshaft Rear Seal - Remove
SMCS - 1161-011
Removal Procedure
Table 1
Required Tools
A 194-3536 T40 Torx Socket 1
B 227-4389 E10 Torx Socket 1
Start By:
a. Remove the flywheel housing. Refer to Disassembly and Assembly, "Flywheel Housing -
Remove and Install" for the correct procedure.
NOTICE
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
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before opening any compartment or disassembling any component
containing fluids.
Dispose of all fluids according to local regulations and mandates.
Note: The assembly of the crankshaft rear seal is nonserviceable. If the assembly of the
crankshaft rear seal is removed, the assembly must be replaced.
1. Use Tooling (B) in order to remove Torx screws (1) from the assembly of crankshaft rear
seal (2).
2. Use Tooling (A) in order to remove Torx screws (3) from the assembly of the crankshaft
rear seal.
3. Remove the assembly of crankshaft rear seal (2) from the cylinder block. Discard the
assembly of crankshaft rear seal (2).
Note: It is not necessary to remove the plate for the engine oil pan in order to remove the
crankshaft rear seal.
Sat Nov 16 23:55:18 UTC+0800 2019
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Product: EXCAVATOR
i03911542
Crankshaft Rear Seal - Install
SMCS - 1161-012
Installation Procedure With Oil Pan in Position
Table 1
Required Tools
A 194-3536 T40 Torx Socket 1
B 227-4389 E10 Torx Socket 1
Note: The crankshaft rear seal and the housing are manufactured as one assembly.
Note: Do not lubricate the crankshaft rear seal or the crankshaft flange. The crankshaft rear seal
must be installed dry.
NOTICE
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1. Ensure that crankshaft flange (1) is clean, dry, and free from damage.
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2. Ensure that the gasket surface of the cylinder block is clean, dry, and free from damage. Ensure that
the gasket surface of isolating frame (6) is clean, dry, and free from damage.
3. Ensure that plastic sleeve (3) is squarely installed within new crankshaft rear seal (2).
Note: The plastic sleeve is included in order to protect the lip of the seal as the crankshaft rear seal is
pushed over crankshaft flange (1). Do not attempt to install a crankshaft rear seal without the plastic
sleeve.
4. Place the assembly of crankshaft rear seal (2) over crankshaft flange (1). Align dowel (5) with the
slot in crankshaft rear seal (2).
5. Ensure that plastic sleeve (3) is engaged on crankshaft flange (1). Push crankshaft rear seal (2)
squarely onto the crankshaft. Ensure that the crankshaft rear seal is seated against the cylinder block.
During this process, plastic sleeve (3) will be forced out of the crankshaft rear seal. Discard the
plastic sleeve.
Note: Ensure that dowel (5) is engaged in the slot in the crankshaft rear seal.
6. Use Tooling (A) in order to install two outer Torx bolts (7) at the base of crankshaft rear seal (2).
Tighten Torx bolts (7) to a torque of 15 N·m (133 lb in).
7. Use Tooling (B) in order to install two Torx bolts (4) to crankshaft rear seal (2) at Position (X).
Tighten Torx bolts (4) to a torque of 22 N·m (195 lb in).
8. Use Tooling (A) in order to unscrew Torx bolts (7) by one complete turn.
9. Use Tooling (A) in order to install remaining Torx bolts (7). Tighten all Torx bolts (7) to a torque of
22 N·m (195 lb in).
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Caterpillar Cat 320E LRR Excavator (Prefix TFX) Service Repair Manual (TFX00001 and up).pdf

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