Caterpillar Cat 322C L Hydraulic Excavator (Prefix EMR) Service Repair Manual (EMR00001 and up).pdf

Service Repair Manual
Model
322C L, 322C LN Hydraulic Excavator

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Product: EXCAVATOR
Model: 322C EXCAVATOR EMR
Configuration: 322C L, 322C LN Hydraulic Excavators EMR00001-UP (MACHINE) POWERED BY 3126 Engine
Disassembly and Assembly
3126B Engines for Caterpillar Built Machines
Media Number -SENR9581-06 Publication Date -01/08/2018 Date Updated -17/08/2018
i02370081
Vibration Damper and Pulley - Remove and Install
SMCS - 1205-010
Removal Procedure
Illustration 1 g00612677
1. Remove bolts (2), crankshaft vibration damper (1), and the spacers from the crankshaft
pulley.
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322C L, 322C LN Hydraulic Excavators EMR00001-UP (MACHINE) POWERED B...
2019/9/10
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2. Remove belt (3). Refer to Operation and Maintenance Manual, "Belt - Inspect".
3. Remove bolts (4).
4. Remove crankshaft pulley (5).
Installation Procedure
1. Position crankshaft pulley (5) on the crankshaft. Install bolts (4) and tighten the bolts to a
torque of 160 ± 30 N·m (118 ± 22 lb ft).
2. Install belt (3). Refer to Operation and Maintenance Manual, "Belt - Inspect".
Note: Check the alignment marks on the rubber vibration dampers for proper alignment.
The rubber vibration damper should be replaced if the rubber vibration damper is out of
alignment. Refer to Specifications, "Vibration Damper".
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3. Install the spacers and crankshaft vibration damper (1). Install bolts (2) and tighten to a
torque of 55 ± 10 N·m (40 ± 7 lb ft).
4. Adjust the tension of the belt. Refer to Specifications, "Belt Tension Chart".
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Tue Sep 10 20:10:23 UTC+0800 2019
3/3
2019/9/10

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Product: EXCAVATOR
i01982085
Crankshaft Front Seal - Remove
SMCS - 1160-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-7600 Slide Hammer Puller 1
B 1U-8145 Drill Bit 1
Start By:
a. Remove the vibration damper and the pulley. Refer to Disassembly and Assembly,
"Vibration Damper and Pulley - Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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1. Use Tooling (B) and carefully drill three evenly spaced holes in crankshaft front seal (1).
2. Alternate between the drilled holes and use Tooling (A) to remove crankshaft front seal (1).
Tue Sep 10 20:11:19 UTC+0800 2019
2/2
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Product: EXCAVATOR
i01982092
Crankshaft Front Seal - Install
SMCS - 1160-012
Table 1
Required Tools
C 1U-7430 Front Seal Installer 1
NOTICE
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1. Use Tooling (C) to install crankshaft front seal (1).
Note: The crankshaft seal is designed to be installed dry.
End By:
a. Install the vibration damper and the pulley. Refer to Disassembly and Assembly, "Vibration
Damper and Pulley - Remove and Install".
Tue Sep 10 20:12:15 UTC+0800 2019
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Product: EXCAVATOR
i01379367
Front Cover - Remove
SMCS - 1166-011
Removal Procedure
Start By:
a. Remove the alternator. Refer to Disassembly and Assembly, "Alternator - Remove and
Install".
NOTICE
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
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1. Remove four bolts (1) that fasten bracket (2) on the front of the engine.
2. Remove the bolts (3) and front cover (4) from the front housing.
Tue Sep 10 20:13:10 UTC+0800 2019
2/2
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Product: EXCAVATOR
i01379400
Front Cover - Install
SMCS - 1166-012
NOTICE
Note: The rear face of the cover and the front face of the housing must be clean.
1. Inspect the condition of the housing cover gasket. Replace the gasket, if necessary.
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2. Install the housing cover gasket.
3. Position front cover (4) on the front housing. Install the bolts (3) on front cover (4).
4. Position bracket (2) on the front of the engine.
5. Install four bolts (1) that fasten bracket (2) on the engine.
End By:
a. Install the alternator. Refer to Disassembly and Assembly, "Alternator - Remove and
Install".
Tue Sep 10 20:14:06 UTC+0800 2019
2/2
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Product: EXCAVATOR
i01983906
Housing (Front) - Remove
SMCS - 1151-011
Removal Procedure
Start By:
a. Remove the crankshaft front seal. Refer to Disassembly and Assembly, "Crankshaft Front
Seal - Remove".
b. Remove the camshaft. Refer to Disassembly and Assembly, "Camshaft - Remove".
NOTICE
containing fluids.
Cat products.
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1. Remove front engine support (1).
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2. Remove belt tightener (2).
3. Remove front housing (3).
Tue Sep 10 20:15:02 UTC+0800 2019
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Product: EXCAVATOR
i01983976
Housing (Front) - Install
SMCS - 1151-012
Table 1
Required Tools
A 8T-9011 Component Cleaner 1
B 4C-9500 Quick Cure Primer 1
C 1U-8846 Gasket Sealant 1
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1. Clean the joint face on front housing (3) with Tooling (A).
2. Apply Tooling (B) to the joint face. Allow the primer to dry for at least three to five
minutes.
Note: Do not allow Tooling (C) to seal the main oil passage on front housing (3).
3. Apply Tooling (C) to the joint face. Spread the sealant uniformly. Front housing (3) must be
installed within ten minutes of applying the sealant.
4. Install front housing (3) on the cylinder block.
5. Install belt tightener (2).
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6. Install front engine support (1).
End By:
a. Install the camshaft. Refer to Disassembly and Assembly, "Camshaft - Install".
b. Install the crankshaft front seal. Refer to Disassembly and Assembly, "Crankshaft Front
Seal - Install".
Tue Sep 10 20:15:58 UTC+0800 2019
3/3
2019/9/10

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Product: EXCAVATOR
i02375078
Camshaft Idler Gear - Remove and Install
SMCS - 1206-010
Removal Procedure
Table 1
Required Tools
A 1P-0520 Driver Gp 1
Start By:
a. Remove the front housing. Refer to Disassembly and Assembly, "Housing (Front) -
Remove".
NOTICE
NOTICE
containing fluids.
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Cat products.
1. Rotate the crankshaft until the number one piston is at the top center position. Timing mark
(4) for camshaft idler gear (2) should be in line with timing mark (5) for crankshaft drive
gear (6).
2. Remove the bolts that fasten plate (1) to idler shaft (3). Remove plate (1).
3. Slide camshaft idler gear (2) from idler shaft (3).
4. Use Tooling (A) and a suitable press to remove the bearing from camshaft idler gear (2).
5. Remove the bolt and idler shaft (3) from the cylinder block.
Table 2
Required Tools
A 1P-0520 Driver Gp 1
NOTICE
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1. Position idler shaft (3) on the cylinder block. Install the bolt that holds idler shaft (3) to the
cylinder block. Tighten the bolt to a torque of 70 ± 15 N·m (51 ± 11 lb ft).
2. Use Tooling (A) and a suitable press to install the bearing in camshaft idler gear (2). Install
the bearing until the bearing is 0.40 ± 0.25 mm (0.016 ± 0.010 inch) below the front face of
camshaft idler gear (2).
3. Install camshaft idler gear (2) on idler shaft (3). Align timing mark (4) for camshaft idler
gear (2) with timing mark (5) for crankshaft drive gear (6).
4. Position plate (1) and install the bolts. Tighten the bolts to a torque of 70 ± 15 N·m
(51 ± 11 lb ft).
End By:
a. Install the front housing. Refer to Disassembly and Assembly, "Housing (Front) - Install".
Tue Sep 10 20:16:53 UTC+0800 2019
3/3
2019/9/10

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i02370572
Valve Mechanism Cover - Remove and Install
SMCS - 1107-010
Removal Procedure
NOTICE
1/3
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1. Remove bolts (2) and valve mechanism cover (1).
2. Remove the seal from valve mechanism cover (1).
NOTICE
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1. Install the seal in valve mechanism cover (1).
2. Position valve mechanism cover (1) on the engine and install bolts (2). Tighten the bolts in a
numerical sequence.
Tue Sep 10 20:17:49 UTC+0800 2019
3/3
2019/9/10

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Product: EXCAVATOR
i01982239
Valve Mechanism Cover Base - Remove and Install
SMCS - 1120-010
Removal Procedure
Start By:
a. Remove the valve mechanism cover. Refer to Disassembly and Assembly, "Valve
Mechanism Cover - Remove and Install".
NOTICE
1. Disconnect the harness assembly from the valve mechanism cover base.
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2. Disconnect harness assemblies (1) from each of the unit injectors.
3. Remove valve mechanism cover base (2).
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Caterpillar Cat 322C L Hydraulic Excavator (Prefix EMR) Service Repair Manual (EMR00001 and up).pdf

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