Construction Futures Wales & Wales Nuclear Forum - React to Nuclear Event
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The document outlines the Wales Nuclear Forum's mission to enhance collaboration between the nuclear industry and Welsh suppliers, addressing support systems for small to medium-sized enterprises (SMEs). It details various initiatives, achievements, and the significance of Hinkley Point C as a project creating jobs and sustainable energy. Additionally, it discusses the strategic engagement and opportunities for Welsh businesses within the nuclear supply chain.
Construction Futures Wales & Wales Nuclear Forum - React to Nuclear Event
- 1. Construction Futures Wales Jen Arthur Wales Nuclear Forum October 2018
- 2. Target Market? • Primarily Welsh SMEs (but also larger cos.) • Appetite and or potential to grow • 10 + Employees • T/O £500k + • ‘Apply Now Button’ • 13 Point Basic Health Check/Filter (4 mins.)
- 3. Support Available • More in depth Intermediate Company Health Check (a morning with key people) • 1:1 company support • Sourcing Events by invitation • Topical breakfast briefings for all • Management & Leadership new Cohort
- 4. 1:1 Support examples (up to 5 days) Company Health Check Continuous Improvement, best practice and QS pre- accreditation support ‘Lean Construction’ tools e.g. site planning; process mapping; Inventory control PQQ and Tendering techniques Understanding your costs including “Open Book” Importance of Business Management Systems Sustainable Construction Orbital Planning techniques Health & Safety and environmental standards assistance Emerging technologies e.g. cloud, BIM, Digital Construction Understanding BIM and the SME’s role in its deployment.
- 5. www.constructionfutureswales.co.uk www.dyfodoladeiladucymru.co.uk ✉ [email protected] ☎ 07919304567 ✉ [email protected] ☎ 07867392036 Click ‘Apply Now’ to start the process How can I access this? CFW_Wales Construction Futures Wales
- 6. WALES NUCLEAR FORUM 2018 INTRODUCING PETER CORNISH CHAIR WALES NUCLEAR FORUM 2018
- 7. WNF Steering Group Members – PETER CORNISH | Acorn / Synergie Group – JULIAN VANCE DANIEL | VESSCO Engineering Ltd. – JOHN RUDDLESTON | JR Connections. – MIKE BIALYJ | Phoenix Training Solutions Ltd. – DR JOHN IDRIS JONES | Advisor to Welsh Gov. – VIVIENNE COMPTON | Industries Learning Solutions. – GEORGIA GASCOYNE | Huntington Fusion Techniques. – JASON O’MALLEY | Insite Limited. – IAN FAULKNER | North Wales Representative. – RICHARD JAMES | Welsh Government.
- 8. Additional Steering Group Members – WYN ROBERTS | Welsh Government – CHERYL WHITAKER | Welsh Government (One Welsh Government official will attend each meeting) Two Associate members will bring nuclear sector skills and experience and will attend whenever available. Partners of the Wales Nuclear Forum will be able to nominate a Company representative to attend the WNF “Steering Group” meetings to assist with the development of Planning going forward.
- 9. Mission Statement To provide a forum for strategic engagement between the Nuclear Industry and Wales based suppliers.
- 10. Objectives – Foster collaboration between Forum members enabling joint enterprises to attract business which might be lost to individual companies. – Be an advocate for suppliers and give a direct communication route between representatives of the supply chain and customers. – Ensure we connect up to all levels of the supply chain. – Collect and aggregate knowledge from Wales Nuclear Forum members and to act as a conduit for dissemination of useful information.
- 11. Objectives – Act as focus group, being a sounding board and identifying improvement areas providing an arena for supplier input. – Monitor and measure success utilising the WNF Website. – Champion best practice among Wales Nuclear Forum members and gather examples of such practices for presentation to Forum members – Identify areas where support is best applied across the forum group. – Promote the strength, diversity, professionalism and depth of services offered by Wales Nuclear Forum members to the nuclear industry.
- 12. – Already developed strong representation and recognition in the Nuclear Supply Chain for “New Build” and “Decommissioning”. – The WNF has now been established for just over two years. – WNF Website launched at the NDA event in November 2017. – Monitored and Advised by the Welsh Government. – Meetings held with Government Senior Ministers gaining full support. – Attended many Nuclear Events across the UK and Europe. – Developed collaboration opportunities with European organisations. – Ongoing industry collaboration with other Forums across the UK. Progress
- 13. Progress – Developed representation at the Nuclear Innovation Centre in Bridgwater HPC project. – Assisted Welsh based businesses with the implementation of the F4N assessment. – Promoted and developed WNF member networking through many events. – Completed a collaborative business improvement program with Costain, ARUP and Acorn, targeted for Welsh SME’s. – Shared intelligence for new companies to entre into the Nuclear supply chain. – Created opportunities for member companies to “Market” their business through the WNF website. – Ongoing development and communication with all tier one companies and the SWMAS team to ensure members are registered as a suitable supplier.
- 14. – Promotion of Welsh Member Companies with support and guidance from Welsh Government at every level of the Nuclear Industry supply chain. – Improving collective communication, intelligence and guidance, lead by the Steering Group but importantly by all members of the Forum. – Attending future Nuclear Events to show Wales Industry has a major part to play in opportunities within the Nuclear industry across the UK and Europe. – Promoting open trust and honesty amongst all members of the Forum. – Develop collaboration opportunity between members.
- 15. – Grow the WNF Membership and promote commitment strength in numbers and diversification. – Continue to create ongoing opportunity for Welsh Businesses. – Communicate information of compliance requirement: ISO, Fit 4 Nuclear, National Skills Academy and support any area of business that need help to supply into the nuclear market. – Set up “Work Shops” with the tier one Nuclear base clients. – Promote and Market the supply and services of Welsh industry. – Assist with the Capacity and member business capability. – Develop further “Academies” within Wales for Welsh Industry.
- 16. Hinkley Point C Key facts – Recent Progress – 3,500 plus workers now on site, £465m of contracts let with companies in the locality. – Welsh companies – many of which are active members of WNF now engaged with HPC with contracts in place or in planning – European Pressurised Reactor (EPR) technology now in use – the world’s first EPR connected to a power grid and to generate electricity – at Taishan in China – A key project milestone with the start of the manufacturing activities on the first rotor of the ARABELLE steam turbine at Belfort in France – Welsh Government contract in place with HPC Engagement Team to deliver supply chain services and work package analysis – first event held in Cardiff on May 22nd
- 17. – The urgent need for investment in low-carbon energy generation in the UK – The EPR is the most powerful civil nuclear reactor in the world – Hinkley Point C will deliver power in the mid-2020s, right when the country needs it – Hinkley Point C will help strengthen the UK’s industrial stamina, creating 25,000 jobs and 1,000 apprenticeships – Hinkley Point C will help avoid the release of nine-million tonnes of CO2 each year. Five reasons why HPC is changing the future of energy
- 18. – 2 reactors – 5 years total build – Over 250,000 onsite welds – 1200 people at peak – 270km of pipework – 90,000 spools – 70,000 supports – 90,000 clamps and hangers HPC Balance of Nuclear Island in numbers
- 19. – 20,000 valves – 1200 plant items (tanks, pumps, heat exchangers etc.) – Insulation services – Fuel pool cooling – Fire suppression systems – Active contaminated waste control – Electrical services HPC Balance of Nuclear Island in numbers
- 20. Hinkley Point C Jetty Construction
- 21. HPC Tier One Companies 162 in total.
- 22. What suppliers and partners are looking for: Commitment Credibility
- 23. Project challenges – Logistics – smart, innovative solutions (DCO constraints) – Limited to / from site movements – People – skilled / SQEP professionals: – Welders – Pipefitters – Supervisors – Electricians – Inspectors – Various Site Operatives
- 24. Project opportunities – Training and upskilling: – On the job – Local education institutions – Apprentices – Graduates – Post commissioning support (60yrs) – Future Nuclear build programme – Wylfa Newydd Anglesey. – Sizewell C – Bradwell B
- 25. WNF member achievements at HPC Chernobyl, Ukraine safe confinement Sellafield, safe confinement GE / EDF approved supplier status, Cavendish Nuclear supplier & R-Royce approved supplier Jetty and Aggregate Silo work - HPC
- 26. 18/Q2 18/Q3 18/Q4 19/Q1 19/Q2 19/Q3 19/Q4 20/Q1 20/Q2 20/Q3 20/Q4 21/Q1 21/Q2 21/Q3 21/Q4 22/Q1 22/Q2 22/Q3 22/Q4 23/Q1 23/Q2 23/Q3 23/Q4 24/Q1 24/Q2 24/Q3 PROJECTTEAM Management and Procurement Design FTEs Prefabrication FTEs Site FTEsPeople profile 50 – 1250 in 3.5 years! Mobilise WP team Resourcing Strategy – 300 mech fitters, 240 pipe fitters, 175 welders Project Staff ramp-up On-board & Mobilise Volume recruitment 150 Apprentices & Graduates Ramp down Demobilisation
- 27. COLLABORATION IS YOUR FUTURE JOIN OUR FORUM NOW
- 30. OUR COMPANY • FOUNDED 2006 • DESIGN & MANUFACTURE OF PRESSURE VESSELS, COLUMNS, HEAT EXCHANGERS, TANKS & ASSOCIATED PRESSURE EQUIPMENT. • DESIGN & MANUFACTURE OF SKID PACKAGES • SPECIALISE IN LARGE DEAERATOR VESSELS – Up to 330 Tonnes and Max. 5m diameter
- 31. WHO WE WORK WITH • CHEVRON • SHELL • BP • TALISMAN ENERGY • EDF TRADING / EXHEAT* • VALERO ENERGY • TOTAL* • ESSAR OIL • FLUOR JACOBS ENGINEERING CHROMALOX* SABIC PETROCHEMICALS SONATRACH* BRITISH SUGAR EXXON MOBIL ALDERLEY SYSTEMS * = CODAP Ref.
- 32. SUPER DUPLEX DEAERATOR VESSEL FOR B.P. CLAIR RIDGE (North Sea) - Super Duplex May 2013 21m long by 3.3m Diameter 40 Tonne
- 33. B.P. QUAD 204 110Tonnes DEAERATOR VESSEL AT LOADING at VESSCO Outside Diameter 46,00mm Length 355,00mm Weight 112,400kg Low Temperature Carbon Steel 2015
- 34. INITIAL CONTACT WITH ROLLS-ROYCE• DIRECT APPROACH FROM ROLLS-ROYCE CIVIL NUCLEAR IN 2011 • VISIT FROM ROLLS-ROYCE PROCUREMENT TEAM – 1 day meeting 2 people • REQUEST TO PROVIDE QUOTATION FOR 120 PRESSURE VESSELS FOR HINKLEY POINT • 2 DAY AUDIT BY LEAD AUDITOR 30th Jan 2012 (steve shepherd) • PROBLEM IMPROVEMENT REQUESTS – • One Major PROCESS ROUTINGS (SABRe) • Two Minor – Calibration & Sub Tier Control • Seven Opportunities For Improvement
- 35. ROLLS-ROYCE CIVIL APPROVAL • Initial TOQ Score 52% • Resolve Major PIR • Resolve Minor PIRs • Adopt 5 of 7 Opportunities for Improvement • Re-Audit
- 36. DESIGN
- 37. INITIAL APPROACH TO AREVA, EDF & ALSTOM• SEARCH H.P.C. ON LINE 2012 • WRITE EMAIL TO PROCUREMENT 2012 • NO REPLIES FROM AREVA or EDF • CONFIRMATION OF INTEREST ALSTOM 2012 • VISIT BY Nuclear Head of Procurement and Purchasing & Supplier Qualification Manager 2013 • ONE DAY AUDIT by Purchasing & Supplier Qualification Manager 2013 • Largely QUALITY SYSTEMS and SUPPLIER CONTROL
- 38. GE ALSTOM QUALITY & EHS ASSESSMENT PROGRAMME (2013)• Opening Meeting & Introduction • Presentation by Vessco • Shop floor Visit – Prod. Mgmt • Non-Conformity Management • Purchasing / Sub-Supplier Control • Project Management • Environment, H&S, Sustainable Development • Human Resources & Training • Closing Meeting
- 39. GE CORRECTIVE ACTION PLAN • APPROVED WITH CONDITIONS • UPDATE / ALTER ELECTRODE CONSUMABLES and WELDING SAW FLUX TEMPERATURE & HUMIDITY CONTROL • UPDATE COMPANY
- 40. GE SUPPLIER APPROVAL – LEADING TO EDF INTRODUCTION• GE Proposed Vessco Engineering Limited to EDF Energy as Potential Supplier of Deaerator Vessels for Hinkley Point C • ALSTOM / GE Approval – 15th December 2015 • EDF AUDIT scheduled for w/c 18th January 2016 • We were advised that a team of 4 EDF Auditors would be in attendance for 3 days
- 41. EDF AUDIT TEAM • Lucie Monniello – Lead Auditor • Arnaud Manduit – Supply Chain Assessor Engineer • Marie-Noelle Lam – Mechanical Engineer • Koffi Koudadje – Welding Engineer • Matthieu Ramspacher – GE Supply Chain Manager • Chiragdeep Singh – Supplier Qualification Manager • Regis Rochette – Lead Manufacturing Engineer • John Ruddleston - Sector Lead to the Nuclear Industry (South West) Business Growth Service (MAS) Dti
- 42. AUDIT PROCESS • EHS Briefing • CODAP Design & CODAP Vessel Manufacture • Sub-Contractor Controls – Audits • Investment Plans • Incoming Goods Inspection • Non-Conforming Products • Carry out a Controlled Hydrotest • Welding – View CS & SS – SAW, TIG, MIG & SMAW • NDE – Witness MPI, DPI, Ultrasonics, Hardness Testing
- 43. AUDIT PROCESS • Witness Rolling of Plates • Review – Cover to Cover Randomly Selected Data Dossiers (BP Clare Ridge & Sonatrach Column) • Calibration Checks – Randomly Selected – Pressure Gauges, Thermometers, Welding Machines • Interview 6 Randomly Chosen Members of Staff – 2 Technical, 1 Clerical, 3 Shop Floor • Check Library of Standards – CODAP, ASME VIII, V, IX, II • Carry Out Design Check of an EDF Vessel • Close Out Meeting
- 44. COMMERCIAL ASPECTS - Timescale • Initial Approach Rolls-Royce 2011 • Quotation To Rolls-Royce (for 120 Pressure Vessels) 2012 • Quotations To Alstom Power Systems (France) 2013 • Quotations Technical & Commercial Queries 2014
- 45. The Deaerator Vessels to be manufactured by Vessco Engineering Limited 2017 to 2021
- 46. LOCATION – PROXIMITY TO HPC VESSCO
- 47. THANK YOU