Huaruifeng Presentation
- 1. Shandong Huaruifeng Machinery Co., Ltd. 山东华瑞丰机械有限公司
- 2. Manufacturing plant Overview New Multi-plant designed to have: One friction material plant completed One foundry completed One Machining Center completed One Agriculture Equipment Plant completed 3 workshops in planning 20 Floor R&D Center in planning 220,000 Square Meters
- 3. Brief Introduction Our headquarter Qingdao Huarui Auto Parts Co., Ltd. was founded in 2001, as a leading manufacturer of brake and Stamping &Welding Parts, mainly supplying OEM products for Foton, SAIC-GM-Wuling etc. In 2011 the group achieve the value of output 450 Million RMB and Huarui stock company was established and planed to go public in three years. In September 2011 a new foundry, Machining Center & friction material plant (Shandong Huaruifeng Machinery Co., Ltd.) was founded, which makes the main component of brake assembly produced independently by ourselves. New Friction Material plant completed in June 2012 and launched to be in production in July, with initial investment 60 Million RMB Qingdao Huarui Auto Part Co., Ltd. Shandong Huaruifen g Machinery Co., Ltd. Qingdao Huaruifen g Machinery Co., Ltd. Qingdao Furunde Brake System Co., Ltd. Friction Material Division Foundry Division Machining Center Division Agricultur e Equipment Division
- 4. Product Portfolio---Qingdao Headquarter Differential Shell Axle AssemlyDecelerator Shell Brake Calliper Caliper BracketBrake Calliper
- 6. Main production line--Qingdao Headquarter Tokyo Foundry Line Axle Assembly Line Korea Machining CenterBrake Assembly Line
- 7. Brake Pads for Passenger Car Brake Pads for Heavy Duty Trucks Brake Pads for Commercial Vehicles Wind Yaw Brake Linings Product Portfolio---HRF Friction Material Division
- 8. Our Team With the strong support of Qingdao Headquarter, we has built our professional management team: ※ Mr. Bai: Top Formula designer with more than 25 years experience in friction material field, the formula he designed has been released to supply for VW, Chrysler, FORD , Bosch (OEM), GM, Bendix, Centric, NAPA, Delphi(OES/AM)etc. ※ Mr. Ma Shian: Senior friction materaial engineer with more than 30 years experience in friction material research, development, testing and technics. ※ Mr. Wang Yangshen: OEM Project Mananer for TRW, Ford, Bosch, Shanghai VW, Great Wall etc ※ Mr. Tian Xiufu: Previous production manager from Xinyi, with more than 15 years experience in brake pads and brake shoes production. ※ Mr. Chris Chao 10 years experience with Bendix, Autozone, Ford, NAPA, Brembo, Frasle etc.
- 9. Research and Development Center Capabilities Independent Development Capability Inertia, Compressibility test Wind Yaw Testing Low Pressure Wear Testing Physical Property Testing
- 10. Testing Facility-1 Compressibility TestingInertia Testing Dyno Chase Testing Machine
- 11. Testing Facility-2 Wind Yaw Brake Testing Shear Testing Salt Spray Testing Hardness Testing
- 13. R & D Center Planning In Qingdao 3900 Brake NVH Automotive Dynamometer 1620 Compressibility Test Machine
- 14. R & D Center In Qingdao 2015 2016 2017 2018 2019Current Testing Item Available One Link 3000 Performance Dyno One Link 1620 Compressibility Testing 5 staff Investment 8,000,000 RMB Electronic Microscope X-ray Elemental Analyzer Prototype Workshop Leadtime 60 days (in house test completd) 10 staff Investment 10,000,000 RMB One Link 3900 NVH Dyno X-ray diffraction(XRD) ICP-OES 20 staff Investment 20,000,000 RMB Inertia Dyno Testing Compressibility testing Ambient Shear Testing Hardness Testing Chase Testing Wind YawTesting Complete the national R & D center in 5 year with total investment 58 million RMB Two Link 3000 Performance Dyno 30 staff One Link Compressibility Test Machine Investment 20,000,000 RMB
- 15. Formula System Low-metallic European Market, Middle East Ceramic NAO Semi-metallic Coper free Ceramic High Coefficient Ceramic N/A, S/A, Middle East, Asia-Pacific Fleet and Emergency Vehicle
- 16. Formula System CeramicSemi-metallic Formula Structure Low-metallic Copper free formula Economic Media Premium Economic Media Premium Economic Media Premium HRF5118 HRF522 MF517 MF512 Economic Media Premium HRF6382 CR618 CR609 HRF6386 HRF359 HRF340 HRF325 N/A, Asia Pacific Market Passenger Car, truck and commercial vehicles N/A, Asia Pacific Market Passenger Car Europe, Middle East Passenger Car N/A, Europe Market Passenger Car
- 17. Formula Characteristics Formulati on HRF No. μ Noise Wear Physical characteristics Hardness (HRS) Compressibility Ambient (μm) Shear Ambient (MPa) Semi- metallic HRF5118 0.30-0.35 ◎ ◎ 60±15 120±25 >3.0 MF517 0.30-0.38 ⊙ ◎ 60±20 100±30 >3.0 MF512 0.32-0.40 ○ ⊙ 60±20 90±30 >3.0 HRF522 0.30-0.35 ⊙ ◎ 60±20 80±30 >3.0 Ceramic HRF6382 0.30-0.36 ◎ ◎ 50±15 150±25 >3.0 CR618 0.30-0.36 ⊙ ◎ 50±20 120±30 >3.0 HRF6386 0.35-0.42 ⊙ ⊙ 50±20 120±30 >3.0 CR609 0.32-0.38 ⊙ ○ 50±20 100±30 >3.0 Low- metallic HRF340 0.36-0.42 ◎ ◎ 50±20 120±30 >3.0 HRF325 0.32-0.40 ○ ⊙ 60±20 100±30 >3.0 ◎Excellent ⊙Better ○Good
- 18. OE Experience Formula we have -1 2007 Jeep Wrangler (JK) Jeep Liberty (KA) & Dodge Nitro (KK) Formulations: HRF5118 Semi-Met
- 19. OE Experience Formula we have -2 N/A Ford Vehicles Designed formulas: HRF5118& HRF6382
- 20. OE Experience Formula we have -3 High Friction Coefficient NAO:
- 21. OE Experience Formula we have -4 Domestic OE experience: Geely GC-1 Front and Rear Geely NL-1 Front and Rear BYD M6 Front and Rear BYD S6 Front and Rear BYD E6 Front and Rear JMC N350 Front and Rear BYD F6 Front BYD F6 Rear BYD L3 Front BYD L3 Rear
- 22. 100% Formula Design and Improvement Capability HRF325 formula Stability Improvement
- 23. Formula Ingredient Analysis Raw material 材料 Types of pad 类型 Front Application Rear ApplicationSemi Metallic Low-metal Ceramic Binder Resin树脂 Friction Dust摩擦剂 Filler充填料 Lubricant润滑剂 Abrasive Metal Powder铸铁粉 Steel fiber钢棉 Brass & Copper Aramid 芳纶浆泊 <Ingredient Volume> Around 20vol% Around 10vol% Around 5vol% Non
- 24. Formula Perfomance Analysis Type of pads Items Wear Noise Semi Metallic for Front Low metal for Front Ceramic for Front Ceramic for Rear ColdFriction Fade Judder Vibration Corrosion HeatCrack LowTemp. HighTemp. Squeal Groan Excellent Good Fair
- 25. Link Dyno Testing Report Semi-metallic AK-Master Report HRF5118
- 26. Link Dyno Testing Report Semi-metallic SAE J2521 Noise Report HRF5118
- 27. Link Dyno Testing Report Ceramic AK-Master Report HRF6382
- 28. Link Dyno Testing Report Ceramic SAE J2521 Noise Report HRF6382
- 29. Link Dyno Testing Report Low-metallic SAE J2521 Noise Report HRF340
- 31. Quality Certificate: TS16949 Released : July 3rd 2013
- 32. Quality Certificate: TS16949 PLANNING PRODUCT DESIGN AND DEV. Program Approval Prototype Pilot Launch PLANNING PROCESS DESIGN AND DEVELOPMENT PRODUCT AND PROCESS VALIDATION PRODUCTION FEEDBACK ASSESSMENT AND CORRECTIVE ACTION New Product Development Flow Chart
- 33. --Design for Assembly --Design Verification --Design Reviews --Prototype Control Plan --Engineering Drawings --Engineering Specifications --New Equipment/Tooling --Gages/Testing Equipment --Drawing and Specification Changes DFMEA Prototype Build - Control Plan Quality Certificate: TS16949 Production Development Course
- 34. Product Approval Process supplier create drawings and sumbit Customer Engineering submit product attribute chart to supplier Drawing reviewed by customer engineering Supplier rework drawings and resumbit Approved kick off PPAP Process Supplier run PPAP samples and pkg Supplier send samples and PPAP pkg to customer rework and resumbit rework and resumbit PSW Approved (Y or N) Samples Approved (Y or N) Customer review samples and PPAP pkg Customer Engineering notify Supply chain of PPAP Approval Yes No Yes No No Yes Yes
- 35. Quality Control Process Continuous Improvement From the order input to output as well as shipment, we have been strictly following the quality control as below: √.Quality control are in strict accordance with the inspection standard and inspection plan and all the testing are proceeded based on different batch and plan required. Currently we have built a complete set of testing equipments to proceed the testing and assure the product quality in control; √. In the process of spraying glue, the glue thickness of back plate must be inspected to ensure consistency for each part No., and further to ensure the shear force can meet the requirements. √. The thickness of powder coating and powder adhesion has been inspected to ensure the product appearance and the product dimension meeting the requirements. √.All the product will be 100% following the final inspection to assure meeting customer technical requirements such as dimension, technical status, marking and packing etc. Only after inspected qualified ,the products can be get into the storage
- 36. Positive Mold Manufacturing Capability Capacity Currently 4 production lines 400 Ton Pressing Machine from Taiwan, which stands the highest level in China Korea BT Automatic Grinding, slot and Chamfer BT Powder Coating line Automatic Package line Anual capacity 4.8 million sets
- 37. Production Capacity Analysis Item Equipment Model Quantity Capacity Current Production Capacity 1 Ultrasonic washing machine HNX-5Z 2 1500PCS/each/ho ur Total Anucal Capacity 4,800,000 sets Used Capcity 3,000,000 sets Left Capcity 1,800,000 sets2 Automatic spray drying line HGJM-500 3 1500PCS/each/ho ur 3 Hot pressing machine FC-400TON 36 90PCS/each/hour 4 Grinding Machine JF621D 4 1250PCS/each/ho ur 5 Slot and Chamfer Machine FR4300 4 1250PCS/each/ho ur 6 Powder Coating Line HM 4 1250PCS/each/ho ur 7 Riveting Machine Jm12T 16 300PCS/each/hou r 8 Shrink Wrap Machine BSF-5540 7 150sets/each/hou r
- 38. New Production Line Kicking off New production line from planning to mass production taking only 3 months: Faclity already available: Warehouse, manufacturing plant, mixing line,testing facility 2 months: Key machine importing including Taiwan Hot pressing Machine, Automobile slot, chamfer, power coating line 1 month: New faciltiy testing and adjusting 3 months: New Staff Training
- 39. Automatic assembly production line Backing plate cleaning Spray Glue Hot-pressingSand blasting
- 40. Automatic assembly production line Oven cure Powder Coating, Marking, Package Gringding, slot and Chamfer Scorching
- 41. Production Process Continuous Improvement During the production process especially for the key process , we take serial effective control measures to avoid mistakes and guarantee stable quality of the products: ※ For Mixing process, raw material input was controlled by barcode system, operators recheck the weight during automatic weighing , third check for the finished mixed material etc, ※ Outsourcing back plate is required to proceed sand blasting first on our back plate supplier side and inspected qualified before going to our storage. During production, the back plate will proceed sand blasting again to get rid of the rust and ultrasonic cleaning to remove the oil. ※ In the process of hot pressing, the electronics scale must be inspected to ensure accuracy before starting to scale the mixing material. And the mixing material must be flatted even to ensure the consistency of hardness and density in different position of the friction material; ※ Products are placed on the shelf with different layers during oven cure process to ensure excellent air circulation so that all the products are heated and cured evenly ※ Each machine has equipped with dust clean device during hot pressing, which can help saving energy, protecting the environment as well as workers.
- 43. Automatic Mixing line Barcode System & Key Material Input Lot-trace ability 4 automatic Mixing Line Computer Controlled System
- 44. Mixing Material First in First Out Mixing Material First In Different Material Different Converyor Belt Mixing Material First Out
- 45. Hot Pressing 27 Hot Pressing Machine 400 Ton Pressing Machine from Taiwan Automatic Dust Clean Safety Grating Exterior Insulation Opertator Air Conditioning System
- 46. 100 Positive Molded 100% Positive mold 50-100 new toolings per month Tooling Warehouse more than 1300 Part No.
- 47. Computer Controlled Oven Cure Layout in each layer Each layer with Holes Heat oven and stability Ambient Shear Density Hardness Compressibility Testing
- 48. Grinding Slot Chamfer one Time(The second Line) Lot-trace ability Input Output Wide, Depth, Dimension, Angle, Appreance etc.
- 49. Korea BT Automatic Line(The third Line) Automatic Grinding, Slot and Chamfer Automatic Powder Coating Line Marking, Riveting and Package Transfer and Paint Control Panel
- 50. Positive Mold Tooling Plan 50-100 new toolings /month 1300 parts by the end of 2014 1500 parts by the end of 2015 July. -Dec. 2012: VW, Skoda, Audi, Roewe,Buick, Chevrolet, Chery series Jan - Jun. 2013: Toyota, Honda,Nissan, Subaru, Mazda,Mitsubishi, Isuzu, Hyundai, Kia series July.- Dec 2013: Cadilac, Ford, Jeep, Land rover, Volvo, Hummer series Jan. -Jun. 2014: Mercedes-Benz, BMW, Porsche, Jaguar, Lincon, Chrysler, Dodge series July.-Dec. 2014: Opel, Peugeot, Citroen, Fiat, JAC, Great wall
- 51. Product Range for Different Market North America Market: More than 1000 FMSI# for all kind of vehicles and nearlly covering all the most popular parts Australia Market: 460 DB# covering nearlly 90% of the Market Domestic China Market: 628 Parts covering more than 90% of the domestic market European Market: nearlly 500 part No. and planning ECE R90 Cerificate for 300 parts Middle East: 200 parts for most popular vehicles
- 52. ERP SYSTEM ERP Purchasing Storage Production Distribution Accessories Warehouse Raw Material warehouse
- 53. Tooling Capability-software AUTOCAD UG Pro-E-Wildfire
- 54. OEM Shim 0EM shim coil from Wolverine, MSC, Nichias, trelleborg
- 55. Abutment kits Abutrment kits can be sourced from Anstro, IBI Similar material produced in China with 20% cost less, and shorter lead time
- 56. Capabiltiy for Brake Shoe and Increasing Market The company has strong financial background and adequate production capacity, we can expand production capacity according to the market demand and meanwhlie increase our products range to provide customers better service. A, Annual 800,000 sets brake shoe production line has been kicked off mass production by Feb 2016. B, CV brake pads has more than 20 part No. by now, we can kick off the new toolings according to the customer demand, and if the market share is big we will invest a new production line specially for CV brake pads. C, Wind Yaw Brake take the rate of 70% in the domestic OE market like Gold wind, GKN etc. With the high quality products with no noise and long life as well as better service we are becoming the No.1 Wind Yaw brake manufacturer in China D, Company has about 40,000 square meters pending for the new workshop, we can ensure the sufficient production plant and capacity to meet increasing market demand.
- 57. THANK YOU FOR YOUR ATTENTION!