Husqvarna rider 11 bio service repair manual
- 1. Workshop manual English Rider 11, Rider 13, Rider 11 Bio, Rider 13 Bio, Rider 16
- 2. English – 1 Workshop manual Rider 11, Rider 13 Rider 11 Bio, Rider 13 Bio Rider 16 Contents Safety regulations ............................................... 2 General instructions ......................................... 2 Special instructions .......................................... 2 Special tools ........................................................ 3 Technical data ..................................................... 4 Tightening moments......................................... 4 Play .................................................................. 4 Mowing deck .................................................... 5 Control points ................................................... 5 Delivery and dealer service ................................ 7 Maintenance schedule ..................................... 9 Delivery measures ............................................ 10 To our dealer .................................................. 10 Packaging and unpacking .............................. 10 Parts enclosed in packaging .......................... 10 Battery............................................................ 11 Steering wheel ............................................... 12 Tow plate ........................................................ 12 Oil levels ........................................................ 12 Wheels ........................................................... 13 Checking and adjusting of the mowing deck’s ground pressure and parallelism ........ 13 Test running ................................................... 14 Speed regulator ............................................. 15 Administration ................................................ 15 Design and function.......................................... 16 General .......................................................... 16 Serial number................................................. 17 Engine ............................................................ 18 Steering.......................................................... 19 Driving ............................................................ 20 Mowing deck .................................................. 20 Reparation instructions .................................... 23 Removing engine ........................................... 23 Replacing engine ........................................... 25 Fuel tank ........................................................ 27 Changing engine oil ....................................... 28 Checking and adjusting steering wires .......... 28 Replacing steering wires ................................ 29 Removal/installation of steering axle ............. 29 Removal/installation of wire wheel ................. 30 Checking and adjusting brake wire ................ 31 Checking and adjusting gear control.............. 32 Checking and adjusting freewheel clutch....... 32 Checking and adjusting throttle control .......... 33 Replacing articulated steering bearing........... 33 Removal of swing axle ................................... 35 Replacing bushings........................................ 35 Installation of swing axle ................................ 36 Removal/installation of gear box .................... 37 Removal/installation of hydrostatic transmission ................................................... 37 Replacing hydrostat. trans. axle seals ........... 38 Input axle .................................................. 38 Outgoing axles .......................................... 39 Replacing hydrostatic transmission wire ........ 40 Bleeding hydrostatic transmission oil system 44 Adjustment of transmission neutral position .. 44 Transmission maintenance ............................ 45 Oil change ................................................. 45 Removal of belt .............................................. 46 Checking and adjusting cutting unit ground pressure ......................................................... 47 Checking and adjusting parallelism of the mowing deck .................................................. 47 Adjusting cutting height area.......................... 49 Adjusting cutting height .................................. 49 Removing the cutting unit .............................. 50 To leave the service position .......................... 51 Dismantling the cutting unit ............................ 52 Replacing cutting unit belts ............................ 53 Replacing belt on BioClip 103 and Combi 103................................................. 53 Replacing belt on BioClip 90 ..................... 54 Belt replacement on mowing deck with side- or rear discharge BioClip 112 and Combi 112 ................................................. 54 Replacing breakpin ........................................ 55 Removal of blades with bearings ................... 55 Grinding and balancing of blades .................. 57 Electrical system ............................................... 58 Circuit diagram Rider 11 ................................ 58 Circuit diagram Rider 13 and Rider 13 Bio .... 59 Circuit diagram Rider 16 ................................ 60 Inspection of safety system............................ 61 Troubleshooting chart
- 3. 2 – English Safety regulations General instructions The workshop handbook is written for personnel who are assumed to have general ride-on mower repara- tion and service know-how. The workshop where the ride-on mower is repaired should be equipped with safety devices in accordance with local regulations. No-one should attempt to repair the ride-on mower without having first read and understood the contents of this handbook. The machine is tested and approved only with the equipment originally provided or recommended by the manufacturer. The below-mentioned boxes are included in this workshop handbook, as is appropriate. Special instructions The fuel used in the ride-on mower has the following hazardous characteristics: • Toxic fluid and fumes • Can cause eye and skin complaints • Can cause breathing difficulties • Highly flammable When using compressed air, do not direct the compressed air stream towards your, or anybody else's, body. Air can be forced into the blood stream, thereby constituting a danger to life . Use eye protection when working with tensioned springs. Use hearing protectors when test driving. After test driving, do not touch the silencer before it has cooled down. Risk of burn injuries. This especially applies if the ride-on mower is equipped with a catalytic converter. If consumed, the lining on and in the catalytic converter element is dangerous to health. Use protective gloves when working with the catalytic converter/silencer. The blades are sharp and can cause cutting injuries. Always use protective gloves when you are handling the blades. Use protective glasses when working with the mowing deck. If the belt's tension spring comes off and flies upwards, this can cause injury to persons. Use eye protection when working with the battery with the plugs removed. Be extra careful when handling battery acid. Spilling acid on the skin can cause severe burn injuries. If acid is spilt on the skin, rinse immediately with water. If acid gets into the eyes, this can cause blindness, contact a doctor. Be careful with the maintenance of the battery. Explosive gas is formed in the battery. Never handle the battery when smoking or in the vicinity of naked flames or sparks. Otherwise, the battery can explode and cause severe injuries. IMPORTANT INFORMATION This box indicates a risk of damage to the material if the instructions are not followed. WARNING! The warning box indicates a risk of injury to persons if the instructions are not followed. IMPORTANT INFORMATION Waste oil and old filters shall be handled as hazardous waste.
- 4. English – 3 Special tools The following special tools are used when working on the ride-on mower. Special tools for the engine and transmission are specified in resp. Workshop Manuals. 506 66 48-01 Puller for engine pulley. 506 79 06-01 Ball-ended Allen key 3/8" to unscrew the engine pulley socket head cap screw (Briggs & Stratton). 506 89 92-01 Counter-hold for engine belt pulley. 506 89 93-01 Tool for the articulation spring. 535 41 32-01 Set of drifts for bushings on the swing axle.
- 5. 4 – English Technical data Tightening moments Carrier steering 5–10 Nm 3,5-7 lbft Pulley steering wire 20–30 Nm 14-21 lbft Belt wheel 35–40 Nm 25-28 lbft Blades 45–50 Nm 32-36 lbft Blade bearings 20–25 Nm 14-18 lbft Belt tensioner wheel 15–25 Nm 10-18 lbft Holder screws, engine 20–25 Nm 14-18 lbft Holder screws, gear box 20–25 Nm 14-18 lbft Engine pulley 70–80 Nm 50-56 lbft Dimensions: Rider 11 Rider 13 Length 2 090 mm/6,85 ft 2 000 mm/6,56 ft Width 880 mm/2,89 ft 900 mm/2,95 ft Height (over steering wheel) 1 070 mm/3,52 ft 1 060 m/3,48 ft Weight 197 kg/433 lb 190 kg/419 lb Track front 720 mm/2,36 ft 625 mm/2,05 ft Track rear 620 mm/2,04 ft 625 mm/2,05 ft Wheel base 860 mm/2,81 ft 860 mm/2,81 ft Tyre size 16 x 6.50 x 8 16 x 6.50 x 8 Air pressure 60 kPa/8,5 PSI 60 kPa/8,5 PSI Max. gradient 15° 15° Engine: Rider 11 Rider 13 Manufacture Briggs & Stratton Briggs & Stratton Model 28N707 286707 Power 7,7/10,5 kW/hp 9,2/12,5 kW/hp Displacement 362 cm3 465 cm3 Fuel min. 85 octane unleaded min. 85 octane unleaded Tank capacity 7 litres/7,4 USqt 7 litres/7,4 USqt Oil SAE 30 or SAE 10W/30 SAE 30 or SAE 10W/30 class SF-CC class SF-CC Oil capacity 1,4 litres/1,5 USqt 1,4 litres/1,5 USqt Gearbox: Rider 11 Rider 13 Manufacture Peerless MST 205 Tuff Torq K46 Oil SAE 10W/30 class SF-CC Oil capacity 2,2 litres/2,35 USqt Gears, forwards 5 Gears, reverse 1 Electrical system Rider 11 Rider 13 Type 12 V, negative earth 12 V, negative earth Battery 12 V, 24 Ah 12 V, 24 Ah Main fuse Flat pin yoke 15 A Flat pin yoke 15 A Spark plug Champion CJ8 or J8 Champion CJ8 or J8 Spark plug gap 0,75 mm/0,030" 0,75 mm/0,030" Play Clutch wire R 11: 8–10 mm (5/16" - 3/8") Brake control lever against stop bolt R 11: 0–1 mm (0 - 0.040") Brake control lever R 11: 7–9 mm (1/4" - 3/8") Brake wires R13, R16: 1 mm (0.040") Wires, hydrostatic transmission pedals R13, R16: 0 mm
- 6. English – 5 Technical data Dimensions: Rider 16 Length 2 000 mm/6,56 ft Width 900 mm/2,95 ft Height (over steering wheel) 1 060 mm/3,48 ft Weight 208 kg/459 lb Track front 625 mm/2,05 ft Track rear 625 mm/2,05 ft Wheel base 860 mm/2,81 ft Tyre size 16 x 6.50 x 8 Air pressure 60 kPa/8,5 PSI Max. gradient 15° Engine: Rider 16 Manufacture Briggs & Stratton Model - 2002 28N707 Model 2003 - 282H070110E1 Power 11,4/15,5 kW/hp Displacement 465 cm3 /28,42 cu inch Fuel min 85 octane unleaded Tank capacity 7 litres/7,4 USqt Oil mineral-2002 SAE 30 or 10W/30 class CD-CF Oil synthetic 2003 - SAE 5W/30 or 10W/30 class SJ-CF Oil mineral 2003 - or SAE 30 class SF-CC Oil capacity 1,4 litres/1,5 USqt Gearbox: Rider 16 Manufacture Tuff Torq K 46 Oil SAE 10W/30 class SF-CC Oil capacity 2,2 litres/2,35 USqt Electrical system Rider 16 Type 12 V, negative earth Battery 12 V, 24 Ah Main fuse Flat pin yoke 15 A Spark plug - 2002 Champion CJ8 or J8 Spark plug 2003 - Champion QC12YC Spark plug gap 0,75 mm/0,030" Mowing deck: Rear ejector 85 Rear ejector 97 Side ejector 97 Bio 90 Bio 103 Cutting width 850 mm 970 mm 970 mm 900 mm 1 030 mm Cutting height 40-90 mm 40-90 mm 40-80 mm 45-95 mm 45-95 mm Blade length 304 mm 350 mm 350 mm 480 mm 410 mm Noise level 100 dB(A) 100 dB(A) 100 dB(A) 100 dB(A) 100 dB(A) Weight 29,0 kg 48,0 kg 45,0 kg 39,0 kg 47,0 kg Overall width 950 mm 1 075 mm 1 300 mm 1 000 mm 1 115 mm Mowing deck: BioClip 112 Combi 103 Combi 112 Cutting width 1 200 mm 1 030 mm 1 220 mm Cutting height 40-90 mm 45-95 mm 40-90 mm Blade length 420 mm 410 mm 420 mm Noise level 100 dB(A) 100 dB(A) 100 dB(A) Weight 50,0 kg 47,0 kg 52,0 kg Overall width 1 230 mm 1 115 mm 1 230 mm
- 7. 6 – English Control points Mowing deck parallelism with cutting height in pos. 1: ± 2 mm ± 0,079" Cutting height control in pos. 1: Rider 11 = 37 ± 2 mm 1,46" ± 0,079" Bio = 45 ± 2 mm 1,77" ± 0,079" Other = 40 ± 2 mm 1,57" ± 0,079" Synchronous transmission belt tension Bio 103 version 1, Combi 103: Automatic adjustment Synchronous transmission belt tension Bio 103 version 2 at 10 N force, impression: 7 mm 1/4" Synchronous transmission belt tension Bio 90 at 7 N force, impression: 8 mm 5/16" Dist. between support plate and drive belt: 3–6 mm 1/8" - 1/4" Distance belt tensioner control lever and belt guide, disengaged unit: 17 ± 5 mm 7/16" ± 3/16" Technical data
- 8. English – 7 Delivery and dealer service Pre-delivery service 1. Top up battery with acid and recharge for four hours. 2. Fit the steering wheel, tow plate, and where appropriate other parts. 3. Adjust cutting unit: Adjust lift springs (effective weight of cutting unit should be 12–15 kg (26,5-33 lb), or set to maximum lift if brush is to be fitted). (Only applies to BioClip and Combi.) Adjust cutting unit so that rear edge is about 2–4 mm (1/8") higher than front edge. Adjust cutting unit height setting so that cutting height limit is 5 mm (3/16") above the frame of the unit at the lowest cutting height. 4. Check that engine has correct amount of oil. 5. Check that the right amount of oil is in the transmission. (Not Rider 11) 6. Check and adjust tyre pressure (60 kPa/0,6 bar/8,5 PSI). 7. Connect battery. 8. Fill with fuel and start engine. 9. Check that machine does not move in neutral. (Not Rider 11) 10. Check: Forward drive. Reverse drive. Operation of blades. Seat safety switch. Lift lever safety switch. 11. Check engine revs 2 900 - 3 100 rpm. Rider 16, 2003- model, 2 800-3 000 rpm. 12. Tell customer about: Need and benefits of following the service schedule. Need and benefits of having machine serviced every 300 hours. The effects of maintenance on the machine’s second-hand value. Applications for BioClip and Combi. 13. Complete proof of sale, etc. After first 5 hours 1. Change engine oil.
- 9. 8 – English Delivery and dealer service Dealer service 25 hours service 1. Change the engine oil on the side-valve engine (With high load and temperature on the overhead-valve engine). 2. Clean/replace the airfilter’s pre-filter or oil-foam element, if fitted. (More frequent intervals in dusty operating conditions.) 3. Clean/replace the air filter’s filter cartridge (25 hours, 100 hours if pre-filter is fitted). (More frequent intervals in dusty operating conditions.) 4. Check the tyre pressures. 5. Check the mower deck (visual inspection) 6. Lubricate the belt tensioner. 7. Lubricate joints and axles. 8. Adjust the brake (Rider 11). 9. Check the V-belts. 10. Clean the engine’s cooling air intake. 11. Check/clean the hydrostatic transmission gear’s cooling fins. 50 hours service 1. Carry out 25 hours service as above. 2. Change engine oil. 3. Check the oil level in the transmission. (Rider 13, 16). 4. Check/adjust the parking brake. (Rider 13, 16). 5. Check/adjust the throttle wire. 6. Clean the cooling fins on the engine and transmission. 7. Check/adjust the settings on the mowing deck. 8. Inspect the flame guard/spark arrester. (extra equipment) 100 hours service 1. Carry out 25 hours service as above. 2. Carry out 50 hours service as above. 3. Replace the pre-filter and filter cartridge in the air filter. 4. Replace the fuel filter in the pipe. 5. Clean/replace the spark plug. 300 hours service 1. Inspect the machine. Reach agreement with the customer about which additional work should be carried out. 2. Carry out 25 hours service as above. 3. Carry out 50 hours service as above. 4. Carry out 100 hours service as above. 5. Check the valve clearance on the engine. At least once a season 1. Change the engine oil (25/50 hours). 2. Replace the pre-filter in the air filter. 3. Replace the filter cartridge in the air filter. 4. Check/adjust the settings on the mowing deck. 5. Adjust the parking brake. 6. Inspect the flame guard/spark arrester (extra equipment). 7. Clean/replace the spark plug. 8. Replace the fuel filter in the pipe. 9. Clean the cooling fins on the engine and trans- mission. 10. Check the valve clearance on the engine. 11. 300 hours service should be carried out by an authorised service workshop.
- 10. English – 9 1) First change after 5 hours. Replace after every 25 hours with heavy loads and high temperatures. 2) Cleaning and replacing should be carried out more frequently in dusty conditions. 3) The machine should be lubricated twice a week if used daily. 4) Carried out by authorised service workshop. WARNING! No service procedures must be conducted on the engine or cutting unit unless: ● = Described in this Workshop Manual. ❍ = Not described in this Workshop Manual. ▼ = Described in the Operating Instructions. Maintenance interval in hours • The engine is switched off. • The ignition key is removed. • The ignition cables are removed from the plugs. • The parking brake is applied. • The cutting unit is disengaged. Maintenance schedule The following is a list of the maintenance which should be conducted on the machine. Most of the points that are not covered by this workshop manual are covered by the operator’s manual. 50 100 Page 25 Maintenance Daily maintenance before starting Check the oil level in the engine 12 ● Check the engine’s cooling air intake - ▼ Check the fuel pump’s air filter - ▼ Check the steering wires 29 ● Check the brakes 31 ● Check the battery 11 ● Check the safety system 61 ● Check the screws and nuts - ❍ Check if there is any fuel or oil leakage - ❍ Clean around the silencer Change the engine oil side-valve engine 1) 28 ●1) Change the engine oil overhead-valve engine 1) 28 ●1) ●1) Clean the air filter’s pre-filter 2) - ▼ Check the mower deck 47 ● Check the tyre pressures (60 kPa) 13 ● Lubricate the belt tensioner 3) - ▼ Lubricate joints and axles 3) - ▼ Adjust the brakes, Rider 11 31 ● Check the V-belts - ❍ Check the transmission’s cooling fins, Rider 13 and Rider 16 - ❍ Check the transmission’s oil level, Rider 13 and Rider 16 44 ● Adjust the brakes, Rider 13 and Rider 16 31 ● Check and adjust the throttle wire 26 ● Clean the cooling fins on the engine and transmission 2,4) - ❍ Replace the air filter’s pre-filter and paper filter 2) - ▼ Replace the fuel filter - ▼ Replace the spark plug 8 ▼ Delivery and dealer service
- 11. 10 – English Delivery measures To our dealer Well-performed delivery service is the first step to a functioning aftermarket. A functioning aftermarket is in everybody’s interest: • The customer is satisfied with their Rider. He/she knows where to go to get help if problems occur. • You have a regular customer, who recommends you and your company to other potential customers. • In this way we build our trademark together, and take joint responsibility for our products and customers. Make sure the paper work is in good order. Fill in the warranty and delivery documents etc. and make sure that the customer gets the right Operating Instructions for their machine. Keep a customer register so that in future you can see which machines customers have, including all the serial numbers. This register will benefit you when ordering spare parts and for future marketing. In conjunction with the delivery you should also give the customer the information required to ensure the safe handling and care of their machine. Pay special attention to informing the customer about: • Safety instructions. • Controls. Emphasise that one does not push in the reversing lock on Rider 11 when engaging the neutral position (start lock function). • Checking of oil levels. Replenishing of oil, and which type of oil is required. • First oil change after the running-in period. • The need for, and advantages of, following the service schedule and regularly handing in their Rider for service. • Which fuel should be used. • Mowing tips to get good results. Applications for BioClip. • Which accessories are available for the type of Rider in question. • Warranty regulations. • Your company, and who the customer can turn to if problems occur. Packaging and unpacking On delivery from the factory the Rider is normally packed in special packaging. This consists of a wooden bottom board with a top part consisting of heavy-duty cardboard held together by plastic film. The bottom board is provided with pallet feet and the goods can be handled with a normal fork-lift truck from the long side. To keep the goods as level as possible, two men should help the truck driver. Lift the machine and drive the truck carefully. Undo the plastic film and lift off the cardboard sections. The Rider is placed on the bottom board, braked and secured with wooden blocks. Check that there is no transport damage after removing the packaging. Report any damage to the transport company in accordance with the standard routines. The packaging should not be returned. Parts enclosed in packaging, Rider The following parts are enclosed in the transport box: Number Part 1 Steering wheel with steering column tube 1 Socket head cap screw steering column tube 1 Lock nut steering column tube 2 Support rollers (BioClip) 6 Battery plugs 1 Operating Instructions 1 Operating and Maintenance Instructions Briggs & Stratton 4 Wheels (certain markets) WARNING! Handle the transport box carefully. Keep the goods as level as possible. Use long forks when lifting from the short side. Lifting from the short side requires long pallet forks, see diagram.
- 12. English – 11 WARNING! Measures for contact with acid External: Rinse thoroughly with water. Internal: Drink large quantities of water or milk. Contact a doctor as soon as possible. Eyes: Rinse thoroughly with water. Contact a doctor as soon asap. The battery gives off explosive gas. Sparks, naked flames and cigarettes must absolutely not be in the near vicinity of the battery. Battery The battery is delivered dry-charged from the factory. The cells are fitted with sealing film. The battery plugs are packed in a plastic bag. • Fill the battery cells slowly with battery acid to the max. level mark on the battery container. • Wait 20 minutes and top up with battery acid if necessary. • Charge the battery with 12 V max. 6 A for 4 hours. • Check the electrolyte level and top up if necessary with distilled water to the top level marks on the battery container. Put the battery in position. Connect the battery with the screws and nuts fitted on the battery. Brace the screws when fitting to avoid exposing the terminals to strain. • Black cable is connected to -. • Red cable is connected to +. Make sure the cables do not rub against the material. Fit the cover over the battery and tighten the strap. Delivery measures
- 13. 12 – English ADD FULL ADD FULL Steering wheel • Fit the steering wheel with the steering column tube on the steering shaft. • Screw in the socket head cap screw so that it goes in the slot on the steering shaft. Work on the steering wheel and tighten the socket head cap screw so that it bottoms in the slot. • Fit the lock nut on the socket head cap screw. Tow plate The tow plate is fitted the “wrong way round” at the factory for transport reasons. Fit the tow plate on the rear bumper as shown in the diagram. Check the oil level in the engine Check the oil level in the engine when the Rider stands horizontal with the engine switched off. Lift up the engine cover. Loosen the dipstick and pull it out. Wipe the dipstick and replace it. The dipstick should be screwed fully down. Loosen the dipstick and pull it out again. Check the oil level. The oil level should lie between the markings on the dipstick. If the level is close to the “ADD” mark, top up with oil to the “FULL” mark on the dipstick. The oil is poured in the same hole the dipstick fits in. Fill the oil slowly. Tighten the dipstick correctly before starting the engine. Start and run the engine at idling speed for approx. 30 seconds. Turn off the engine. Wait 30 seconds and check oil level. If necessary fill so that the oil comes up to the ”FULL” mark on the dipstick. Use engine oil SAE 30 or SAE 10W/30, class SF- CC on all machines up to 2002 models as well as later models of Rider 11 and 13 with side-valve engines. From 2003 Rider 16 models use first and foremost synthetic engine oil class SJ-CF 5W/30 or 10W/30, otherwise SAE30, class SF-CC. The engine takes a total of 1.4 litres/1,5 USqt of oil. Delivery measures Rider 16, 2003 model
- 14. English – 13 R I D E R 8 5 0 Check that there is oil in the transmission’s oil tank. Fill if necessary with engine oil SAE 10W/30 (class SF–CC). Wheels Fit the wheels (certain markets). The tyre pressures should be 60 kPa (0,6 kp/cm2 /8,5 PSI) on all the wheels. To improve the driving capacity the pressure in the back tyres can be reduced to 40 kPa (0,4 kp/cm2 /5,6 PSI). Maximum permitted pressure is 100 kPa (1,0 kp/cm2 /14 PSI). Checking the oil level in the transmission (Not Rider 11) Remove the transmission cover. Loosen both screws (one on each side) and lift off the transmission cover. Checking and adjusting of the mowing deck’s ground pressure and parallelism Carried out after checking the tyre pressures. See respective sections in this Workshop Manual. Delivery measures IMPORTANT INFORMATION Check and top up with oil after each test drive. The oil level will drop if there are air pockets in the transmission. IMPORTANT INFORMATION Different pressures in the front tyres will cause the blades to cut the grass at different heights.
- 15. 14 – English 2 1 WARNING! Petrol is highly inflammable. Observe caution and fill up with petrol outdoors. Test running Fill up with petrol. The engine should be run on the lowest 85 octane unleaded petrol (no oil admixture). It can be beneficial to use environmentally adapted alkylate petrol. Do not use petrol that contains methanol. WARNING! Never run the engine indoors, or in enclosed or poorly ventilated areas. Engine exhaust fumes contain poisonous carbon mon- oxide. Start the engine. Check that the machine is in neutral and standing on level ground when the parking brake is released. (Not Rider 11) Check the function of the parking brake. Check driving forwards (1) and backwards (2). Check that the starter does not function when any of the hydrostatic transmission pedals are activated (Rider 13, 16) or when the gear stick is not in neutral (Rider 11). Check that the engine stops when getting up from the seat when any of the hydrostatic transmission pedals are activated (Rider 13, 16) or when the gear stick is not in neutral (Rider 11). Check that the starter does not function when the mowing unit is in its lower position. Delivery measures
- 16. English – 15 Check the function of the mowing deck and that there is no abnormal noise. The mowing height can be regulated in 9 different positions with the lever. Deck with rear ejector, 40-90 mm, mowing height (1 9/16" - 3 9/16") BioClip- and Combi- deck, 45-95 mm, mowing height (1 3/4" - 3 3/4") Speed regulator Check that the engine’s maximum speed is regulated at: Rider 11 2 900 - 3 100 rpm Rider 13 2 900 - 3 100 rpm Rider 16 2 900 - 3 100 rpm Rider 16 2003 - 2 800 - 3 000 rpm Administration Fill in the sales certificate and customer register etc. Do not forget to enter the manufacturing number on page 3 of the operator’s manual and to verify the delivery service in the service log. Delivery measures
- 17. 16 – English R I D E R 8 5 0 RIDER 850 R I D E R 8 5 0 RIDER 850 RIDER 850 RIDER 850 Design and function General Husqvarna Riders is a series of ride-on mowers with a large capacity. It is available in several sizes, from the smallest Rider 11 to the largest Rider ProFlex 21. This manual deals with the slightly smaller machines, the larger Pro-and ProFlex machines can be found in a separate manual. All Riders have articulated steering in order to easily cut around trees and other obstacles. Moreover, they all have front-mounted mowing decks for controlled cutting and for best possible cutting results. Husqvarna Riders can, moreover, be equipped with various accessories such as moss rake and dozer blade which make them flexible working tools throughout the year. Rider 11 and Rider 11 Bio can be delivered with a manual gearbox, while the other models are only available with hydrostatic transmission. Rider 11 and Rider 13 have a mowing deck with rear ejection. They can also be ordered with a Bio deck, in which case they are called the Rider 11 Bio or Rider 13 Bio. Rider 16 is available with different mowing decks. Bak 97 (rear ejection) Sido 97 (side ejection) BioClip 90 Combi 103 or Combi 112. Earlier versions even BioClip 103 or BioClip 112
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- 19. English – 17 Design and function Serial number The serial number can be found on the printed plate attached to the front, left-hand side under the seat. Stated on the plate, from the top are: • The machines type designation. • The manufacturer’s type number. • The machine’s serial number. State the type designation and serial number when ordering spare parts. On older machines the engine’s manufacturing number is punched on a plate that is riveted to the fan cover. On newer engines in Rider 16 the data is punched on the cover. The plate states: • Model. • Type. • Code. Please state these when ordering spare parts. Older engines all versions Newer engines Rider 16 (2003-) The transmission’s serial number is stated on the barcode decal located on the front of the housing on the left-hand drive axle: • The type designation is stated above the barcode and starts with the letter “K”. • The serial number is stated above the barcode and has the prefix “s/n”. • The manufacturer’s type number is stated under the barcode and has the prefix “p/n”. State the type designation and serial number when ordering spare parts.
- 20. 18 – English Design and function Engine These Husqvarna Riders have single-cylinder, air- cooled engines from Briggs & Stratton. More intricate engine repairs are not described in this workshop handbook, these can instead be read in Briggs & Stratton's own handbooks which contain detailed information about adjusting and repairing the engines. The handbooks can be ordered from an authorized service workshop. Rider 11 and Rider 13 are fitted with a single cylinder side-valve engine of 10.5 resp. 12.5 hp with splash lubrication. Rider 16 is fitted with a single cylinder overhead-valve engine of 15.5 hp. A new overhead-valve engine with AVS (Anti Vibra- tion System) has been introduced from 2003 models. The order numbers for the respective Rider models are found in the table below. Please state these when ordering manuals: Model B & S model no. Rider 11 28B707 Rider 13 286707 Rider 16 -2002 28N707 Rider 16 2003- 282H070110 It is important that only original spare parts are used when repairing the engines. If other parts are used, the guarantee shall no longer be valid. Side-valve engine Rider 11 and 13 Overhead-valve engine Rider 16 (2003-)
- 21. English – 19 Design and function Steering All the ride-on mowers in the Rider series have articulated steering. The steering force from the steering wheel is transferred to the rear section via wires and a chain. This ensures that the ride-on mower is easy to manoeuvre, as well as having high-precision steering. A Rider easily cuts around all obstacles that may be found on the lawn. Thanks to the articulated steering, the turning radius is extremely small, the uncut circle when the steering wheel is fully turned is just 20-30 cm (8"-12")depending on which model is chosen. Outline diagram of the articulated steering function. Rider machines have a sliding bearing (1) on the steering column.