SlideShare a Scribd company logo

Caterpillar cat 336 d2 l excavator (prefix elr) service repair manual (elr00001 and up)

P
pfiskdmjekm

This document provides instructions for removing and installing unit injector sleeves and the unit injector hydraulic pump on Caterpillar C9 engines. The procedures include draining coolant, using various tools to cut threads and remove the sleeves, cleaning parts, applying retaining compound, reinstalling sleeves and O-rings, and reconnecting fuel lines and electrical harnesses when installing the pump. Technicians are advised to keep parts clean and contain fluids properly during the process.

Automotive
1 of 28
Download to read offline
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
Service Repair Manual Models 336D2 and 336D2 L Excavator
Shutdown SIS Previous Screen Product: EXCAVATOR Model: 336D2 L EXCAVATOR ELR Configuration: 336D2 & 336D2 L Excavators ELR00001-UP (MACHINE) POWERED BY C9 Engine Disassembly and Assembly C9 Engines for Caterpillar Built Machines Media Number -RENR9579-20 Publication Date -01/02/2015 Date Updated -15/08/2018 i06737900 Unit Injector Sleeve - Remove SMCS - 1713-011 Removal Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 1P-3042 Plug Tap 1 B 221-0052 Guide Sleeve 1 C 9U-6858 Bridge Plate 1 1B-2886 Bolts 2 221-9778 Puller Stud 1 4K-0367 Full Nut 1 5P-8247 Hard Washer 1 9U-6877 Thrust Bearing 1 D 221-9803 Rubber Stopper 1 Start By: a. Remove the unit injectors. Refer to Disassembly and Assembly, "Unit Injector - Remove". NOTICE Keep all parts clean from contaminants. 1/3336D2 & 336D2 L Excavators ELR00001-UP (MACHINE) POWERED BY C9 Engin... 2020/5/26https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
Contaminants may cause rapid wear and shortened component life. NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat® products. Dispose of all fluids according to local regulations and mandates. 1. Drain the coolant from the cooling system into a suitable container for storage or disposal. Refer to Operation and Maintenance Manual, "Refill Capacities and Recommendations". 2. Position Tooling (D) at the bottom of the unit injector sleeve. 3. Coat Tooling (A) with clean grease. Use Tooling (A) and Tooling (B) to cut threads into the unit injector sleeve. 2/3336D2 & 336D2 L Excavators ELR00001-UP (MACHINE) POWERED BY C9 Engin... 2020/5/26https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
Illustration 1 g01137445 4. Install Tooling (C) in unit injector sleeve (1). 5. Remove unit injector sleeve (1). Remove the O-ring seals. Copyright 1993 - 2020 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Tue May 26 16:53:29 UTC+0800 2020 3/3336D2 & 336D2 L Excavators ELR00001-UP (MACHINE) POWERED BY C9 Engin... 2020/5/26https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
Shutdown SIS Previous Screen Product: EXCAVATOR Model: 336D2 L EXCAVATOR ELR Configuration: 336D2 & 336D2 L Excavators ELR00001-UP (MACHINE) POWERED BY C9 Engine Disassembly and Assembly C9 Engines for Caterpillar Built Machines Media Number -RENR9579-20 Publication Date -01/02/2015 Date Updated -15/08/2018 i03742983 Unit Injector Sleeve - Install SMCS - 1713-012 Installation Procedure Table 1 Required Tools Tool Part Number Part Description Qty E 221-9777 Sleeve Installer 1 F 4C-5552 Large Bore Brush 1 G 4C-9507 Retaining Compound 1 NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. 1. Thoroughly clean the unit injector sleeves and the bores for the unit injectors with Tooling (F) . 1/2336D2 & 336D2 L Excavators ELR00001-UP (MACHINE) POWERED BY C9 Engin... 2020/5/26https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
Illustration 1 g02021929 2. Apply clean engine oil to O-ring seals (2) . Install O-ring seals (2) on unit injector sleeve (1) . 3. Position unit injector sleeve (1) on Tooling (E) . 4. Apply a thin coating of Tooling (G) around the outer circumference of unit injector sleeve (1) at Area (C) . 5. Position unit injector sleeve (1) in the cylinder head. Use a hammer to install unit injector sleeve (1) in the cylinder head. Note: Allow Tooling (G) to cure for two hours at 21 °C (70 °F) before filling the engine with fuel or coolant. Longer curing time is required for lower temperatures. 6. Fill the cooling system with coolant to the correct level. Refer to Operation and Maintenance Manual, "Refill Capacities and Recommendations". End By: Install the unit injectors. Refer to Disassembly and Assembly, "Unit Injector - Install". Copyright 1993 - 2020 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Tue May 26 16:54:25 UTC+0800 2020 2/2336D2 & 336D2 L Excavators ELR00001-UP (MACHINE) POWERED BY C9 Engin... 2020/5/26https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
Shutdown SIS Previous Screen Product: EXCAVATOR Model: 336D2 L EXCAVATOR ELR Configuration: 336D2 & 336D2 L Excavators ELR00001-UP (MACHINE) POWERED BY C9 Engine Disassembly and Assembly C9 Engines for Caterpillar Built Machines Media Number -RENR9579-20 Publication Date -01/02/2015 Date Updated -15/08/2018 i05701078 Unit Injector Hydraulic Pump - Remove SMCS - 1714-011 Removal Procedure for Non-Dual Tapered Roller Bearing HEUI Pump Start By: A. Remove fuel filter base, if necessary. NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat products. Dispose of all fluids according to local regulations and mandates. 1/8336D2 & 336D2 L Excavators ELR00001-UP (MACHINE) POWERED BY C9 Engin... 2020/5/26https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
Illustration 1 g03601539 Non-Dual Taper Roller Bearing HEUI pump Illustration 2 g03601540 Dual Taper Roller Bearing HEUI pump Note: Refer to Illustrations 1 and 2 in order to identify each unit injection hydraulic pump. 2/8336D2 & 336D2 L Excavators ELR00001-UP (MACHINE) POWERED BY C9 Engin... 2020/5/26https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
Illustration 3 g03614617 1. Disconnect tube assemblies (3) , (4) , (5) , and (6) . 2. Disconnect hose assembly (7) . 3. Disconnect harness assembly (2) from unit injector hydraulic pump (1) . 3/8336D2 & 336D2 L Excavators ELR00001-UP (MACHINE) POWERED BY C9 Engin... 2020/5/26https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
Illustration 4 g03614660 4. Support unit injector hydraulic pump (1) by hand and remove bolts (8) . Remove unit injector hydraulic pump (1) . 4/8336D2 & 336D2 L Excavators ELR00001-UP (MACHINE) POWERED BY C9 Engin... 2020/5/26https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
Illustration 5 g03614696 5. Remove O-ring seal (9) . Removal Procedure for Dual Tapered Roller Bearing HEUI Pump Start By: A. Remove fuel filter base, if necessary. NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair 5/8336D2 & 336D2 L Excavators ELR00001-UP (MACHINE) POWERED BY C9 Engin... 2020/5/26https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat products. Dispose of all fluids according to local regulations and mandates. Illustration 6 g03615086 1. Disconnect harness assembly (1) . Disconnect hose assemblies (4) and tube assembly (3) . Remove tube assembly (2) and tube assembly (5) . 6/8336D2 & 336D2 L Excavators ELR00001-UP (MACHINE) POWERED BY C9 Engin... 2020/5/26https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
Illustration 7 g03615089 2. Support unit injector hydraulic pump (7) and remove bolts (6) . Illustration 8 g03615416 3. Rotate counterclockwise as shown, then remove unit injector hydraulic pump (7) . 7/8336D2 & 336D2 L Excavators ELR00001-UP (MACHINE) POWERED BY C9 Engin... 2020/5/26https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
Illustration 9 g03615091 4. Remove O-ring seal (8) . Copyright 1993 - 2020 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Tue May 26 16:55:21 UTC+0800 2020 8/8336D2 & 336D2 L Excavators ELR00001-UP (MACHINE) POWERED BY C9 Engin... 2020/5/26https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
Shutdown SIS Previous Screen Product: EXCAVATOR Model: 336D2 L EXCAVATOR ELR Configuration: 336D2 & 336D2 L Excavators ELR00001-UP (MACHINE) POWERED BY C9 Engine Disassembly and Assembly C9 Engines for Caterpillar Built Machines Media Number -RENR9579-20 Publication Date -01/02/2015 Date Updated -15/08/2018 i05701091 Unit Injector Hydraulic Pump - Install SMCS - 1714-012 Installation Procedure for Non-Dual Taper Roller Bearing HEUI Pump NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat products. Dispose of all fluids according to local regulations and mandates. 1/9336D2 & 336D2 L Excavators ELR00001-UP (MACHINE) POWERED BY C9 Engin... 2020/5/26https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
Illustration 1 g03601539 Non-Dual Taper Roller Bearing HEUI pump Illustration 2 g03601540 Dual Taper Roller Bearing HEUI pump Note: Refer to Illustrations 1 and 2 in order to identify each unit injection hydraulic pump. 2/9336D2 & 336D2 L Excavators ELR00001-UP (MACHINE) POWERED BY C9 Engin... 2020/5/26https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
Illustration 3 g03614696 1. Install new O-ring seal (9) . 3/9336D2 & 336D2 L Excavators ELR00001-UP (MACHINE) POWERED BY C9 Engin... 2020/5/26https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
Illustration 4 g03614660 2. Position unit injector hydraulic pump (1) in the front housing. 3. Support unit injector hydraulic pump (1) and install bolts (8) . 4/9336D2 & 336D2 L Excavators ELR00001-UP (MACHINE) POWERED BY C9 Engin... 2020/5/26https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
Illustration 5 g03614617 4. Connect hose assembly (7) . 5. Connect tube assemblies (3) , (4) , (5) , and (6) . 6. Connect harness assembly (2) to unit injector hydraulic pump (1) . Installation Procedure for Dual Tapered Roller Bearing HEUI Pump Table 1 Required Tools Tool Part Number Part Description Qty A 129-1967 Multipurpose Grease - Note: If replacing a non-dual tapered roller bearing HEUI pump with a dual tapered roller bearing HEUI pump, refer to Special Instruction, REHS7902 for rework and installation procedures. 5/9336D2 & 336D2 L Excavators ELR00001-UP (MACHINE) POWERED BY C9 Engin... 2020/5/26https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
Illustration 6 g03601539 Non-Dual Taper Roller Bearing HEUI pump Illustration 7 g03601540 Dual Taper Roller Bearing HEUI pump Note: Refer to Illustrations 6 and 7 in order to identify each unit injection hydraulic pump. Note: If a dowel pin is installed in the mounting flange of the unit injector hydraulic pump or in the front housing at the unit injector hydraulic pump mounting location, remove the dowel pin before installing the unit injector hydraulic pump. 6/9336D2 & 336D2 L Excavators ELR00001-UP (MACHINE) POWERED BY C9 Engin... 2020/5/26https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
Illustration 8 g03615091 1. Install O-ring seal (8) . Apply Tooling (A) to O-ring seal (8) , the mounting flange of the unit injector hydraulic pump, and the back of the front housing at the mounting location of the unit injector hydraulic pump. Illustration 9 g03615798 2. Position unit injector hydraulic pump (7) as shown, then rotate clockwise to final installation orientation. 7/9336D2 & 336D2 L Excavators ELR00001-UP (MACHINE) POWERED BY C9 Engin... 2020/5/26https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
Illustration 10 g03615089 3. Install bolts (6) hand-tight. Note: Do not fully tighten bolts (6) until all of the hoses and the tubes are connected to unit injection hydraulic pump (7) . Illustration 11 g03615086 4. Install tube assembly (5) hand-tight. 5. Connect hose assemblies (4) . Install tube assembly (3) and tube assembly (2) hand-tight. 6. Tighten bolts (6) to a torque of 55 ± 10 N·m (41 ± 7 lb ft). 8/9336D2 & 336D2 L Excavators ELR00001-UP (MACHINE) POWERED BY C9 Engin... 2020/5/26https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
7. Tighten tube assemblies (2) , (3) , (5) and hose assemblies (4) . 8. Connect harness assembly (1) . End By: Install fuel filter base, if necessary. Copyright 1993 - 2020 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Tue May 26 16:56:17 UTC+0800 2020 9/9336D2 & 336D2 L Excavators ELR00001-UP (MACHINE) POWERED BY C9 Engin... 2020/5/26https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
Shutdown SIS Previous Screen Product: EXCAVATOR Model: 336D2 L EXCAVATOR ELR Configuration: 336D2 & 336D2 L Excavators ELR00001-UP (MACHINE) POWERED BY C9 Engine Disassembly and Assembly C9 Engines for Caterpillar Built Machines Media Number -RENR9579-20 Publication Date -01/02/2015 Date Updated -15/08/2018 i02297056 Turbocharger - Remove SMCS - 1052-011 Removal Procedure NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat® products. Dispose of all fluids according to local regulations and mandates. 1/2336D2 & 336D2 L Excavators ELR00001-UP (MACHINE) POWERED BY C9 Engin... 2020/5/26https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
Thank you very much for your reading. Please Click Here. Then Get COMPLETE MANUAL. NO WAITING NOTE: If there is no response to click on the link above, please download the PDF document first and then click on it.
Illustration 1 g01150421 1. Disconnect hose assembly (1). 2. Remove bolts (4) and tube assembly (5). 3. Attach a suitable lifting device onto turbocharger (2). The weight of turbocharger (2) is approximately 27 kg (60 lb). Remove nuts (3). Remove turbocharger (2) and the gasket. Copyright 1993 - 2020 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Tue May 26 16:57:13 UTC+0800 2020 2/2336D2 & 336D2 L Excavators ELR00001-UP (MACHINE) POWERED BY C9 Engin... 2020/5/26https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
Shutdown SIS Previous Screen Product: EXCAVATOR Model: 336D2 L EXCAVATOR ELR Configuration: 336D2 & 336D2 L Excavators ELR00001-UP (MACHINE) POWERED BY C9 Engine Disassembly and Assembly C9 Engines for Caterpillar Built Machines Media Number -RENR9579-20 Publication Date -01/02/2015 Date Updated -15/08/2018 i04000968 Turbocharger - Install SMCS - 1052-012 Installation Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 5P-3931 Anti-Seize Compound - NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. 1. Apply Tooling (A) to the turbocharger mounting studs on the exhaust manifold. 1/2336D2 & 336D2 L Excavators ELR00001-UP (MACHINE) POWERED BY C9 Engin... 2020/5/26https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
Illustration 1 g01150421 2. Attach a suitable lifting device to turbocharger (2). The weight of turbocharger (2) is approximately 27 kg (60 lb). Position the gasket and turbocharger (2) on the exhaust manifold. Note: Discard the nuts after use. Use new nuts for installation. 3. Install nuts (3). Tighten nuts (3) to a torque of 54 ± 5 N·m (40 ± 4 lb ft). 4. Position tube assembly (5) and install bolts (4). 5. Connect hose assembly (1). Copyright 1993 - 2020 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Tue May 26 16:58:08 UTC+0800 2020 2/2336D2 & 336D2 L Excavators ELR00001-UP (MACHINE) POWERED BY C9 Engin... 2020/5/26https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...

More Related Content

PDF
Caterpillar cat 336 d2 l excavator (prefix lam) service repair manual (lam000...
fjjskekdm
 
PDF
Caterpillar cat 312 d l excavator (prefix phh) service repair manual (phh0000...
pfiskdmjekm
 
PDF
Caterpillar cat 312 d excavator (prefix kes) service repair manual (kes00001 ...
fksjksmmde
 
PDF
Caterpillar cat 312 d excavator (prefix lrk) service repair manual (lrk00001 ...
fksjksmmde
 
PDF
Caterpillar cat 312 d excavator (prefix dlp) service repair manual (dlp00001 ...
fksjksmmde
 
PDF
Caterpillar cat 312 d excavator (prefix kcd) service repair manual (kcd00001 ...
fksjksmmde
 
PDF
Caterpillar cat 304 cr mini hydraulic excavator (prefix nad) service repair m...
fikskkdmmd1
 
PDF
Caterpillar cat 336 d2 l excavator (prefix far) service repair manual (far000...
pfiskdmjekm
 
Caterpillar cat 336 d2 l excavator (prefix lam) service repair manual (lam000...
fjjskekdm
 
Caterpillar cat 312 d l excavator (prefix phh) service repair manual (phh0000...
pfiskdmjekm
 
Caterpillar cat 312 d excavator (prefix kes) service repair manual (kes00001 ...
fksjksmmde
 
Caterpillar cat 312 d excavator (prefix lrk) service repair manual (lrk00001 ...
fksjksmmde
 
Caterpillar cat 312 d excavator (prefix dlp) service repair manual (dlp00001 ...
fksjksmmde
 
Caterpillar cat 312 d excavator (prefix kcd) service repair manual (kcd00001 ...
fksjksmmde
 
Caterpillar cat 304 cr mini hydraulic excavator (prefix nad) service repair m...
fikskkdmmd1
 
Caterpillar cat 336 d2 l excavator (prefix far) service repair manual (far000...
pfiskdmjekm
 

What's hot (11)

PDF
Caterpillar cat 336 d2 excavator (prefix ycf) service repair manual (ycf00001...
pfiskdmjekm
 
PDF
Caterpillar cat 336 d2 l excavator (prefix dgr) service repair manual (dgr000...
pfiskdmjekm
 
PDF
Caterpillar cat 336 d2 excavator (prefix wdc) service repair manual (wdc00001...
pfiskdmjekm
 
PDF
Caterpillar cat 312 d l excavator (prefix xgk) service repair manual (xgk0000...
pfiskdmjekm
 
PDF
Caterpillar cat 385 c l mh excavator (prefix waw) service repair manual (waw0...
fujskekfmsme
 
PDF
Caterpillar cat 330 f ln excavator (prefix kfa) service repair manual (kfa000...
fksjksmmde
 
PDF
Caterpillar cat 315 d l excavator (prefix kbd) service repair manual (kbd0000...
fjskefkemms
 
PDF
Caterpillar cat 329 dl mobile hyd power unit excavator (prefix j8d) service r...
ifse9diodkdk
 
PDF
Caterpillar cat 312 d2 excavator (prefix dgf) service repair manual (dgf00001...
pfiskdmjekm
 
PDF
Bomag bw 141 ad 4 tandem rollers service repair manual
pfiskdmjekm
 
PDF
Caterpillar cat 390 f l excavator (prefix hjd) service repair manual (hjd0000...
fujskekfmsme
 
Caterpillar cat 336 d2 excavator (prefix ycf) service repair manual (ycf00001...
pfiskdmjekm
 
Caterpillar cat 336 d2 l excavator (prefix dgr) service repair manual (dgr000...
pfiskdmjekm
 
Caterpillar cat 336 d2 excavator (prefix wdc) service repair manual (wdc00001...
pfiskdmjekm
 
Caterpillar cat 312 d l excavator (prefix xgk) service repair manual (xgk0000...
pfiskdmjekm
 
Caterpillar cat 385 c l mh excavator (prefix waw) service repair manual (waw0...
fujskekfmsme
 
Caterpillar cat 330 f ln excavator (prefix kfa) service repair manual (kfa000...
fksjksmmde
 
Caterpillar cat 315 d l excavator (prefix kbd) service repair manual (kbd0000...
fjskefkemms
 
Caterpillar cat 329 dl mobile hyd power unit excavator (prefix j8d) service r...
ifse9diodkdk
 
Caterpillar cat 312 d2 excavator (prefix dgf) service repair manual (dgf00001...
pfiskdmjekm
 
Bomag bw 141 ad 4 tandem rollers service repair manual
pfiskdmjekm
 
Caterpillar cat 390 f l excavator (prefix hjd) service repair manual (hjd0000...
fujskekfmsme
 
Ad

Similar to Caterpillar cat 336 d2 l excavator (prefix elr) service repair manual (elr00001 and up) (6)

PDF
Caterpillar Cat 336D2 Excavator (Prefix ELR) Service Repair Manual (ELR00001 ...
zatao0179249295
 
PDF
Caterpillar Cat 336D2 L Excavator (Prefix ELR) Service Repair Manual (ELR0000...
zatao0179249295
 
PDF
Caterpillar Cat 336D2 Excavator (Prefix ELR) Service Repair Manual (ELR00001 ...
cnp692569
 
PDF
Caterpillar Cat 336D2 Excavator (Prefix ELR) Service Repair Manual (ELR00001 ...
kesi7153062
 
PDF
Caterpillar Cat 336D2 L Excavator (Prefix ELR) Service Repair Manual (ELR0000...
kesi7153062
 
PDF
Caterpillar Cat 336D2 L Excavator (Prefix ELR) Service Repair Manual (ELR0000...
cnp692569
 
Caterpillar Cat 336D2 Excavator (Prefix ELR) Service Repair Manual (ELR00001 ...
zatao0179249295
 
Caterpillar Cat 336D2 L Excavator (Prefix ELR) Service Repair Manual (ELR0000...
zatao0179249295
 
Caterpillar Cat 336D2 Excavator (Prefix ELR) Service Repair Manual (ELR00001 ...
cnp692569
 
Caterpillar Cat 336D2 Excavator (Prefix ELR) Service Repair Manual (ELR00001 ...
kesi7153062
 
Caterpillar Cat 336D2 L Excavator (Prefix ELR) Service Repair Manual (ELR0000...
kesi7153062
 
Caterpillar Cat 336D2 L Excavator (Prefix ELR) Service Repair Manual (ELR0000...
cnp692569
 
Ad

More from pfiskdmjekm (20)

PDF
Toyota 62 7 fdf20 forklift service repair manual (german)
pfiskdmjekm
 
PDF
Toyota 42 7 fgf25 forklift service repair manual (german)
pfiskdmjekm
 
PDF
Toyota 42 7 fgf20 forklift service repair manual (german)
pfiskdmjekm
 
PDF
Toyota 42 7 fgf20 forklift service repair manual
pfiskdmjekm
 
PDF
Toyota 42 7 fgf18 forklift service repair manual (german)
pfiskdmjekm
 
PDF
Toyota 42 7 fgf18 forklift service repair manual
pfiskdmjekm
 
PDF
Toyota 42 7 fgf15 forklift service repair manual (german)
pfiskdmjekm
 
PDF
Toyota 42 7 fgf15 forklift service repair manual
pfiskdmjekm
 
PDF
Toyota 40 8 fd80n forklift service repair manual
pfiskdmjekm
 
PDF
Toyota 40 8 fd70n forklift service repair manual
pfiskdmjekm
 
PDF
Toyota 40 8 fd60n forklift service repair manual
pfiskdmjekm
 
PDF
Toyota 40 8 fd50n forklift service repair manual
pfiskdmjekm
 
PDF
Toyota 40 8 fd45n forklift service repair manual
pfiskdmjekm
 
PDF
Toyota 40 8 fd40n forklift service repair manual
pfiskdmjekm
 
PDF
Toyota 40 8 fd35n forklift service repair manual
pfiskdmjekm
 
PDF
Toyota 8 fg50n forklift service repair manual
pfiskdmjekm
 
PDF
Toyota 8 fg45n forklift service repair manual
pfiskdmjekm
 
PDF
Toyota 8 fg40n forklift service repair manual
pfiskdmjekm
 
PDF
Toyota 8 fg35n forklift service repair manual
pfiskdmjekm
 
PDF
Massey ferguson mf4265 tractor (br) parts catalogue manual
pfiskdmjekm
 
Toyota 62 7 fdf20 forklift service repair manual (german)
pfiskdmjekm
 
Toyota 42 7 fgf25 forklift service repair manual (german)
pfiskdmjekm
 
Toyota 42 7 fgf20 forklift service repair manual (german)
pfiskdmjekm
 
Toyota 42 7 fgf20 forklift service repair manual
pfiskdmjekm
 
Toyota 42 7 fgf18 forklift service repair manual (german)
pfiskdmjekm
 
Toyota 42 7 fgf18 forklift service repair manual
pfiskdmjekm
 
Toyota 42 7 fgf15 forklift service repair manual (german)
pfiskdmjekm
 
Toyota 42 7 fgf15 forklift service repair manual
pfiskdmjekm
 
Toyota 40 8 fd80n forklift service repair manual
pfiskdmjekm
 
Toyota 40 8 fd70n forklift service repair manual
pfiskdmjekm
 
Toyota 40 8 fd60n forklift service repair manual
pfiskdmjekm
 
Toyota 40 8 fd50n forklift service repair manual
pfiskdmjekm
 
Toyota 40 8 fd45n forklift service repair manual
pfiskdmjekm
 
Toyota 40 8 fd40n forklift service repair manual
pfiskdmjekm
 
Toyota 40 8 fd35n forklift service repair manual
pfiskdmjekm
 
Toyota 8 fg50n forklift service repair manual
pfiskdmjekm
 
Toyota 8 fg45n forklift service repair manual
pfiskdmjekm
 
Toyota 8 fg40n forklift service repair manual
pfiskdmjekm
 
Toyota 8 fg35n forklift service repair manual
pfiskdmjekm
 
Massey ferguson mf4265 tractor (br) parts catalogue manual
pfiskdmjekm
 

Recently uploaded (20)

PDF
Todays Technician Automotive Heating & Air Conditioning Classroom Manual and ...
solutionsmanual3
 
PDF
EW180C Volvo Engine Service Manual Download
Service Repair Manual
 
PPTX
Materi Kuliah Umum Prof. Hsien Tsai Wu.pptx
MUHAMMADMAULIDAN7
 
PDF
Volvo EW145B Wheeled Excavator Service Repair Manual Instant Download.pdf
Service Repair Manual
 
PDF
Volvo ecr88 problems Manual Download.pdf
Service Repair Manual
 
PDF
Diagnose and Repair Transmission Sound Issues in Volkswagen Vehicles
Woodinville Sports Cars
 
PPTX
Chapter III - Measuring Instruments.pptx
JanakiRaman206018
 
PDF
Volvo ecr58 problems Repair Manual Pdf Download
Service Repair Manual
 
PDF
How much does a e145 excavator weight.pdf
Service Repair Manual
 
PDF
What are dimensions of the Volvo ECR235cl.pdf
Service Repair Manual
 
PDF
Volvo ew210c Specs Excavator Service Repair Manual.pdf
Service Repair Manual
 
PDF
Delivers.ai: 2020–2026 Autonomous Journey
Autonomous Robots
 
PDF
Volvo ew145b Manual Instant Download Pdf
Service Repair Manual
 
PPTX
Type of Sentence & SaaaaaaaaaadddVA.pptx
BaihaqiZakariaMuslim
 
PDF
Caterpillar Cat 329D LN Excavator (Prefix EBM) Service Repair Manual Instant ...
yan188suifen
 
PPTX
TOEFL ITP Grammar_ Clausessssssssssssssssss.pptx
BaihaqiZakariaMuslim
 
PPTX
IMMUNITY TYPES PPT.pptx very good , sufficient
SomaPal11
 
PDF
How much does a Volvo Ew145b weigh Download
Service Repair Manual
 
PDF
Caterpillar Cat 315C Excavator (Prefix CFB) Service Repair Manual Instant Dow...
hiddenpathcollective
 
PDF
Presentation.pdf ...............gjtn....tdubsr..........
dennypaul888
 
Todays Technician Automotive Heating & Air Conditioning Classroom Manual and ...
solutionsmanual3
 
EW180C Volvo Engine Service Manual Download
Service Repair Manual
 
Materi Kuliah Umum Prof. Hsien Tsai Wu.pptx
MUHAMMADMAULIDAN7
 
Volvo EW145B Wheeled Excavator Service Repair Manual Instant Download.pdf
Service Repair Manual
 
Volvo ecr88 problems Manual Download.pdf
Service Repair Manual
 
Diagnose and Repair Transmission Sound Issues in Volkswagen Vehicles
Woodinville Sports Cars
 
Chapter III - Measuring Instruments.pptx
JanakiRaman206018
 
Volvo ecr58 problems Repair Manual Pdf Download
Service Repair Manual
 
How much does a e145 excavator weight.pdf
Service Repair Manual
 
What are dimensions of the Volvo ECR235cl.pdf
Service Repair Manual
 
Volvo ew210c Specs Excavator Service Repair Manual.pdf
Service Repair Manual
 
Delivers.ai: 2020–2026 Autonomous Journey
Autonomous Robots
 
Volvo ew145b Manual Instant Download Pdf
Service Repair Manual
 
Type of Sentence & SaaaaaaaaaadddVA.pptx
BaihaqiZakariaMuslim
 
Caterpillar Cat 329D LN Excavator (Prefix EBM) Service Repair Manual Instant ...
yan188suifen
 
TOEFL ITP Grammar_ Clausessssssssssssssssss.pptx
BaihaqiZakariaMuslim
 
IMMUNITY TYPES PPT.pptx very good , sufficient
SomaPal11
 
How much does a Volvo Ew145b weigh Download
Service Repair Manual
 
Caterpillar Cat 315C Excavator (Prefix CFB) Service Repair Manual Instant Dow...
hiddenpathcollective
 
Presentation.pdf ...............gjtn....tdubsr..........
dennypaul888
 

Caterpillar cat 336 d2 l excavator (prefix elr) service repair manual (elr00001 and up)

  • 1. Service Repair Manual Models 336D2 and 336D2 L Excavator
  • 2. Shutdown SIS Previous Screen Product: EXCAVATOR Model: 336D2 L EXCAVATOR ELR Configuration: 336D2 & 336D2 L Excavators ELR00001-UP (MACHINE) POWERED BY C9 Engine Disassembly and Assembly C9 Engines for Caterpillar Built Machines Media Number -RENR9579-20 Publication Date -01/02/2015 Date Updated -15/08/2018 i06737900 Unit Injector Sleeve - Remove SMCS - 1713-011 Removal Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 1P-3042 Plug Tap 1 B 221-0052 Guide Sleeve 1 C 9U-6858 Bridge Plate 1 1B-2886 Bolts 2 221-9778 Puller Stud 1 4K-0367 Full Nut 1 5P-8247 Hard Washer 1 9U-6877 Thrust Bearing 1 D 221-9803 Rubber Stopper 1 Start By: a. Remove the unit injectors. Refer to Disassembly and Assembly, "Unit Injector - Remove". NOTICE Keep all parts clean from contaminants. 1/3336D2 & 336D2 L Excavators ELR00001-UP (MACHINE) POWERED BY C9 Engin... 2020/5/26https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 3. Contaminants may cause rapid wear and shortened component life. NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat® products. Dispose of all fluids according to local regulations and mandates. 1. Drain the coolant from the cooling system into a suitable container for storage or disposal. Refer to Operation and Maintenance Manual, "Refill Capacities and Recommendations". 2. Position Tooling (D) at the bottom of the unit injector sleeve. 3. Coat Tooling (A) with clean grease. Use Tooling (A) and Tooling (B) to cut threads into the unit injector sleeve. 2/3336D2 & 336D2 L Excavators ELR00001-UP (MACHINE) POWERED BY C9 Engin... 2020/5/26https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 4. Illustration 1 g01137445 4. Install Tooling (C) in unit injector sleeve (1). 5. Remove unit injector sleeve (1). Remove the O-ring seals. Copyright 1993 - 2020 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Tue May 26 16:53:29 UTC+0800 2020 3/3336D2 & 336D2 L Excavators ELR00001-UP (MACHINE) POWERED BY C9 Engin... 2020/5/26https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 5. Shutdown SIS Previous Screen Product: EXCAVATOR Model: 336D2 L EXCAVATOR ELR Configuration: 336D2 & 336D2 L Excavators ELR00001-UP (MACHINE) POWERED BY C9 Engine Disassembly and Assembly C9 Engines for Caterpillar Built Machines Media Number -RENR9579-20 Publication Date -01/02/2015 Date Updated -15/08/2018 i03742983 Unit Injector Sleeve - Install SMCS - 1713-012 Installation Procedure Table 1 Required Tools Tool Part Number Part Description Qty E 221-9777 Sleeve Installer 1 F 4C-5552 Large Bore Brush 1 G 4C-9507 Retaining Compound 1 NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. 1. Thoroughly clean the unit injector sleeves and the bores for the unit injectors with Tooling (F) . 1/2336D2 & 336D2 L Excavators ELR00001-UP (MACHINE) POWERED BY C9 Engin... 2020/5/26https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 6. Illustration 1 g02021929 2. Apply clean engine oil to O-ring seals (2) . Install O-ring seals (2) on unit injector sleeve (1) . 3. Position unit injector sleeve (1) on Tooling (E) . 4. Apply a thin coating of Tooling (G) around the outer circumference of unit injector sleeve (1) at Area (C) . 5. Position unit injector sleeve (1) in the cylinder head. Use a hammer to install unit injector sleeve (1) in the cylinder head. Note: Allow Tooling (G) to cure for two hours at 21 °C (70 °F) before filling the engine with fuel or coolant. Longer curing time is required for lower temperatures. 6. Fill the cooling system with coolant to the correct level. Refer to Operation and Maintenance Manual, "Refill Capacities and Recommendations". End By: Install the unit injectors. Refer to Disassembly and Assembly, "Unit Injector - Install". Copyright 1993 - 2020 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Tue May 26 16:54:25 UTC+0800 2020 2/2336D2 & 336D2 L Excavators ELR00001-UP (MACHINE) POWERED BY C9 Engin... 2020/5/26https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 7. Shutdown SIS Previous Screen Product: EXCAVATOR Model: 336D2 L EXCAVATOR ELR Configuration: 336D2 & 336D2 L Excavators ELR00001-UP (MACHINE) POWERED BY C9 Engine Disassembly and Assembly C9 Engines for Caterpillar Built Machines Media Number -RENR9579-20 Publication Date -01/02/2015 Date Updated -15/08/2018 i05701078 Unit Injector Hydraulic Pump - Remove SMCS - 1714-011 Removal Procedure for Non-Dual Tapered Roller Bearing HEUI Pump Start By: A. Remove fuel filter base, if necessary. NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat products. Dispose of all fluids according to local regulations and mandates. 1/8336D2 & 336D2 L Excavators ELR00001-UP (MACHINE) POWERED BY C9 Engin... 2020/5/26https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 8. Illustration 1 g03601539 Non-Dual Taper Roller Bearing HEUI pump Illustration 2 g03601540 Dual Taper Roller Bearing HEUI pump Note: Refer to Illustrations 1 and 2 in order to identify each unit injection hydraulic pump. 2/8336D2 & 336D2 L Excavators ELR00001-UP (MACHINE) POWERED BY C9 Engin... 2020/5/26https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 9. Illustration 3 g03614617 1. Disconnect tube assemblies (3) , (4) , (5) , and (6) . 2. Disconnect hose assembly (7) . 3. Disconnect harness assembly (2) from unit injector hydraulic pump (1) . 3/8336D2 & 336D2 L Excavators ELR00001-UP (MACHINE) POWERED BY C9 Engin... 2020/5/26https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 10. Illustration 4 g03614660 4. Support unit injector hydraulic pump (1) by hand and remove bolts (8) . Remove unit injector hydraulic pump (1) . 4/8336D2 & 336D2 L Excavators ELR00001-UP (MACHINE) POWERED BY C9 Engin... 2020/5/26https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 11. Illustration 5 g03614696 5. Remove O-ring seal (9) . Removal Procedure for Dual Tapered Roller Bearing HEUI Pump Start By: A. Remove fuel filter base, if necessary. NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair 5/8336D2 & 336D2 L Excavators ELR00001-UP (MACHINE) POWERED BY C9 Engin... 2020/5/26https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 12. of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat products. Dispose of all fluids according to local regulations and mandates. Illustration 6 g03615086 1. Disconnect harness assembly (1) . Disconnect hose assemblies (4) and tube assembly (3) . Remove tube assembly (2) and tube assembly (5) . 6/8336D2 & 336D2 L Excavators ELR00001-UP (MACHINE) POWERED BY C9 Engin... 2020/5/26https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 13. Illustration 7 g03615089 2. Support unit injector hydraulic pump (7) and remove bolts (6) . Illustration 8 g03615416 3. Rotate counterclockwise as shown, then remove unit injector hydraulic pump (7) . 7/8336D2 & 336D2 L Excavators ELR00001-UP (MACHINE) POWERED BY C9 Engin... 2020/5/26https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 14. Illustration 9 g03615091 4. Remove O-ring seal (8) . Copyright 1993 - 2020 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Tue May 26 16:55:21 UTC+0800 2020 8/8336D2 & 336D2 L Excavators ELR00001-UP (MACHINE) POWERED BY C9 Engin... 2020/5/26https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 15. Shutdown SIS Previous Screen Product: EXCAVATOR Model: 336D2 L EXCAVATOR ELR Configuration: 336D2 & 336D2 L Excavators ELR00001-UP (MACHINE) POWERED BY C9 Engine Disassembly and Assembly C9 Engines for Caterpillar Built Machines Media Number -RENR9579-20 Publication Date -01/02/2015 Date Updated -15/08/2018 i05701091 Unit Injector Hydraulic Pump - Install SMCS - 1714-012 Installation Procedure for Non-Dual Taper Roller Bearing HEUI Pump NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat products. Dispose of all fluids according to local regulations and mandates. 1/9336D2 & 336D2 L Excavators ELR00001-UP (MACHINE) POWERED BY C9 Engin... 2020/5/26https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 16. Illustration 1 g03601539 Non-Dual Taper Roller Bearing HEUI pump Illustration 2 g03601540 Dual Taper Roller Bearing HEUI pump Note: Refer to Illustrations 1 and 2 in order to identify each unit injection hydraulic pump. 2/9336D2 & 336D2 L Excavators ELR00001-UP (MACHINE) POWERED BY C9 Engin... 2020/5/26https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 17. Illustration 3 g03614696 1. Install new O-ring seal (9) . 3/9336D2 & 336D2 L Excavators ELR00001-UP (MACHINE) POWERED BY C9 Engin... 2020/5/26https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 18. Illustration 4 g03614660 2. Position unit injector hydraulic pump (1) in the front housing. 3. Support unit injector hydraulic pump (1) and install bolts (8) . 4/9336D2 & 336D2 L Excavators ELR00001-UP (MACHINE) POWERED BY C9 Engin... 2020/5/26https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 19. Illustration 5 g03614617 4. Connect hose assembly (7) . 5. Connect tube assemblies (3) , (4) , (5) , and (6) . 6. Connect harness assembly (2) to unit injector hydraulic pump (1) . Installation Procedure for Dual Tapered Roller Bearing HEUI Pump Table 1 Required Tools Tool Part Number Part Description Qty A 129-1967 Multipurpose Grease - Note: If replacing a non-dual tapered roller bearing HEUI pump with a dual tapered roller bearing HEUI pump, refer to Special Instruction, REHS7902 for rework and installation procedures. 5/9336D2 & 336D2 L Excavators ELR00001-UP (MACHINE) POWERED BY C9 Engin... 2020/5/26https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 20. Illustration 6 g03601539 Non-Dual Taper Roller Bearing HEUI pump Illustration 7 g03601540 Dual Taper Roller Bearing HEUI pump Note: Refer to Illustrations 6 and 7 in order to identify each unit injection hydraulic pump. Note: If a dowel pin is installed in the mounting flange of the unit injector hydraulic pump or in the front housing at the unit injector hydraulic pump mounting location, remove the dowel pin before installing the unit injector hydraulic pump. 6/9336D2 & 336D2 L Excavators ELR00001-UP (MACHINE) POWERED BY C9 Engin... 2020/5/26https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 21. Illustration 8 g03615091 1. Install O-ring seal (8) . Apply Tooling (A) to O-ring seal (8) , the mounting flange of the unit injector hydraulic pump, and the back of the front housing at the mounting location of the unit injector hydraulic pump. Illustration 9 g03615798 2. Position unit injector hydraulic pump (7) as shown, then rotate clockwise to final installation orientation. 7/9336D2 & 336D2 L Excavators ELR00001-UP (MACHINE) POWERED BY C9 Engin... 2020/5/26https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 22. Illustration 10 g03615089 3. Install bolts (6) hand-tight. Note: Do not fully tighten bolts (6) until all of the hoses and the tubes are connected to unit injection hydraulic pump (7) . Illustration 11 g03615086 4. Install tube assembly (5) hand-tight. 5. Connect hose assemblies (4) . Install tube assembly (3) and tube assembly (2) hand-tight. 6. Tighten bolts (6) to a torque of 55 ± 10 N·m (41 ± 7 lb ft). 8/9336D2 & 336D2 L Excavators ELR00001-UP (MACHINE) POWERED BY C9 Engin... 2020/5/26https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 23. 7. Tighten tube assemblies (2) , (3) , (5) and hose assemblies (4) . 8. Connect harness assembly (1) . End By: Install fuel filter base, if necessary. Copyright 1993 - 2020 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Tue May 26 16:56:17 UTC+0800 2020 9/9336D2 & 336D2 L Excavators ELR00001-UP (MACHINE) POWERED BY C9 Engin... 2020/5/26https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 24. Shutdown SIS Previous Screen Product: EXCAVATOR Model: 336D2 L EXCAVATOR ELR Configuration: 336D2 & 336D2 L Excavators ELR00001-UP (MACHINE) POWERED BY C9 Engine Disassembly and Assembly C9 Engines for Caterpillar Built Machines Media Number -RENR9579-20 Publication Date -01/02/2015 Date Updated -15/08/2018 i02297056 Turbocharger - Remove SMCS - 1052-011 Removal Procedure NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat® products. Dispose of all fluids according to local regulations and mandates. 1/2336D2 & 336D2 L Excavators ELR00001-UP (MACHINE) POWERED BY C9 Engin... 2020/5/26https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 25. Thank you very much for your reading. Please Click Here. Then Get COMPLETE MANUAL. NO WAITING NOTE: If there is no response to click on the link above, please download the PDF document first and then click on it.
  • 26. Illustration 1 g01150421 1. Disconnect hose assembly (1). 2. Remove bolts (4) and tube assembly (5). 3. Attach a suitable lifting device onto turbocharger (2). The weight of turbocharger (2) is approximately 27 kg (60 lb). Remove nuts (3). Remove turbocharger (2) and the gasket. Copyright 1993 - 2020 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Tue May 26 16:57:13 UTC+0800 2020 2/2336D2 & 336D2 L Excavators ELR00001-UP (MACHINE) POWERED BY C9 Engin... 2020/5/26https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 27. Shutdown SIS Previous Screen Product: EXCAVATOR Model: 336D2 L EXCAVATOR ELR Configuration: 336D2 & 336D2 L Excavators ELR00001-UP (MACHINE) POWERED BY C9 Engine Disassembly and Assembly C9 Engines for Caterpillar Built Machines Media Number -RENR9579-20 Publication Date -01/02/2015 Date Updated -15/08/2018 i04000968 Turbocharger - Install SMCS - 1052-012 Installation Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 5P-3931 Anti-Seize Compound - NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. 1. Apply Tooling (A) to the turbocharger mounting studs on the exhaust manifold. 1/2336D2 & 336D2 L Excavators ELR00001-UP (MACHINE) POWERED BY C9 Engin... 2020/5/26https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 28. Illustration 1 g01150421 2. Attach a suitable lifting device to turbocharger (2). The weight of turbocharger (2) is approximately 27 kg (60 lb). Position the gasket and turbocharger (2) on the exhaust manifold. Note: Discard the nuts after use. Use new nuts for installation. 3. Install nuts (3). Tighten nuts (3) to a torque of 54 ± 5 N·m (40 ± 4 lb ft). 4. Position tube assembly (5) and install bolts (4). 5. Connect hose assembly (1). Copyright 1993 - 2020 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Tue May 26 16:58:08 UTC+0800 2020 2/2336D2 & 336D2 L Excavators ELR00001-UP (MACHINE) POWERED BY C9 Engin... 2020/5/26https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...