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Caterpillar cat 336 d2 l excavator (prefix tly) service repair manual (tly00001 and up)

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1. The document provides instructions for disassembling and assembling a piston pump on an excavator model 336D2. 2. The disassembly process involves using various tools to remove over 30 individual parts in a specific sequence. 3. The assembly process similarly involves installing over 30 parts in the reverse order, taking precautions like controlling temperatures and using dials to measure clearances. Proper cleaning of parts is emphasized.

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Service Repair Manual Models 336D2 and 336D2 L Excavator
Shutdown SIS Previous Screen Product: EXCAVATOR Model: 336D2 EXCAVATOR TLY Configuration: 336D2 & 336D2 L Excavators TLY00001-UP (MACHINE) POWERED BY C9 Engine Disassembly and Assembly 330D, 336D, 336D2, 340D and 340D2 Excavators and 336D MHPU Mobile Hydraulic Power Unit Machine Systems Media Number -RENR8648-30 Publication Date -01/03/2015 Date Updated -15/08/2018 i02732015 Piston Pump (Hydraulic Fan) - Assemble SMCS - 1387-016-QP; 5070-016-HFN Assembly Procedure Table 1 Required Tools Tool Part Number Part Description Qty B 1P-1857 Retaining Ring Pliers 1 D 8T-5096 Dial Indicator Gp 1 Illustration 1 g01212915 1. Lower the temperature of bearing cup (49). Install bearing cup (49). 1/11 336D2 & 336D2 L Excavators TLY00001-UP (MACHINE) POWERED BY C9 Engin... 2020/8/11 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
Illustration 2 g01212913 2. Install lip seal (48). 3. Use Tooling (B) in order to install retaining ring (47). Illustration 3 g01213404 4. Raise the temperature of bearing cone (46). 5. Install bearing cone (46) onto shaft (45). Illustration 4 g01213405 6. Install bearing cone (46), shaft (45), and bearing cone (31). 2/11 336D2 & 336D2 L Excavators TLY00001-UP (MACHINE) POWERED BY C9 Engin... 2020/8/11 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
Illustration 5 g01213407 7. Lower the temperature of bearing cone (26). Install bearing cone (26). Illustration 6 g01212900 8. Position head (23) onto the housing. 9. Install bolts (22). Illustration 7 g01213409 10. Use Tooling (D) in order to determine the end play of shaft (45). 3/11 336D2 & 336D2 L Excavators TLY00001-UP (MACHINE) POWERED BY C9 Engin... 2020/8/11 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
Illustration 8 g01212900 11. Remove bolts (22) and head (23). Illustration 9 g01213405 12. Remove bearing cone (31). Illustration 10 g01213433 13. Install bearings (44). 4/11 336D2 & 336D2 L Excavators TLY00001-UP (MACHINE) POWERED BY C9 Engin... 2020/8/11 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
Illustration 11 g01212910 14. Install swashplate (43). Illustration 12 g01373818 15. Install shim (40), spring (41), and shim (42) to barrel (38). Illustration 13 g01212908 5/11 336D2 & 336D2 L Excavators TLY00001-UP (MACHINE) POWERED BY C9 Engin... 2020/8/11 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. 16. Use Tooling (A), Tooling (B), and a suitable press in order to install retaining ring (39) into barrel (38). Illustration 14 g01212907 17. Install pins (37) into barrel (38). Illustration 15 g01212906 18. Install bearing (36), retainer (35), and pistons (34). 6/11 336D2 & 336D2 L Excavators TLY00001-UP (MACHINE) POWERED BY C9 Engin... 2020/8/11 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
Illustration 16 g01212905 19. Install rotating group (32) and shim (33). Note: Shim thickness was determined on Step 9. Illustration 17 g01212904 20. Install bearing cone (31). Illustration 18 g01212903 21. Install piston (30). 7/11 336D2 & 336D2 L Excavators TLY00001-UP (MACHINE) POWERED BY C9 Engin... 2020/8/11 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
Illustration 19 g01212902 22. Install spring (27), piston (29), and O-ring seal (28). Illustration 20 g01213436 23. Install O-ring seals (24) and port plate (25). Illustration 21 g01212900 8/11 336D2 & 336D2 L Excavators TLY00001-UP (MACHINE) POWERED BY C9 Engin... 2020/8/11 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. 24. Install head (23) and bolts (22). Illustration 22 g01212898 Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. 25. Install spool (15), poppet (16), spring (17), spring (18), shim (19), O-ring seal (20), and housing (21) into housing (2). 26. Install retainer (7), spring (8), retainer (9), spool (10), O-ring seal (12), backup ring (11), O- ring seal (13), and cartridge (14). 27. Install screw (6) into housing (2). 9/11 336D2 & 336D2 L Excavators TLY00001-UP (MACHINE) POWERED BY C9 Engin... 2020/8/11 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
Illustration 23 g01212897 28. Install coil (4) and nut (5). Illustration 24 g01212896 29. Install O-ring seals (3). Illustration 25 g01212895 30. Install controller (2) and bolts (1). End By: 10/11 336D2 & 336D2 L Excavators TLY00001-UP (MACHINE) POWERED BY C9 En... 2020/8/11 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
a. Install the piston pump. Refer to Disassembly and Assembly, "Piston Pump (Hydraulic Fan) - Install". Copyright 1993 - 2020 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Tue Aug 11 19:55:55 UTC+0800 2020 11/11 336D2 & 336D2 L Excavators TLY00001-UP (MACHINE) POWERED BY C9 En... 2020/8/11 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
Shutdown SIS Previous Screen Product: EXCAVATOR Model: 336D2 EXCAVATOR TLY Configuration: 336D2 & 336D2 L Excavators TLY00001-UP (MACHINE) POWERED BY C9 Engine Disassembly and Assembly 330D, 336D, 336D2, 340D and 340D2 Excavators and 336D MHPU Mobile Hydraulic Power Unit Machine Systems Media Number -RENR8648-30 Publication Date -01/03/2015 Date Updated -15/08/2018 i02424411 Piston Pump (Hydraulic Fan) - Install SMCS - 1387-012-QP; 5070-012-HFN Installation Procedure Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts. Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are worn or damaged, use new parts for replacement. Illustration 1 g01211400 1. Position piston pump (7) and install bolts (6). 2. Connect harness assembly (5). 3. Connect hose assemblies (3) and (4). 1/2 336D2 & 336D2 L Excavators TLY00001-UP (MACHINE) POWERED BY C9 Engin... 2020/8/11 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
Illustration 2 g01211399 4. Connect hose assembly (2). Illustration 3 g01206719 5. Close door (1). 6. Fill the hydraulic system with oil. Refer to Operation and Maintenance Manual, "Refill Capacities". Copyright 1993 - 2020 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Tue Aug 11 19:56:51 UTC+0800 2020 2/2 336D2 & 336D2 L Excavators TLY00001-UP (MACHINE) POWERED BY C9 Engin... 2020/8/11 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
Shutdown SIS Previous Screen Product: EXCAVATOR Model: 336D2 EXCAVATOR TLY Configuration: 336D2 & 336D2 L Excavators TLY00001-UP (MACHINE) POWERED BY C9 Engine Disassembly and Assembly 330D, 336D, 336D2, 340D and 340D2 Excavators and 336D MHPU Mobile Hydraulic Power Unit Machine Systems Media Number -RENR8648-30 Publication Date -01/03/2015 Date Updated -15/08/2018 i02415451 Piston Motor (Hydraulic Fan) - Remove SMCS - 1386-011-QP; 5058-011-FM Removal Procedure Start By: a. Remove the fan. Refer to Disassembly and Assembly, "Fan - Remove". Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the component should be thoroughly cleaned. This will help to prevent dirt from entering the internal mechanism. Illustration 1 g01207415 1. Bend locking tabs (1) backward. 2. Remove bolts (2) and hub (3). 1/2 336D2 & 336D2 L Excavators TLY00001-UP (MACHINE) POWERED BY C9 Engin... 2020/8/11 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
Illustration 2 g01207416 3. Use a suitable lifting device to position fan motor assembly (4) onto suitable cribbing. The weight of fan motor assembly (4) is approximately 68 kg (150 lb). Illustration 3 g01207418 4. Attach a suitable lifting device to piston motor (5). The weight of piston motor (5) is approximately 23 kg (50 lb). 5. Remove bolts (6) and fan motor (5). Copyright 1993 - 2020 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Tue Aug 11 19:57:47 UTC+0800 2020 2/2 336D2 & 336D2 L Excavators TLY00001-UP (MACHINE) POWERED BY C9 Engin... 2020/8/11 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
Shutdown SIS Previous Screen Product: EXCAVATOR Model: 336D2 EXCAVATOR TLY Configuration: 336D2 & 336D2 L Excavators TLY00001-UP (MACHINE) POWERED BY C9 Engine Disassembly and Assembly 330D, 336D, 336D2, 340D and 340D2 Excavators and 336D MHPU Mobile Hydraulic Power Unit Machine Systems Media Number -RENR8648-30 Publication Date -01/03/2015 Date Updated -15/08/2018 i02415272 Piston Motor (Hydraulic Fan) - Disassemble SMCS - 1386-015-QP; 5058-015-FM; 5058-015-HFN Disassembly Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 9S-9152 Bearing Puller Gp 1 B 1P-1861 Retaining Ring Pliers 1 C 1P-0510 Driver Gp 1 Start By: a. Remove the piston motor. Refer to Disassembly and Assembly, "Piston Motor (Hydraulic Fan) - Remove". 1/7 336D2 & 336D2 L Excavators TLY00001-UP (MACHINE) POWERED BY C9 Engin... 2020/8/11 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
Illustration 1 g01207275 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 1. Remove bolts (1) and head (2). Illustration 2 g01207276 2. Remove O-ring seal (3), port plate (4), and bearing cup (5). Illustration 3 g01207278 2/7 336D2 & 336D2 L Excavators TLY00001-UP (MACHINE) POWERED BY C9 Engin... 2020/8/11 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 3. Remove plug (6), sleeve (7), poppet (8), spring (9), poppet (10), and O-ring seal (11). Illustration 4 g01207279 4. Remove bearing cone (12). Illustration 5 g01207280 5. Remove shim (13) and rotating group (14). 3/7 336D2 & 336D2 L Excavators TLY00001-UP (MACHINE) POWERED BY C9 Engin... 2020/8/11 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
Illustration 6 g01207281 6. Remove pistons (15) and retainer (16). 7. Remove bearing (17). Illustration 7 g01207282 8. Remove pins (18). Illustration 8 g01207283 4/7 336D2 & 336D2 L Excavators TLY00001-UP (MACHINE) POWERED BY C9 Engin... 2020/8/11 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
Illustration 9 g01207284 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 9. Use Tooling (C) and Tooling (B) in order to remove retaining ring (19). 10. Remove shim (23), spring (22), and shim (21). Illustration 10 g01207285 11. Remove swashplate (24) and shaft (25). 5/7 336D2 & 336D2 L Excavators TLY00001-UP (MACHINE) POWERED BY C9 Engin... 2020/8/11 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
Illustration 11 g01207287 12. Use Tooling (A) in order to remove bearing cone (26) from shaft (25). Illustration 12 g01207286 13. Use Tooling (C) in order to remove retaining ring (27). 14. Remove lip seal (28). Illustration 13 g01207288 15. Remove bearing cup (29). 6/7 336D2 & 336D2 L Excavators TLY00001-UP (MACHINE) POWERED BY C9 Engin... 2020/8/11 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
Shutdown SIS Previous Screen Product: EXCAVATOR Model: 336D2 EXCAVATOR TLY Configuration: 336D2 & 336D2 L Excavators TLY00001-UP (MACHINE) POWERED BY C9 Engine Disassembly and Assembly 330D, 336D, 336D2, 340D and 340D2 Excavators and 336D MHPU Mobile Hydraulic Power Unit Machine Systems Media Number -RENR8648-30 Publication Date -01/03/2015 Date Updated -15/08/2018 i02415273 Piston Motor (Hydraulic Fan) - Assemble SMCS - 1386-016-QP; 5058-016-FM; 5058-016-HFN Assembly Procedure Table 1 Required Tools Tool Part Number Part Description Qty B 1P-1861 Retaining Ring Pliers 1 C 1P-0510 Driver Gp 1 Illustration 1 g01207288 1. Install bearing cup (29). 1/7 336D2 & 336D2 L Excavators TLY00001-UP (MACHINE) POWERED BY C9 Engin... 2020/8/11 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
Illustration 2 g01207286 2. Install lip seal (28). 3. Use Tooling (C) in order to install retaining ring (27). Illustration 3 g01207624 4. Raise the temperature of bearing cone (26). 5. Install bearing cone (26) onto shaft (25). Illustration 4 g01207285 6. Install shaft (25) and swashplate (24). 2/7 336D2 & 336D2 L Excavators TLY00001-UP (MACHINE) POWERED BY C9 Engin... 2020/8/11 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
Illustration 5 g01207283 Illustration 6 g01207284 Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. 7. Install shim (21), spring (22), and shim (23). 8. Use Tooling (C) and Tooling (B) in order to install retaining ring (19). 3/7 336D2 & 336D2 L Excavators TLY00001-UP (MACHINE) POWERED BY C9 Engin... 2020/8/11 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
Illustration 7 g01207282 9. Install pins (18). Illustration 8 g01207281 10. Install bearing (17). 11. Install pistons (15) and retainer (16). Illustration 9 g01207280 12. Install rotating group (14) and shim (13). 4/7 336D2 & 336D2 L Excavators TLY00001-UP (MACHINE) POWERED BY C9 Engin... 2020/8/11 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
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Illustration 10 g01207279 13. Install bearing cone (12). Illustration 11 g01207278 Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. 14. Install O-ring seal (11), poppet (10), spring (9), poppet (8), sleeve (7), and plug (6). 5/7 336D2 & 336D2 L Excavators TLY00001-UP (MACHINE) POWERED BY C9 Engin... 2020/8/11 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
Illustration 12 g01207276 15. Lower the temperature of bearing cup (5). 16. Install bearing cup (5), port plate (4), and O-ring seal (3). Illustration 13 g01207275 Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. 17. Install head (2) and bolts (1). End By: a. Install the piston motor. Refer to Disassembly and Assembly, "Piston Motor (Hydraulic Fan) - Install". 6/7 336D2 & 336D2 L Excavators TLY00001-UP (MACHINE) POWERED BY C9 Engin... 2020/8/11 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...

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Caterpillar cat 336 d2 l excavator (prefix tly) service repair manual (tly00001 and up)

  • 1. Service Repair Manual Models 336D2 and 336D2 L Excavator
  • 2. Shutdown SIS Previous Screen Product: EXCAVATOR Model: 336D2 EXCAVATOR TLY Configuration: 336D2 & 336D2 L Excavators TLY00001-UP (MACHINE) POWERED BY C9 Engine Disassembly and Assembly 330D, 336D, 336D2, 340D and 340D2 Excavators and 336D MHPU Mobile Hydraulic Power Unit Machine Systems Media Number -RENR8648-30 Publication Date -01/03/2015 Date Updated -15/08/2018 i02732015 Piston Pump (Hydraulic Fan) - Assemble SMCS - 1387-016-QP; 5070-016-HFN Assembly Procedure Table 1 Required Tools Tool Part Number Part Description Qty B 1P-1857 Retaining Ring Pliers 1 D 8T-5096 Dial Indicator Gp 1 Illustration 1 g01212915 1. Lower the temperature of bearing cup (49). Install bearing cup (49). 1/11 336D2 & 336D2 L Excavators TLY00001-UP (MACHINE) POWERED BY C9 Engin... 2020/8/11 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 3. Illustration 2 g01212913 2. Install lip seal (48). 3. Use Tooling (B) in order to install retaining ring (47). Illustration 3 g01213404 4. Raise the temperature of bearing cone (46). 5. Install bearing cone (46) onto shaft (45). Illustration 4 g01213405 6. Install bearing cone (46), shaft (45), and bearing cone (31). 2/11 336D2 & 336D2 L Excavators TLY00001-UP (MACHINE) POWERED BY C9 Engin... 2020/8/11 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 4. Illustration 5 g01213407 7. Lower the temperature of bearing cone (26). Install bearing cone (26). Illustration 6 g01212900 8. Position head (23) onto the housing. 9. Install bolts (22). Illustration 7 g01213409 10. Use Tooling (D) in order to determine the end play of shaft (45). 3/11 336D2 & 336D2 L Excavators TLY00001-UP (MACHINE) POWERED BY C9 Engin... 2020/8/11 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 5. Illustration 8 g01212900 11. Remove bolts (22) and head (23). Illustration 9 g01213405 12. Remove bearing cone (31). Illustration 10 g01213433 13. Install bearings (44). 4/11 336D2 & 336D2 L Excavators TLY00001-UP (MACHINE) POWERED BY C9 Engin... 2020/8/11 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 6. Illustration 11 g01212910 14. Install swashplate (43). Illustration 12 g01373818 15. Install shim (40), spring (41), and shim (42) to barrel (38). Illustration 13 g01212908 5/11 336D2 & 336D2 L Excavators TLY00001-UP (MACHINE) POWERED BY C9 Engin... 2020/8/11 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 7. Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. 16. Use Tooling (A), Tooling (B), and a suitable press in order to install retaining ring (39) into barrel (38). Illustration 14 g01212907 17. Install pins (37) into barrel (38). Illustration 15 g01212906 18. Install bearing (36), retainer (35), and pistons (34). 6/11 336D2 & 336D2 L Excavators TLY00001-UP (MACHINE) POWERED BY C9 Engin... 2020/8/11 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 8. Illustration 16 g01212905 19. Install rotating group (32) and shim (33). Note: Shim thickness was determined on Step 9. Illustration 17 g01212904 20. Install bearing cone (31). Illustration 18 g01212903 21. Install piston (30). 7/11 336D2 & 336D2 L Excavators TLY00001-UP (MACHINE) POWERED BY C9 Engin... 2020/8/11 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 9. Illustration 19 g01212902 22. Install spring (27), piston (29), and O-ring seal (28). Illustration 20 g01213436 23. Install O-ring seals (24) and port plate (25). Illustration 21 g01212900 8/11 336D2 & 336D2 L Excavators TLY00001-UP (MACHINE) POWERED BY C9 Engin... 2020/8/11 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 10. Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. 24. Install head (23) and bolts (22). Illustration 22 g01212898 Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. 25. Install spool (15), poppet (16), spring (17), spring (18), shim (19), O-ring seal (20), and housing (21) into housing (2). 26. Install retainer (7), spring (8), retainer (9), spool (10), O-ring seal (12), backup ring (11), O- ring seal (13), and cartridge (14). 27. Install screw (6) into housing (2). 9/11 336D2 & 336D2 L Excavators TLY00001-UP (MACHINE) POWERED BY C9 Engin... 2020/8/11 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 11. Illustration 23 g01212897 28. Install coil (4) and nut (5). Illustration 24 g01212896 29. Install O-ring seals (3). Illustration 25 g01212895 30. Install controller (2) and bolts (1). End By: 10/11 336D2 & 336D2 L Excavators TLY00001-UP (MACHINE) POWERED BY C9 En... 2020/8/11 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 12. a. Install the piston pump. Refer to Disassembly and Assembly, "Piston Pump (Hydraulic Fan) - Install". Copyright 1993 - 2020 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Tue Aug 11 19:55:55 UTC+0800 2020 11/11 336D2 & 336D2 L Excavators TLY00001-UP (MACHINE) POWERED BY C9 En... 2020/8/11 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 13. Shutdown SIS Previous Screen Product: EXCAVATOR Model: 336D2 EXCAVATOR TLY Configuration: 336D2 & 336D2 L Excavators TLY00001-UP (MACHINE) POWERED BY C9 Engine Disassembly and Assembly 330D, 336D, 336D2, 340D and 340D2 Excavators and 336D MHPU Mobile Hydraulic Power Unit Machine Systems Media Number -RENR8648-30 Publication Date -01/03/2015 Date Updated -15/08/2018 i02424411 Piston Pump (Hydraulic Fan) - Install SMCS - 1387-012-QP; 5070-012-HFN Installation Procedure Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts. Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are worn or damaged, use new parts for replacement. Illustration 1 g01211400 1. Position piston pump (7) and install bolts (6). 2. Connect harness assembly (5). 3. Connect hose assemblies (3) and (4). 1/2 336D2 & 336D2 L Excavators TLY00001-UP (MACHINE) POWERED BY C9 Engin... 2020/8/11 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 14. Illustration 2 g01211399 4. Connect hose assembly (2). Illustration 3 g01206719 5. Close door (1). 6. Fill the hydraulic system with oil. Refer to Operation and Maintenance Manual, "Refill Capacities". Copyright 1993 - 2020 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Tue Aug 11 19:56:51 UTC+0800 2020 2/2 336D2 & 336D2 L Excavators TLY00001-UP (MACHINE) POWERED BY C9 Engin... 2020/8/11 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 15. Shutdown SIS Previous Screen Product: EXCAVATOR Model: 336D2 EXCAVATOR TLY Configuration: 336D2 & 336D2 L Excavators TLY00001-UP (MACHINE) POWERED BY C9 Engine Disassembly and Assembly 330D, 336D, 336D2, 340D and 340D2 Excavators and 336D MHPU Mobile Hydraulic Power Unit Machine Systems Media Number -RENR8648-30 Publication Date -01/03/2015 Date Updated -15/08/2018 i02415451 Piston Motor (Hydraulic Fan) - Remove SMCS - 1386-011-QP; 5058-011-FM Removal Procedure Start By: a. Remove the fan. Refer to Disassembly and Assembly, "Fan - Remove". Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the component should be thoroughly cleaned. This will help to prevent dirt from entering the internal mechanism. Illustration 1 g01207415 1. Bend locking tabs (1) backward. 2. Remove bolts (2) and hub (3). 1/2 336D2 & 336D2 L Excavators TLY00001-UP (MACHINE) POWERED BY C9 Engin... 2020/8/11 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 16. Illustration 2 g01207416 3. Use a suitable lifting device to position fan motor assembly (4) onto suitable cribbing. The weight of fan motor assembly (4) is approximately 68 kg (150 lb). Illustration 3 g01207418 4. Attach a suitable lifting device to piston motor (5). The weight of piston motor (5) is approximately 23 kg (50 lb). 5. Remove bolts (6) and fan motor (5). Copyright 1993 - 2020 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Tue Aug 11 19:57:47 UTC+0800 2020 2/2 336D2 & 336D2 L Excavators TLY00001-UP (MACHINE) POWERED BY C9 Engin... 2020/8/11 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 17. Shutdown SIS Previous Screen Product: EXCAVATOR Model: 336D2 EXCAVATOR TLY Configuration: 336D2 & 336D2 L Excavators TLY00001-UP (MACHINE) POWERED BY C9 Engine Disassembly and Assembly 330D, 336D, 336D2, 340D and 340D2 Excavators and 336D MHPU Mobile Hydraulic Power Unit Machine Systems Media Number -RENR8648-30 Publication Date -01/03/2015 Date Updated -15/08/2018 i02415272 Piston Motor (Hydraulic Fan) - Disassemble SMCS - 1386-015-QP; 5058-015-FM; 5058-015-HFN Disassembly Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 9S-9152 Bearing Puller Gp 1 B 1P-1861 Retaining Ring Pliers 1 C 1P-0510 Driver Gp 1 Start By: a. Remove the piston motor. Refer to Disassembly and Assembly, "Piston Motor (Hydraulic Fan) - Remove". 1/7 336D2 & 336D2 L Excavators TLY00001-UP (MACHINE) POWERED BY C9 Engin... 2020/8/11 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 18. Illustration 1 g01207275 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 1. Remove bolts (1) and head (2). Illustration 2 g01207276 2. Remove O-ring seal (3), port plate (4), and bearing cup (5). Illustration 3 g01207278 2/7 336D2 & 336D2 L Excavators TLY00001-UP (MACHINE) POWERED BY C9 Engin... 2020/8/11 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 19. Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 3. Remove plug (6), sleeve (7), poppet (8), spring (9), poppet (10), and O-ring seal (11). Illustration 4 g01207279 4. Remove bearing cone (12). Illustration 5 g01207280 5. Remove shim (13) and rotating group (14). 3/7 336D2 & 336D2 L Excavators TLY00001-UP (MACHINE) POWERED BY C9 Engin... 2020/8/11 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 20. Illustration 6 g01207281 6. Remove pistons (15) and retainer (16). 7. Remove bearing (17). Illustration 7 g01207282 8. Remove pins (18). Illustration 8 g01207283 4/7 336D2 & 336D2 L Excavators TLY00001-UP (MACHINE) POWERED BY C9 Engin... 2020/8/11 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 21. Illustration 9 g01207284 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 9. Use Tooling (C) and Tooling (B) in order to remove retaining ring (19). 10. Remove shim (23), spring (22), and shim (21). Illustration 10 g01207285 11. Remove swashplate (24) and shaft (25). 5/7 336D2 & 336D2 L Excavators TLY00001-UP (MACHINE) POWERED BY C9 Engin... 2020/8/11 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 22. Illustration 11 g01207287 12. Use Tooling (A) in order to remove bearing cone (26) from shaft (25). Illustration 12 g01207286 13. Use Tooling (C) in order to remove retaining ring (27). 14. Remove lip seal (28). Illustration 13 g01207288 15. Remove bearing cup (29). 6/7 336D2 & 336D2 L Excavators TLY00001-UP (MACHINE) POWERED BY C9 Engin... 2020/8/11 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 23. Shutdown SIS Previous Screen Product: EXCAVATOR Model: 336D2 EXCAVATOR TLY Configuration: 336D2 & 336D2 L Excavators TLY00001-UP (MACHINE) POWERED BY C9 Engine Disassembly and Assembly 330D, 336D, 336D2, 340D and 340D2 Excavators and 336D MHPU Mobile Hydraulic Power Unit Machine Systems Media Number -RENR8648-30 Publication Date -01/03/2015 Date Updated -15/08/2018 i02415273 Piston Motor (Hydraulic Fan) - Assemble SMCS - 1386-016-QP; 5058-016-FM; 5058-016-HFN Assembly Procedure Table 1 Required Tools Tool Part Number Part Description Qty B 1P-1861 Retaining Ring Pliers 1 C 1P-0510 Driver Gp 1 Illustration 1 g01207288 1. Install bearing cup (29). 1/7 336D2 & 336D2 L Excavators TLY00001-UP (MACHINE) POWERED BY C9 Engin... 2020/8/11 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 24. Illustration 2 g01207286 2. Install lip seal (28). 3. Use Tooling (C) in order to install retaining ring (27). Illustration 3 g01207624 4. Raise the temperature of bearing cone (26). 5. Install bearing cone (26) onto shaft (25). Illustration 4 g01207285 6. Install shaft (25) and swashplate (24). 2/7 336D2 & 336D2 L Excavators TLY00001-UP (MACHINE) POWERED BY C9 Engin... 2020/8/11 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 25. Illustration 5 g01207283 Illustration 6 g01207284 Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. 7. Install shim (21), spring (22), and shim (23). 8. Use Tooling (C) and Tooling (B) in order to install retaining ring (19). 3/7 336D2 & 336D2 L Excavators TLY00001-UP (MACHINE) POWERED BY C9 Engin... 2020/8/11 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 26. Illustration 7 g01207282 9. Install pins (18). Illustration 8 g01207281 10. Install bearing (17). 11. Install pistons (15) and retainer (16). Illustration 9 g01207280 12. Install rotating group (14) and shim (13). 4/7 336D2 & 336D2 L Excavators TLY00001-UP (MACHINE) POWERED BY C9 Engin... 2020/8/11 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 27. Thank you very much for your reading. Please Click Here. Then Get COMPLETE MANUAL. NO WAITING NOTE: If there is no response to click on the link above, please download the PDF document first and then click on it.
  • 28. Illustration 10 g01207279 13. Install bearing cone (12). Illustration 11 g01207278 Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. 14. Install O-ring seal (11), poppet (10), spring (9), poppet (8), sleeve (7), and plug (6). 5/7 336D2 & 336D2 L Excavators TLY00001-UP (MACHINE) POWERED BY C9 Engin... 2020/8/11 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 29. Illustration 12 g01207276 15. Lower the temperature of bearing cup (5). 16. Install bearing cup (5), port plate (4), and O-ring seal (3). Illustration 13 g01207275 Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. 17. Install head (2) and bolts (1). End By: a. Install the piston motor. Refer to Disassembly and Assembly, "Piston Motor (Hydraulic Fan) - Install". 6/7 336D2 & 336D2 L Excavators TLY00001-UP (MACHINE) POWERED BY C9 Engin... 2020/8/11 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...