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Caterpillar Cat C7 Marine Engine Parts Catalogue Manual.pdf

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This document is a parts manual for Caterpillar C7 marine engines. It contains a table of contents that lists components and systems of the engine, including the basic engine, lubrication system, cooling system, air inlet and exhaust system, fuel system, electrical and starting system, and operator station. The parts manual is available in PDF format on a compact disc.

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SEBP4487-10 May 2007 Parts Manual See “General Information” for New Parts Manual Features. C7 Marine Engine C7D1-Up (Engine) M7A1-Up (Engine) This Parts Manual is also Available in .PDF Format on Compact Disc (CD-ROM) - Caterpillar Form No. SERP4487
TABLE OF CONTENTS Name Page Name Page GENERAL INFORMATION . . . . . . . . . . . . . . . . . . A12 REPAIR ALTERNATIVES . . . . . . . . . . . . . . . . . . . . A22 SUPPLEMENTAL COOLANT ADDITIVES . . . . . . A27 MAINTENANCE PARTS . . . . . . . . . . . . . . . . . . . . . . A32 INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A45 ENGINE ARRANGEMENT . . . . . . . . . . . . . . . . . . . . 1 ENGINE AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 ENGINE AR-CORE . . . . . . . . . . . . . . . . . . . . . . . . 9 BASIC ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 BRACKET GP-MOUNTING . . . . . . . . . . . . . . . . 14 CAMSHAFT GP . . . . . . . . . . . . . . . . . . . . . . . . . . 15 COVER GP-CYLINDER BLOCK . . . . . . . . . . . . 16 COVER GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . 17 COVER GP-FLYWHEEL HOUSING . . . . . . . . 18 COVER GP-FRONT HOUSING . . . . . . . . . . . . 19 COVER GP-VALVE MECHANISM . . . . . . . . . . 21 CRANKSHAFT GP . . . . . . . . . . . . . . . . . . . . . . . . 31 CYLINDER BLOCK GP . . . . . . . . . . . . . . . . . . . . 37 CYLINDER BLOCK GP-LONG . . . . . . . . . . . . . . 41 CYLINDER HEAD AS . . . . . . . . . . . . . . . . . . . . . . 42 CYLINDER HEAD GP . . . . . . . . . . . . . . . . . . . . . . 43 DAMPER & PULLEY GP . . . . . . . . . . . . . . . . . . 46 DRAIN GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . 48 FASTENER GP-DAMPER . . . . . . . . . . . . . . . . . . 50 FASTENER GP-FRONT HOUSING . . . . . . . . 51 FASTENER GP-LIFTING . . . . . . . . . . . . . . . . . . 52 FASTENER GP-VALVE MECHANISM . . . . . . 53 FLYWHEEL GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 GEAR GP-FRONT . . . . . . . . . . . . . . . . . . . . . . . . 55 HOUSING GP-FLYWHEEL . . . . . . . . . . . . . . . . 57 HOUSING GP-FRONT . . . . . . . . . . . . . . . . . . . . 58 LIFTER GP-VALVE . . . . . . . . . . . . . . . . . . . . . . . . 59 LIFTING GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . 60 MOUNTING GP-ALTERNATOR . . . . . . . . . . . . 62 MOUNTING GP-ENGINE . . . . . . . . . . . . . . . . . . 65 PAN GP-OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 PISTON & ROD GP . . . . . . . . . . . . . . . . . . . . . . . . 68 PLUG GP-CYLINDER BLOCK . . . . . . . . . . . . . . 70 PLUG GP-FLYWHEEL HOUSING . . . . . . . . . . 71 PULLEY GP-CRANKSHAFT . . . . . . . . . . . . . . . . 72 ROCKER ARM GP . . . . . . . . . . . . . . . . . . . . . . . . 73 SEAL GP-CRANKSHAFT . . . . . . . . . . . . . . . . . . 75 SUPPORT GP-ENGINE . . . . . . . . . . . . . . . . . . . . 76 VALVE MECHANISM GP . . . . . . . . . . . . . . . . . . 77 LUBRICATION SYSTEM . . . . . . . . . . . . . . . . . . . . 82 ADAPTER GP-OIL LINE . . . . . . . . . . . . . . . . . . . . 82 BASE GP-OIL FILTER . . . . . . . . . . . . . . . . . . . . 83 BREATHER GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84 FILLER GP-ENGINE OIL . . . . . . . . . . . . . . . . . . 87 FILTER GP-ENGINE OIL . . . . . . . . . . . . . . . . . . 89 FILTER GP-RECIRCULATION . . . . . . . . . . . . . . 92 FITTING GP-HYDRAULIC . . . . . . . . . . . . . . . . . . 94 GAUGE GP-OIL LEVEL (DIPSTICK) . . . . . . . . 95 LINES GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . 97 LINES GP-SUMP . . . . . . . . . . . . . . . . . . . . . . . . . . 98 LINES GP-TURBOCHARGER OIL . . . . . . . . . . 100 PUMP GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . 104 PUMP GP-SUMP . . . . . . . . . . . . . . . . . . . . . . . . . . 106 SUPPORT GP-ENGINE OIL LINES . . . . . . . . 108 VALVE GP-FLUID SAMPLING . . . . . . . . . . . . . . 109 COOLING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . 111 COOLER AS-OIL . . . . . . . . . . . . . . . . . . . . . . . . . . 111 COOLER GP-ENGINE OIL . . . . . . . . . . . . . . . . 114 COVER GP-MARINE TMSN COOLER . . . . . . 115 COVER GP-REGULATOR HOUSING . . . . . . 116 HEAT EXCHANGER GP-SEA WATER . . . . . . 117 LINES GP-AUXILIARY SEA WATER . . . . . . . . 127 LINES GP-WATER . . . . . . . . . . . . . . . . . . . . . . . . 129 PLUG GP-EXPANSION TANK . . . . . . . . . . . . . . 132 PUMP GP-AUXILIARY SEA WATER . . . . . . . . 133 PUMP GP-WATER . . . . . . . . . . . . . . . . . . . . . . . . 136 RECOVERY GP-COOLANT . . . . . . . . . . . . . . . . 138 AIR INLET AND EXHAUST SYSTEM . . . . . . . . . . 139 AFTERCOOLER GP-RAW WATER . . . . . . . . . . 139 AIR CLEANER GP . . . . . . . . . . . . . . . . . . . . . . . . 146 DRAIN GP-AFTERCOOLER . . . . . . . . . . . . . . . . 151 ELBOW GP-EXHAUST . . . . . . . . . . . . . . . . . . . . 152 FASTENER GP-AIR CLEANER . . . . . . . . . . . . 156 LINES GP-AIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157 MANIFOLD GP-EXHAUST . . . . . . . . . . . . . . . . 158 TURBOCHARGER GP . . . . . . . . . . . . . . . . . . . . 160 FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162 COOLER GP-FUEL . . . . . . . . . . . . . . . . . . . . . . . . 162 FILTER & LINES GP-FUEL . . . . . . . . . . . . . . . . 163 FILTER GP-FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . 165 INJECTOR GP-FUEL . . . . . . . . . . . . . . . . . . . . . . 167 LINES GP-FLEXIBLE FUEL . . . . . . . . . . . . . . . . 168 PUMP & MTG GP-UNIT INJ HYD . . . . . . . . . . 169 PUMP GP-FUEL INJECTION . . . . . . . . . . . . . . 175 PUMP GP-FUEL PRIMING . . . . . . . . . . . . . . . . 176 PUMP GP-UNIT INJECTOR HYD . . . . . . . . . . 178 REGULATOR GP-FUEL PRESSURE . . . . . . . . 180 SEPARATOR GP-WATER . . . . . . . . . . . . . . . . . . 182 ELECTRICAL AND STARTING SYSTEM . . . . . . 183 ADAPTER GP-SENSOR . . . . . . . . . . . . . . . . . . 183 ALTERNATOR GP-CHARGING . . . . . . . . . . . . 184 CAMERA GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193 CONTROL & MTG GP-ENGINE ELEK . . . . . . 195 CONTROL GP-ENGINE ELECTRONIC . . . . . . 196 SEBP4487-10 TABLE OF CONTENTS A1
TABLE OF CONTENTS Name Page Name Page GUARD GP-ALTERNATOR . . . . . . . . . . . . . . . . 200 HARNESS AS-ENGINE . . . . . . . . . . . . . . . . . . . . 202 HARNESS AS-WIRING . . . . . . . . . . . . . . . . . . . . 205 HEATER GP-JACKET WATER . . . . . . . . . . . . . . 206 MODULE GP-INTERFACE . . . . . . . . . . . . . . . . 209 SENSOR GP-COOLANT LEVEL . . . . . . . . . . . . 211 SENSOR GP-ENGINE . . . . . . . . . . . . . . . . . . . . 213 SENSOR GP-POSITION . . . . . . . . . . . . . . . . . . 217 SENSOR GP-PRESSURE . . . . . . . . . . . . . . . . . . 219 SENSOR GP-SPEED . . . . . . . . . . . . . . . . . . . . . . 226 SENSOR GP-TEMPERATURE . . . . . . . . . . . . . . 230 STARTING MOTOR GP-ELECTRIC . . . . . . . . 235 SWITCH AS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241 SWITCH GP-MAGNETIC . . . . . . . . . . . . . . . . . . 243 WIRING GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . 250 WIRING GP-INSTRUMENT PANEL . . . . . . . . 267 WIRING GP-UNIT INJECTOR . . . . . . . . . . . . . . 268 OPERATOR STATION . . . . . . . . . . . . . . . . . . . . . . . . 269 CONTROL GP-MONITOR . . . . . . . . . . . . . . . . . . 269 CONVERTER GP-ELECTRICAL . . . . . . . . . . . . 271 DISPLAY GP-MONITOR . . . . . . . . . . . . . . . . . . . . 272 GAUGE GP-COOLANT TEMPERATURE . . . . . . . . . . . . . . . . . . . . . . . . . . 274 GAUGE GP-ENGINE OIL PRESSURE . . . . . . 276 GAUGE GP-ENGINE PERCENT LOAD . . . . . . 278 GAUGE GP-FUEL CONSUMPTION RATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 279 GAUGE GP-FUEL LEVEL . . . . . . . . . . . . . . . . . . 282 GAUGE GP-FUEL PRESSURE . . . . . . . . . . . . 284 GAUGE GP-FUEL TEMPERATURE . . . . . . . . 285 GAUGE GP-GEAR OIL PRESSURE . . . . . . . . 286 GAUGE GP-MANIFOLD AIR TEMP . . . . . . . . 288 GAUGE GP-MANIFOLD PRESSURE . . . . . . . . 290 GAUGE GP-OIL TEMPERATURE . . . . . . . . . . 291 METER GP-SERVICE . . . . . . . . . . . . . . . . . . . . . . 294 MODULE AS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 296 MODULE GP-QUAD GAUGE . . . . . . . . . . . . . . 297 MODULE GP-SPEEDOMETER & TACH . . . . . . 299 PANEL GP-CONTROL . . . . . . . . . . . . . . . . . . . . 301 SPEEDOMETER GP . . . . . . . . . . . . . . . . . . . . . . 303 TACHOMETER GP-ELECTRIC . . . . . . . . . . . . 304 VOLTMETER GP . . . . . . . . . . . . . . . . . . . . . . . . . . 305 SERVICE EQUIPMENT AND SUPPLIES . . . . . . 309 CHART-PLATE & FILM . . . . . . . . . . . . . . . . . . . . 309 PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . B1 A2 TABLE OF CONTENTS SEBP4487-10
BASIC ENGINE 261-3721 COVER GP-VALVE MECHANISM (contd. ) i02767061 GRAPHIC #1 <END> g01272220 SEBP4487-10 2 of 2 BASIC ENGINE 25
BASIC ENGINE 287-8149 COVER GP-VALVE MECHANISM AN ATTACHMENT SMCS-1107 i02585901 NOTE REF NO GRAPHIC REF PART NUMBER QTY PART NAME 1 2 3 4 5 6 (PRODUCT LEVEL) SEE PAGE 1 1 271-2417 1 COVER GP-VALVE MECHANISM (BASE) 1A 1 244-4486 1 SEAL-COVER (VALVE MECHANISM BASE) 1B 1 245-6796 1 COVER AS-BASE 2 1 287-8148 1 COVER GP-VALVE MECHANISM D 2A 1 5P-5678 SEAL (2.1-M)(VALVE COVER MECHANISM) M 3 1 099-3649 13 BOLT (M8X1.25X40-MM) 4 1 8T-4224 13 WASHER-HARD (8.8X16X2-MM THK) BF 4C-9612 SEALANT-SILICONE (3-ML) B-USE AS REQUIRED D-ORDER BY THE METER F-NOT SHOWN M-METRIC PART 26 BASIC ENGINE 1 of 2 SEBP4487-10
BASIC ENGINE 287-8149 COVER GP-VALVE MECHANISM (contd. ) i02585901 GRAPHIC #1 <END> g01286422 SEBP4487-10 2 of 2 BASIC ENGINE 27
BASIC ENGINE 307-7587 COVER GP-VALVE MECHANISM S/N: M7A1-UP PART OF 307-0103, 307-0105 CYLINDER BLOCK GP-LONG SMCS-1107 i02753021 NOTE REF NO GRAPHIC REF PART NUMBER QTY PART NAME 1 2 3 4 5 6 (PRODUCT LEVEL) SEE PAGE 1 1 229-8861 1 COVER AS (VALVE MECHANISM) D 1A 1 5P-5678 SEAL (2.1-M) M 2 1 099-3649 13 BOLT (M8X1.25X40-MM) 3 1 8T-4224 13 WASHER-HARD (8.8X16X2-MM THK) D-ORDER BY THE METER M-METRIC PART GRAPHIC #1 <END> g01380448 28 BASIC ENGINE 1 of 1 SEBP4487-10
BASIC ENGINE 310-9247 COVER GP-VALVE MECHANISM S/N: M7A1-UP PART OF 311-1467 COVER GP-VALVE MECHANISM SMCS-1107 i02753122 NOTE REF NO GRAPHIC REF PART NUMBER QTY PART NAME 1 2 3 4 5 6 (PRODUCT LEVEL) SEE PAGE 1 1 304-4924 1 SEAL AS GRAPHIC #1 <END> g01380648 SEBP4487-10 1 of 1 BASIC ENGINE 29
BASIC ENGINE 311-1467 COVER GP-VALVE MECHANISM S/N: M7A1-UP SMCS-1107 i02753055 NOTE REF NO GRAPHIC REF PART NUMBER QTY PART NAME 1 2 3 4 5 6 (PRODUCT LEVEL) SEE PAGE Y 1 1 281-0332 1 FASTENER GP-VALVE MECHANISM 53 Y 2 1 310-9247 1 COVER GP-VALVE MECHANISM 29 Y-SEPARATE ILLUSTRATION GRAPHIC #1 <END> g01380558 30 BASIC ENGINE 1 of 1 SEBP4487-10
BASIC ENGINE 210-5590 CRANKSHAFT GP S/N: C7D1-UP SMCS-1202 i02557873 NOTE REF NO GRAPHIC REF PART NUMBER QTY PART NAME 1 2 3 4 5 6 (PRODUCT LEVEL) SEE PAGE 1 1 271-5658 1 CRANKSHAFT AS 1A 1 1B-8705 1 KEY-WOODRUFF 1B 1 2W-8147 1 GEAR (50-TEETH) J 2 1 212-4893 1 BEARING-THRUST (STANDARD) AB 1 229-5153 BEARING-THRUST (0.25-MM US) AB 1 229-5154 BEARING-THRUST (0.5-MM US) AB 1 229-5155 BEARING-THRUST (0.5-MM OS) AB 1 229-5156 BEARING-THRUST (0.5-MM US - 0.5-MM OS) J 3 1 107-7708 6 BEARING-MAIN (STANDARD) AB 1 145-0168 BEARING-MAIN (0.5-MM OS) AB 1 145-0170 BEARING-MAIN (0.5-MM US - 0.5-MM OS) AB 1 145-0162 BEARING-MAIN (0.25-MM US) AB 1 145-0164 BEARING-MAIN (0.5-MM US) ABF 1 7C-7980 1 SLEEVE-OIL SEAL (THIS WEAR SLEEVE IS USED ONLY TO SALVAGE (REPAIR) THE REAR SEAL SURFACE OF THE CRANKSHAFT) AVAILABLE REPAIR KIT(S): AJ 196-9519 BEARING GP-MAIN (CRANKSHAFT) A-NOT PART OF THIS GROUP B-USE AS REQUIRED F-NOT SHOWN J-KIT MARKED J SERVICES PARTS MARKED J SEBP4487-10 1 of 2 BASIC ENGINE 31
BASIC ENGINE 210-5590 CRANKSHAFT GP (contd. ) i02557873 GRAPHIC #1 <END> g00977492 32 BASIC ENGINE 2 of 2 SEBP4487-10
BASIC ENGINE 210-5590 CRANKSHAFT GP SMCS-1202 i02682424 NOTE REF NO GRAPHIC REF PART NUMBER QTY PART NAME 1 2 3 4 5 6 (PRODUCT LEVEL) SEE PAGE C 1 1 227-5480 1 CRANKSHAFT AS 1A 1 1B-8705 1 KEY-WOODRUFF 1B 1 2W-8147 1 GEAR (50-TEETH) J 2 1 212-4893 1 BEARING-THRUST (STANDARD) AB 1 229-5153 BEARING-THRUST (0.25-MM US) AB 1 229-5154 BEARING-THRUST (0.5-MM US) AB 1 229-5155 BEARING-THRUST (0.5-MM OS) AB 1 229-5156 BEARING-THRUST (0.5-MM US - 0.5-MM OS) J 3 1 107-7708 6 BEARING-MAIN (STANDARD) AB 1 145-0168 BEARING-MAIN (0.5-MM OS) AB 1 145-0170 BEARING-MAIN (0.5-MM US - 0.5-MM OS) AB 1 145-0162 BEARING-MAIN (0.25-MM US) AB 1 145-0164 BEARING-MAIN (0.5-MM US) ABF 1 7C-7980 1 SLEEVE-OIL SEAL (THIS WEAR SLEEVE IS USED ONLY TO SALVAGE (REPAIR) THE REAR SEAL SURFACE OF THE CRANKSHAFT) AVAILABLE REPAIR KIT(S): AJ 196-9519 BEARING GP-MAIN (CRANKSHAFT) A-NOT PART OF THIS GROUP B-USE AS REQUIRED C-CHANGE FROM PREVIOUS TYPE F-NOT SHOWN J-KIT MARKED J SERVICES PARTS MARKED J SEBP4487-10 1 of 2 BASIC ENGINE 33
BASIC ENGINE 210-5590 CRANKSHAFT GP (contd. ) i02682424 GRAPHIC #1 <END> g00977492 34 BASIC ENGINE 2 of 2 SEBP4487-10
BASIC ENGINE 210-5590 CRANKSHAFT GP S/N: C7D1-UP SMCS-1202 i02682428 NOTE REF NO GRAPHIC REF PART NUMBER QTY PART NAME 1 2 3 4 5 6 (PRODUCT LEVEL) SEE PAGE C 1 1 271-5658 1 CRANKSHAFT AS 1A 1 1B-8705 1 KEY-WOODRUFF 1B 1 2W-8147 1 GEAR (50-TEETH) J 2 1 212-4893 1 BEARING-THRUST (STANDARD) AB 1 229-5153 BEARING-THRUST (0.25-MM US) AB 1 229-5154 BEARING-THRUST (0.5-MM US) AB 1 229-5155 BEARING-THRUST (0.5-MM OS) AB 1 229-5156 BEARING-THRUST (0.5-MM US - 0.5-MM OS) J 3 1 107-7708 6 BEARING-MAIN (STANDARD) AB 1 145-0168 BEARING-MAIN (0.5-MM OS) AB 1 145-0170 BEARING-MAIN (0.5-MM US - 0.5-MM OS) AB 1 145-0162 BEARING-MAIN (0.25-MM US) AB 1 145-0164 BEARING-MAIN (0.5-MM US) ABF 1 7C-7980 1 SLEEVE-OIL SEAL (THIS WEAR SLEEVE IS USED ONLY TO SALVAGE (REPAIR) THE REAR SEAL SURFACE OF THE CRANKSHAFT) AVAILABLE REPAIR KIT(S): AJ 196-9519 BEARING GP-MAIN (CRANKSHAFT) A-NOT PART OF THIS GROUP B-USE AS REQUIRED C-CHANGE FROM PREVIOUS TYPE F-NOT SHOWN J-KIT MARKED J SERVICES PARTS MARKED J SEBP4487-10 1 of 2 BASIC ENGINE 35
BASIC ENGINE 210-5590 CRANKSHAFT GP (contd. ) i02682428 GRAPHIC #1 <END> g00977492 36 BASIC ENGINE 2 of 2 SEBP4487-10
BASIC ENGINE 221-4482 CYLINDER BLOCK GP SMCS-1201 i02690901 NOTE REF NO GRAPHIC REF PART NUMBER QTY PART NAME 1 2 3 4 5 6 (PRODUCT LEVEL) SEE PAGE CY 1 1 305-8141 1 CYLINDER BLOCK GP 39 2 1 7N-5683 2 DOWEL 3 1 1W-8407 2 SLEEVE 4 1 6V-3538 2 DOWEL C-CHANGE FROM PREVIOUS TYPE Y-SEPARATE ILLUSTRATION GRAPHIC #1 <END> g00800849 SEBP4487-10 1 of 1 BASIC ENGINE 37
BASIC ENGINE 263-3774 CYLINDER BLOCK GP PART OF 305-8141 CYLINDER BLOCK GP SMCS-1201 i02347180 NOTE REF NO GRAPHIC REF PART NUMBER QTY PART NAME 1 2 3 4 5 6 (PRODUCT LEVEL) SEE PAGE 2 1 7E-2968 7 CAP-CRANKSHAFT BEARING M 3 1 9X-8916 14 BOLT (M16X2X140-MM) 4 1 5P-8247 14 WASHER-HARD (17X32X3.5-MM THK) M-METRIC PART GRAPHIC #1 <END> g01175397 38 BASIC ENGINE 1 of 1 SEBP4487-10
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BASIC ENGINE 305-8141 CYLINDER BLOCK GP PART OF 221-4482 CYLINDER BLOCK GP SMCS-1201 i02690923 NOTE REF NO GRAPHIC REF PART NUMBER QTY PART NAME 1 2 3 4 5 6 (PRODUCT LEVEL) SEE PAGE Y 1 1 263-3774 1 CYLINDER BLOCK GP 38 2 1 2M-6471 2 PLUG-CUP 3 1 3H-5552 1 PLUG-CUP 4 1 9S-8006 1 PLUG-O-RING 5 1 2M-9780 1 SEAL-O-RING 6 1 216-5586 1 BEARING-SLEEVE (CAMSHAFT) 7 1 2W-7213 6 BEARING-SLEEVE (CAMSHAFT) Y-SEPARATE ILLUSTRATION SEBP4487-10 1 of 2 BASIC ENGINE 39
BASIC ENGINE 305-8141 CYLINDER BLOCK GP (contd. ) i02690923 GRAPHIC #1 <END> g01348114 40 BASIC ENGINE 2 of 2 SEBP4487-10
BASIC ENGINE 307-0103 CYLINDER BLOCK GP-LONG S/N: M7A1-UP 425/460 MHP PART OF 311-4990, 311-4993, 311-4995 ENGINE AR SMCS-1020 i02752980 NOTE PART NUMBER QTY PART NAME 1 2 3 4 5 6 (PRODUCT LEVEL) SEE PAGE Y 307-0207 1 BASE GP-OIL FILTER 83 Y 166-9132 1 COOLER GP-ENGINE OIL 114 Y 274-6781 1 COVER GP-CYLINDER BLOCK 16 Y 121-0801 1 COVER GP-FLYWHEEL HOUSING 18 Y 280-7949 1 COVER GP-FRONT HOUSING 19 Y 307-7587 1 COVER GP-VALVE MECHANISM 28 Y 307-0198 1 DAMPER & PULLEY GP 47 Y 311-3518 1 ENGINE AR-CORE 13 Y 116-4556 1 FASTENER GP-FRONT HOUSING 51 Y 215-4751 1 FLYWHEEL GP 54 Y 215-4750 1 HOUSING GP-FLYWHEEL 57 Y 270-7522 1 HOUSING GP-FRONT 58 Y 307-5832 1 LIFTING GP-ENGINE 61 Y 117-5125 1 LINES GP-ENGINE OIL 97 Y 192-2172 1 PAN GP-OIL 67 Y 156-0229 1 PLUG GP-CYLINDER BLOCK 70 Y-SEPARATE ILLUSTRATION <END> 307-0105 CYLINDER BLOCK GP-LONG S/N: M7A1-UP 425/460 MHP PART OF 311-4991, 311-4994, 311-4996 ENGINE AR SMCS-1020 i02753374 NOTE PART NUMBER QTY PART NAME 1 2 3 4 5 6 (PRODUCT LEVEL) SEE PAGE Y 307-0207 1 BASE GP-OIL FILTER 83 Y 166-9132 1 COOLER GP-ENGINE OIL 114 Y 274-6781 1 COVER GP-CYLINDER BLOCK 16 Y 121-0801 1 COVER GP-FLYWHEEL HOUSING 18 Y 280-7949 1 COVER GP-FRONT HOUSING 19 Y 307-7587 1 COVER GP-VALVE MECHANISM 28 Y 307-0198 1 DAMPER & PULLEY GP 47 Y 311-3518 1 ENGINE AR-CORE 13 Y 116-4556 1 FASTENER GP-FRONT HOUSING 51 Y 215-4751 1 FLYWHEEL GP 54 Y 215-4750 1 HOUSING GP-FLYWHEEL 57 Y 270-7522 1 HOUSING GP-FRONT 58 Y 307-5832 1 LIFTING GP-ENGINE 61 Y 117-5125 1 LINES GP-ENGINE OIL 97 Y 171-6746 1 PAN GP-OIL 66 Y 156-0229 1 PLUG GP-CYLINDER BLOCK 70 Y-SEPARATE ILLUSTRATION <END> SEBP4487-10 BASIC ENGINE 41

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  • 1. SEBP4487-10 May 2007 Parts Manual See “General Information” for New Parts Manual Features. C7 Marine Engine C7D1-Up (Engine) M7A1-Up (Engine) This Parts Manual is also Available in .PDF Format on Compact Disc (CD-ROM) - Caterpillar Form No. SERP4487
  • 2. TABLE OF CONTENTS Name Page Name Page GENERAL INFORMATION . . . . . . . . . . . . . . . . . . A12 REPAIR ALTERNATIVES . . . . . . . . . . . . . . . . . . . . A22 SUPPLEMENTAL COOLANT ADDITIVES . . . . . . A27 MAINTENANCE PARTS . . . . . . . . . . . . . . . . . . . . . . A32 INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A45 ENGINE ARRANGEMENT . . . . . . . . . . . . . . . . . . . . 1 ENGINE AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 ENGINE AR-CORE . . . . . . . . . . . . . . . . . . . . . . . . 9 BASIC ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 BRACKET GP-MOUNTING . . . . . . . . . . . . . . . . 14 CAMSHAFT GP . . . . . . . . . . . . . . . . . . . . . . . . . . 15 COVER GP-CYLINDER BLOCK . . . . . . . . . . . . 16 COVER GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . 17 COVER GP-FLYWHEEL HOUSING . . . . . . . . 18 COVER GP-FRONT HOUSING . . . . . . . . . . . . 19 COVER GP-VALVE MECHANISM . . . . . . . . . . 21 CRANKSHAFT GP . . . . . . . . . . . . . . . . . . . . . . . . 31 CYLINDER BLOCK GP . . . . . . . . . . . . . . . . . . . . 37 CYLINDER BLOCK GP-LONG . . . . . . . . . . . . . . 41 CYLINDER HEAD AS . . . . . . . . . . . . . . . . . . . . . . 42 CYLINDER HEAD GP . . . . . . . . . . . . . . . . . . . . . . 43 DAMPER & PULLEY GP . . . . . . . . . . . . . . . . . . 46 DRAIN GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . 48 FASTENER GP-DAMPER . . . . . . . . . . . . . . . . . . 50 FASTENER GP-FRONT HOUSING . . . . . . . . 51 FASTENER GP-LIFTING . . . . . . . . . . . . . . . . . . 52 FASTENER GP-VALVE MECHANISM . . . . . . 53 FLYWHEEL GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 GEAR GP-FRONT . . . . . . . . . . . . . . . . . . . . . . . . 55 HOUSING GP-FLYWHEEL . . . . . . . . . . . . . . . . 57 HOUSING GP-FRONT . . . . . . . . . . . . . . . . . . . . 58 LIFTER GP-VALVE . . . . . . . . . . . . . . . . . . . . . . . . 59 LIFTING GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . 60 MOUNTING GP-ALTERNATOR . . . . . . . . . . . . 62 MOUNTING GP-ENGINE . . . . . . . . . . . . . . . . . . 65 PAN GP-OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 PISTON & ROD GP . . . . . . . . . . . . . . . . . . . . . . . . 68 PLUG GP-CYLINDER BLOCK . . . . . . . . . . . . . . 70 PLUG GP-FLYWHEEL HOUSING . . . . . . . . . . 71 PULLEY GP-CRANKSHAFT . . . . . . . . . . . . . . . . 72 ROCKER ARM GP . . . . . . . . . . . . . . . . . . . . . . . . 73 SEAL GP-CRANKSHAFT . . . . . . . . . . . . . . . . . . 75 SUPPORT GP-ENGINE . . . . . . . . . . . . . . . . . . . . 76 VALVE MECHANISM GP . . . . . . . . . . . . . . . . . . 77 LUBRICATION SYSTEM . . . . . . . . . . . . . . . . . . . . 82 ADAPTER GP-OIL LINE . . . . . . . . . . . . . . . . . . . . 82 BASE GP-OIL FILTER . . . . . . . . . . . . . . . . . . . . 83 BREATHER GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84 FILLER GP-ENGINE OIL . . . . . . . . . . . . . . . . . . 87 FILTER GP-ENGINE OIL . . . . . . . . . . . . . . . . . . 89 FILTER GP-RECIRCULATION . . . . . . . . . . . . . . 92 FITTING GP-HYDRAULIC . . . . . . . . . . . . . . . . . . 94 GAUGE GP-OIL LEVEL (DIPSTICK) . . . . . . . . 95 LINES GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . 97 LINES GP-SUMP . . . . . . . . . . . . . . . . . . . . . . . . . . 98 LINES GP-TURBOCHARGER OIL . . . . . . . . . . 100 PUMP GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . 104 PUMP GP-SUMP . . . . . . . . . . . . . . . . . . . . . . . . . . 106 SUPPORT GP-ENGINE OIL LINES . . . . . . . . 108 VALVE GP-FLUID SAMPLING . . . . . . . . . . . . . . 109 COOLING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . 111 COOLER AS-OIL . . . . . . . . . . . . . . . . . . . . . . . . . . 111 COOLER GP-ENGINE OIL . . . . . . . . . . . . . . . . 114 COVER GP-MARINE TMSN COOLER . . . . . . 115 COVER GP-REGULATOR HOUSING . . . . . . 116 HEAT EXCHANGER GP-SEA WATER . . . . . . 117 LINES GP-AUXILIARY SEA WATER . . . . . . . . 127 LINES GP-WATER . . . . . . . . . . . . . . . . . . . . . . . . 129 PLUG GP-EXPANSION TANK . . . . . . . . . . . . . . 132 PUMP GP-AUXILIARY SEA WATER . . . . . . . . 133 PUMP GP-WATER . . . . . . . . . . . . . . . . . . . . . . . . 136 RECOVERY GP-COOLANT . . . . . . . . . . . . . . . . 138 AIR INLET AND EXHAUST SYSTEM . . . . . . . . . . 139 AFTERCOOLER GP-RAW WATER . . . . . . . . . . 139 AIR CLEANER GP . . . . . . . . . . . . . . . . . . . . . . . . 146 DRAIN GP-AFTERCOOLER . . . . . . . . . . . . . . . . 151 ELBOW GP-EXHAUST . . . . . . . . . . . . . . . . . . . . 152 FASTENER GP-AIR CLEANER . . . . . . . . . . . . 156 LINES GP-AIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157 MANIFOLD GP-EXHAUST . . . . . . . . . . . . . . . . 158 TURBOCHARGER GP . . . . . . . . . . . . . . . . . . . . 160 FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162 COOLER GP-FUEL . . . . . . . . . . . . . . . . . . . . . . . . 162 FILTER & LINES GP-FUEL . . . . . . . . . . . . . . . . 163 FILTER GP-FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . 165 INJECTOR GP-FUEL . . . . . . . . . . . . . . . . . . . . . . 167 LINES GP-FLEXIBLE FUEL . . . . . . . . . . . . . . . . 168 PUMP & MTG GP-UNIT INJ HYD . . . . . . . . . . 169 PUMP GP-FUEL INJECTION . . . . . . . . . . . . . . 175 PUMP GP-FUEL PRIMING . . . . . . . . . . . . . . . . 176 PUMP GP-UNIT INJECTOR HYD . . . . . . . . . . 178 REGULATOR GP-FUEL PRESSURE . . . . . . . . 180 SEPARATOR GP-WATER . . . . . . . . . . . . . . . . . . 182 ELECTRICAL AND STARTING SYSTEM . . . . . . 183 ADAPTER GP-SENSOR . . . . . . . . . . . . . . . . . . 183 ALTERNATOR GP-CHARGING . . . . . . . . . . . . 184 CAMERA GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193 CONTROL & MTG GP-ENGINE ELEK . . . . . . 195 CONTROL GP-ENGINE ELECTRONIC . . . . . . 196 SEBP4487-10 TABLE OF CONTENTS A1
  • 3. TABLE OF CONTENTS Name Page Name Page GUARD GP-ALTERNATOR . . . . . . . . . . . . . . . . 200 HARNESS AS-ENGINE . . . . . . . . . . . . . . . . . . . . 202 HARNESS AS-WIRING . . . . . . . . . . . . . . . . . . . . 205 HEATER GP-JACKET WATER . . . . . . . . . . . . . . 206 MODULE GP-INTERFACE . . . . . . . . . . . . . . . . 209 SENSOR GP-COOLANT LEVEL . . . . . . . . . . . . 211 SENSOR GP-ENGINE . . . . . . . . . . . . . . . . . . . . 213 SENSOR GP-POSITION . . . . . . . . . . . . . . . . . . 217 SENSOR GP-PRESSURE . . . . . . . . . . . . . . . . . . 219 SENSOR GP-SPEED . . . . . . . . . . . . . . . . . . . . . . 226 SENSOR GP-TEMPERATURE . . . . . . . . . . . . . . 230 STARTING MOTOR GP-ELECTRIC . . . . . . . . 235 SWITCH AS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241 SWITCH GP-MAGNETIC . . . . . . . . . . . . . . . . . . 243 WIRING GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . 250 WIRING GP-INSTRUMENT PANEL . . . . . . . . 267 WIRING GP-UNIT INJECTOR . . . . . . . . . . . . . . 268 OPERATOR STATION . . . . . . . . . . . . . . . . . . . . . . . . 269 CONTROL GP-MONITOR . . . . . . . . . . . . . . . . . . 269 CONVERTER GP-ELECTRICAL . . . . . . . . . . . . 271 DISPLAY GP-MONITOR . . . . . . . . . . . . . . . . . . . . 272 GAUGE GP-COOLANT TEMPERATURE . . . . . . . . . . . . . . . . . . . . . . . . . . 274 GAUGE GP-ENGINE OIL PRESSURE . . . . . . 276 GAUGE GP-ENGINE PERCENT LOAD . . . . . . 278 GAUGE GP-FUEL CONSUMPTION RATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 279 GAUGE GP-FUEL LEVEL . . . . . . . . . . . . . . . . . . 282 GAUGE GP-FUEL PRESSURE . . . . . . . . . . . . 284 GAUGE GP-FUEL TEMPERATURE . . . . . . . . 285 GAUGE GP-GEAR OIL PRESSURE . . . . . . . . 286 GAUGE GP-MANIFOLD AIR TEMP . . . . . . . . 288 GAUGE GP-MANIFOLD PRESSURE . . . . . . . . 290 GAUGE GP-OIL TEMPERATURE . . . . . . . . . . 291 METER GP-SERVICE . . . . . . . . . . . . . . . . . . . . . . 294 MODULE AS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 296 MODULE GP-QUAD GAUGE . . . . . . . . . . . . . . 297 MODULE GP-SPEEDOMETER & TACH . . . . . . 299 PANEL GP-CONTROL . . . . . . . . . . . . . . . . . . . . 301 SPEEDOMETER GP . . . . . . . . . . . . . . . . . . . . . . 303 TACHOMETER GP-ELECTRIC . . . . . . . . . . . . 304 VOLTMETER GP . . . . . . . . . . . . . . . . . . . . . . . . . . 305 SERVICE EQUIPMENT AND SUPPLIES . . . . . . 309 CHART-PLATE & FILM . . . . . . . . . . . . . . . . . . . . 309 PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . B1 A2 TABLE OF CONTENTS SEBP4487-10
  • 4. BASIC ENGINE 261-3721 COVER GP-VALVE MECHANISM (contd. ) i02767061 GRAPHIC #1 <END> g01272220 SEBP4487-10 2 of 2 BASIC ENGINE 25
  • 5. BASIC ENGINE 287-8149 COVER GP-VALVE MECHANISM AN ATTACHMENT SMCS-1107 i02585901 NOTE REF NO GRAPHIC REF PART NUMBER QTY PART NAME 1 2 3 4 5 6 (PRODUCT LEVEL) SEE PAGE 1 1 271-2417 1 COVER GP-VALVE MECHANISM (BASE) 1A 1 244-4486 1 SEAL-COVER (VALVE MECHANISM BASE) 1B 1 245-6796 1 COVER AS-BASE 2 1 287-8148 1 COVER GP-VALVE MECHANISM D 2A 1 5P-5678 SEAL (2.1-M)(VALVE COVER MECHANISM) M 3 1 099-3649 13 BOLT (M8X1.25X40-MM) 4 1 8T-4224 13 WASHER-HARD (8.8X16X2-MM THK) BF 4C-9612 SEALANT-SILICONE (3-ML) B-USE AS REQUIRED D-ORDER BY THE METER F-NOT SHOWN M-METRIC PART 26 BASIC ENGINE 1 of 2 SEBP4487-10
  • 6. BASIC ENGINE 287-8149 COVER GP-VALVE MECHANISM (contd. ) i02585901 GRAPHIC #1 <END> g01286422 SEBP4487-10 2 of 2 BASIC ENGINE 27
  • 7. BASIC ENGINE 307-7587 COVER GP-VALVE MECHANISM S/N: M7A1-UP PART OF 307-0103, 307-0105 CYLINDER BLOCK GP-LONG SMCS-1107 i02753021 NOTE REF NO GRAPHIC REF PART NUMBER QTY PART NAME 1 2 3 4 5 6 (PRODUCT LEVEL) SEE PAGE 1 1 229-8861 1 COVER AS (VALVE MECHANISM) D 1A 1 5P-5678 SEAL (2.1-M) M 2 1 099-3649 13 BOLT (M8X1.25X40-MM) 3 1 8T-4224 13 WASHER-HARD (8.8X16X2-MM THK) D-ORDER BY THE METER M-METRIC PART GRAPHIC #1 <END> g01380448 28 BASIC ENGINE 1 of 1 SEBP4487-10
  • 8. BASIC ENGINE 310-9247 COVER GP-VALVE MECHANISM S/N: M7A1-UP PART OF 311-1467 COVER GP-VALVE MECHANISM SMCS-1107 i02753122 NOTE REF NO GRAPHIC REF PART NUMBER QTY PART NAME 1 2 3 4 5 6 (PRODUCT LEVEL) SEE PAGE 1 1 304-4924 1 SEAL AS GRAPHIC #1 <END> g01380648 SEBP4487-10 1 of 1 BASIC ENGINE 29
  • 9. BASIC ENGINE 311-1467 COVER GP-VALVE MECHANISM S/N: M7A1-UP SMCS-1107 i02753055 NOTE REF NO GRAPHIC REF PART NUMBER QTY PART NAME 1 2 3 4 5 6 (PRODUCT LEVEL) SEE PAGE Y 1 1 281-0332 1 FASTENER GP-VALVE MECHANISM 53 Y 2 1 310-9247 1 COVER GP-VALVE MECHANISM 29 Y-SEPARATE ILLUSTRATION GRAPHIC #1 <END> g01380558 30 BASIC ENGINE 1 of 1 SEBP4487-10
  • 10. BASIC ENGINE 210-5590 CRANKSHAFT GP S/N: C7D1-UP SMCS-1202 i02557873 NOTE REF NO GRAPHIC REF PART NUMBER QTY PART NAME 1 2 3 4 5 6 (PRODUCT LEVEL) SEE PAGE 1 1 271-5658 1 CRANKSHAFT AS 1A 1 1B-8705 1 KEY-WOODRUFF 1B 1 2W-8147 1 GEAR (50-TEETH) J 2 1 212-4893 1 BEARING-THRUST (STANDARD) AB 1 229-5153 BEARING-THRUST (0.25-MM US) AB 1 229-5154 BEARING-THRUST (0.5-MM US) AB 1 229-5155 BEARING-THRUST (0.5-MM OS) AB 1 229-5156 BEARING-THRUST (0.5-MM US - 0.5-MM OS) J 3 1 107-7708 6 BEARING-MAIN (STANDARD) AB 1 145-0168 BEARING-MAIN (0.5-MM OS) AB 1 145-0170 BEARING-MAIN (0.5-MM US - 0.5-MM OS) AB 1 145-0162 BEARING-MAIN (0.25-MM US) AB 1 145-0164 BEARING-MAIN (0.5-MM US) ABF 1 7C-7980 1 SLEEVE-OIL SEAL (THIS WEAR SLEEVE IS USED ONLY TO SALVAGE (REPAIR) THE REAR SEAL SURFACE OF THE CRANKSHAFT) AVAILABLE REPAIR KIT(S): AJ 196-9519 BEARING GP-MAIN (CRANKSHAFT) A-NOT PART OF THIS GROUP B-USE AS REQUIRED F-NOT SHOWN J-KIT MARKED J SERVICES PARTS MARKED J SEBP4487-10 1 of 2 BASIC ENGINE 31
  • 11. BASIC ENGINE 210-5590 CRANKSHAFT GP (contd. ) i02557873 GRAPHIC #1 <END> g00977492 32 BASIC ENGINE 2 of 2 SEBP4487-10
  • 12. BASIC ENGINE 210-5590 CRANKSHAFT GP SMCS-1202 i02682424 NOTE REF NO GRAPHIC REF PART NUMBER QTY PART NAME 1 2 3 4 5 6 (PRODUCT LEVEL) SEE PAGE C 1 1 227-5480 1 CRANKSHAFT AS 1A 1 1B-8705 1 KEY-WOODRUFF 1B 1 2W-8147 1 GEAR (50-TEETH) J 2 1 212-4893 1 BEARING-THRUST (STANDARD) AB 1 229-5153 BEARING-THRUST (0.25-MM US) AB 1 229-5154 BEARING-THRUST (0.5-MM US) AB 1 229-5155 BEARING-THRUST (0.5-MM OS) AB 1 229-5156 BEARING-THRUST (0.5-MM US - 0.5-MM OS) J 3 1 107-7708 6 BEARING-MAIN (STANDARD) AB 1 145-0168 BEARING-MAIN (0.5-MM OS) AB 1 145-0170 BEARING-MAIN (0.5-MM US - 0.5-MM OS) AB 1 145-0162 BEARING-MAIN (0.25-MM US) AB 1 145-0164 BEARING-MAIN (0.5-MM US) ABF 1 7C-7980 1 SLEEVE-OIL SEAL (THIS WEAR SLEEVE IS USED ONLY TO SALVAGE (REPAIR) THE REAR SEAL SURFACE OF THE CRANKSHAFT) AVAILABLE REPAIR KIT(S): AJ 196-9519 BEARING GP-MAIN (CRANKSHAFT) A-NOT PART OF THIS GROUP B-USE AS REQUIRED C-CHANGE FROM PREVIOUS TYPE F-NOT SHOWN J-KIT MARKED J SERVICES PARTS MARKED J SEBP4487-10 1 of 2 BASIC ENGINE 33
  • 13. BASIC ENGINE 210-5590 CRANKSHAFT GP (contd. ) i02682424 GRAPHIC #1 <END> g00977492 34 BASIC ENGINE 2 of 2 SEBP4487-10
  • 14. BASIC ENGINE 210-5590 CRANKSHAFT GP S/N: C7D1-UP SMCS-1202 i02682428 NOTE REF NO GRAPHIC REF PART NUMBER QTY PART NAME 1 2 3 4 5 6 (PRODUCT LEVEL) SEE PAGE C 1 1 271-5658 1 CRANKSHAFT AS 1A 1 1B-8705 1 KEY-WOODRUFF 1B 1 2W-8147 1 GEAR (50-TEETH) J 2 1 212-4893 1 BEARING-THRUST (STANDARD) AB 1 229-5153 BEARING-THRUST (0.25-MM US) AB 1 229-5154 BEARING-THRUST (0.5-MM US) AB 1 229-5155 BEARING-THRUST (0.5-MM OS) AB 1 229-5156 BEARING-THRUST (0.5-MM US - 0.5-MM OS) J 3 1 107-7708 6 BEARING-MAIN (STANDARD) AB 1 145-0168 BEARING-MAIN (0.5-MM OS) AB 1 145-0170 BEARING-MAIN (0.5-MM US - 0.5-MM OS) AB 1 145-0162 BEARING-MAIN (0.25-MM US) AB 1 145-0164 BEARING-MAIN (0.5-MM US) ABF 1 7C-7980 1 SLEEVE-OIL SEAL (THIS WEAR SLEEVE IS USED ONLY TO SALVAGE (REPAIR) THE REAR SEAL SURFACE OF THE CRANKSHAFT) AVAILABLE REPAIR KIT(S): AJ 196-9519 BEARING GP-MAIN (CRANKSHAFT) A-NOT PART OF THIS GROUP B-USE AS REQUIRED C-CHANGE FROM PREVIOUS TYPE F-NOT SHOWN J-KIT MARKED J SERVICES PARTS MARKED J SEBP4487-10 1 of 2 BASIC ENGINE 35
  • 15. BASIC ENGINE 210-5590 CRANKSHAFT GP (contd. ) i02682428 GRAPHIC #1 <END> g00977492 36 BASIC ENGINE 2 of 2 SEBP4487-10
  • 16. BASIC ENGINE 221-4482 CYLINDER BLOCK GP SMCS-1201 i02690901 NOTE REF NO GRAPHIC REF PART NUMBER QTY PART NAME 1 2 3 4 5 6 (PRODUCT LEVEL) SEE PAGE CY 1 1 305-8141 1 CYLINDER BLOCK GP 39 2 1 7N-5683 2 DOWEL 3 1 1W-8407 2 SLEEVE 4 1 6V-3538 2 DOWEL C-CHANGE FROM PREVIOUS TYPE Y-SEPARATE ILLUSTRATION GRAPHIC #1 <END> g00800849 SEBP4487-10 1 of 1 BASIC ENGINE 37
  • 17. BASIC ENGINE 263-3774 CYLINDER BLOCK GP PART OF 305-8141 CYLINDER BLOCK GP SMCS-1201 i02347180 NOTE REF NO GRAPHIC REF PART NUMBER QTY PART NAME 1 2 3 4 5 6 (PRODUCT LEVEL) SEE PAGE 2 1 7E-2968 7 CAP-CRANKSHAFT BEARING M 3 1 9X-8916 14 BOLT (M16X2X140-MM) 4 1 5P-8247 14 WASHER-HARD (17X32X3.5-MM THK) M-METRIC PART GRAPHIC #1 <END> g01175397 38 BASIC ENGINE 1 of 1 SEBP4487-10
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  • 19. BASIC ENGINE 305-8141 CYLINDER BLOCK GP PART OF 221-4482 CYLINDER BLOCK GP SMCS-1201 i02690923 NOTE REF NO GRAPHIC REF PART NUMBER QTY PART NAME 1 2 3 4 5 6 (PRODUCT LEVEL) SEE PAGE Y 1 1 263-3774 1 CYLINDER BLOCK GP 38 2 1 2M-6471 2 PLUG-CUP 3 1 3H-5552 1 PLUG-CUP 4 1 9S-8006 1 PLUG-O-RING 5 1 2M-9780 1 SEAL-O-RING 6 1 216-5586 1 BEARING-SLEEVE (CAMSHAFT) 7 1 2W-7213 6 BEARING-SLEEVE (CAMSHAFT) Y-SEPARATE ILLUSTRATION SEBP4487-10 1 of 2 BASIC ENGINE 39
  • 20. BASIC ENGINE 305-8141 CYLINDER BLOCK GP (contd. ) i02690923 GRAPHIC #1 <END> g01348114 40 BASIC ENGINE 2 of 2 SEBP4487-10
  • 21. BASIC ENGINE 307-0103 CYLINDER BLOCK GP-LONG S/N: M7A1-UP 425/460 MHP PART OF 311-4990, 311-4993, 311-4995 ENGINE AR SMCS-1020 i02752980 NOTE PART NUMBER QTY PART NAME 1 2 3 4 5 6 (PRODUCT LEVEL) SEE PAGE Y 307-0207 1 BASE GP-OIL FILTER 83 Y 166-9132 1 COOLER GP-ENGINE OIL 114 Y 274-6781 1 COVER GP-CYLINDER BLOCK 16 Y 121-0801 1 COVER GP-FLYWHEEL HOUSING 18 Y 280-7949 1 COVER GP-FRONT HOUSING 19 Y 307-7587 1 COVER GP-VALVE MECHANISM 28 Y 307-0198 1 DAMPER & PULLEY GP 47 Y 311-3518 1 ENGINE AR-CORE 13 Y 116-4556 1 FASTENER GP-FRONT HOUSING 51 Y 215-4751 1 FLYWHEEL GP 54 Y 215-4750 1 HOUSING GP-FLYWHEEL 57 Y 270-7522 1 HOUSING GP-FRONT 58 Y 307-5832 1 LIFTING GP-ENGINE 61 Y 117-5125 1 LINES GP-ENGINE OIL 97 Y 192-2172 1 PAN GP-OIL 67 Y 156-0229 1 PLUG GP-CYLINDER BLOCK 70 Y-SEPARATE ILLUSTRATION <END> 307-0105 CYLINDER BLOCK GP-LONG S/N: M7A1-UP 425/460 MHP PART OF 311-4991, 311-4994, 311-4996 ENGINE AR SMCS-1020 i02753374 NOTE PART NUMBER QTY PART NAME 1 2 3 4 5 6 (PRODUCT LEVEL) SEE PAGE Y 307-0207 1 BASE GP-OIL FILTER 83 Y 166-9132 1 COOLER GP-ENGINE OIL 114 Y 274-6781 1 COVER GP-CYLINDER BLOCK 16 Y 121-0801 1 COVER GP-FLYWHEEL HOUSING 18 Y 280-7949 1 COVER GP-FRONT HOUSING 19 Y 307-7587 1 COVER GP-VALVE MECHANISM 28 Y 307-0198 1 DAMPER & PULLEY GP 47 Y 311-3518 1 ENGINE AR-CORE 13 Y 116-4556 1 FASTENER GP-FRONT HOUSING 51 Y 215-4751 1 FLYWHEEL GP 54 Y 215-4750 1 HOUSING GP-FLYWHEEL 57 Y 270-7522 1 HOUSING GP-FRONT 58 Y 307-5832 1 LIFTING GP-ENGINE 61 Y 117-5125 1 LINES GP-ENGINE OIL 97 Y 171-6746 1 PAN GP-OIL 66 Y 156-0229 1 PLUG GP-CYLINDER BLOCK 70 Y-SEPARATE ILLUSTRATION <END> SEBP4487-10 BASIC ENGINE 41