Conf 2018 Track 1 - Aerospace Innovation
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ATS Global is a global company with over 30 years of experience in smart automation, quality, and IT solutions. It has over 2000 customers worldwide and 600+ engineers. ATS provides solutions across various industries including aerospace, automotive, food and beverage, and more. It is introducing a new innovation division called SODA Labs to utilize emerging technologies like additive manufacturing, advanced robotics, IoT, and machine learning to create innovative Industry 4.0 solutions.
Conf 2018 Track 1 - Aerospace Innovation
- 1. ATS Global The Independent Solution Provider for Smart Digital Transformation our experience, your success www.ats-global.com Martin Kelman BSc Hons, MIET MOM Manager and Senior Consultant Global Innovation Director Member at Large of MESA Board of Dicrectors email [email protected] mobile +44 (0)7411482533
- 3. ATS a Global Company • 30 Years leadership in Smart Automation, Quality and IT Excellence Solutions • 2000+ customers worldwide • 600+ Engineers • Selected as MOM solution provider in Gartner Market Guide ATS Canada ATS USA ATS Australia ATS UK ATS Spain ATS Belgium ATS Germany ATS Netherlands ATS Austria ATS Czech Republic ATS Mexico ATS South Africa ATS Singapore ATS Turkey ATS Italy ATS Ireland ATS China ATS Hong Kong ATS India ATS Indonesia ATS Brazil ATS Macedonia Automation & IT MES / MOM PLM Quality Management Supply Chain Management Smart Manufacturing Industry 4.0 ATS Japan
- 4. 4 Major Customer Engagements • MES/MOM Consultancy, 24x7 Support, Industrial IT programmes, MES & MI Programmes • Turbojets, Turbofans, Turboprops/turboshafts, Submarine, Nuclear for Trent 7000, 1000, 900, 800, 700, 500, XWB 14+ Years of Engagement 35+ Global Locations Served 60+ No. of Team Members 1000+ No. of Projects Executed • Quality assurance, Industrial IT programmes, 24x7 Support • Stamping, Assembly, Powertrain, Paint shop for Fiesta, Focus, Edge, Mondeo, Mustang, S-Max, Galaxy, Ranger 15+ Years of Engagement 47+ Global Locations Served 50+ No. of Team Members 300+ No. of Projects Executed • MES/MOM Consultancy, 24x7 Support, Industrial IT programmes • Energy and Water consumption monitoring for Coca-Cola, Zero, Light, Fanta, Sprite, Nestea, Schweppes, etc. 7+ Years of Engagement 6+ Global Locations Served 10+ No. of Team Members 10+ No. of Projects Executed Accurate @ 1st January, 2018
- 5. Industry 4.0 Let’s start the journey https://www.ibtimes.co.uk/mind-gap-industry-4-0-future-manufacturing-1665243
- 6. Industry 4.0 Political Engagement Industry 4.0 is 'the comprehensive transformation of the whole sphere of industrial production through the merging of digital technology and the internet with conventional industry'.
- 7. Industry 4.0 Strategies and Architectures Industry 4.0 environment (source: Deloitte, 2015)
- 8. Innovation in the Aerospace Industry Let’s start the journey
- 9. Space ETO MTO MTS Process Batches Batches Lots Discrete Serialised Ships Complexity Food Drink Aero Nuclear Equip Auto Med Electronics Pharma Goods Volume Aerospace Industry in Context Increase Volume, Increase Complexity, Increase Data
- 10. Measurement • Single Part Flow • Part Program • Quality /Process Data Machining • Single Part Flow • Part Program • Process/Tool Data Batch Processing • Multiple Batches • Recipe Parameters • Process/Equipment Data Flow Line • Continuous Flow • Recipe/Changeover • Process/Equipment Data Automated Cells Auto Assembly Aerospace Industry Challenges Complex Product, Complex Processes
- 11. Aerospace Industry Challenges Complex Product, Complex Processes, Complex IT
- 12. Where is the UK? Charlie Mayfield and Productivity
- 13. Where is the UK? Made Smarter
- 14. Where is the UK? Made Smarter
- 15. Where is the UK? Made Smarter in Aerospace
- 16. ATS Innovation Projects 2018 to 2020 Integration of digital platform for Robot Laser Finishing of AM parts. 01001001001010100010 SEAMLESS Integration of RFID, twin Robot control, SCADA, to enable flexible assembly. DIGI-TOOL Integration of digital platform for laser nano-technology to create surface functionality on materials. SHARK Creation of a platform & digital twin for a reconfigurable AM factory. DRAMA Rapidly deposit a large volume of material, with final machining operation. EBWireAM Industry 4.0 demonstration FIAB (factory in a box) for the thermal energy sector. T-ERA
- 17. Where is the UK? High Value Manufacturing Catapults
- 18. ATS Bus Logical Overview Sensors ERP PLM Channels Smart Engine B2MML Channels Smart Engine B2MML Channels Smart Engine B2MML Machines/Robots MES Channels Smart Engine B2MML Cloud Dashboard Plant Reports B2MMLB2MML Enterprise IT Cloud Work Center OT Manufacturing IT RFIDs ATS ADOS Intelligence Data Repository B2MML
- 19. • SODA Labs – is the Innovation Startup company within ATS Global. It offers an innovative, disruptive, fresh approach to software and the related services. • SODA Labs – will utilise technology, software, processes and business models to create value within industry. • SODA – creates the image of the of transparency, energy, vertical lift, strong and beautiful. • Labs – is the playground where we will collaborate with our customers, innovation centers, and technology partners. Industry 4.0 What are we doing about it? ATS Global Introducing…
- 20. SODA Labs Framework ServiceManagement EnterpriseManagementandMonitoring EnterpriseSecurity Integration Services Service Bus Supply Chain IoT GPS/GSM/5G Edge Computing Cloud SaaS Customer Configuration B2B & B2C Marketplace Simulation & Distribution Manufacturing Maturity Business Models & Billing Cloud PaaS MS Azure IoT MS Azure Events New Database Technology Machine Learning Artificial Intelligence User Functions Task Management Supply Chain Work Flow Data Collection Real-time Analysis User Experience Augmented Reality Wearables and Mobility Location Awareness IoT Sensors Equipment Manufacturing Processes AM Post Processing Additive Manufacturing Advanced Robotics Human/Bot Collaboration Composite Manufacturing
- 21. SODA Labs Approach TRL 1 TRL 2 TRL 3 TRL 4 TRL 5 TRL 6 TRL 7 TRL 8 TRL 9 TechnologyAssessment& Proving Pre-Implementation(Pilot) ProductionImplementation Innovation Operations Sales Consultancy Service Execution Smart Manufacturing Manufacturing IT Service & Support
- 22. What is SODA Labs Play? • SODA Labs Play – Define reusable tasks, processes and data collections across you whole enterprise or at a particular problem area of your business. • SODA Labs Play – Business processes are available anywhere, on any device at any time. you can now run your business from your Smart Phone. • SODA Labs Play – offers predefined, best practices, standard process ready for your business to use today. • SODA Labs Play – Advanced workflow and data analytic allow the user to play around with Data, information and Machine Learning.
- 23. Thanks! www.ats-global.com Martin Kelman BSc Hons, MIET MOM Manager and Senior Consultant Regional Technology Lead Member at Large of MESA Board of Dicrectors email [email protected] skype ats.martin.kelman mobile +44 (0)7411482533