Caterpillar Cat 345B II EXCAVATOR (Prefix FEE) Service Repair Manual (FEE00001 and up).pdf

Service Repair Manual
Models
345B II EXCAVATOR

Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7574 Link Bracket 2
B 1P-2420 Transmission Repair Stand 1
C
5P-5197 Retaining Ring Pliers As 1
1U-8759 Tip Set 1
D 1P-0510 Driver Gp 1
Start By:
A. Remove the swing drive. Refer to Disassembly and Assembly, "Swing Drive - Remove and
Install".
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00724836
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345B Series II Excavator FEE00001-UP (MACHINE) POWERED BY 3176C Engine(...
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1. Attach Tooling (A) and a suitable lifting device to the swing drive.
2. Position the swing drive on Tooling (B). The weight of the swing drive is approximately
268 kg (570 lb).
3. Open the drain valve, and drain the oil from the swing drive into a suitable container for
storage or disposal. The capacity of the swing drive is approximately 11 L (2.9 US gal). If
necessary, remove the drain valve from the swing drive housing.
4. Remove oil level gauge (Dipstick) (1), the filler breather cap assembly, and hose assembly
(2) from the swing drive.
5. Remove fitting (3) from cover (5) .
6. Remove bolts (4) and the washers from cover (5) .
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7. Attach Tooling (A) and a suitable lifting device to cover (5). Remove cover (5) .
8. Remove sun gear (6) from the carrier assembly (7) .
9. Remove spacer (8) from carrier assembly (7) .
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10. Remove carrier assembly (7) from the swing drive.
11. Disassemble carrier assembly (7), as follows:
a. Use a hammer and a punch in order to drive spring pin (9) into planetary shaft (10) .
b. Remove planetary shaft (10), thrust washers (11) and (14), and planetary gear (12)
from the carrier.
c. Remove bearing (13) from planetary gear (12) .
d. Use a hammer and a punch in order to remove spring pin (9) from the planetary shaft
(10) .
e. Repeat Steps 11.a through 11.d in order to remove the remaining planetary gears from
the carrier.
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12. Use a screwdriver in order to remove the upper retaining ring (15) from sun gear (16) .
13. Remove carrier (7) from sun gear (17) .
14. Remove retaining ring (17) from the sun gear.
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15. Attach Tooling (A) and a suitable lifting device to ring gear (18) .
16. Remove ring gear (18) from the swing drive housing (19). The weight of ring gear (18) is
approximately 36 kg (80 lb).
17. Remove spacer (20) from carrier assembly (21) .
18. Use two screwdrivers in order to remove retaining ring (22) .
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19. Use two people to remove carrier assembly (21). The weight of carrier assembly (21) is
20. Disassemble carrier assembly (21), as follows:
a. Use a hammer and a punch to drive spring pin (23) into planetary shaft (24) .
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b. Remove planetary shaft (24), thrust washers (25) and (29), and planetary gear (27)
from the carrier.
c. Remove bearings (26) and (28) from planetary gear (27) .
d. Use a hammer and a punch to remove spring pin (23) from planetary shaft (24) .
e. Repeat Steps 20.a through 20.d in order to remove the remaining planetary gears from
the carrier.
21. Use Tooling (C) to remove retaining ring (30) .
22. Place swing drive housing (19) sideways. The weight of swing drive housing (19) is
approximately 73 kg (160 lb). Remove bolts (32) and the washers from bearing cage (31) .
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23. Put swing drive housing (19) in a press. The combined weight of the swing drive housing
(19), the pinion shaft, and the bearing cage is approximately 152 kg (335 lb).
24. Place steel supports (d) under the face of bearing cage (31), as shown.
25. Place a wood block directly under the pinion shaft (33). This will prevent the pinion shaft
from falling, while the shaft is pressed out of the swing drive housing.
Note: Use care when components are pushed from the swing drive housing. Avoid injury to
personnel. Also, avoid damage to components.
26. Push pinion shaft (33) from the swing drive housing. The weight of pinion shaft (33) is
27. Remove the swing drive housing and the pinion shaft from the press.
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28. Place swing drive housing (19) sideways. The weight of swing drive housing (19) is
29. Remove remaining bolts (32), the washers, and bearing cage (31) from swing drive housing
(19) .
30. Remove lip seals (34) and O-ring seal (35) from bearing cage (31) .
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31. Remove bearing cone (36) from the smaller bearing.
32. Use the following procedure to remove bearing assembly (37), spacer (38), and bearing
assembly (39) .
a. Place the bearings and the swing drive housing under a press.
b. Use Tooling (D) and spacer (38) in order to remove bearing assembly (39) from the
swing drive housing.
Note: Use care when components are pushed from the swing drive housing. Avoid
injury to personnel. Also, avoid damage to components.
Note: Bearing assembly (39) will be damaged upon the removal.
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c. Remove bearing assembly (37) from the swing drive housing (19) .
Note: Push on the outer race in order to prevent damage to bearing assembly (37) .
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sun Sep 20 18:26:18 UTC+0800 2020
13/13
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Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 345B II EXCAVATOR FEE
Configuration: 345B Series II Excavator FEE00001-UP (MACHINE) POWERED BY 3176C Engine
Disassembly and Assembly
345B, 345B Series II and W345B Series II Excavators Machine Systems
Media Number -SENR1934-11 Publication Date -01/01/2012 Date Updated -12/01/2012
i02830548
Swing Drive - Assemble
SMCS - 5459-016
S/N - AGS1-UP
S/N - AKX1-UP
S/N - ALB1-UP
S/N - ALD1-UP
S/N - AMD1-UP
S/N - AMJ1-UP
S/N - AMN1-UP
S/N - ANJ1-UP
S/N - APB1-UP
S/N - AYR1-UP
S/N - CCC1-UP
S/N - CDY1-UP
S/N - DCW1-UP
S/N - DET1-UP
S/N - FEE1-UP
Assembly Procedure
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Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7574 Link Bracket 2
B 1P-2420 Transmission Repair Stand 1
C
5P-5197 Retaining ring pliers 1
1U-8759 Tip Set 1
D 1P-0510 Drive Group 1
E 1U-6396 O-Ring Assembly Compound 1
F 5P-3931 Anti-Seize Compound 1
G 5P-0960 Molybdenum Grease 1
H 9S-3263 Thread Lock Compound 1
J 1U-8846 Gasket Sealant 1
Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned
in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts.
Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are
worn or damaged, use new parts for replacement. All disassembly and all assembly procedures
must be performed on a clean work surface and in a clean hydraulic area. Keep cleaned parts
covered and protected at all times.
Note: O-rings, gaskets, and seals should always be replaced. A used O-ring may not have the
same sealing properties as a new O-ring. Use Tooling (E) during the assembly procedure.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Dealer Service
Tool Catalog" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
1. Make sure that all parts of the swing drive are thoroughly clean and free of dirt and debris
prior to assembly.
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2. Apply Tooling (F) on the outside diameter of bearing (37) and the inside diameter of swing
drive housing (19) .
3. Lower the temperature of bearing (37) . Install bearing (37) in the swing drive housing.
4. Install O-ring seal (35) into bearing cage (31) .
5. Install the two lip seals (34) in bearing cage (31) .
6. Apply Tooling (G) on the lip of each seal.
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7. Carefully install cage (31) over pinion shaft (33) .
8. Heat bearing (39) to a temperature of 135 °C (275 °F) and install bearing (39) on the pinion
shaft (33) .
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9. Install spacer (38) on top of bearing (37) , as shown.
Note: Lip (e) for spacer (38) must face opposite bearing (37) , as shown.
10. Put swing drive housing (19) in the press.
11. Apply Tooling (F) on the outside diameter of bearing (39) and the inside diameter of the
swing drive housing.
12. Install pinion shaft (33) , bearing cage (31) , bearing assembly (39) , through spacer (38)
and bearing (37) .
Note: It may be necessary to reposition the press so that bearing assembly (39) is installed
evenly into the swing drive housing.
Note: Align bearing cage (31) with the swing drive housing during installation of the pinion
shaft. Temporarily install two bolts that will hold bearing cage (31) to the swing drive
housing.
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13. Remove the swing drive from the press and place the swing drive sideways. The combined
weight of the swing drive housing, the pinion shaft, and the bearing cage is 152 kg (335 lb).
14. Remove the temporary bolts that are holding the bearing cage in position.
15. Apply Tooling (H) on the threads of bolts (32) that hold bearing cage (31) to swing drive
housing (19) .
16. Tighten bolts (32) to a torque of 100 ± 20 N·m (75 ± 15 lb ft).
17. Heat bearing cone (36) to a temperature of 135 °C (275 °F). Install bearing cone (36) on the
pinion shaft (33) .
Note: Make sure that the shaft is centered in the swing drive housing, before you install
bearing cone (36) .
18. Use Tooling (C) to install retaining ring (30) .
19. Assemble the carrier assembly (21) , as follows:
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a. Apply clean SAE 30W oil on bearing (26) and bearing (28) . Install bearings (26) and
(28) into planetary gear (27) .
b. Install thrust washer (25) on one side of planetary gear (27) .
c. Install thrust washer (29) on the opposite side of planetary gear (27) .
d. Use a deburring tool in order to remove the metal burr from the openings in the
carrier.
e. Install planetary gear (27) and the thrust washers in the carrier assembly (21) .
f. Install planetary shaft (24) through the gear assembly into the carrier assembly. Make
sure that the spring pin hole in the planetary shaft is in alignment with the spring pin
hole in the carrier.
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g. Drive spring pin (23) into shaft (24) . Orient the split in spring pin (23) vertically to
the carrier. Align the split in the spring pin to the top or to the bottom. Make a stake
mark on each side of the spring pin hole in the carrier. Each stake mark should be
approximately 2.25 ± 0.75 mm (0.09 ± 0.03 inch) from the outside diameter of the
spring pin hole.
h. Repeat Steps 19.a through 19.g in order to install the remaining planetary gears (27)
in the carrier.
20. Use two people and install carrier assembly (21) into the housing. The weight of carrier
assembly (21) is approximately 40 kg (88 lb).
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21. Install retaining ring (22) .
22. Install spacer (20) into carrier assembly (21) .
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23. Make sure that the mating surfaces of the ring gear (18) and the swing drive housing (19)
are thoroughly clean.
24. Apply Tooling (J) to the face of swing drive housing (19) and the face of ring gear (18) .
25. Install Tooling (A) onto ring gear (18) . Weight of the ring gear is approximately 36 kg (80
lb).
26. Install ring gear (18) onto the swing drive housing (19) .
27. Install retaining ring (17) into the sun gear.
28. Install carrier (7) into the sun gear. Install retaining ring (15) into sun gear (16) .
29. Assemble carrier assembly (7) , as follows:
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a. Apply clean SAE 30W oil on bearing (13) . Install bearing (13) in planetary gear
(12) .
b. Install a thrust washer (11) on one side of planetary gear (12) .
c. Install a thrust washer (14) on the opposite side of planetary gear (12) .
d. Use a deburring tool in order to remove the metal burr from the openings in the
carrier.
e. Install planetary gear (12) and the thrust washers in the carrier assembly (7) .
f. Install planetary shaft (10) through the gear assembly into the carrier assembly. Make
sure that the spring pin hole in the planetary shaft is in alignment with the spring pin
hole in the carrier.
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g. Drive spring pin (9) into shaft (10) . Orient the split in spring pin (9) vertically to the
carrier. Align the split in the spring pin to the top or to the bottom. Make a stake mark
on each side of the spring pin hole in the carrier. Each stake mark should be
approximately 2.25 ± 0.75 mm (0.09 ± 0.03 inch) from the outside diameter of the
spring pin hole.
h. Repeat Steps 29.a through 29.g for the remaining gear assemblies.
30. Install carrier assembly (7) in the ring gear.
31. Install spacer (8) into carrier assembly (7) .
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32. Install sun gear (6) into carrier assembly (7) .
33. Make sure that the mating surfaces of the ring gear and cover (5) are thoroughly clean.
34. Apply Tooling (J) on the flange surface of the ring gear and cover (5) .
35. Fasten Tooling (A) and a suitable lifting device to cover (5) . Put the cover in the original
position on the ring gear. Make sure that the cover is seated properly.
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Caterpillar Cat 345B II EXCAVATOR (Prefix FEE) Service Repair Manual (FEE00001 and up).pdf

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