Caterpillar Cat 336E HVG Excavator (Prefix RBS) Service Repair Manual (RBS00001 and up).pdf

Service Repair Manual
Models
336E and 336E L HVG
Excavator

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Product: MOBILE HYD POWER UNIT
Model: 336E HVG MOBILE HYD POWER UNIT RBS
Configuration: 336E L HVG UHD Mobile Hydraulic Power Unit RBS00001-UP (MACHINE) POWERED BY C9.3 Engine
Disassembly and Assembly
C9.3
Engines for Caterpillar Built Machines
Media Number -KENR8149-07 Publication Date -01/05/2014 Date Updated -29/05/2014
i02271627
Flywheel - Install
SMCS - 1156-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A -
Guide Bolt
(M16 x 2 by 4 inch)
1
B 138-7573 Link Bracket 1
C FT-2711 Special Bolt 2
D 9S-3263 Thread Lock Compound 1
1. Raise the temperature of the flywheel ring gear. Do not use a torch to heat the flywheel ring
gear. Install the flywheel ring gear on the flywheel. Position the flywheel ring gear with the
part number toward the crankshaft. Allow the flywheel ring gear to cool. Use a soft hammer
in order to seat the flywheel ring gear against the shoulder of the flywheel.
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336E L HVG UHD Mobile Hydraulic Power Unit RBS00001-UP (MACHINE) POWE...
2020/7/30
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Illustration 1 g01138041
2. Attach Tooling (B) and a suitable lifting device to flywheel (2). The weight of flywheel (2)
is approximately 40 kg (85 lb).
3. Position flywheel (2) on Tooling (A).
4. Apply Tooling (D) to the threads of bolts (1).
Note: Tooling (C) should be removed at this time, if Tooling (C) was used in the removal
procedure for the flywheel.
5. Install bolts (1). Remove Tooling (A) and install remaining bolt (1). Tighten the bolts
evenly to a torque of 300 ± 40 N·m (221 ± 30 lb ft).
6. Check the flywheel runout. Refer to Testing and Adjusting, "Flywheel - Inspect".
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C9.3
i05820902
Crankshaft Rear Seal - Remove
SMCS - 1161-011
Removal Procedure
Start By:
A. Remove the flywheel. Refer to Disassembly and Assembly, "Flywheel - Remove".
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
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1. Remove bolts (2) .
2. Remove crankshaft rear seal (1) from the crankshaft.
Note: Refer to Reuse and Salvage Guidelines, SEBF8039, "Crankshaft Visual Inspection and
Magnetic Particle Inspection" for the correct inspection procedure of the crankshaft seal surface.
Note: Refer to Reuse and Salvage Guidelines, SEBF9217, "Specifications for Crankshafts C7, C9,
C-9, C10, C11, C12, C-12, C13, C-13, C15, C-15, C18, C-18, C27, C30, and C32 Engines" or the
correct specifications of the crankshaft.
Thu Jul 30 23:40:10 UTC+0800 2020
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C9.3
i05857809
Crankshaft Rear Seal - Install
SMCS - 1161-012
Table 1
Required Tools
A - Loctite 7649 Primer N -
B - Loctite 620 Retaining Compound -
C 147-2675 Wear Sleeve Installer 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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Numerical tightening sequence for bolts (2).
Note: If required, install a crankshaft wear sleeve at engine overhaul. For more information
please refer to the following Reuse and Salvage Guidelines. Refer to Reuse and Salvage
Guidelines, SEBF9217, "Specifications for Crankshafts C7, C9, C-9, C10, C11, C12, C-12,
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C13, C-13, C15, C-15, C18, C-18, C27, C30, and C32 Engines" or the correct specifications
of the crankshaft. Refer to Reuse and Salvage Guidelines, SEBF8039, "Crankshaft Visual
Inspection and Magnetic Particle Inspection" for the correct inspection procedure of the
crankshaft seal surface.
1. If a crankshaft wear sleeve is necessary, refer to Step 1.a through Step 1.d to install the
crankshaft wear sleeve. If a crankshaft wear sleeve is not necessary, refer to Step 2.
a. Clean and polish the crankshaft of imperfections.
b. Use Tooling (A) to clean the outside diameter of the crankshaft and the inside
diameter of the crankshaft wear sleeve.
c. Apply Tooling (B) to the outside diameter of the crankshaft and the inside diameter of
the crankshaft wear sleeve.
d. Use Tooling (C) to install the crankshaft wear sleeve.
Note: Leave the shipping sleeve in place to install the crankshaft rear seal. The crankshaft
rear seal must be installed dry.
Note: If the seal group, O-ring seal, and the shipping sleeve are separated, these
components should not be used.
2. Lubricate the O-ring seal with clean engine oil that is on the back of the crankshaft rear seal
(1).
3. Position crankshaft rear seal (1) and the shipping sleeve over the crankshaft. Push
crankshaft rear seal (1) in place. This will dislodge the shipping sleeve.
Note: Do not remove the shipping sleeve until bolts (2) are installed.
4. Install new bolts (2) hand tight. Then, tighten bolts (2) in numerical sequence, shown in
Illustration 2. Tighten bolts (2) to a torque of 12 ± 3 N·m (106 ± 27 lb in).
End By:
a. Install the flywheel. Refer to Disassembly and Assembly, "Flywheel - Install".
Thu Jul 30 23:41:06 UTC+0800 2020
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C9.3
i05534615
Flywheel Housing - Remove and Install
SMCS - 1157-010
Removal Procedure
Table 1
Required Tools
A 138-7575 Link Bracket 2
Start By:
a. Remove the flywheel.
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1. Fasten Tooling (A) and a suitable lifting device to flywheel housing (1). The weight of
flywheel housing (1) is approximately 25 kg (55 lb).
2. Remove bolts (2).
3. Remove bolts (3) (not shown) that fasten the engine oil pan to flywheel housing (1).
Remove flywheel housing (1).
Table 2
Required Tools
A 138-7575 Link Bracket 2
B - LoctiteHigh Flex Form-In-Place Gasket 1
1. Apply Tooling (B) to the entire mounting surface of the flywheel housing prior to
installation.
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2. Fasten Tooling (A) and a suitable lifting device to flywheel housing (1). The weight of
flywheel housing (1) is approximately 25 kg (55 lb). Position flywheel housing (1) on the
engine block.
3. Install bolts (2).
4. Install bolts (3) (not shown) that fasten the engine oil pan to flywheel housing (1).
End By:
a. Install the flywheel.
Thu Jul 30 23:42:02 UTC+0800 2020
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C9.3
i02355706
Rear Power Take-Off (RPTO) - Remove
SMCS - 1165-011-RE
Removal Procedure
Table 1
Required Tools
A - Guide Stud (M 12 X 1.75 by 6 inch) 2
B 1P-0520 Driver Group 1
C 156-7100 Puller Group 1
Start By:
A. Remove the crankshaft rear seal. Refer to Disassembly and Assembly, "Crankshaft Rear Seal -
Remove".
NOTICE
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1. Install Tooling (A) in the crankshaft through crankshaft gear (17) .
2. Remove bolts (23) , cover (22) , and gasket (21) . Remove crankshaft gear (17) from the
crankshaft. Remove seal (16) .
3. Remove bolts (19) , bolt (20) , idler shaft (18) , and idler gear (14) .
4. Remove bearing (15) from idler gear (14) with Tooling (B) .
5. Remove lip seal (12) , bolts (11) , and adapter assembly (10) . Remove O-ring seal (9) , dowels
(8) , thrust washer (7) , and bearing (6) from adapter assembly (10) .
6. Remove PTO shaft (5) from flywheel housing (4) . Remove dowel (13) .
7. Remove thrust washer (2) and dowels (1) .
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8. Remove bearing (3) with Tooling (C) .
Thu Jul 30 23:42:57 UTC+0800 2020
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C9.3
i06139756
Rear Power Take-Off (RPTO) - Install
SMCS - 1165-012-RE
Table 1
Required Tools
A -
Guide Stud
(M 12 X 1.75 by 6 inch)
2
B 1P-0520 Driver Group 1
D 1P-0510 Driver Group 1
NOTICE
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1. Use Tooling (B) to install bearing (3) in flywheel housing (4) . The bearing joint is located at an
Angle (XX) that is 15 ± 3 degrees from the horizontal centerline. The oil hole in the bearing must
align with the oil gallery in the flywheel housing. The bearing should extend beyond the surface of
the flywheel housing by a Distance (YY) of 3.1 ± .5 mm (0.12 ± 0.02 inch).
2. Install dowels (1) in flywheel housing (4) . The dowels should extend beyond the surface of the
flywheel housing by a Distance (ZZ) of 3.5 ± .2 mm (0.14 ± 0.01 inch).
3. Install thrust washer (2) into flywheel housing (4) .
4. Place adapter assembly (10) on the work surface. The outside face should be down. Install bearing
(6) in adapter assembly (10) with Tooling (B) . The split in the bearing should be located at Angle
(X) , which is 45 ± 10 degrees from the centerline of adapter assembly (10) . The bearing should
extend beyond the surface of adapter assembly (10) by a Distance (Y) of 3.1 ± 0.5 mm (0.12 ± 0.02
inch).
5. Install dowels (8) and thrust washer (7) in adapter assembly (10) . The dowels should extend beyond
the surface of adapter assembly (10) by a Distance (Z) of 3.5 ± 0.2 mm (0.14 ± 0.01 inch).
6. Install O-ring seal (9) on adapter assembly (10) .
7. Use Tooling (D) to install lip seal (12) . Lubricate lip seal (12) lightly with the lubricant that is being
sealed. Lip seal (12) should be installed to a depth of 2.5 ± 0.5 mm (0.1 ± 0.02 inch).
8. Install PTO shaft (5) and adapter assembly (10) into flywheel housing (4) and install bolts (11) .
Ensure that the flat side of adapter assembly (10) is against the flywheel housing. This will ensure
that the oil passage is located toward the flywheel housing.
9. Install bearing (15) in idler gear (14) with Tooling (B) . Bearing Relief Groove (V) must line up with
Relief Groove (U) in idler gear (14) within 2 degrees. Bearing (15) must not extend beyond either
face of gear.
10. Install idler gear (14) on idler shaft (18) and bolts (19) and (20) . Install the shaft and gear assembly
in the flywheel housing.
11. Install Tooling (A) in the crankshaft. Install seal (16) and crankshaft gear (17) .
12. Install gasket (21) , cover (22) , and bolts (23) .
End By: Install the crankshaft rear seal.
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C9.3
i06801192
Vibration Damper and Pulley - Remove and Install
SMCS - 1205-010
Removal Procedure
1. Remove bolts (1) and remove spacer (2). Remove vibration damper (3).
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2. Remove bolts (4) and remove spacer (5). Remove pulley (6).
1. Install Vibration Damper (3) and Pulley (6) in the reverse order of removal.
a. Tighten bolts (4) to a torque of 200 ± 25 N·m (148 ± 18 lb ft).
b. Tighten bolts (1) to a torque of 55 ± 10 N·m (41 ± 7 lb ft).
Thu Jul 30 23:44:49 UTC+0800 2020
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C9.3
i02272700
Crankshaft Front Seal - Remove
SMCS - 1160-011
Removal Procedure
Table 1
Required Tools
A 1U-7600 Slide Hammer Puller 1
B 1U-8145 Drill Bit 1
Start By:
a. Remove the crankshaft vibration damper and pulley. Refer to Disassembly and Assembly,
"Vibration Damper and Pulley - Remove and Install".
NOTICE
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1. Use Tooling (B) to carefully drill three evenly spaced holes in crankshaft front seal (1).
2. Alternate between the drilled holes and use Tooling (A) to remove crankshaft front seal (1).
Thu Jul 30 23:45:45 UTC+0800 2020
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C9.3
i02272704
Crankshaft Front Seal - Install
SMCS - 1160-012
Table 1
Required Tools
C 1U-7430 Front Seal Installer 1
NOTICE
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Note: The crankshaft seal is designed to be installed dry.
1. Use Tooling (C) to install crankshaft front seal (1).
End By:
a. Install the crankshaft vibration damper and pulley. Refer to Disassembly and Assembly,
"Vibration Damper and Pulley - Remove and Install".
Thu Jul 30 23:46:40 UTC+0800 2020
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C9.3
i05295976
Front Cover - Remove and Install
SMCS - 1166-010
Removal Procedure
Start By:
a. Remove vibration damper and pulley.
1. Remove bolt (1) and the belt tensioner (2). Remove bolts (3) and bolts (4). Remove stud
bolt (5) and front remove cover (6) and the gasket.
1. Install the front cover (6) in the reverse order of removal.
Thu Jul 30 23:47:36 UTC+0800 2020
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C9.3
i03909335
Housing (Front) - Remove
SMCS - 1151-011
Removal Procedure
Start By:
a. Remove the crankshaft front seal.
b. Remove the camshaft.
1. Remove bolts (1) and remove engine mount (2).
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Caterpillar Cat 336E HVG Excavator (Prefix RBS) Service Repair Manual (RBS00001 and up).pdf

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