Caterpillar cat 385 c l excavator (prefix kgb) service repair manual (kgb00001 and up)

Service Repair Manual
Models
385C and 385C L Excavator

Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 385C L EXCAVATOR KGB
Configuration: 385C & 385C L Excavator KGB00001-UP (MACHINE) POWERED BY C18 Engine
Disassembly and Assembly
385C Excavator and 385C MHPU Mobile Hydraulic Power Unit Machine Systems
Media Number -RENR8620-05 Publication Date -01/02/2012 Date Updated -20/02/2012
i02562620
Travel Motor - Disassemble
SMCS - 4351-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 2
B 1P-0074 Slide Hammer Puller Gp 1
C 123-4370 Threaded Rod M20 - 2.5 2
D 1P-1864 Pliers 1
E 1P-1858 Pliers 1
F 1P-0520 Driver Group 1
G 8T-0349 Bolt 2
Start By:
a. Remove the travel motor. Refer to Disassembly and Assembly, "Travel Motor - Remove".
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
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https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...

Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Note: Cleanliness is an important factor. Before you begin the disassembly procedure, the exterior
of the components should be thoroughly cleaned. This will help to prevent dirt from entering the
internal mechanism. Precision components can be damaged by contaminants or by dirt. Perform
disassembly procedures on a clean work surface. Keep components covered and protected at all
times.
1. Place an alignment mark across all housings of the travel motor for assembly purposes.
Illustration 1 g01282832
Personal injury can result from parts and/or covers under spring
pressure.
Spring force will be released when covers are removed.
Be prepared to hold spring loaded covers as the bolts are loosened.
2. Remove two socket head bolts (2) from head (1) that are 180 degrees from each other.
Replace these two bolts with Tooling (G). Tooling (G) will retain the brake cover when the
remaining socket head bolts (2) are removed.
3. Carefully remove the remaining socket head bolts (2) that retain head (1) in position.
Remove socket head bolts (2) evenly, in a crisscross pattern.
4. Remove Tooling (G) from head (1).
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5. Install Tooling (A) and a suitable lifting device to head (1).
6. Remove head (1) from the travel motor. The weight of head (1) is approximately 68 kg
(150 lb).
7. Remove relief valve (3).
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Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
8. Remove cap (4) from body (9). Remove piston (5), spring (6), spool (7), and spring (8) from
body (9).
9. Remove O-ring seals (10), (12), and (14). Remove backup rings (11) and (13).
10. Remove the other relief valve from the other side of the head.
11. Repeat Steps 8 and 9 for the disassembly of the other relief valve.
12. Remove plug (15).
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13. Remove spool (16).
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
14. Remove plug (17).
15. Remove spool (21) from the head. Remove O-ring seal (22) from plug (17).
16. Remove plug (18) from the other side of the head. Remove spring (20). Remove O-ring seal
(19) from plug (18).
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17. Remove cap (23) and pressure reducing valve (24).
18. Remove O-ring seals (25), (26), and (27) from pressure reducing valve (24).
19. Use Tooling (B) in order to remove bearing (28) from the head.
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20. Remove port plate (29) from the travel motor.
Note: Note the location of springs (30) before removal.
21. Remove springs (30) from the travel motor.
22. Remove O-ring seals (31).
23. Place alignment marks on piston (32) and the housing. The dowel hole in piston (32) must
be reinstalled to the original location.
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24. Install Tooling (C) to the threaded holes in piston (32). Install Tooling (A) and a suitable
lifting device on Tooling (C), as shown. Remove piston (32) from the travel motor.
25. Remove O-ring seals (33) and (34) from the travel motor.
26. Remove separator plates (35) and friction plates (36) from the travel motor.
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Note: Barrel assembly (37), piston assemblies (39), and retainer (40) must remain intact
during removal.
27. Position the travel motor sideways. Carefully remove barrel assembly (37) from shaft (38).
28. Place identification marks on piston assemblies (39), retainer (40), and barrel assembly (37).
These components must be reinstalled in the original location.
29. Remove retainer (40) and piston assemblies (39) from barrel assembly (37).
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30. Remove guide (41).
31. Remove springs (42).
32. Turn swashplate (43) counterclockwise in order to provide clearance for the removal of
swashplate (43).
33. Remove swashplate (43) from the travel motor housing.
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385C & 385C L Excavator KGB00001-UP (MACHINE) POWERED BY C18 Engi...
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34. Remove piston (44) and pivots (45).
35. Use Tooling (D) in order to remove retaining ring (46) from shaft (38).
36. Use a soft hammer in order to drive shaft (38) and bearing (47) from the motor housing.
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37. Use Tooling (E) in order to remove retaining ring (48) from bearing (47).
38. Use a suitable press in order to remove bearing (47) from shaft (38).
39. Remove retaining ring (49) and bearing race (50).
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40. Use Tooling (F) in order to remove lip seal (51) from the travel motor housing.
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All Rights Reserved.
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13/13
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Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 385C L EXCAVATOR KGB
Configuration: 385C & 385C L Excavator KGB00001-UP (MACHINE) POWERED BY C18 Engine
Disassembly and Assembly
385C Excavator and 385C MHPU Mobile Hydraulic Power Unit Machine Systems
Media Number -RENR8620-05 Publication Date -01/02/2012 Date Updated -20/02/2012
i02563228
Travel Motor - Assemble
SMCS - 4351-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 2
D 1P-1864 Pliers 1
E 1P-1858 Pliers 1
F 1P-0520 Driver Group 1
Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned
in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts.
Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are
worn or damaged, use new parts for replacement.
Note: Apply a light film of 10W oil to all components before assembly.
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1. Use Tooling (F) in order to install lip seal (51) in the travel motor housing.
2. Install bearing (50) and retaining ring (49).
3. Raise the temperature of bearing (47). Install bearing (47) onto shaft (38).
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4. Use Tooling (E) in order to install retaining ring (48) onto bearing (47).
5. Install shaft (38) and bearing (47) into the motor housing.
6. Use Tooling (D) in order to install retaining ring (46) onto shaft (38).
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7. Install piston (44) and pivots (45).
8. Install swashplate (43).
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Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
9. Install springs (42).
10. Install guide (41).
11. Install retainer (40) and piston assemblies (39) into barrel assembly (37). These components
must be reinstalled in the original location.
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Note: Barrel assembly (37), piston assemblies (39), and retainer (40) must remain intact
during installation onto shaft (38).
12. Position the travel motor sideways.
13. Carefully install barrel assembly (37) onto shaft (38).
14. Install separator plates (35) and friction plates (36) into the travel motor.
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15. Install O-ring seals (33) and (34) into the travel motor.
Note: Piston (32) must be reinstalled in the original location.
16. Install piston (32).
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injury.
Note: Note the location of springs (30) for installation.
17. Install springs (30) and O-ring seals (31) to the travel motor.
18. Lower the temperature of bearing (28). Install bearing (28) in the head.
19. Install O-ring seals (25), (26), and (27) on pressure reducing valve (24).
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20. Install pressure reducing valve (24). Tighten pressure reducing valve (24) to a torque of
44 ± 4 N·m (33 ± 3 lb ft).
21. Install cap (23).
22. Install O-ring seal (22) onto plug (17). Install spool (21) and plug (17) to the head.
23. Install O-ring seal (19) onto plug (18). Install spring (20) and plug (18) to the head.
24. Tighten plugs (17) and (18) to a torque of 74 ± 7 N·m (55 ± 5 lb ft).
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25. Install spool (16).
26. Install plug (15).
injury.
27. Install O-ring seals (10), (12), and (14) and backup rings (11) and (13).
28. Install piston (5), spring (6), spool (7), and spring (8) in body (9). Install cap (4) in body (9).
29. Repeat Steps 27 and 28 for the assembly of the other relief valve.
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30. Install relief valves (3). Tighten relief valves (3) to a torque of 177 ± 18 N·m
(131 ± 13 lb ft).
31. Use light grease to install port plate (29) on the head.
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Caterpillar cat 385 c l excavator (prefix kgb) service repair manual (kgb00001 and up)

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