Caterpillar cat 330 c l excavator (prefix cap) service repair manual (cap00001 and up)

Service Repair Manual
Models
330C L and 330C LN Excavator

Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 330C L EXCAVATOR CAP
Configuration: 330C L & 330C LN Excavators CAP00001-UP (MACHINE) POWERED BY C-9 Engine
Disassembly and Assembly
330C Excavator Machine Systems
Media Number -RENR5438-14 Publication Date -01/04/2010 Date Updated -13/04/2010
i02298121
Final Drive - Disassemble
SMCS - 4050-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2420 Transmission Repair Stand 1
B 138-7573 Link Bracket 2
C 1P-1863 Retaining Ring Pliers 1
D 138-7575 Link Bracket 3
E 208-6033 Spanner Socket As 1
F 138-7574 Link Bracket 2
G
5F-7366 Forcing Screw 1
1P-5546 Crossblock 1
1U-9889 Crossblock 1
1P-0520 Driver Group 1
6V-7888 Puller Leg 2
1H-3112 Puller Assembly 1
1P-5551 Adjustable Screw Assembly 1
H 138-7576 Link Bracket 3
J 1U-7600 Slide Hammer Puller Gp 1
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8T-0266 Bolt 1
Start By:
A. Remove the final drive. Refer to Disassembly and Assembly, "Final Drive - Remove".
Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of
the component should be thoroughly cleaned. This will prevent dirt from entering the
internal mechanism.
1. Put an alignment mark across the sections of the final drive for assembly purposes. The
parts must be reinstalled in the part's original locations.
Illustration 1 g00892878
2. Use Tooling (H) and a suitable lifting device to position the final drive on Tooling (A). The
combined weight of the final drive assembly is approximately 550 kg (1200 lb).
3. Remove bolts (1) .
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4. Use Tooling (B) and a suitable lifting device to remove cover (2). The weight of cover (2) is
approximately 32 kg (70 lb).
5. Remove bolts (3) and gear (4). Check plate (6). Replace plate (6) if plate (6) is worn.
Remove plugs (5) from cover (2) .
6. Remove O-ring seals (7) from plugs (5) .
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7. Remove gear (8) and spacer (9) .
8. Use Tooling (C) to remove retaining ring (10). Remove washer (11) and gear (12). Remove
bearing assembly (13) and washer (14) .
9. Repeat Step 8 for the other two gear assemblies.
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10. Remove retaining ring (15) .
11. Remove carrier assembly (16) .
12. Remove gear (17) and spacer (18) .
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13. Use Tooling (D) and a suitable lifting device to remove planetary carrier (19). The weight of
planetary carrier (19) is approximately 48 kg (105 lb).
14. Remove retainer ring (21). Lift planetary carrier (19) off sun gear (20) .
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15. Drive spring pin (23) into planetary shaft (22) .
16. Remove planetary shaft (22). Use a suitable punch to remove spring pin (23) from planetary
shaft (22) .
17. Remove washers (24) and bearing (25) from planetary gear (26) .
18. Repeat Steps 15 through 17 for the other two planetary gears.
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19. Remove spacer (27) .
20. Use two people to remove carrier assembly (28). The weight of carrier assembly (28) is
21. Drive spring pin (30) into shaft (29) .
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22. Remove shaft (29). Use a suitable punch to remove spring pin (30) from shaft (29) .
23. Remove washers (31) and bearings (32) from planetary gear (33) .
24. Repeat Steps 21 through 23 for the other three planetary gears.
25. Use two people to remove gear (34). The weight of gear (34) is approximately 41 kg (90 lb).
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26. Remove O-ring seal (35) .
27. Remove bolt (36A) and plate (36B) from both sides of stopper plate (36) .
Typical example
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28. Use Tooling (J) to remove dowels (36C) .
29. Secure the spanner socket from Tooling (E) to stopper plate (36). Use Tooling (E) to
remove stopper plate (36) .
30. Use Tooling (F) and a suitable lifting device to remove sprocket housing (38) from housing
(37). The weight of sprocket housing (38) is approximately 385 kg (850 lb).
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31. Remove Duo-Cone seal (39) from housing (37) .
32. Rotate sprocket housing (38) .
33. Remove Duo-Cone seal (40) .
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34. Use Tooling (G) in order to remove bearings (41) and (42) from sprocket housing (38) .
35. If necessary, remove the final drive sprocket from the sprocket housing. Refer to
Disassembly and Assembly, "Final Drive Sprocket - Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 330C L EXCAVATOR CAP
Configuration: 330C L & 330C LN Excavators CAP00001-UP (MACHINE) POWERED BY C-9 Engine
Disassembly and Assembly
330C Excavator Machine Systems
Media Number -RENR5438-14 Publication Date -01/04/2010 Date Updated -13/04/2010
i03146820
Final Drive - Assemble
SMCS - 4050-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2420 Transmission Repair Stand 1
B 138-7573 Link Bracket 2
C 1P-1863 Retaining Ring Pliers 1
D 138-7575 Link Bracket 3
E 208-6033 Spanner Socket As 1
F 138-7574 Link Bracket 2
H 138-7576 Link Bracket 3
K
8T-9206 Duo-Cone Seal Installer As 1
169-0503 Installation Kit 1
L 1U-6396 O-Ring Assembly Compound 1
M 5P-3931 Anti-Seize Compound 1
N 1U-8846 Gasket Sealant 1
P 6V-7030 Micrometer Depth Gauge Gp 1
Q 235-4848 Drill Fixture Gp 1
R 9S-3263 Thread Lock Compound 1
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S 1U-8846 Gasket Sealant 1
T FT-2770 Leak Down Test Tool 1
Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly
cleaned in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be
used to dry parts. Lint may be deposited on the parts which may cause later trouble. Inspect
all parts. If any parts are worn or damaged, use new parts for replacement. All disassembly
and all assembly procedures must be performed on a clean work surface and in a clean
hydraulic area. Keep cleaned parts covered and protected at all times.
Note: O-rings, gaskets, and seals should always be replaced. A used O-ring may not have
the same sealing properties as a new O-ring. Use Tooling (L) during the assembly
procedure.
Note: Some of the images that are in this procedure do not show the sprocket assembly that
is attached to the final drive housing. If necessary, the weights that are given include the
weight of the sprocket assembly.
Note: Apply a light film of hydraulic oil to all components before assembly.
1. Install the final drive sprocket if the sprocket was removed from the main housing. Refer to
Disassembly and Assembly, "Final Drive Sprocket - Remove and Install".
2. Apply Tooling (M) to the outer diameter of bearings (41) and (42) .
3. Use a suitable press to install bearings (41) and (42) in the original locations in sprocket
housing (38) .
4. Make sure that bearings (41) and (42) contact the counterbore in sprocket housing (38) .
5. Use Tooling (K) to install Duo-Cone seal (40) .
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6. Use Tooling (K) to install Duo-Cone seal (39) .
7. Use Tooling (F) and a suitable lifting device to position sprocket housing (38) on housing
(37) . The weight of sprocket housing (38) is approximately 295 kg (650 lb).
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8. Remove Tooling (F) from sprocket housing (38) .
Note: A new stopper plate (36) should be used.
9. Install stopper plate (36) . Do not tighten stopper plate (36) at this time.
Note: Stopper plate (36) will secure housing (37) to sprocket housing (38) .
10. Use Tooling (F) and a suitable lifting device to position housing (37) and sprocket housing
(38) into a suitable press. The combined weight of housing (37) and sprocket housing (38) is
11. Remove stopper plate (36) .
12. Assemble Tooling (E) , as shown.
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13. Install Tooling (E) into sprocket housing (38) , as shown.
14. Apply a force of 4000 kg (8820 lb) to the top of Tooling (E) . Rotate sprocket housing (38)
in order to seat the bearings.
15. Reduce the force on the top of Tooling (E) to 3000 kg (6600 lb).
16. Use Tooling (P) to take a measurement in three locations. Average the three measurements
and record this figure as Dimension (W) .
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17. Remove Tooling (E) .
18. Separate Tooling (E) .
19. Use a micrometer in order to measure the thickness at three locations of the spacer from
Tooling (E) . Record the average measurement as Dimension (X) .
20. Use a micrometer in order to measure the thickness at three locations of stopper plate (36) .
Record the average measurement as Dimension (Y) .
21. Subtract Dimension (X) from Dimension (Y) and record this figure as Dimension (Z) .
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22. Install stopper plate (36) onto housing (37) . Do not tighten the stopper plate at this time.
Note: Stopper plate (36) will secure the final drive assembly while the final drive assembly
is repositioned onto Tooling (A) .
23. Use Tooling (F) and a suitable lifting device to reposition the final drive assembly onto
Tooling (A) . The combined weight of housing (37) and sprocket housing (38) is
24. Secure the final drive assembly to Tooling (A) .
25. Secure the spanner socket from Tooling (E) to stopper plate (36) .
26. In order to determine the final bearing preload, add Dimension (W) to Dimension (Z) and
record this figure as Dimension (V) .
27. Use Tooling (P) to measure the distance in three locations.
28. Tighten stopper plate (36) until the average of the measurements is equal to Dimension (V) .
29. Remove Tooling (E) .
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Typical Example
30. Align Tooling (Q) in the notch on stopper plate (36) . Secure Tooling (Q) to stopper plate
(36) and fasten a suitable vacuum to Tooling (Q) .
Typical Example
31. Use a suitable drill and Tooling (Q) in order to drill a hole to the depth of 15 mm (0.6 inch)
in stopper plate (36) and housing (37) .
32. Remove Tooling (Q) .
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33. Install dowel (36C) .
34. Apply Tooling (R) to bolt (36A) . Install plate (36B) and bolt (36A) into stopper plate (36) .
35. Repeat Steps 30 through 34 for the other side of stopper plate (36) .
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36. Install O-ring seal (35) .
37. Use two people to install gear (34) . The weight of gear (34) is approximately 41 kg (90 lb).
38. Assemble carrier assembly (28) , as follows.
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a. Install bearings (32) in planetary gear (33) .
b. Install thrust washers (31) and planetary gear (33) in the carrier assembly.
c. Use a deburring tool in order to remove the metal burr from the openings in the
carrier. Install planetary shaft (29) in the carrier assembly.
d. Drive spring pin (30) into planetary shaft (29) .
The stake mark is at position (S) .
e. Orient the split in spring pin (30) vertically to the carrier. Align the split in the spring
pin to the top or to the bottom. Make a stake mark on each side of the spring pin hole
in the carrier. Each stake mark should be approximately 1.5 mm (0.06 inch) from the
outside diameter of the spring pin hole.
39. Repeat Steps 38.a through 38.e in order to install the remaining two planetary gears in the
carrier assembly.
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40. Use two people to install carrier assembly (28) . The weight of carrier assembly (28) is
41. Install spacer (27) .
42. Assemble planetary carrier (19) , as follows.
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Caterpillar cat 330 c l excavator (prefix cap) service repair manual (cap00001 and up)

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Caterpillar cat 330 c l excavator (prefix cap) service repair manual (cap00001 and up)