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Caterpillar cat e240 b excavator (prefix 8sf) service repair manual (8sf00001 and up)

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1) The document provides instructions for removing and installing the fuel filter base, fuel priming pump, primary fuel filter, and fuel transfer pump on an E240B excavator. 2) The removal procedures describe disconnecting fuel lines and removing mounting bolts, filters, bases, and other components. 3) The installation procedures describe inspecting parts, lubricating with oil, and reversing the removal steps to mount components with new seals or gaskets if needed. Special care is required when installing spring-loaded parts.

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Service Repair Manual Models E240B EXCAVATOR
Shutdown SIS Previous Screen Product: EXCAVATOR Model: E240B EXCAVATOR 8SF Configuration: E240B, EL240B TRACK-TYPE EXCAVATORS 8SF00001-UP (MACHINE) POWERED BY 3116 ENGINE Disassembly and Assembly 446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines, IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G Wheel Loaders Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009 i01928280 Fuel Filter Base - Remove and Install SMCS - 1262-010 Removal Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 185-3630 Strap Wrench As 1 Start By: a. Remove the crankcase breather. Refer to Disassembly and Assembly, "Crankcase Breather - Remove and Install". NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers 1/5E240B, EL240B TRACK-TYPE EXCAVATORS 8SF00001-UP (MACHINE) POWE... 2019/9/9https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat products. Dispose of all fluids according to local regulations and mandates. Illustration 1 g00629777 Typical example 1. Use Tooling (A) to remove fuel filter (5). 2. Disconnect tube assemblies (1) and (2) from fuel filter base (4). 3. Remove bolts (3) from fuel filter base (4). 4. Remove fuel filter base (4) and the gasket from the engine. 2/5E240B, EL240B TRACK-TYPE EXCAVATORS 8SF00001-UP (MACHINE) POWE... 2019/9/9https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
Illustration 2 g00629788 5. Remove fuel pressure relief valve (7) from fuel filter base (4), if necessary. Installation Procedure Table 2 Required Tools Tool Part Number Part Description Qty A 185-3630 Strap Wrench As 1 NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. 3/5E240B, EL240B TRACK-TYPE EXCAVATORS 8SF00001-UP (MACHINE) POWE... 2019/9/9https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
Illustration 3 g00629788 1. Install fuel pressure relief valve (7) on fuel filter base (4). Illustration 4 g00629777 Typical example 2. Inspect the condition of the gasket. Replace the gasket, if necessary. 3. Position the gasket and fuel filter base (4) on the engine. 4. Install bolts (3) that secure fuel filter base (4) on the engine. 5. Connect tube assemblies (1) and (2) to fuel filter base (4). 4/5E240B, EL240B TRACK-TYPE EXCAVATORS 8SF00001-UP (MACHINE) POWE... 2019/9/9https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
6. Use Tooling (A) to install fuel filter (5). 7. Install O-ring seal (6) on fuel filter base (4). End By: a. Install the crankcase breather. Refer to Disassembly and Assembly, "Crankcase Breather - Remove and Install". Copyright 1993 - 2019 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Mon Sep 9 12:02:29 UTC+0800 2019 5/5E240B, EL240B TRACK-TYPE EXCAVATORS 8SF00001-UP (MACHINE) POWE... 2019/9/9https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
Shutdown SIS Previous Screen Product: EXCAVATOR Model: E240B EXCAVATOR 8SF Configuration: E240B, EL240B TRACK-TYPE EXCAVATORS 8SF00001-UP (MACHINE) POWERED BY 3116 ENGINE Disassembly and Assembly 446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines, IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G Wheel Loaders Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009 i01928293 Fuel Priming Pump and Primary Fuel Filter - Remove and Install SMCS - 1258-010; 1260-010 Removal Procedure NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat products. Dispose of all fluids according to local regulations and mandates. 1/5E240B, EL240B TRACK-TYPE EXCAVATORS 8SF00001-UP (MACHINE) POWE... 2019/9/9https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
Illustration 1 g00678475 1. Disconnect tube assembly (2) from primary fuel filter base (1). Illustration 2 g00678476 2. Remove bolts (4) from the fuel priming pump (3). 3. Remove fuel priming pump (3) from the primary fuel filter base. Illustration 3 g00678479 4. Remove bolt (5) from the primary fuel filter base. 2/5E240B, EL240B TRACK-TYPE EXCAVATORS 8SF00001-UP (MACHINE) POWE... 2019/9/9https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
5. Remove filter element (6) and housing (7) from the primary fuel filter base. Illustration 4 g00773124 6. Remove bolts (8) from the primary fuel filter base (1). 7. Remove primary fuel filter base (1) from the engine. Installation Procedure NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. 3/5E240B, EL240B TRACK-TYPE EXCAVATORS 8SF00001-UP (MACHINE) POWE... 2019/9/9https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
Illustration 5 g00773124 1. Install bolts (8) that secure primary fuel filter base (1) to the engine. Illustration 6 g00678479 2. Install filter element (6) and housing (7) to the primary filter base with bolt (5). Illustration 7 g00678476 4/5E240B, EL240B TRACK-TYPE EXCAVATORS 8SF00001-UP (MACHINE) POWE... 2019/9/9https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
3. Install bolts (4) that secure fuel priming pump (3) to the primary fuel filter base. Illustration 8 g00678475 4. Connect tube assembly (2) to primary fuel filter base (1). Copyright 1993 - 2019 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Mon Sep 9 12:03:16 UTC+0800 2019 5/5E240B, EL240B TRACK-TYPE EXCAVATORS 8SF00001-UP (MACHINE) POWE... 2019/9/9https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
Shutdown SIS Previous Screen Product: EXCAVATOR Model: E240B EXCAVATOR 8SF Configuration: E240B, EL240B TRACK-TYPE EXCAVATORS 8SF00001-UP (MACHINE) POWERED BY 3116 ENGINE Disassembly and Assembly 446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines, IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G Wheel Loaders Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009 i01928670 Fuel Transfer Pump - Remove SMCS - 1256-011 Removal Procedure Note: The governor and the fuel transfer pump have been removed from the engine for photographic purposes only. This procedure may be done with the governor on the engine. Illustration 1 g00623633 1/4E240B, EL240B TRACK-TYPE EXCAVATORS 8SF00001-UP (MACHINE) POWE... 2019/9/9https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
Illustration 2 g00623671 Personal injury can result from parts and/or covers under spring pressure. Spring force will be released when covers are removed. Be prepared to hold spring loaded covers as the bolts are loosened. 1. Hold cover (1) in place and remove bolts (2) in order to release the spring beneath cover (1). Remove cover (1). 2/4E240B, EL240B TRACK-TYPE EXCAVATORS 8SF00001-UP (MACHINE) POWE... 2019/9/9https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
Illustration 3 g00623686 2. Remove fitting (3) and the check valve from cover (1). Remove the filter screen (if equipped) from fitting (3). Illustration 4 g00623687 3. Remove spring (4) and piston (5). 4. Remove upper O-ring seal (6). Illustration 5 g00623714 3/4E240B, EL240B TRACK-TYPE EXCAVATORS 8SF00001-UP (MACHINE) POWE... 2019/9/9https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
5. Remove sleeve assembly (7). Inspect the face of lifter (8) for excessive wear. Inspect the surface of the camshaft that is inside of the governor for excessive wear or damage. 6. Remove lower O-ring seal (9). Illustration 6 g00623719 7. Remove fitting (10) and the check valve. Note: For information on reusability of the components in the fuel transfer pump, refer to Guideline For Reusable Parts And Salvage Operations, SEBF8434, "3100 Governor Inspection and General Information for Mechanical Governor Groups Used in 3114, 3116, and 3126 Engines Equipped with Mechanical Unit Injectors (MUI)". Copyright 1993 - 2019 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Mon Sep 9 12:04:04 UTC+0800 2019 4/4E240B, EL240B TRACK-TYPE EXCAVATORS 8SF00001-UP (MACHINE) POWE... 2019/9/9https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
Shutdown SIS Previous Screen Product: EXCAVATOR Model: E240B EXCAVATOR 8SF Configuration: E240B, EL240B TRACK-TYPE EXCAVATORS 8SF00001-UP (MACHINE) POWERED BY 3116 ENGINE Disassembly and Assembly 446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines, IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G Wheel Loaders Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009 i01928343 Fuel Transfer Pump - Install SMCS - 1256-012 Installation Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 8T-2998 Lubricant 1 NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. Note: For information on reusability of the components in the fuel transfer pump, refer to Guideline For Reusable Parts And Salvage Operations, SEBF8434, "3100 Governor Inspection and General Information for Mechanical Governor Groups Used in 3114, 3116, and 3126 Engines Equipped with Mechanical Unit Injectors (MUI)". 1/4E240B, EL240B TRACK-TYPE EXCAVATORS 8SF00001-UP (MACHINE) POWE... 2019/9/9https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
Illustration 1 g00623719 1. Lubricate fitting (10) and the bore with clean engine oil. Install the check valve and fitting (10). Illustration 2 g00623714 2. Inspect the condition of the O-ring seal. Replace the O-ring seal, if necessary. Install lower O-ring seal (9). 3. Apply Tooling (A) on the face of lifter (8). Install sleeve assembly (7). Ensure that the flat on the sleeve aligns with the flat in the bore of the housing. Illustration 3 g00623687 2/4E240B, EL240B TRACK-TYPE EXCAVATORS 8SF00001-UP (MACHINE) POWE... 2019/9/9https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
4. Lubricate piston (5) with clean engine oil. Install piston (5) and spring (4). Illustration 4 g00623686 5. Lubricate fitting (3) and the bore for the check valve with clean engine oil. Install the check valve with the sealing face toward the fitting. 6. Install the O-ring seal and fitting (3). Illustration 5 g00623671 3/4E240B, EL240B TRACK-TYPE EXCAVATORS 8SF00001-UP (MACHINE) POWE... 2019/9/9https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
Illustration 6 g00623633 Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. 7. Place cover (1) over spring (4). Install bolts (2) in order to compress spring (4). Copyright 1993 - 2019 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Mon Sep 9 12:04:51 UTC+0800 2019 4/4E240B, EL240B TRACK-TYPE EXCAVATORS 8SF00001-UP (MACHINE) POWE... 2019/9/9https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
Shutdown SIS Previous Screen Product: EXCAVATOR Model: E240B EXCAVATOR 8SF Configuration: E240B, EL240B TRACK-TYPE EXCAVATORS 8SF00001-UP (MACHINE) POWERED BY 3116 ENGINE Disassembly and Assembly 446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines, IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G Wheel Loaders Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009 i01928366 Fuel Shutoff Solenoid - Remove and Install SMCS - 1259-010 Removal Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 9U-5120 Spanner Wrench(1) 1 (1) This tool is part of the 128-8822 Fuel System and Governor Tool Group. NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. 1/3E240B, EL240B TRACK-TYPE EXCAVATORS 8SF00001-UP (MACHINE) POWE... 2019/9/9https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat products. Dispose of all fluids according to local regulations and mandates. Illustration 1 g00585831 1. Disconnect the harness assembly (2) from fuel shutoff solenoid (1). 2. Use Tooling (A) to remove the fuel shutoff solenoid from the governor. 3. Remove the O-ring seal from the shutoff solenoid . Installation Procedure Table 2 Required Tools Tool Part Number Part Description Qty A 9U-5120 Spanner Wrench(1) 1 (1) This tool is part of the 128-8822 Fuel System and Governor Tool Group. NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. NOTICE 2/3E240B, EL240B TRACK-TYPE EXCAVATORS 8SF00001-UP (MACHINE) POWE... 2019/9/9https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat products. Dispose of all fluids according to local regulations and mandates. Illustration 2 g00585831 1. Inspect the O-ring seal on the fuel shutoff solenoid. If the O-ring seal is worn or damaged, use new parts for replacement. 2. Install the O-ring seal on the fuel shutoff solenoid. 3. Install the fuel shutoff solenoid in the governor. Use Tooling (A) and a suitable torque wrench to tighten the fuel shutoff solenoid to the following torque 30 ± 5 N·m (22 ± 4 lb ft). 4. Connect the harness assembly to the fuel shutoff solenoid. Copyright 1993 - 2019 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Mon Sep 9 12:05:39 UTC+0800 2019 3/3E240B, EL240B TRACK-TYPE EXCAVATORS 8SF00001-UP (MACHINE) POWE... 2019/9/9https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
Shutdown SIS Previous Screen Product: EXCAVATOR Model: E240B EXCAVATOR 8SF Configuration: E240B, EL240B TRACK-TYPE EXCAVATORS 8SF00001-UP (MACHINE) POWERED BY 3116 ENGINE Disassembly and Assembly 446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines, IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G Wheel Loaders Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009 i01928381 Governor - Remove SMCS - 1264-011 Removal Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 136-4149 Governor Pliers(1) 1 (1) This tool is part of the 128-8822 Fuel System and Governor Tool Group. Start By: a. Remove the fuel shutoff solenoid. Refer to Disassembly and Assembly, "Fuel Shutoff Solenoid - Remove and Install". NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat products. Dispose of all fluids according to local regulations and mandates. 1/5E240B, EL240B TRACK-TYPE EXCAVATORS 8SF00001-UP (MACHINE) POWE... 2019/9/9https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
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Illustration 1 g00613041 1. Disconnect the governor control cable. 2. Remove oil tube assembly (1). Remove tube assembly (2) and tube assembly for fuel ratio control (3), if equipped. Plug and cap all connections. Illustration 2 g00613071 3. Remove clip (4). 2/5E240B, EL240B TRACK-TYPE EXCAVATORS 8SF00001-UP (MACHINE) POWE... 2019/9/9https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
Illustration 3 g00655975 4. Use Tooling (A) to slide tube assembly (5) into the cylinder head. Illustration 4 g00613149 5. Remove the clip and use Tooling (A) to remove the clevis pin (6). Note: Clevis pin (6) must stay with the governor in order to be adjusted. 3/5E240B, EL240B TRACK-TYPE EXCAVATORS 8SF00001-UP (MACHINE) POWE... 2019/9/9https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
Illustration 5 g00613563 6. Remove bolts (7) and the washers that hold the governor in position. Illustration 6 g00673182 7. Remove the governor from the engine. Illustration 7 g00673180 8. Remove O-ring seal (3) on the governor. Illustration 8 g00672742 4/5E240B, EL240B TRACK-TYPE EXCAVATORS 8SF00001-UP (MACHINE) POWE... 2019/9/9https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
9. Remove the O-ring seal and tube assembly (5) from the cylinder head. Illustration 9 g00672733 10. Remove O-ring seal (2) on the tube assembly (5). Illustration 10 g00673178 11. Remove O-ring seal (1) from the cylinder head. Note: For more information on the governor, refer to Service Manual, SENR6454, "3114, 3116, & 3126 Engine Governors". The Service Manual, SENR6454 requires the use of a 1U-7326 Governor Calibration Bench. For information on reusability of components in the governor, refer to Guideline For Reusable Parts And Salvage Operations, SEBF8434, "3100 Governor Inspection and General Information for Mechanical Governor Groups Used in 3114, 3116, and 3126 Engines Equipped with Mechanical Unit Injectors (MUI)". Copyright 1993 - 2019 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Mon Sep 9 12:06:27 UTC+0800 2019 5/5E240B, EL240B TRACK-TYPE EXCAVATORS 8SF00001-UP (MACHINE) POWE... 2019/9/9https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...

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Caterpillar cat e240 b excavator (prefix 8sf) service repair manual (8sf00001 and up)

  • 2. Shutdown SIS Previous Screen Product: EXCAVATOR Model: E240B EXCAVATOR 8SF Configuration: E240B, EL240B TRACK-TYPE EXCAVATORS 8SF00001-UP (MACHINE) POWERED BY 3116 ENGINE Disassembly and Assembly 446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines, IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G Wheel Loaders Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009 i01928280 Fuel Filter Base - Remove and Install SMCS - 1262-010 Removal Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 185-3630 Strap Wrench As 1 Start By: a. Remove the crankcase breather. Refer to Disassembly and Assembly, "Crankcase Breather - Remove and Install". NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers 1/5E240B, EL240B TRACK-TYPE EXCAVATORS 8SF00001-UP (MACHINE) POWE... 2019/9/9https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
  • 3. before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat products. Dispose of all fluids according to local regulations and mandates. Illustration 1 g00629777 Typical example 1. Use Tooling (A) to remove fuel filter (5). 2. Disconnect tube assemblies (1) and (2) from fuel filter base (4). 3. Remove bolts (3) from fuel filter base (4). 4. Remove fuel filter base (4) and the gasket from the engine. 2/5E240B, EL240B TRACK-TYPE EXCAVATORS 8SF00001-UP (MACHINE) POWE... 2019/9/9https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
  • 4. Illustration 2 g00629788 5. Remove fuel pressure relief valve (7) from fuel filter base (4), if necessary. Installation Procedure Table 2 Required Tools Tool Part Number Part Description Qty A 185-3630 Strap Wrench As 1 NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. 3/5E240B, EL240B TRACK-TYPE EXCAVATORS 8SF00001-UP (MACHINE) POWE... 2019/9/9https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
  • 5. Illustration 3 g00629788 1. Install fuel pressure relief valve (7) on fuel filter base (4). Illustration 4 g00629777 Typical example 2. Inspect the condition of the gasket. Replace the gasket, if necessary. 3. Position the gasket and fuel filter base (4) on the engine. 4. Install bolts (3) that secure fuel filter base (4) on the engine. 5. Connect tube assemblies (1) and (2) to fuel filter base (4). 4/5E240B, EL240B TRACK-TYPE EXCAVATORS 8SF00001-UP (MACHINE) POWE... 2019/9/9https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
  • 6. 6. Use Tooling (A) to install fuel filter (5). 7. Install O-ring seal (6) on fuel filter base (4). End By: a. Install the crankcase breather. Refer to Disassembly and Assembly, "Crankcase Breather - Remove and Install". Copyright 1993 - 2019 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Mon Sep 9 12:02:29 UTC+0800 2019 5/5E240B, EL240B TRACK-TYPE EXCAVATORS 8SF00001-UP (MACHINE) POWE... 2019/9/9https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
  • 7. Shutdown SIS Previous Screen Product: EXCAVATOR Model: E240B EXCAVATOR 8SF Configuration: E240B, EL240B TRACK-TYPE EXCAVATORS 8SF00001-UP (MACHINE) POWERED BY 3116 ENGINE Disassembly and Assembly 446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines, IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G Wheel Loaders Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009 i01928293 Fuel Priming Pump and Primary Fuel Filter - Remove and Install SMCS - 1258-010; 1260-010 Removal Procedure NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat products. Dispose of all fluids according to local regulations and mandates. 1/5E240B, EL240B TRACK-TYPE EXCAVATORS 8SF00001-UP (MACHINE) POWE... 2019/9/9https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
  • 8. Illustration 1 g00678475 1. Disconnect tube assembly (2) from primary fuel filter base (1). Illustration 2 g00678476 2. Remove bolts (4) from the fuel priming pump (3). 3. Remove fuel priming pump (3) from the primary fuel filter base. Illustration 3 g00678479 4. Remove bolt (5) from the primary fuel filter base. 2/5E240B, EL240B TRACK-TYPE EXCAVATORS 8SF00001-UP (MACHINE) POWE... 2019/9/9https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
  • 9. 5. Remove filter element (6) and housing (7) from the primary fuel filter base. Illustration 4 g00773124 6. Remove bolts (8) from the primary fuel filter base (1). 7. Remove primary fuel filter base (1) from the engine. Installation Procedure NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. 3/5E240B, EL240B TRACK-TYPE EXCAVATORS 8SF00001-UP (MACHINE) POWE... 2019/9/9https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
  • 10. Illustration 5 g00773124 1. Install bolts (8) that secure primary fuel filter base (1) to the engine. Illustration 6 g00678479 2. Install filter element (6) and housing (7) to the primary filter base with bolt (5). Illustration 7 g00678476 4/5E240B, EL240B TRACK-TYPE EXCAVATORS 8SF00001-UP (MACHINE) POWE... 2019/9/9https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
  • 11. 3. Install bolts (4) that secure fuel priming pump (3) to the primary fuel filter base. Illustration 8 g00678475 4. Connect tube assembly (2) to primary fuel filter base (1). Copyright 1993 - 2019 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Mon Sep 9 12:03:16 UTC+0800 2019 5/5E240B, EL240B TRACK-TYPE EXCAVATORS 8SF00001-UP (MACHINE) POWE... 2019/9/9https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
  • 12. Shutdown SIS Previous Screen Product: EXCAVATOR Model: E240B EXCAVATOR 8SF Configuration: E240B, EL240B TRACK-TYPE EXCAVATORS 8SF00001-UP (MACHINE) POWERED BY 3116 ENGINE Disassembly and Assembly 446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines, IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G Wheel Loaders Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009 i01928670 Fuel Transfer Pump - Remove SMCS - 1256-011 Removal Procedure Note: The governor and the fuel transfer pump have been removed from the engine for photographic purposes only. This procedure may be done with the governor on the engine. Illustration 1 g00623633 1/4E240B, EL240B TRACK-TYPE EXCAVATORS 8SF00001-UP (MACHINE) POWE... 2019/9/9https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
  • 13. Illustration 2 g00623671 Personal injury can result from parts and/or covers under spring pressure. Spring force will be released when covers are removed. Be prepared to hold spring loaded covers as the bolts are loosened. 1. Hold cover (1) in place and remove bolts (2) in order to release the spring beneath cover (1). Remove cover (1). 2/4E240B, EL240B TRACK-TYPE EXCAVATORS 8SF00001-UP (MACHINE) POWE... 2019/9/9https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
  • 14. Illustration 3 g00623686 2. Remove fitting (3) and the check valve from cover (1). Remove the filter screen (if equipped) from fitting (3). Illustration 4 g00623687 3. Remove spring (4) and piston (5). 4. Remove upper O-ring seal (6). Illustration 5 g00623714 3/4E240B, EL240B TRACK-TYPE EXCAVATORS 8SF00001-UP (MACHINE) POWE... 2019/9/9https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
  • 15. 5. Remove sleeve assembly (7). Inspect the face of lifter (8) for excessive wear. Inspect the surface of the camshaft that is inside of the governor for excessive wear or damage. 6. Remove lower O-ring seal (9). Illustration 6 g00623719 7. Remove fitting (10) and the check valve. Note: For information on reusability of the components in the fuel transfer pump, refer to Guideline For Reusable Parts And Salvage Operations, SEBF8434, "3100 Governor Inspection and General Information for Mechanical Governor Groups Used in 3114, 3116, and 3126 Engines Equipped with Mechanical Unit Injectors (MUI)". Copyright 1993 - 2019 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Mon Sep 9 12:04:04 UTC+0800 2019 4/4E240B, EL240B TRACK-TYPE EXCAVATORS 8SF00001-UP (MACHINE) POWE... 2019/9/9https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
  • 16. Shutdown SIS Previous Screen Product: EXCAVATOR Model: E240B EXCAVATOR 8SF Configuration: E240B, EL240B TRACK-TYPE EXCAVATORS 8SF00001-UP (MACHINE) POWERED BY 3116 ENGINE Disassembly and Assembly 446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines, IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G Wheel Loaders Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009 i01928343 Fuel Transfer Pump - Install SMCS - 1256-012 Installation Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 8T-2998 Lubricant 1 NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. Note: For information on reusability of the components in the fuel transfer pump, refer to Guideline For Reusable Parts And Salvage Operations, SEBF8434, "3100 Governor Inspection and General Information for Mechanical Governor Groups Used in 3114, 3116, and 3126 Engines Equipped with Mechanical Unit Injectors (MUI)". 1/4E240B, EL240B TRACK-TYPE EXCAVATORS 8SF00001-UP (MACHINE) POWE... 2019/9/9https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
  • 17. Illustration 1 g00623719 1. Lubricate fitting (10) and the bore with clean engine oil. Install the check valve and fitting (10). Illustration 2 g00623714 2. Inspect the condition of the O-ring seal. Replace the O-ring seal, if necessary. Install lower O-ring seal (9). 3. Apply Tooling (A) on the face of lifter (8). Install sleeve assembly (7). Ensure that the flat on the sleeve aligns with the flat in the bore of the housing. Illustration 3 g00623687 2/4E240B, EL240B TRACK-TYPE EXCAVATORS 8SF00001-UP (MACHINE) POWE... 2019/9/9https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
  • 18. 4. Lubricate piston (5) with clean engine oil. Install piston (5) and spring (4). Illustration 4 g00623686 5. Lubricate fitting (3) and the bore for the check valve with clean engine oil. Install the check valve with the sealing face toward the fitting. 6. Install the O-ring seal and fitting (3). Illustration 5 g00623671 3/4E240B, EL240B TRACK-TYPE EXCAVATORS 8SF00001-UP (MACHINE) POWE... 2019/9/9https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
  • 19. Illustration 6 g00623633 Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. 7. Place cover (1) over spring (4). Install bolts (2) in order to compress spring (4). Copyright 1993 - 2019 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Mon Sep 9 12:04:51 UTC+0800 2019 4/4E240B, EL240B TRACK-TYPE EXCAVATORS 8SF00001-UP (MACHINE) POWE... 2019/9/9https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
  • 20. Shutdown SIS Previous Screen Product: EXCAVATOR Model: E240B EXCAVATOR 8SF Configuration: E240B, EL240B TRACK-TYPE EXCAVATORS 8SF00001-UP (MACHINE) POWERED BY 3116 ENGINE Disassembly and Assembly 446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines, IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G Wheel Loaders Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009 i01928366 Fuel Shutoff Solenoid - Remove and Install SMCS - 1259-010 Removal Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 9U-5120 Spanner Wrench(1) 1 (1) This tool is part of the 128-8822 Fuel System and Governor Tool Group. NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. 1/3E240B, EL240B TRACK-TYPE EXCAVATORS 8SF00001-UP (MACHINE) POWE... 2019/9/9https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
  • 21. Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat products. Dispose of all fluids according to local regulations and mandates. Illustration 1 g00585831 1. Disconnect the harness assembly (2) from fuel shutoff solenoid (1). 2. Use Tooling (A) to remove the fuel shutoff solenoid from the governor. 3. Remove the O-ring seal from the shutoff solenoid . Installation Procedure Table 2 Required Tools Tool Part Number Part Description Qty A 9U-5120 Spanner Wrench(1) 1 (1) This tool is part of the 128-8822 Fuel System and Governor Tool Group. NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. NOTICE 2/3E240B, EL240B TRACK-TYPE EXCAVATORS 8SF00001-UP (MACHINE) POWE... 2019/9/9https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
  • 22. Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat products. Dispose of all fluids according to local regulations and mandates. Illustration 2 g00585831 1. Inspect the O-ring seal on the fuel shutoff solenoid. If the O-ring seal is worn or damaged, use new parts for replacement. 2. Install the O-ring seal on the fuel shutoff solenoid. 3. Install the fuel shutoff solenoid in the governor. Use Tooling (A) and a suitable torque wrench to tighten the fuel shutoff solenoid to the following torque 30 ± 5 N·m (22 ± 4 lb ft). 4. Connect the harness assembly to the fuel shutoff solenoid. Copyright 1993 - 2019 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Mon Sep 9 12:05:39 UTC+0800 2019 3/3E240B, EL240B TRACK-TYPE EXCAVATORS 8SF00001-UP (MACHINE) POWE... 2019/9/9https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
  • 23. Shutdown SIS Previous Screen Product: EXCAVATOR Model: E240B EXCAVATOR 8SF Configuration: E240B, EL240B TRACK-TYPE EXCAVATORS 8SF00001-UP (MACHINE) POWERED BY 3116 ENGINE Disassembly and Assembly 446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines, IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G Wheel Loaders Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009 i01928381 Governor - Remove SMCS - 1264-011 Removal Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 136-4149 Governor Pliers(1) 1 (1) This tool is part of the 128-8822 Fuel System and Governor Tool Group. Start By: a. Remove the fuel shutoff solenoid. Refer to Disassembly and Assembly, "Fuel Shutoff Solenoid - Remove and Install". NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat products. Dispose of all fluids according to local regulations and mandates. 1/5E240B, EL240B TRACK-TYPE EXCAVATORS 8SF00001-UP (MACHINE) POWE... 2019/9/9https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
  • 24. Thank you very much for your reading. Please Click Here. Then Get COMPLETE MANUAL. NO WAITING NOTE: If there is no response to click on the link above, please download the PDF document first and then click on it.
  • 25. Illustration 1 g00613041 1. Disconnect the governor control cable. 2. Remove oil tube assembly (1). Remove tube assembly (2) and tube assembly for fuel ratio control (3), if equipped. Plug and cap all connections. Illustration 2 g00613071 3. Remove clip (4). 2/5E240B, EL240B TRACK-TYPE EXCAVATORS 8SF00001-UP (MACHINE) POWE... 2019/9/9https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
  • 26. Illustration 3 g00655975 4. Use Tooling (A) to slide tube assembly (5) into the cylinder head. Illustration 4 g00613149 5. Remove the clip and use Tooling (A) to remove the clevis pin (6). Note: Clevis pin (6) must stay with the governor in order to be adjusted. 3/5E240B, EL240B TRACK-TYPE EXCAVATORS 8SF00001-UP (MACHINE) POWE... 2019/9/9https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
  • 27. Illustration 5 g00613563 6. Remove bolts (7) and the washers that hold the governor in position. Illustration 6 g00673182 7. Remove the governor from the engine. Illustration 7 g00673180 8. Remove O-ring seal (3) on the governor. Illustration 8 g00672742 4/5E240B, EL240B TRACK-TYPE EXCAVATORS 8SF00001-UP (MACHINE) POWE... 2019/9/9https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
  • 28. 9. Remove the O-ring seal and tube assembly (5) from the cylinder head. Illustration 9 g00672733 10. Remove O-ring seal (2) on the tube assembly (5). Illustration 10 g00673178 11. Remove O-ring seal (1) from the cylinder head. Note: For more information on the governor, refer to Service Manual, SENR6454, "3114, 3116, & 3126 Engine Governors". The Service Manual, SENR6454 requires the use of a 1U-7326 Governor Calibration Bench. For information on reusability of components in the governor, refer to Guideline For Reusable Parts And Salvage Operations, SEBF8434, "3100 Governor Inspection and General Information for Mechanical Governor Groups Used in 3114, 3116, and 3126 Engines Equipped with Mechanical Unit Injectors (MUI)". Copyright 1993 - 2019 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Mon Sep 9 12:06:27 UTC+0800 2019 5/5E240B, EL240B TRACK-TYPE EXCAVATORS 8SF00001-UP (MACHINE) POWE... 2019/9/9https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...