John Deere Agriculture
5050E, 5055E, 5065E and 5075E Tractors
TECHNICAL MANUAL
5055E, 5065E, 5075E, 5050E
TM900319, July 2013
Download Service Manual
John Deere 5050e 5055e 5065e 5075e Service Repair Manual Tm900319
TM900319-TECHNICAL MANUAL
DOWNLOAD SERVICE MANUAL (g) by Belgreen
<- Go to Global Table of contents TM900319-TECHNICAL MANUAL
Table of contents
FOREWORD
Section 10 - GENERAL INFORMATION
Group 05 - Safety
Group 10 - General Specifications
Group 20 - Fuel and Lubricants
Group 25 - Serial Number Locations
Group 30 - Features and Accessories
Section 20 - ENGINE REPAIR
Group 05 - Engine
Group 10 - Cylinder Head and Valves
Group 15 - Cylinder Block, Liners, Pistons and Rods
Group 20 - Crankshaft, Main Bearings and Flywheel
Group 25 - Camshaft and Timing Gear Train
Group 30 - Lubrication System
Group 35 - Cooling System
Section 30 - FUEL AND AIR INTAKE SYSTEM REPAIR
Group 05 - Fuel System
Group 10 - Air Intake and Exhaust System
Group 15 - Speed Control Linkage
Section 40 - ELECTRICAL REPAIR
Group 05 - Battery, Starter and Alternator
Group 10 - Electrical System Components
Group 15 - Wiring Harness
Section 50 - POWER TRAIN REPAIR
Group 05 - Clutch Housing
Group 10 - Clutch Assembly
Group 15 - Transmission
Group 20 - Rear PTO Drive Shaft
Group 25 - Differential
Group 30 - Final Drives
Group 35 - Mechanical Front Wheel Drive – If Equipped
Section 60 - STEERING AND BRAKE REPAIR
Group 05 - Steering Repair
Group 10 - Brake Repair
Section 70 - HYDRAULIC REPAIR
Group 05 - Hydraulic Pump and Filter
Group 10 - JD Rockshaft
Group 15 - Selective Control Valve (SCV)
Section 80 - MISCELLANEOUS REPAIR
Group 05 - Front Axle
Group 10 - Wheels
Group 15 - 3-Point Hitch
Group 20 - Hood
Group 25 - Ballast
Section 90 - OPERATOR STATION REPAIR
Group 05 - Seat and Support
Group 06 - Right Console
Group 10 - Roll-GardRoll-Gard is a trademark of Deere & Company.
Group 15 - Center Console
TM900319-TECHNICAL MANUAL (g) by Belgreen
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Group 20 - Operator Station
Group 25 - Fenders
Section 210 - OPERATIONAL CHECKOUT PROCEDURES
Group 10 - Operational Checkout Procedures
Section 220 - ENGINE OPERATION, TESTS AND ADJUSTMENTS
Group 05 - Component Location
Group 10 - Theory of Operation
Group 15 - Diagnosis, Tests and Adjustments
Section 230 - FUEL/AIR OPERATION, TESTS AND ADJUSTMENTS
Group 05 - Component Location
Group 10 - Theory of Operation
Group 15 - Diagnosis, Tests and Adjustments
Section 240 - ELECTRICAL SYSTEM OPERATION, TESTS AND ADJUSTMENTS
Group 05 - Component Location
Group 10 - Theory of Operation
Group 15 - Diagnosis, Tests and Adjustments
Group 20 - Wiring Schematics
Group 25 - Component Information—Connectors
Section 250 - POWER TRAIN OPERATION, TESTS AND ADJUSTMENTS
Group 05 - Component Location
Group 10 - Theory of Operation
Group 15 - Diagnosis, Tests and Adjustments
Section 260 - STEERING AND BRAKE OPERATION, TESTS & ADJUSTMENTS
Group 05 - Component Location
Group 10 - Theory of Operation
Group 15 - Diagnosis, Tests and Adjustments
Section 270 - HYDRAULIC SYSTEM OPERATION, TESTS AND ADJUSTMENTS
Group 05 - Component Location
Group 10 - Theory of Operation
Group 15 - Diagnosis
Group 20 - Hydraulic Tests—With SCV
Group 25 - Hydraulic Tests—With Mid-Mount Control Valve
Group 30 - Hydraulic Tests—Whole System
Group 40 - Adjustments—Hitch
Group 45 - Hydraulic Schematics
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GENERAL INFORMATION (g) by Belgreen
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Foreword
This manual is written for an experienced technician. Essential tools required in performing
certain service work are identified in this manual and are recommended for use.
Live with safety: Read the safety messages in the introduction of this manual and the
cautions presented throughout the text of the manual.
CAUTION:
This is the safety-alert symbol. When you see this symbol on the machine or in this manual,
be alert to the potential for personal injury.
Technical manuals are divided in two parts: repair and operation and tests. Repair sections
tell how to repair the components. Operation and tests sections help you identify the majority
of routine failures quickly.
Information is organized in groups for the various components requiring service instruction.
At the beginning of each group are summary listings of all applicable essential tools, service
equipment and tools, other materials needed to do the job, service parts kits, specifications,
wear tolerances, and torque values.
Technical Manuals are concise guides for specific machines. They are on-the-job guides
containing only the vital information needed for diagnosis, analysis, testing, and repair.
Fundamental service information is available from other sources covering basic theory of
operation, fundamentals of troubleshooting, general maintenance, and basic type of failures
and their causes.
TM900319-TECHNICAL MANUAL (g) by Belgreen
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Section 10 - GENERAL INFORMATION
Table of contents
Group 05 - Safety 2
......................................................................................................................
Recognize Safety Information 2
................................................................................................
Understand Signal Words 2
.......................................................................................................
Follow Safety Instructions 3
......................................................................................................
Prepare for Emergencies 4
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Wear Protective Clothing 4
.......................................................................................................
Protect Against Noise 5
.............................................................................................................
Handle Fuel Safely—Avoid Fires 6
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Fire Prevention 7
.......................................................................................................................
Use Foldable ROPS and Seat Belt Properly 7
.............................................................................
Stay Clear of Rotating Drivelines 9
...........................................................................................
Use Steps and Handholds Correctly 11
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Read Operator Manuals for ISOBUS Implements 11
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Use Seat Belt Properly 12
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Vibration 12
..............................................................................................................................
Operating the Tractor Safely 14
................................................................................................
Avoid Backover Accidents 16
....................................................................................................
Limited Use in Forestry Operation 16
........................................................................................
Operating the Loader Tractor Safely 18
....................................................................................
Keep Riders Off Machine 19
......................................................................................................
Passenger Seat 19
....................................................................................................................
Use Safety Lights and Devices 20
.............................................................................................
Towing Trailers/Implements Safely (Mass) 21
...........................................................................
Use Caution On Slopes and Uneven Terrain 22
.........................................................................
Freeing a Mired Machine 24
......................................................................................................
Avoid Contact with Agricultural Chemicals 25
...........................................................................
Handle Agricultural Chemicals Safely 27
..................................................................................
Handling Batteries Safely 29
.....................................................................................................
Avoid Heating Near Pressurized Fluid Lines 31
.........................................................................
Remove Paint Before Welding or Heating 32
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Handle Electronic Components and Brackets Safely 33
............................................................
Practice Safe Maintenance 34
...................................................................................................
Avoid Hot Exhaust 35
................................................................................................................
Clean Exhaust Filter Safely 37
..................................................................................................
Work In Ventilated Area 39
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Support Machine Properly 40
....................................................................................................
Prevent Machine Runaway 41
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Park Machine Safely 41
.............................................................................................................
Transport Tractor Safely 42
......................................................................................................
Service Cooling System Safely 43
.............................................................................................
Service Accumulator Systems Safely 43
...................................................................................
Service Tires Safely 44
..............................................................................................................
Service Front-Wheel Drive Tractor Safely 45
............................................................................
Tightening Wheel Retaining Bolts/Nuts 46
................................................................................
Avoid High-Pressure Fluids 47
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TM900319-TECHNICAL MANUAL (g) by Belgreen
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Do Not Open High-Pressure Fuel System 47
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Store Attachments Safely 48
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Dispose of Waste Properly 49
...................................................................................................
Group 10 - General Specifications 50
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Machine Specifications 50
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Ground Speed Estimates 52
......................................................................................................
Service Recommendations for O-Ring Boss Fittings 55
.............................................................
Service Recommendations for Flat Face O-Ring Seal Fittings 58
..............................................
Metric Bolt and Screw Torque Values 60
...................................................................................
Unified Inch Bolt and Screw Torque Values 61
..........................................................................
Group 20 - Fuel and Lubricants 62
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Diesel Fuel 62
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Fuel Storage 63
.........................................................................................................................
Do Not Use Galvanized Containers 64
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Fill Fuel Tank 65
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Diesel Engine Oil 67
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Heavy Duty Diesel Engine Coolant 69
.......................................................................................
Transmission and Hydraulic Oil 71
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Grease (Specific Application) 72
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Grease 72
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Lubricant Storage 73
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Group 25 - Serial Number Locations 74
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Serial Numbers 74
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Product Identification Number Location 74
...............................................................................
Engine Serial Number Location 74
............................................................................................
Fuel Injection Pump Serial Number Location 75
........................................................................
Alternator Serial Number Location 75
.......................................................................................
Power Steering Valve Serial Number Location 76
.....................................................................
Transmission Serial Number Location 76
..................................................................................
Front Axle Serial Number Location- 2WD 77
.............................................................................
Front Axle Serial Number Location—MFWD 77
..........................................................................
Record ROPS Serial Number 78
.................................................................................................
Group 30 - Features and Accessories 79
...................................................................................
Features and Accessories 79
.....................................................................................................
Standard Features 80
................................................................................................................
Factory Installed Optional Kits 83
.............................................................................................
Field Installed Optional Kits and Accessories 83
.......................................................................
Section 10 - GENERAL INFORMATION Group 05: Safety
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Group 05 - Safety
Recognize Safety Information
Safety-alert symbol
This is a safety-alert symbol. When you see this symbol on your machine or in this manual,
be alert to the potential for personal injury.
Follow recommended precautions and safe operating practices.
Understand Signal Words
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Signal Words
A signal word—DANGER, WARNING, or CAUTION—is used with the safety-alert symbol.
DANGER identifies the most serious hazards.
DANGER or WARNING safety signs are located near specific hazards. General precautions are
listed on CAUTION safety signs. CAUTION also calls attention to safety messages in this
manual.
Follow Safety Instructions
Safety Messages
Carefully read all safety messages in this manual and on your machine safety signs. Keep
safety signs in good condition. Replace missing or damaged safety signs. Be sure new
equipment components and repair parts include the current safety signs. Replacement safety
signs are available from your John Deere dealer.
There can be additional safety information contained on parts and components sourced from
suppliers that is not reproduced in this operator′s manual.
Learn how to operate the machine and how to use controls properly. Do not let anyone
operate without instruction.
Keep your machine in proper working condition. Unauthorized modifications to the machine
may impair the function and/or safety and affect machine life.
If you do not understand any part of this manual and need assistance, contact your John
Deere dealer.
Section 10 - GENERAL INFORMATION Group 05: Safety
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Prepare for Emergencies
First Aid Kit
Be prepared if a fire starts.
Keep a first aid kit and fire extinguisher handy.
Keep emergency numbers for doctors, ambulance service, hospital, and fire department near
your telephone.
Wear Protective Clothing
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Protective Clothing
Wear close fitting clothing and safety equipment appropriate to the job.
Operating equipment safely requires the full attention of the operator. Do not wear radio or
music headphones while operating machine.
Protect Against Noise
Noise Exposure
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Prolonged exposure to loud noise can cause impairment or loss of hearing.
Wear a suitable hearing protective device such as earmuffs or earplugs to protect against
objectionable or uncomfortable loud noises.
Handle Fuel Safely—Avoid Fires
Avoid Fires
Handle fuel with care: it is highly flammable. Do not refuel the machine while smoking or
when near open flame or sparks.
Always stop engine before refueling machine. Fill fuel tank outdoors.
Prevent fires by keeping machine clean of accumulated trash, grease, and debris. Always
clean up spilled fuel.
Use only an approved fuel container for transporting flammable liquids.
Never fill fuel container in pickup truck with plastic bed liner. Always place fuel container on
ground before refueling. Touch fuel container with fuel dispenser nozzle before removing can
lid. Keep fuel dispenser nozzle in contact with fuel container inlet when filling.
Do not store fuel container where there is an open flame, spark, or pilot light such as within a
water heater or other appliance.
Section 10 - GENERAL INFORMATION Group 05: Safety
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Fire Prevention
To reduce the risk of fire, your tractor should be regularly inspected and cleaned.
Birds and other animals may build nests or bring other flammable materials into the
engine compartment or onto the exhaust system. The tractor should be inspected and
cleaned prior to the first use each day.
A build up of grass, crop material and other debris may occur during normal operation.
This is especially true when operating in very dry conditions or conditions where
airborne crop material or crop dust is present. Any such build up must be removed to
ensure proper machine function and to reduce the risk of fire. The tractor must be
inspected and cleaned periodically throughout the day.
Regular and thorough cleaning of the tractor combined with other routine maintenance
procedures listed in the Operator’s Manual greatly reduce the risk of fire and the chance
of costly downtime.
Do not store fuel container where there is an open flame, spark, or pilot light such as
within a water heater or other appliance.
Check fuel lines, tank, cap, and fittings frequently for damage, cracks or leaks. Replace
if necessary.
Follow all operational and safety procedures posted on the machine and the Operator’s
Manual. Be careful of hot engine and exhaust components during inspection and cleaning.
Before carrying out any inspection or cleaning, always shut OFF the engine, place the
transmission in PARK or set parking brake, and remove the key. Removal of the key will
prevent others from starting the tractor during inspection and cleaning.
Use Foldable ROPS and Seat Belt Properly
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Fasten Your Seat Belt
If this tractor is equipped with a foldable ROPS, keep the ROPS in the fully extended and
locked position. If the tractor is ever operated with ROPS folded (e.g., to enter a low building),
drive with extreme caution. Do NOT use seat belt with the ROPS folded.
Return the ROPS to the raised, fully extended and locked position as soon as the tractor is
operated under normal conditions. Always fasten your seat belt when the ROPS is fully
extended and locked.
Section 10 - GENERAL INFORMATION Group 05: Safety
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Stay Clear of Rotating Drivelines
Rotating Drivelines
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Drivelines
Entanglement in rotating driveline can cause serious injury or death.
Keep tractor master shield and driveline shields in place at all times. Make sure rotating
shields turn freely.
Wear close fitting clothing. Stop the engine and be sure that PTO driveline is stopped before
making adjustments, connections, or cleaning out PTO driven equipment.
Do not install any adapter device between the tractor and the primary implement PTO drive
shaft that will allow a 1000 rpm tractor shaft to power a 540 rpm implement at speeds higher
than 540 rpm.
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Do not install any adapter device that results in a portion of the rotating implement shaft,
tractor shaft, or the adapter to be unguarded. The tractor master shield shall overlap the end
of the splined shaft and the added adaptor device as outlined in the table.
PTO Type Diameter Splines n ± 5 mm (0.20 in.)
1 35 mm (1.378 in.) 6 85 mm (3.35 in.)
2 35 mm (1.378 in.) 21 85 mm (3.35 in.)
3 45 mm (1.772 in.) 20 100 mm (4.00 in.)
Use Steps and Handholds Correctly
Use Handholds and Steps
Prevent falls by facing the machine when getting on and off. Maintain 3-point contact with
steps, handholds, and handrails.
Use extra care when mud, snow, or moisture present slippery conditions. Keep steps clean
and free of grease or oil. Never jump when exiting machine. Never mount or dismount a
moving machine.
Read Operator Manuals for ISOBUS Implements
In addition to GreenStar Applications, this display can be used as a display device for any
implement that meets ISO 11783 standard. This includes capability to control ISOBUS
implements. When used in this manner, information and implement control functions placed
on the display are provided by the implement and are the responsibility of the implement
manufacturer. Some of these implement functions could provide a hazard either to the
Operator or a bystander. Read the operator manual provided by the implement manufacturer
and observe all safety messages in manual and on implement prior to use.
Section 10 - GENERAL INFORMATION Group 05: Safety
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→NOTE:
ISOBUS refers to the ISO Standard 11783
Use Seat Belt Properly
Use a Seat Belt
Use a seat belt when you operate with a roll-over protective structure (ROPS) or cab to
minimize chance of injury from an accident such as an overturn.
Do not use a seat belt if operating without a ROPS or cab.
Replace entire seat belt if mounting hardware, buckle, belt, or retractor show signs of
damage.
Inspect seat belt and mounting hardware at least once a year. Look for signs of loose
hardware or belt damage, such as cuts, fraying, extreme or unusual wear, discoloration, or
abrasion. Replace only with replacement parts approved for your machine. See your John
Deere dealer.
Vibration
All operator′s seats approved by John Deere are component type-approved in accordance
with 78/764/EEC, being allocated an average of the vibration acceleration actually measured
at the seat (a wS ), equivalent to ≤1.25m/s
²
.
This value must NOT be used to calculate vibration stress as per 2002/44/EC! Local John
Deere dealers can provide assistance in assessing vibration stress.
Section 10 - GENERAL INFORMATION Group 05: Safety
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Measures to reduce vibration may include:
Appropriate style of driving, e.g. not too fast
Suspended front axle
Suspended cab
Correctly adjusted operator′s seat
Correct tire pressure
Section 10 - GENERAL INFORMATION Group 05: Safety
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Operating the Tractor Safely
Safety—Fall Off Tractor
Safety—PTO
You can reduce the risk of accidents by following these simple precautions:
Use your tractor only for jobs it was designed to perform, for example, pushing, pulling,
towing, actuating, and carrying a variety of interchangeable equipment designed to
conduct agricultural work.
This tractor is not intended to be used as a recreational vehicle.
Read this operator’s manual before operating the tractor and follow operating and
safety instructions in the manual and on the tractor.
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Follow operation and ballasting instructions found in the operator’s manual for your
implements/attachments, such as front loaders
Make sure that everyone is clear of machine, attached equipment, and work area
before starting engine or operation.
Keep hands, feet, and clothing away from power-driven parts
Driving Concerns
Never get on or off a moving tractor.
Keep all children and nonessential personnel off tractors and all equipment.
Never ride on a tractor unless seated on a John Deere approved seat with seat belt.
Keep all shields/guards in place.
Use appropriate visual and audible signals when operating on public roads.
Move to side of road before stopping.
Reduce speed when turning, applying individual brakes, or operating around hazards on
rough ground or steep slopes.
Couple brake pedals together for road travel.
Pump brakes when stopping on slippery surfaces.
Towing Loads
Be careful when towing and stopping heavy loads. Stopping distance increases with
speed and weight of towed loads, and on slopes. Towed loads with or without brakes
that are too heavy for the tractor or are towed too fast can cause loss of control.
Consider the total weight of the equipment and its load.
Hitch towed loads only to approved couplings to avoid rearward upset.
Parking and Leaving the Tractor
Before dismounting, shut off SCVs, disengage PTO, stop engine, lower
implements/attachments to ground and securely engage park mechanism, including the
park pawl and park brake. In addition, if tractor is left unattended, remove key.
Leaving transmission in gear with engine off will NOT prevent the tractor from moving.
Never go near an operating PTO or an operating implement.
Wait for all movement to stop before servicing machinery.
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Common Accidents
Unsafe operation or misuse of the tractor can result in accidents. Be alert to hazards of
tractor operation.
The most common accidents involving tractors:
Tractor rollover
Collisions with motor vehicles
Improper starting procedures
Entanglement in PTO shafts
Falling from tractor
Crushing and pinching during hitching
Avoid Backover Accidents
Avoid Backover Accidents
Before moving machine, be sure that all persons are clear of machine path. Turn around and
look directly for best visibility. Use a signal person when backing if view is obstructed or when
in close quarters.
Do not rely on a camera to determine if personnel or obstacles are behind the machine. The
system can be limited by many factors including maintenance practices, environmental
conditions, and operating range.
Limited Use in Forestry Operation
The intended use of John Deere tractors when used in forestry operations is limited to tractor-
specific applications like transport, stationary work such as log splitting, propulsion, or
Section 10 - GENERAL INFORMATION Group 05: Safety
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operating implements with PTO, hydraulic, or electrical systems.
These are applications where normal operation does not present a risk of falling or
penetrating objects. Any forestry applications beyond these applications, such as forwarding
and loading, requires fitment of application-specific components including Falling Object
Protective Structure (FOPS) and/or Operative Protective Structures (OPS). Contact John Deere
dealer for special components.
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Operating the Loader Tractor Safely
Loader Tractor
When operating a machine with a loader application, reduce speed as required to ensure
good tractor and loader stability.
To avoid tractor rollover and damage to front tires and tractor, do not carry load with your
loader at a speed over 10 km/h (6 mph).
To avoid tractor damage do not use a front loader or a sprayer tank if the tractor is equipped
with a 3 Meter Front Axle.
Never allow anyone to walk or work under a raised loader.
Do not use loader as a work platform.
Do not lift or carry anyone on loader, in bucket, or on implement or attachment.
Lower loader to ground before leaving operators station.
The Rollover Protective Structure (ROPS) or cab roof, if equipped, may not provide sufficient
protection from load falling onto the operators station. To prevent loads from falling onto the
operators station, always use appropriate implements for specific applications (that is,
manure forks, round bale forks, round bale grippers, and clampers).
Ballast tractor in accordance to Ballast Recommendations in PREPARE TRACTOR section.
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Keep Riders Off Machine
Keep Riders Off
Only allow the operator on the machine. Keep riders off.
Riders on machine are subject to injury such as being struck by foreign objects and being
thrown off of the machine. Riders also obstruct the operator’s view resulting in the machine
being operated in an unsafe manner.
Passenger Seat
Use Seat Belt
Section 10 - GENERAL INFORMATION Group 05: Safety
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The passenger seat is intended only for transport of a passenger in on-road operations (i.e.
transport from farm to field).
If it is necessary to transport a passenger, the passenger seat is the only means of transport
of a passenger condoned by John Deere.
Use Safety Lights and Devices
Prevent Collisions
Prevent collisions between other road users, slow moving tractors with attachments or towed
equipment, and self-propelled machines on public roads. Frequently check for traffic from the
rear, especially in turns, and use turn signal lights.
Use headlights, flashing warning lights, and turn signals day and night. Follow local
regulations for equipment lighting and marking. Keep lighting and marking visible, clean, and
in good working order. Replace or repair lighting and marking that has been damaged or lost.
An implement safety lighting kit is available from your John Deere dealer.
Section 10 - GENERAL INFORMATION Group 05: Safety
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Towing Trailers/Implements Safely (Mass)
Towing trailers/implements safely (mass)
Stopping distance increases with speed and mass of trailer/implement, and when
transporting on slopes. Towed mass with or without brakes that is too heavy for the tractor or
is towed too fast can cause loss of control. Consider the total weight of the equipment and its
load.
Trailer/implement brake system Top speed
- unbraked 25 km/h (15.5 mph)
- independent 25 km/h (15.5 mph)
- overrun brake 25 km/h (15.5 mph)
- hydraulic brake 25 km/h (15.5 mph)
- single-line air brake 25 km/h (15.5 mph)
- dual-line air brake Maximum design speed
There may be legal limits in force that restrict travel speeds to figures lower than those
quoted here.
Use additional caution when towing loads under adverse surface conditions, when turning,
and on inclines.
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Use Caution On Slopes and Uneven Terrain
Slopes
Avoid holes, ditches, and obstructions which cause the tractor to tip, especially on slopes.
Avoid sharp uphill turns.
Driving forward out of a ditch, mired condition, or up a steep slope could cause tractor to tip
over rearward. Back out of these situations if possible.
Danger of overturn increases greatly with narrow tread setting, at high speed.
Not all conditions that can cause a tractor to overturn are listed. Be alert for any situation in
which stability may be compromised.
Slopes are a major factor related to loss-of-control and tip-over accidents, which can result in
severe injury or death. Operation on all slopes requires extra caution
Never drive near the edge of a gully, drop-off, ditch, steep embankment, or a body of water.
The machine could suddenly roll over if a wheel goes over the edge or the ground caves in
Choose a low ground speed so you will not have to stop or shift while on a slope.
Avoid starting, stopping or turning on a slope. If the tires lose traction, disengage the PTO
and proceed slowly, straight down the slope.
Keep all movement on slopes slow and gradual. Do not make sudden changes in speed or
Section 10 - GENERAL INFORMATION Group 05: Safety
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direction, which could cause the machine to roll over.
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Freeing a Mired Machine
Tractor Tipping
Cable Recoiling
Attempting to free a mired machine can involve safety hazards such as the mired tractor
tipping rearward, the towing tractor overturning, and the tow chain or tow bar (a cable is not
recommended) failing and recoiling from its stretched condition.
Back your tractor out if it gets mired down in mud. Unhitch any towed implements. Dig mud
from behind the rear wheels. Place boards behind the wheels to provide a solid base and try
to back out slowly. If necessary, dig mud from the front of all wheels and drive slowly ahead.
If necessary to tow with another unit, use a tow bar or a long chain (a cable is not
recommended). Inspect the chain for flaws. Make sure all parts of towing devices are of
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adequate size and strong enough to handle the load.
Always hitch to the drawbar of the towing unit. Do not hitch to the front pushbar attachment
point. Before moving, clear the area of people. Apply power smoothly to take up the slack: a
sudden pull could snap any towing device causing it to whip or recoil dangerously.
Avoid Contact with Agricultural Chemicals
Harmful Pesticides
Pesticide Use
This enclosed cab does not protect against inhaling vapor, aerosol or dust. If pesticide use
instructions require respiratory protection, wear an appropriate respirator inside the cab.
Section 10 - GENERAL INFORMATION Group 05: Safety
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Before leaving the cab, wear personal protective equipment as required by the pesticide use
instructions. When re-entering the cab, remove protective equipment and store either
outside the cab in a closed box or some other type of sealable container or inside the cab in a
pesticide resistant container, such as a plastic bag.
Clean your shoes or boots to remove soil or other contaminated particles prior to entering the
cab.
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Handle Agricultural Chemicals Safely
Safety
Safety
Chemicals used in agricultural applications such as fungicides, herbicides, insecticides,
pesticides, rodenticides, and fertilizers can be harmful to your health or the environment if
not used carefully.
Always follow all label directions for effective, safe, and legal use of agricultural chemicals.
Reduce risk of exposure and injury:
Wear appropriate personal protective equipment as recommended by the
manufacturer. In the absence of manufacturer′s instructions, follow these general
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guidelines:
Chemicals labeled ′Danger′ : Most toxic. Generally require use of goggles,
respirator, gloves, and skin protection.
Chemicals labeled ′Warning′ : Less toxic. Generally require use of goggles,
gloves, and skin protections.
Chemicals labeled ′Caution′ : Least toxic. Generally require use of gloves and skin
protection.
Avoid inhaling vapor, aerosol or dust.
Always have soap, water, and towel available when working with chemicals. If chemical
contacts skin, hands, or face, wash immediately with soap and water. If chemical gets
into eyes, flush immediately with water.
Wash hands and face after using chemicals and before eating, drinking, smoking, or
urination.
Do not smoke or eat while applying chemicals.
After handling chemicals, always bathe or shower and change clothes. Wash clothing
before wearing again.
Seek medical attention immediately if illness occurs during or shortly after use of
chemicals.
Keep chemicals in original containers. Do not transfer chemicals to unmarked
containers or to containers used for food or drink.
Store chemicals in a secure, locked area away from human or livestock food. Keep
children away.
Always dispose of containers properly. Triple rinse empty containers and puncture or
crush containers and dispose of properly.
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Handling Batteries Safely
Caution
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Caution
Battery gas can explode. Keep sparks and flames away from batteries. Use a flashlight to
check battery electrolyte level.
Never check battery charge by placing a metal object across the posts. Use a voltmeter or
hydrometer.
Always remove grounded (-) battery clamp first and replace grounded clamp last.
Sulfuric acid in battery electrolyte is poisonous and strong enough to burn skin, eat holes in
clothing, and cause blindness if splashed into eyes.
Avoid hazards by:
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Filling batteries in a well-ventilated area
Wearing eye protection and rubber gloves
Avoiding use of air pressure to clean batteries
Avoiding breathing fumes when electrolyte is added
Avoiding spilling or dripping electrolyte
Using correct battery booster or charger procedure.
If acid is spilled on skin or in eyes:
Flush skin with water.
1.
Apply baking soda or lime to help neutralize the acid.
2.
Flush eyes with water for 15—30 minutes. Get medical attention immediately.
3.
If acid is swallowed:
Do not induce vomiting.
1.
Drink large amounts of water or milk, but do not exceed 2 L (2 qt.).
2.
Get medical attention immediately.
3.
WARNING: Battery posts, terminals, and related accessories contain lead and lead
compounds, chemicals known to the State of California to cause cancer and reproductive
harm. Wash hands after handling.
Avoid Heating Near Pressurized Fluid Lines
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Flammable Spray
Flammable spray can be generated by heating near pressurized fluid lines, resulting in
severe burns to yourself and bystanders. Do not heat by welding, soldering, or using a torch
near pressurized fluid lines or other flammable materials. Pressurized lines can accidentally
burst when heat goes beyond the immediate flame area.
Remove Paint Before Welding or Heating
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Toxic Fumes
Avoid potentially toxic fumes and dust.
Hazardous fumes can be generated when paint is heated by welding, soldering, or using a
torch.
Remove paint before heating:
Remove paint a minimum of 100 mm (4 in.) from area to be affected by heating. If paint
cannot be removed, wear an approved respirator before heating or welding.
If you sand or grind paint, avoid breathing the dust. Wear an approved respirator.
If you use solvent or paint stripper, remove stripper with soap and water before
welding. Remove solvent or paint stripper containers and other flammable material
from area. Allow fumes to disperse at least 15 minutes before welding or heating.
Do not use a chlorinated solvent in areas where welding will take place.
Do all work in an area that is well ventilated to carry toxic fumes and dust away.
Dispose of paint and solvent properly.
Handle Electronic Components and Brackets Safely
falling hazard
Falling while installing or removing electronic components mounted on equipment can cause
serious injury. Use a ladder or platform to easily reach each mounting location. Use sturdy
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and secure footholds and handholds. Do not install or remove components in wet or icy
conditions.
If installing or servicing a RTK base station on a tower or other tall structure, use a certified
climber.
If installing or servicing a global positioning receiver mast used on an implement, use proper
lifting techniques and wear proper protective equipment. The mast is heavy and can be
awkward to handle. Two people are required when mounting locations are not accessible
from the ground or from a service platform.
Practice Safe Maintenance
Keep Area Clean
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Understand service procedure before doing work. Keep area clean and dry.
Never lubricate, service, or adjust machine while it is moving. Keep hands, feet , and clothing
from power-driven parts. Disengage all power and operate controls to relieve pressure. Lower
equipment to the ground. Stop the engine. Remove the key. Allow machine to cool.
Securely support any machine elements that must be raised for service work.
Keep all parts in good condition and properly installed. Fix damage immediately. Replace
worn or broken parts. Remove any buildup of grease, oil, or debris.
On self-propelled equipment, disconnect battery ground cable (-) before making adjustments
on electrical systems or welding on machine.
On towed implements, disconnect wiring harnesses from tractor before servicing electrical
system components or welding on machine.
Avoid Hot Exhaust
Safety—Hot Parts
Servicing machine or attachments with engine running can result in serious personal injury.
Avoid exposure and skin contact with hot exhaust gases and components.
Exhaust parts and streams become very hot during operation. Exhaust gases and
components reach temperatures hot enough to burn people, ignite, or melt common
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materials.
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Clean Exhaust Filter Safely
Fire Safety
Hand Over Flame
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Moving Parts
Stop
During exhaust filter cleaning operations, the engine may run at elevated idle and hot
temperatures for an extended period of time. Exhaust gases and exhaust filter components
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reach temperatures hot enough to burn people, or ignite or melt common materials.
Keep machine away from people, animals, or structures which may be susceptible to harm or
damage from hot exhaust gases or components. Avoid potential fire or explosion hazards
from flammable materials and vapors near the exhaust. Keep exhaust outlet away from
people and anything that can melt, burn, or explode.
Closely monitor machine and surrounding area for smoldering debris during and after
exhaust filter cleaning.
Adding fuel while an engine is running can create a fire or explosion hazard. Always stop
engine before refueling machine and clean up any spilled fuel.
Always make sure that engine is stopped while hauling machine on a truck or trailer.
Contact with exhaust components while still hot can result in serious personal injury.
Avoid contact with these components until cooled to safe temperatures.
If service procedure requires engine to be running:
Only engage power-driven parts required by service procedure
Ensure that other people are clear of operator station and machine
Keep hands, feet, and clothing away from power-driven parts.
Always disable movement (neutral), set the parking brake or mechanism and disconnect
power to attachments or tools before leaving the operator’s station.
Shut off engine and remove key (if equipped) before leaving the machine unattended.
Work In Ventilated Area
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Engine exhaust fumes
Engine exhaust fumes can cause sickness or death. If it is necessary to run an engine in an
enclosed area, remove the exhaust fumes from the area with an exhaust pipe extension.
If you do not have an exhaust pipe extension, open the doors and get outside air into the
area.
Support Machine Properly
Support Properly
Always lower the attachment or implement to the ground before you work on the machine. If
the work requires that the machine or attachment be lifted, provide secure support for them.
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If left in a raised position, hydraulically supported devices can settle or leak down.
Do not support the machine on cinder blocks, hollow tiles, or props that may crumble under
continuous load. Do not work under a machine that is supported solely by a jack. Follow
recommended procedures in this manual.
When implements or attachments are used with a machine, always follow safety precautions
listed in the implement or attachment operator′s manual.
Prevent Machine Runaway
Machinery Runaway
Avoid possible injury or death from machinery runaway.
Do not start engine by shorting across starter terminals. Machine will start in gear if normal
circuitry is bypassed.
NEVER start engine while standing on ground. Start engine only from operator’s seat, with
transmission in neutral or park.
Park Machine Safely
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Remove the Key
Before working on the machine:
Lower all equipment to the ground.
Stop the engine and remove the key.
Disconnect the battery ground strap.
Hang a "DO NOT OPERATE" tag in operator station.
Transport Tractor Safely
Transport Tractor Safely
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A disabled tractor is best transported on a flatbed carrier. Use chains to secure the tractor to
the carrier. The axles and tractor frame are suitable attachment points.
Before transporting the tractor on a low-loader truck or flatbed rail wagon, make sure that
the hood is secured over the tractor engine and that doors, roof hatch (if equipped) and
windows are properly closed.
Never tow a tractor at a speed greater than 10 km/h (6 mph). An operator must steer and
brake the tractor under tow.
Service Cooling System Safely
Cooling System
Explosive release of fluids from pressurized cooling system can cause serious burns.
Shut off engine. Only remove filler cap when cool enough to touch with bare hands. Slowly
loosen cap to first stop to relieve pressure before removing completely.
Service Accumulator Systems Safely
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Hydraulic Accumulator
Escaping fluid or gas from systems with pressurized accumulators that are used in air
conditioning, hydraulic, and air brake systems can cause serious injury. Extreme heat can
cause the accumulator to burst, and pressurized lines can be accidentally cut. Do not weld or
use a torch near a pressurized accumulator or pressurized line.
Relieve pressure from the pressurized system before removing accumulator.
Relieve pressure from the hydraulic system before removing accumulator. Never attempt to
relieve hydraulic system or accumulator pressure by loosening a fitting.
Accumulators cannot be repaired.
Service Tires Safely
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Explosive Tire and Rim Parts
Explosive separation of a tire and rim parts can cause serious injury or death.
Do not attempt to mount a tire unless you have the proper equipment and experience to
perform the job.
Always maintain the correct tire pressure. Do not inflate the tires above the recommended
pressure. Never weld or heat a wheel and tire assembly. The heat can cause an increase in
air pressure resulting in a tire explosion. Welding can structurally weaken or deform the
wheel.
When inflating tires, use a clip-on chuck and extension hose long enough to allow you to
stand to one side and NOT in front of or over the tire assembly. Use a safety cage if available.
Check wheels for low pressure, cuts, bubbles, damaged rims, or missing lug bolts and nuts.
Service Front-Wheel Drive Tractor Safely
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SafetyTractor Rolling Forward
When servicing front-wheel drive tractor with the rear wheels supported off the ground and
rotating wheels by engine power, always support front wheels in a similar manner. Loss of
electrical power or transmission hydraulic system pressure will engage the front driving
wheels, pulling the rear wheels off the support if front wheels are not raised. Under these
conditions, front drive wheels can engage even with switch in disengaged position.
Tightening Wheel Retaining Bolts/Nuts
Torque
Torque wheel retaining bolts/nuts at the intervals specified in section Break-In Period and
Service.
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Avoid High-Pressure Fluids
High Pressure
Inspect hydraulic hoses periodically – at least once per year – for leakage, kinking, cuts,
cracks, abrasion, blisters, corrosion, exposed wire braid or any other signs of wear or
damage.
Replace worn or damaged hose assemblies immediately with John Deere approved
replacement parts.
Escaping fluid under pressure can penetrate the skin causing serious injury.
Avoid the hazard by relieving pressure before disconnecting hydraulic or other lines. Tighten
all connections before applying pressure.
Search for leaks with a piece of cardboard. Protect hands and body from high-pressure fluids.
If an accident occurs, see a doctor immediately. Any fluid injected into the skin must be
surgically removed within a few hours or gangrene may result. Doctors unfamiliar with this
type of injury should reference a knowledgeable medical source. Such information is
available in English from Deere & Company Medical Department in Moline, Illinois, U.S.A., by
calling 1-800-822-8262 or +1 309-748-5636.
Do Not Open High-Pressure Fuel System
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High-Pressure Fuel Lines
High-pressure fluid remaining in fuel lines can cause serious injury. Do not disconnect or
attempt repair of fuel lines, sensors, or any other components between the high-pressure fuel
pump and nozzles on engines with High Pressure Common Rail (HPCR) fuel system.
Only technicians familiar with this type of system can perform repairs. (See your John Deere
dealer.)
Store Attachments Safely
Stored Attachments
Stored attachments such as dual wheels, cage wheels, and loaders can fall and cause serious
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injury or death.
Securely store attachments and implements to prevent falling. Keep playing children and
bystanders away from storage area.
Dispose of Waste Properly
Recycle Waste
Improperly disposing of waste can threaten the environment and ecology. Potentially harmful
waste used with John Deere equipment include such items as oil, fuel, coolant, brake fluid,
filters, and batteries.
Use leakproof containers when draining fluids. Do not use food or beverage containers that
may mislead someone into drinking from them.
Do not pour waste onto the ground, down a drain, or into any water source.
Air conditioning refrigerants escaping into the air can damage the Earth’s atmosphere.
Government regulations may require a certified air conditioning service center to recover and
recycle used air conditioning refrigerants.
Inquire on the proper way to recycle or dispose of waste from your local environmental or
recycling center, or from your John Deere dealer.
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Group 10 - General Specifications
Machine Specifications
Item Measurement Specification
5050E—3029T Engine, Turbocharged
Engine hp @ rated rpm Power 49 hp (36 kW) at 2400 rpm
Cylinders Quantity 3
Bore Distance 106.5 mm (4.19 in.)
Stroke Distance 110 mm (4.33 in.)
Displacement Volume 2.9 L (179 cu in.)
Cylinder Firing Order 1—2—3
Intake Valve Clearance 0.35 mm (0.014 in.)
Exhaust Valve Clearance 0.45 mm (0.018 in.)
Slow Idle Speed 850 (-50/+25) rpm
Fast Idle Speed 2600 (-25/+50) rpm
Operating Range Speed 1400—2400 rpm
Injection Pump Timing Position 0.5 ± 1° BTDC (Time Trac)
5055E—3029H Engine, Turbocharged
Factory Observed PTO Power 32.5 kW (44.19 hp) at 2400 rpm
Cylinders Quantity 3
Bore Distance 106.5 mm (4.19 in.)
Stroke Distance 110 mm (4.33 in.)
Displacement Volume 2.9 L (179 cu in.)
Cylinder Firing Order 1—2—3
Intake Valve Clearance 0.35 mm (0.014 in.)
Exhaust Valve Clearance 0.45 mm (0.018 in.)
Slow Idle Speed 850 (-50/+25) rpm
Fast Idle Speed 2600 (-25/+50) rpm
Operating Range Speed 1400—2400 rpm
Injection Pump Timing Position 0.5 ± 1° BTDC (Time Trac)
5065E—3029H Engine, Turbocharged
Factory Observed PTO Power 35.5 kW (48.27 hp) at 2400 rpm
Cylinders Quantity 3
Bore Distance 106.5 mm (4.19 in.)
Stroke Distance 110 mm (4.33 in.)
Displacement Volume 2.9 L (179 cu in.)
Cylinder Firing Order 1—2—3
Intake Valve Clearance 0.35 mm (0.014 in.)
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Item Measurement Specification
Exhaust Valve Clearance 0.45 mm (0.018 in.)
Slow Idle Speed 850 (-50/+25) rpm
Fast Idle Speed 2600 (-25/+50) rpm
Operating Range Speed 1400—2400 rpm
Injection Pump Timing Position 0 ± 1° BTDC (Time Trac)
5075E—3029H Engine, Turbocharged
Factory Observed PTO Power 44.86 kW (61 hp) at 2400 rpm
Cylinders Quantity 3
Bore Distance 106.5 mm (4.19 in.)
Stroke Distance 110 mm (4.33 in.)
Displacement Volume 2.9 L (179 cu in.)
Cylinder Firing Order 1—2—3
Intake Valve Clearance 0.35 mm (0.014 in.)
Exhaust Valve Clearance 0.45 mm (0.018 in.)
Slow Idle Speed 850 (-50/+25) rpm
Fast Idle Speed 2600 (-25/+50) rpm
Operating Range Speed 1400—2400 rpm
Injection Pump Timing Position 0 ± 1° BTDC (Time Trac)
Electrical System—12 V, Negative Ground
Battery Voltage 12 V
Cold Cranking Amps 623 CCA
Alternator Amperage 40 amps
Starter Motor Voltage 12 V
Item Measurement Specification
Power Take-Off
Engine—540 Speed 2400 rpm (Standard PTO)
1705 rpm (Economy PTO)
Item Measurement Specification
Hydraulic System
Pump Displacement—Steering Displacement 11.9 cu cm (0.73 cu in.)
Pump Displacement—Implement Displacement 19.2 cu cm (1.17 cu in.)
Steering
[ Flow rate at 90% pump efficiency and engine at rated speed. ]
Flow Rate 25.7 L/min (6.8 gpm)
Implement
[ Flow rate at 90% pump efficiency and engine at rated speed. ]
Flow Rate 44.0 L/min (11.6 gpm)
Implement (Maximum) Pressure
19000—20000 kPa (190 — 200 bar) (2755—2900
psi)
Hitch Lift (at Hitch Ball) Capacity 1800 kg (3968 lb.)
Section 10 - GENERAL INFORMATION Group 10: General Specifications
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Ground Speed Estimates
→NOTE:
Ground Speed (km/h) at 2400 rpm engine speed.
→NOTE:
For 5055E and 5065E MFWD Turkey tractors, ground speeds are change as
compared to other 5055E and 5065E tractors, where as 5075E MFWD
Turkey tractors have the same ground speeds as of other 5075E tractors.
There is no change in the ground speeds of 5055E, 5065E and 5075 2WD
Turkey tractors.
5055E Tractor
Gear
Speed (km/h) - For 2WD
(Rear tire size: 14.9 x 28)
Speed (km/h) - For MFWD
(Rear tire size: 13.6 x 28)
A1 2.0 1.9
A2 2.8 2.7
A3 4.3 4.1
B1 4.6 4.4
B2 6.7 6.4
B3 10.0 9.6
C1 12.7 12.1
C2 18.3 17.5
C3 27.6 26.3
A-R 3.3 3.1
B-R 7.8 7.4
C-R 21.3 20.3
5050E Turkey Tractor
Gear
Speed (km/h) - For 2WD
(Rear tire size: 13.6 x 28)
Speed (km/h) - For MFWD
(Rear tire size: 13.6 x 28)
A1 1.87 1.87
A2 2.71 2.71
A3 4.07 4.07
B1 4.43 4.43
B2 6.69 6.69
B3 9.61 9.61
C1 12.15 12.15
C2 17.55 17.55
C3 26.39 26.39
A-R 3.15 3.15
B-R 7.44 7.44
C-R 20.42 20.42
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5055E Turkey Tractor
Gear
Speed (km/h) - For MFWD
(Rear tire size: 14.9-28 Radial)
A1 2
A2 2.8
A3 4.3
B1 4.6
B2 6.7
B3 10
C1 12.7
C2 18.3
C3 27.6
A-R 3.3
B-R 7.8
C-R 21.3
5065E Tractor
Gear
Speed (km/h) - For 2WD
(Rear tire size: 16.9 x 28)
Speed (km/h) - For MFWD
(Rear tire size: 14.9 x 28)
A1 2.0 2.0
A2 3.0 2.8
A3 4.5 4.3
B1 4.8 4.6
B2 7.0 6.7
B3 10.5 10.0
C1 13.3 12.7
C2 19.2 18.3
C3 28.8 27.6
A-R 3.4 3.3
B-R 8.1 7.8
C-R 22.3 21.3
5065E Turkey Tractor
Gear
Speed (km/h) - For MFWD
(Rear tire size: 16.9 x 28 Radial)
A1 2.1
A2 3.0
A3 4.5
B1 4.9
B2 7.0
B3 10.6
C1 13.4
C2 19.3
C3 29.1
A-R 3.5
B-R 8.2
C-R 22.5
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5075E Tractor (Rear tire size: 16.9 x 30)
Gear Speed (km/h) - For MFWD
A1 2.06
A2 2.97
A3 4.47
B1 4.86
B2 7.02
B3 10.55
C1 13.34
C2 19.26
C3 28.98
A-R 3.46
B-R 8.17
C-R 22.42
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Service Recommendations for O-Ring Boss Fittings
Straight Fitting
Straight Fitting
[1] - Inspect O-ring boss seat for dirt or defects.
[2] - Lubricate O-ring with petroleum jelly. Place electrical tape over threads to protect O-
ring. Slide O-ring over tape and into O-ring groove of fitting. Remove tape.
[3] - Tighten fitting to torque value shown on chart.
Angle Fitting
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Angle Fitting
LEGEND:
A Lock Nut
B Washer
C Head-End
[1] - Back-off lock nut (A) and back-up washer (B) completely to head-end (C) of fitting.
[2] - Turn fitting into threaded boss until back-up washer contacts face of boss.
[3] - Turn fitting head-end counterclockwise to proper index (maximum of one turn).
[4] -
→NOTE:
Do not allow hoses to twist when tightening fittings.
Hold fitting head-end with a wrench and tighten locknut and back-up washer to proper torque
value.
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STRAIGHT FITTING OR SPECIAL NUT TORQUE CHART
Thread Size N˙m lb-ft
3/8-24 UNF 8 6
7/16-20 UNF 12 9
1/2-20 UNF 16 12
9/16-18 UNF 24 18
3/4-16 UNF 46 34
7/8-14 UNF 62 46
1-1/16-12 UN 102 75
1-3/16-12 UN 122 90
1-5/16-12 UN 142 105
1-5/8-12 UN 190 140
1-7/8-12 UN 217 160
→NOTE:
Torque tolerance is ± 10%.
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Service Recommendations for Flat Face O-Ring Seal
Fittings
O-Ring Seal Fitting
[1] - Inspect the fitting sealing surfaces. They must be free of dirt or defects.
[2] - Inspect the O-ring. It must be free of damage or defects.
[3] - Lubricate O-rings and install into groove using petroleum jelly to hold in place.
[4] - Push O-ring into the groove with plenty of petroleum jelly so O-ring is not displaced
during assembly.
[5] - Index angle fittings and tighten by hand pressing joint together to insure O-ring remains
in place.
[6] - Tighten fitting or nut to torque value shown on the chart per dash size stamped on the
fitting. Do not allow hoses to twist when tightening fittings.
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FLAT FACE O-RING SEAL FITTING TORQUE
Nominal Tube O.D.
Dash Size
Thread Size
in.
Swivel Nut Bulkhead Nut
mm in. N˙m lb-ft N˙m lb-ft
6.35 0.250 -4 9/16-18 16 12 5.0 3.5
9.52 0.375 -6 11/16-16 24 18 9.0 6.5
12.70 0.500 -8 13/16-16 50 37 17.0 12.5
15.88 0.625 -10 1-14 69 51 17.0 12.5
19.05 0.750 -12 1 3/16-12 102 75 17.0 12.5
22.22 0.875 -14 1 3/16-12 102 75 17.0 12.5
25.40 1.000 -16 1 7/16-12 142 105 17.0 12.5
31.75 1.250 -20 1 11/16-12 190 140 17.0 12.5
38.10 1.500 -24 2-12 217 160 17.0 12.5
→NOTE:
Torque tolerance is +15 -20%.
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Metric Bolt and Screw Torque Values
Metric Bolt and Screw
Bolt or
Screw
Size
Class 4.8 Class 8.8 or 9.8 Class 10.9 Class 12.9
Lubricated
[ “Lubricated”
means coated
with a
lubricant such
as engine oil,
fasteners with
phosphate
and oil
coatings, or
M20 and
larger
fasteners with
JDM F13C,
F13F or F13J
zinc flake
coating. ]
Dry
[ “Dry” means
plain or zinc
plated without
any
lubrication, or
M6 to M18
fasteners with
JDM F13B,
F13E or F13H
zinc flake
coating. ]
Lubricated
[ “Lubricated”
means coated
with a
lubricant such
as engine oil,
fasteners with
phosphate
and oil
coatings, or
M20 and
larger
fasteners with
JDM F13C,
F13F or F13J
zinc flake
coating. ]
Dry
[ “Dry” means
plain or zinc
plated without
any
lubrication, or
M6 to M18
fasteners with
JDM F13B,
F13E or F13H
zinc flake
coating. ]
Lubricated
[ “Lubricated”
means coated
with a
lubricant such
as engine oil,
fasteners with
phosphate
and oil
coatings, or
M20 and
larger
fasteners with
JDM F13C,
F13F or F13J
zinc flake
coating. ]
Dry
[ “Dry” means
plain or zinc
plated without
any
lubrication, or
M6 to M18
fasteners with
JDM F13B,
F13E or F13H
zinc flake
coating. ]
Lubricated
[ “Lubricated”
means coated
with a
lubricant such
as engine oil,
fasteners with
phosphate
and oil
coatings, or
M20 and
larger
fasteners with
JDM F13C,
F13F or F13J
zinc flake
coating. ]
Dry
[ “Dry” means
plain or zinc
plated without
any
lubrication, or
M6 to M18
fasteners with
JDM F13B,
F13E or F13H
zinc flake
coating. ]
N˙m lb.-in. N˙m lb.-in. N˙m lb.-in. N˙m lb.-in. N˙m lb.-in. N˙m lb.-in. N˙m lb.-in. N˙m lb.-in.
M6 4.7 42 6 53 8.9 79 11.3 100 13 115 16.5 146 15.5 137 19.5 172
N˙m lb.-ft. N˙m lb.-ft. N˙m lb.-ft. N˙m lb.-ft.
M8 11.5 102 14.5 128 22 194 27.5 243 32 23.5 40 29.5 37 27.5 47 35
N˙m lb.-ft. N˙m lb.-ft. N˙m lb.-ft.
M10 23 204 29 21 43 32 55 40 63 46 80 59 75 55 95 70
N˙m lb.-ft.
M12 40 29.5 50 37 75 55 95 70 110 80 140 105 130 95 165 120
M14 63 46 80 59 120 88 150 110 175 130 220 165 205 150 260 190
M16 100 74 125 92 190 140 240 175 275 200 350 255 320 235 400 300
M18 135 100 170 125 265 195 330 245 375 275 475 350 440 325 560 410
M20 190 140 245 180 375 275 475 350 530 390 675 500 625 460 790 580
M22 265 195 330 245 510 375 650 480 725 535 920 680 850 625 1080 800
M24 330 245 425 315 650 480 820 600 920 680 1150 850 1080 800 1350 1000
M27 490 360 625 460 950 700 1200 885 1350 1000 1700 1250 1580 1160 2000 1475
M30 660 490 850 625 1290 950 1630 1200 1850 1350 2300 1700 2140 1580 2700 2000
M33 900 665 1150 850 1750 1300 2200 1625 2500 1850 3150 2325 2900 2150 3700 2730
M36 1150 850 1450 1075 2250 1650 2850 2100 3200 2350 4050 3000 3750 2770 4750 3500
Torque values listed are for general use only, based on the strength of
the bolt or screw. DO NOT use these values if a different torque value or
tightening procedure is given for a specific application. For stainless steel
fasteners or for nuts on U-bolts, see the tightening instructions for the
specific application. Tighten plastic insert or crimped steel type lock nuts
by turning the nut to the dry torque shown in the chart, unless different
instructions are given for the specific application.
Shear bolts are designed to fail under predetermined loads. Always replace shear
bolts with identical property class. Replace fasteners with the same or higher
property class. If higher property class fasteners are used, tighten these to the
strength of the original. Make sure fastener threads are clean and that you properly
start thread engagement. When possible, lubricate plain or zinc plated fasteners
other than lock nuts, wheel bolts or wheel nuts, unless different instructions are
given for the specific application.
Section 10 - GENERAL INFORMATION Group 20: Fuel and Lubricants
<- Go to Section TOC Section 10 page 61 TM900319-TECHNICAL MANUAL
Unified Inch Bolt and Screw Torque Values
Unified Inch Bolt and Screw
Bolt or
Screw
Size
SAE Grade 1
SAE Grade 2
[ Grade 2 applies for hex cap
screws (not hex bolts) up to 6 in.
(152 mm) long. Grade 1 applies
for hex cap screws over 6 in.
(152 mm) long, and for all other
types of bolts and screws of any
length. ]
SAE Grade 5, 5.1 or 5.2 SAE Grade 8 or 8.2
Lubricated
[ “Lubricated”
means coated
with a
lubricant such
as engine oil,
fasteners with
phosphate and
oil coatings, or
7/8 in. and
larger
fasteners with
JDM F13C,
F13F or F13J
zinc flake
coating. ]
Dry
[ “Dry” means
plain or zinc
plated without
any
lubrication, or
1/4 to 3/4 in.
fasteners with
JDM F13B,
F13E or F13H
zinc flake
coating. ]
Lubricated
[ “Lubricated”
means coated
with a
lubricant such
as engine oil,
fasteners with
phosphate and
oil coatings, or
7/8 in. and
larger
fasteners with
JDM F13C,
F13F or F13J
zinc flake
coating. ]
Dry
[ “Dry” means
plain or zinc
plated without
any
lubrication, or
1/4 to 3/4 in.
fasteners with
JDM F13B,
F13E or F13H
zinc flake
coating. ]
Lubricated
[ “Lubricated”
means coated
with a
lubricant such
as engine oil,
fasteners with
phosphate and
oil coatings, or
7/8 in. and
larger
fasteners with
JDM F13C,
F13F or F13J
zinc flake
coating. ]
Dry
[ “Dry” means
plain or zinc
plated without
any
lubrication, or
1/4 to 3/4 in.
fasteners with
JDM F13B,
F13E or F13H
zinc flake
coating. ]
Lubricated
[ “Lubricated”
means coated
with a
lubricant such
as engine oil,
fasteners with
phosphate and
oil coatings, or
7/8 in. and
larger
fasteners with
JDM F13C,
F13F or F13J
zinc flake
coating. ]
Dry
[ “Dry” means
plain or zinc
plated without
any
lubrication, or
1/4 to 3/4 in.
fasteners with
JDM F13B,
F13E or F13H
zinc flake
coating. ]
N˙m lb.-in. N˙m lb.-in. N˙m lb.-in. N˙m lb.-in. N˙m lb.-in. N˙m lb.-in. N˙m lb.-in. N˙m lb.-in.
1/4 3.7 33 4.7 42 6 53 7.5 66 9.5 84 12 106 13.5 120 17 150
N˙m lb.-ft. N˙m lb.-ft.
5/16 7.7 68 9.8 86 12 106 15.5 137 19.5 172 25 221 28 20.5 35 26
N˙m lb.-ft. N˙m lb.-ft.
3/8 13.5 120 17.5 155 22 194 27 240 35 26 44 32.5 49 36 63 46
N˙m lb.-ft. N˙m lb.-ft. N˙m lb.-ft.
7/16 22 194 28 20.5 35 26 44 32.5 56 41 70 52 80 59 100 74
N˙m lb.-ft.
1/2 34 25 42 31 53 39 67 49 85 63 110 80 120 88 155 115
9/16 48 35.5 60 45 76 56 95 70 125 92 155 115 175 130 220 165
5/8 67 49 85 63 105 77 135 100 170 125 215 160 240 175 305 225
3/4 120 88 150 110 190 140 240 175 300 220 380 280 425 315 540 400
7/8 190 140 240 175 190 140 240 175 490 360 615 455 690 510 870 640
1 285 210 360 265 285 210 360 265 730 540 920 680 1030 760 1300 960
1-1/8 400 300 510 375 400 300 510 375 910 670 1150 850 1450 1075 1850 1350
1-1/4 570 420 725 535 570 420 725 535 1280 945 1630 1200 2050 1500 2600 1920
1-3/8 750 550 950 700 750 550 950 700 1700 1250 2140 1580 2700 2000 3400 2500
1-1/2 990 730 1250 930 990 730 1250 930 2250 1650 2850 2100 3600 2650 4550 3350
Torque values listed are for general use only, based on the strength of the bolt or
screw. DO NOT use these values if a different torque value or tightening procedure is
given for a specific application. For plastic insert or crimped steel type lock nuts, for
stainless steel fasteners, or for nuts on U-bolts, see the tightening instructions for the
specific application. Shear bolts are designed to fail under predetermined loads.
Always replace shear bolts with identical grade.
Replace fasteners with the same or higher grade. If higher grade fasteners
are used, tighten these to the strength of the original. Make sure fastener
threads are clean and that you properly start thread engagement. When
possible, lubricate plain or zinc plated fasteners other than lock nuts, wheel
bolts or wheel nuts, unless different instructions are given for the specific
application.
Section 10 - GENERAL INFORMATION Group 20: Fuel and Lubricants
<- Go to Section TOC Section 10 page 62 TM900319-TECHNICAL MANUAL
Group 20 - Fuel and Lubricants
Diesel Fuel
Consult your local fuel distributor for properties of the diesel fuel available in your area.
In general, diesel fuels are blended to satisfy the low temperature requirements of the
geographical area in which they are marketed.
Diesel fuels specified to EN 590 or ASTM D975 are recommended. Renewable diesel fuel
produced by hydrotreating animal fats and vegetable oils is basically identical to petroleum
diesel fuel. Renewable diesel that meets EN 590 or ASTM D975 is acceptable for use at all
percentage mixture levels.
Required Fuel Properties
In all cases, the fuel shall meet the following properties:
Cetane number of 43 minimum. Cetane number greater than 47 is preferred, especially
for temperatures below –20°C (–4°F) or elevations above 1500 m (5000 ft.).
Cold Filter Plugging Point (CFPP) should be at least 5°C (9°F) below the expected lowest
temperature or Cloud Point below the expected lowest ambient temperature.
Fuel lubricity should pass a maximum scar diameter of 0.45 mm as measured by ASTM
D6079 or ISO 12156-1.
Diesel fuel quality and sulfur content must comply with all existing emissions regulations
for the area in which the engine operates. DO NOT use diesel fuel with sulfur content greater
than 10 000 mg/kg (10 000 ppm).
Sulfur content for Interim Tier 4 and Stage III B engines
Use ONLY ultra low sulfur diesel (ULSD) fuel with a maximum of 15 mg/kg (15 ppm)
sulfur content.
Section 10 - GENERAL INFORMATION Group 20: Fuel and Lubricants
<- Go to Section TOC Section 10 page 63 TM900319-TECHNICAL MANUAL
Sulfur Content for Tier 3 and Stage III A Engines
Use of diesel fuel with sulfur content less than 1000 mg/kg (1000 ppm) is
RECOMMENDED
Use of diesel fuel with sulfur content 1000–5000 mg/kg (1000–5000 ppm) REDUCES oil
and filter change intervals.
BEFORE using diesel fuel with sulfur content greater than 5000 mg/kg (5000 ppm),
contact your John Deere dealer
Sulfur Content for Tier 2 and Stage II Engines
Use of diesel fuel with sulfur content less than 500 mg/kg (500 ppm) is RECOMMENDED.
Use of diesel fuel with sulfur content 500–5000 mg/kg (500–5000 ppm) REDUCES the oil
and filter change interval
BEFORE using diesel fuel with sulfur content greater than 5000 mg/kg (5000 ppm),
contact your John Deere dealer
Sulfur Content for Other Engines
Use of diesel fuel with sulfur content less than 5000 mg/kg (5000 ppm) is
recommended.
Use of diesel fuel with sulfur content greater than 5000 mg/kg (5000 ppm) REDUCES
the oil and filter change intervals.
IMPORTANT:
Do not mix used diesel engine oil or any other type of lubricating oil with
diesel fuel.
IMPORTANT:
Improper fuel additive usage may cause damage on fuel injection
equipment of diesel engines.
Section 10 - GENERAL INFORMATION Group 20: Fuel and Lubricants
<- Go to Section TOC Section 10 page 64 TM900319-TECHNICAL MANUAL
Fuel Storage
Buy good quality, clean fuel from a reputable supplier.
Proper fuel storage is critically important. Use clean storage and transfer tanks. Periodically
drain water and sediment from bottom.
Avoid storing fuel over long periods of time.
Store fuel in a convenient place away from buildings.
Do Not Use Galvanized Containers
IMPORTANT:
Diesel fuel stored in galvanized containers reacts with zinc coating on the
container to form zinc flakes. If fuel contains water, a zinc gel will also
form. The gel and flakes will quickly plug fuel filters and damage fuel
injectors and fuel pumps.
DO NOT USE a galvanized container to store diesel fuel.
Store fuel in:
Plastic Containers.
Aluminum Containers.
Specially coated steel containers made for diesel fuel.
DO NOT USE brass-coated containers: brass is an alloy of copper and zinc.
Section 10 - GENERAL INFORMATION Group 20: Fuel and Lubricants
<- Go to Section TOC Section 10 page 65 TM900319-TECHNICAL MANUAL
Fill Fuel Tank
CAUTION:
Fill Fuel Tank Safely
Left Side Below Platform
LEGEND:
A Fuel Tank Filler Cap
Handle fuel with care: It is highly flammable. DO NOT refuel the machine
while smoking or when near open flame or sparks.
Always stop engine before refueling machine. Fill fuel tank outdoors.
Prevent fires by keeping machine clean of accumulated trash, grease and
debris. Always clean up spilled fuel.
Section 10 - GENERAL INFORMATION Group 20: Fuel and Lubricants
<- Go to Section TOC Section 10 page 66 TM900319-TECHNICAL MANUAL
Fuel tank can be filled through filler cap (A). Fill fuel tank at end of each working day. This
prevents condensation in tank as moist air cools.
Item Measurement Specification
Fuel Tank Capacity 68 L (17.96 gal)
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5055e-5065e-5075e-tractor-service-manual/

John Deere 5055e ELECTRICAL REPAIR Repair Manual - Tm900319.pdf

  • 1.
    John Deere Agriculture 5050E,5055E, 5065E and 5075E Tractors TECHNICAL MANUAL 5055E, 5065E, 5075E, 5050E TM900319, July 2013 Download Service Manual John Deere 5050e 5055e 5065e 5075e Service Repair Manual Tm900319
  • 2.
    TM900319-TECHNICAL MANUAL DOWNLOAD SERVICEMANUAL (g) by Belgreen <- Go to Global Table of contents TM900319-TECHNICAL MANUAL Table of contents FOREWORD Section 10 - GENERAL INFORMATION Group 05 - Safety Group 10 - General Specifications Group 20 - Fuel and Lubricants Group 25 - Serial Number Locations Group 30 - Features and Accessories Section 20 - ENGINE REPAIR Group 05 - Engine Group 10 - Cylinder Head and Valves Group 15 - Cylinder Block, Liners, Pistons and Rods Group 20 - Crankshaft, Main Bearings and Flywheel Group 25 - Camshaft and Timing Gear Train Group 30 - Lubrication System Group 35 - Cooling System Section 30 - FUEL AND AIR INTAKE SYSTEM REPAIR Group 05 - Fuel System Group 10 - Air Intake and Exhaust System Group 15 - Speed Control Linkage Section 40 - ELECTRICAL REPAIR Group 05 - Battery, Starter and Alternator Group 10 - Electrical System Components Group 15 - Wiring Harness Section 50 - POWER TRAIN REPAIR Group 05 - Clutch Housing Group 10 - Clutch Assembly Group 15 - Transmission Group 20 - Rear PTO Drive Shaft Group 25 - Differential Group 30 - Final Drives Group 35 - Mechanical Front Wheel Drive – If Equipped Section 60 - STEERING AND BRAKE REPAIR Group 05 - Steering Repair Group 10 - Brake Repair Section 70 - HYDRAULIC REPAIR Group 05 - Hydraulic Pump and Filter Group 10 - JD Rockshaft Group 15 - Selective Control Valve (SCV) Section 80 - MISCELLANEOUS REPAIR Group 05 - Front Axle Group 10 - Wheels Group 15 - 3-Point Hitch Group 20 - Hood Group 25 - Ballast Section 90 - OPERATOR STATION REPAIR Group 05 - Seat and Support Group 06 - Right Console Group 10 - Roll-GardRoll-Gard is a trademark of Deere & Company. Group 15 - Center Console
  • 3.
    TM900319-TECHNICAL MANUAL (g)by Belgreen <- Go to Global Table of contents TM900319-TECHNICAL MANUAL Group 20 - Operator Station Group 25 - Fenders Section 210 - OPERATIONAL CHECKOUT PROCEDURES Group 10 - Operational Checkout Procedures Section 220 - ENGINE OPERATION, TESTS AND ADJUSTMENTS Group 05 - Component Location Group 10 - Theory of Operation Group 15 - Diagnosis, Tests and Adjustments Section 230 - FUEL/AIR OPERATION, TESTS AND ADJUSTMENTS Group 05 - Component Location Group 10 - Theory of Operation Group 15 - Diagnosis, Tests and Adjustments Section 240 - ELECTRICAL SYSTEM OPERATION, TESTS AND ADJUSTMENTS Group 05 - Component Location Group 10 - Theory of Operation Group 15 - Diagnosis, Tests and Adjustments Group 20 - Wiring Schematics Group 25 - Component Information—Connectors Section 250 - POWER TRAIN OPERATION, TESTS AND ADJUSTMENTS Group 05 - Component Location Group 10 - Theory of Operation Group 15 - Diagnosis, Tests and Adjustments Section 260 - STEERING AND BRAKE OPERATION, TESTS & ADJUSTMENTS Group 05 - Component Location Group 10 - Theory of Operation Group 15 - Diagnosis, Tests and Adjustments Section 270 - HYDRAULIC SYSTEM OPERATION, TESTS AND ADJUSTMENTS Group 05 - Component Location Group 10 - Theory of Operation Group 15 - Diagnosis Group 20 - Hydraulic Tests—With SCV Group 25 - Hydraulic Tests—With Mid-Mount Control Valve Group 30 - Hydraulic Tests—Whole System Group 40 - Adjustments—Hitch Group 45 - Hydraulic Schematics
  • 4.
    <- Go toGlobal Table of contents TM900319-TECHNICAL MANUAL
  • 5.
    GENERAL INFORMATION (g)by Belgreen <- Go to Section TOC Section 10 page 2 TM900319-TECHNICAL MANUAL Foreword This manual is written for an experienced technician. Essential tools required in performing certain service work are identified in this manual and are recommended for use. Live with safety: Read the safety messages in the introduction of this manual and the cautions presented throughout the text of the manual. CAUTION: This is the safety-alert symbol. When you see this symbol on the machine or in this manual, be alert to the potential for personal injury. Technical manuals are divided in two parts: repair and operation and tests. Repair sections tell how to repair the components. Operation and tests sections help you identify the majority of routine failures quickly. Information is organized in groups for the various components requiring service instruction. At the beginning of each group are summary listings of all applicable essential tools, service equipment and tools, other materials needed to do the job, service parts kits, specifications, wear tolerances, and torque values. Technical Manuals are concise guides for specific machines. They are on-the-job guides containing only the vital information needed for diagnosis, analysis, testing, and repair. Fundamental service information is available from other sources covering basic theory of operation, fundamentals of troubleshooting, general maintenance, and basic type of failures and their causes.
  • 6.
    TM900319-TECHNICAL MANUAL (g)by Belgreen <- Go to Global Table of contents TM900319-TECHNICAL MANUAL Section 10 - GENERAL INFORMATION Table of contents Group 05 - Safety 2 ...................................................................................................................... Recognize Safety Information 2 ................................................................................................ Understand Signal Words 2 ....................................................................................................... Follow Safety Instructions 3 ...................................................................................................... Prepare for Emergencies 4 ........................................................................................................ Wear Protective Clothing 4 ....................................................................................................... Protect Against Noise 5 ............................................................................................................. Handle Fuel Safely—Avoid Fires 6 ............................................................................................. Fire Prevention 7 ....................................................................................................................... Use Foldable ROPS and Seat Belt Properly 7 ............................................................................. Stay Clear of Rotating Drivelines 9 ........................................................................................... Use Steps and Handholds Correctly 11 ..................................................................................... Read Operator Manuals for ISOBUS Implements 11 .................................................................. Use Seat Belt Properly 12 ......................................................................................................... Vibration 12 .............................................................................................................................. Operating the Tractor Safely 14 ................................................................................................ Avoid Backover Accidents 16 .................................................................................................... Limited Use in Forestry Operation 16 ........................................................................................ Operating the Loader Tractor Safely 18 .................................................................................... Keep Riders Off Machine 19 ...................................................................................................... Passenger Seat 19 .................................................................................................................... Use Safety Lights and Devices 20 ............................................................................................. Towing Trailers/Implements Safely (Mass) 21 ........................................................................... Use Caution On Slopes and Uneven Terrain 22 ......................................................................... Freeing a Mired Machine 24 ...................................................................................................... Avoid Contact with Agricultural Chemicals 25 ........................................................................... Handle Agricultural Chemicals Safely 27 .................................................................................. Handling Batteries Safely 29 ..................................................................................................... Avoid Heating Near Pressurized Fluid Lines 31 ......................................................................... Remove Paint Before Welding or Heating 32 ............................................................................ Handle Electronic Components and Brackets Safely 33 ............................................................ Practice Safe Maintenance 34 ................................................................................................... Avoid Hot Exhaust 35 ................................................................................................................ Clean Exhaust Filter Safely 37 .................................................................................................. Work In Ventilated Area 39 ....................................................................................................... Support Machine Properly 40 .................................................................................................... Prevent Machine Runaway 41 ................................................................................................... Park Machine Safely 41 ............................................................................................................. Transport Tractor Safely 42 ...................................................................................................... Service Cooling System Safely 43 ............................................................................................. Service Accumulator Systems Safely 43 ................................................................................... Service Tires Safely 44 .............................................................................................................. Service Front-Wheel Drive Tractor Safely 45 ............................................................................ Tightening Wheel Retaining Bolts/Nuts 46 ................................................................................ Avoid High-Pressure Fluids 47 ...................................................................................................
  • 7.
    TM900319-TECHNICAL MANUAL (g)by Belgreen <- Go to Global Table of contents TM900319-TECHNICAL MANUAL Do Not Open High-Pressure Fuel System 47 ............................................................................. Store Attachments Safely 48 .................................................................................................... Dispose of Waste Properly 49 ................................................................................................... Group 10 - General Specifications 50 ........................................................................................ Machine Specifications 50 ......................................................................................................... Ground Speed Estimates 52 ...................................................................................................... Service Recommendations for O-Ring Boss Fittings 55 ............................................................. Service Recommendations for Flat Face O-Ring Seal Fittings 58 .............................................. Metric Bolt and Screw Torque Values 60 ................................................................................... Unified Inch Bolt and Screw Torque Values 61 .......................................................................... Group 20 - Fuel and Lubricants 62 ............................................................................................. Diesel Fuel 62 ........................................................................................................................... Fuel Storage 63 ......................................................................................................................... Do Not Use Galvanized Containers 64 ...................................................................................... Fill Fuel Tank 65 ........................................................................................................................ Diesel Engine Oil 67 .................................................................................................................. Heavy Duty Diesel Engine Coolant 69 ....................................................................................... Transmission and Hydraulic Oil 71 ............................................................................................ Grease (Specific Application) 72 ............................................................................................... Grease 72 .................................................................................................................................. Lubricant Storage 73 ................................................................................................................. Group 25 - Serial Number Locations 74 .................................................................................... Serial Numbers 74 ..................................................................................................................... Product Identification Number Location 74 ............................................................................... Engine Serial Number Location 74 ............................................................................................ Fuel Injection Pump Serial Number Location 75 ........................................................................ Alternator Serial Number Location 75 ....................................................................................... Power Steering Valve Serial Number Location 76 ..................................................................... Transmission Serial Number Location 76 .................................................................................. Front Axle Serial Number Location- 2WD 77 ............................................................................. Front Axle Serial Number Location—MFWD 77 .......................................................................... Record ROPS Serial Number 78 ................................................................................................. Group 30 - Features and Accessories 79 ................................................................................... Features and Accessories 79 ..................................................................................................... Standard Features 80 ................................................................................................................ Factory Installed Optional Kits 83 ............................................................................................. Field Installed Optional Kits and Accessories 83 .......................................................................
  • 8.
    Section 10 -GENERAL INFORMATION Group 05: Safety <- Go to Section TOC Section 10 page 2 TM900319-TECHNICAL MANUAL Group 05 - Safety Recognize Safety Information Safety-alert symbol This is a safety-alert symbol. When you see this symbol on your machine or in this manual, be alert to the potential for personal injury. Follow recommended precautions and safe operating practices. Understand Signal Words
  • 9.
    Section 10 -GENERAL INFORMATION Group 05: Safety <- Go to Section TOC Section 10 page 3 TM900319-TECHNICAL MANUAL Signal Words A signal word—DANGER, WARNING, or CAUTION—is used with the safety-alert symbol. DANGER identifies the most serious hazards. DANGER or WARNING safety signs are located near specific hazards. General precautions are listed on CAUTION safety signs. CAUTION also calls attention to safety messages in this manual. Follow Safety Instructions Safety Messages Carefully read all safety messages in this manual and on your machine safety signs. Keep safety signs in good condition. Replace missing or damaged safety signs. Be sure new equipment components and repair parts include the current safety signs. Replacement safety signs are available from your John Deere dealer. There can be additional safety information contained on parts and components sourced from suppliers that is not reproduced in this operator′s manual. Learn how to operate the machine and how to use controls properly. Do not let anyone operate without instruction. Keep your machine in proper working condition. Unauthorized modifications to the machine may impair the function and/or safety and affect machine life. If you do not understand any part of this manual and need assistance, contact your John Deere dealer.
  • 10.
    Section 10 -GENERAL INFORMATION Group 05: Safety <- Go to Section TOC Section 10 page 4 TM900319-TECHNICAL MANUAL Prepare for Emergencies First Aid Kit Be prepared if a fire starts. Keep a first aid kit and fire extinguisher handy. Keep emergency numbers for doctors, ambulance service, hospital, and fire department near your telephone. Wear Protective Clothing
  • 11.
    Section 10 -GENERAL INFORMATION Group 05: Safety <- Go to Section TOC Section 10 page 5 TM900319-TECHNICAL MANUAL Protective Clothing Wear close fitting clothing and safety equipment appropriate to the job. Operating equipment safely requires the full attention of the operator. Do not wear radio or music headphones while operating machine. Protect Against Noise Noise Exposure
  • 12.
    Section 10 -GENERAL INFORMATION Group 05: Safety <- Go to Section TOC Section 10 page 6 TM900319-TECHNICAL MANUAL Prolonged exposure to loud noise can cause impairment or loss of hearing. Wear a suitable hearing protective device such as earmuffs or earplugs to protect against objectionable or uncomfortable loud noises. Handle Fuel Safely—Avoid Fires Avoid Fires Handle fuel with care: it is highly flammable. Do not refuel the machine while smoking or when near open flame or sparks. Always stop engine before refueling machine. Fill fuel tank outdoors. Prevent fires by keeping machine clean of accumulated trash, grease, and debris. Always clean up spilled fuel. Use only an approved fuel container for transporting flammable liquids. Never fill fuel container in pickup truck with plastic bed liner. Always place fuel container on ground before refueling. Touch fuel container with fuel dispenser nozzle before removing can lid. Keep fuel dispenser nozzle in contact with fuel container inlet when filling. Do not store fuel container where there is an open flame, spark, or pilot light such as within a water heater or other appliance.
  • 13.
    Section 10 -GENERAL INFORMATION Group 05: Safety <- Go to Section TOC Section 10 page 7 TM900319-TECHNICAL MANUAL Fire Prevention To reduce the risk of fire, your tractor should be regularly inspected and cleaned. Birds and other animals may build nests or bring other flammable materials into the engine compartment or onto the exhaust system. The tractor should be inspected and cleaned prior to the first use each day. A build up of grass, crop material and other debris may occur during normal operation. This is especially true when operating in very dry conditions or conditions where airborne crop material or crop dust is present. Any such build up must be removed to ensure proper machine function and to reduce the risk of fire. The tractor must be inspected and cleaned periodically throughout the day. Regular and thorough cleaning of the tractor combined with other routine maintenance procedures listed in the Operator’s Manual greatly reduce the risk of fire and the chance of costly downtime. Do not store fuel container where there is an open flame, spark, or pilot light such as within a water heater or other appliance. Check fuel lines, tank, cap, and fittings frequently for damage, cracks or leaks. Replace if necessary. Follow all operational and safety procedures posted on the machine and the Operator’s Manual. Be careful of hot engine and exhaust components during inspection and cleaning. Before carrying out any inspection or cleaning, always shut OFF the engine, place the transmission in PARK or set parking brake, and remove the key. Removal of the key will prevent others from starting the tractor during inspection and cleaning. Use Foldable ROPS and Seat Belt Properly
  • 14.
    Section 10 -GENERAL INFORMATION Group 05: Safety <- Go to Section TOC Section 10 page 8 TM900319-TECHNICAL MANUAL Fasten Your Seat Belt If this tractor is equipped with a foldable ROPS, keep the ROPS in the fully extended and locked position. If the tractor is ever operated with ROPS folded (e.g., to enter a low building), drive with extreme caution. Do NOT use seat belt with the ROPS folded. Return the ROPS to the raised, fully extended and locked position as soon as the tractor is operated under normal conditions. Always fasten your seat belt when the ROPS is fully extended and locked.
  • 15.
    Section 10 -GENERAL INFORMATION Group 05: Safety <- Go to Section TOC Section 10 page 9 TM900319-TECHNICAL MANUAL Stay Clear of Rotating Drivelines Rotating Drivelines
  • 16.
    Section 10 -GENERAL INFORMATION Group 05: Safety <- Go to Section TOC Section 10 page 10 TM900319-TECHNICAL MANUAL Drivelines Entanglement in rotating driveline can cause serious injury or death. Keep tractor master shield and driveline shields in place at all times. Make sure rotating shields turn freely. Wear close fitting clothing. Stop the engine and be sure that PTO driveline is stopped before making adjustments, connections, or cleaning out PTO driven equipment. Do not install any adapter device between the tractor and the primary implement PTO drive shaft that will allow a 1000 rpm tractor shaft to power a 540 rpm implement at speeds higher than 540 rpm.
  • 17.
    Section 10 -GENERAL INFORMATION Group 05: Safety <- Go to Section TOC Section 10 page 11 TM900319-TECHNICAL MANUAL Do not install any adapter device that results in a portion of the rotating implement shaft, tractor shaft, or the adapter to be unguarded. The tractor master shield shall overlap the end of the splined shaft and the added adaptor device as outlined in the table. PTO Type Diameter Splines n ± 5 mm (0.20 in.) 1 35 mm (1.378 in.) 6 85 mm (3.35 in.) 2 35 mm (1.378 in.) 21 85 mm (3.35 in.) 3 45 mm (1.772 in.) 20 100 mm (4.00 in.) Use Steps and Handholds Correctly Use Handholds and Steps Prevent falls by facing the machine when getting on and off. Maintain 3-point contact with steps, handholds, and handrails. Use extra care when mud, snow, or moisture present slippery conditions. Keep steps clean and free of grease or oil. Never jump when exiting machine. Never mount or dismount a moving machine. Read Operator Manuals for ISOBUS Implements In addition to GreenStar Applications, this display can be used as a display device for any implement that meets ISO 11783 standard. This includes capability to control ISOBUS implements. When used in this manner, information and implement control functions placed on the display are provided by the implement and are the responsibility of the implement manufacturer. Some of these implement functions could provide a hazard either to the Operator or a bystander. Read the operator manual provided by the implement manufacturer and observe all safety messages in manual and on implement prior to use.
  • 18.
    Section 10 -GENERAL INFORMATION Group 05: Safety <- Go to Section TOC Section 10 page 12 TM900319-TECHNICAL MANUAL →NOTE: ISOBUS refers to the ISO Standard 11783 Use Seat Belt Properly Use a Seat Belt Use a seat belt when you operate with a roll-over protective structure (ROPS) or cab to minimize chance of injury from an accident such as an overturn. Do not use a seat belt if operating without a ROPS or cab. Replace entire seat belt if mounting hardware, buckle, belt, or retractor show signs of damage. Inspect seat belt and mounting hardware at least once a year. Look for signs of loose hardware or belt damage, such as cuts, fraying, extreme or unusual wear, discoloration, or abrasion. Replace only with replacement parts approved for your machine. See your John Deere dealer. Vibration All operator′s seats approved by John Deere are component type-approved in accordance with 78/764/EEC, being allocated an average of the vibration acceleration actually measured at the seat (a wS ), equivalent to ≤1.25m/s ² . This value must NOT be used to calculate vibration stress as per 2002/44/EC! Local John Deere dealers can provide assistance in assessing vibration stress.
  • 19.
    Section 10 -GENERAL INFORMATION Group 05: Safety <- Go to Section TOC Section 10 page 13 TM900319-TECHNICAL MANUAL Measures to reduce vibration may include: Appropriate style of driving, e.g. not too fast Suspended front axle Suspended cab Correctly adjusted operator′s seat Correct tire pressure
  • 20.
    Section 10 -GENERAL INFORMATION Group 05: Safety <- Go to Section TOC Section 10 page 14 TM900319-TECHNICAL MANUAL Operating the Tractor Safely Safety—Fall Off Tractor Safety—PTO You can reduce the risk of accidents by following these simple precautions: Use your tractor only for jobs it was designed to perform, for example, pushing, pulling, towing, actuating, and carrying a variety of interchangeable equipment designed to conduct agricultural work. This tractor is not intended to be used as a recreational vehicle. Read this operator’s manual before operating the tractor and follow operating and safety instructions in the manual and on the tractor.
  • 21.
    Section 10 -GENERAL INFORMATION Group 05: Safety <- Go to Section TOC Section 10 page 15 TM900319-TECHNICAL MANUAL Follow operation and ballasting instructions found in the operator’s manual for your implements/attachments, such as front loaders Make sure that everyone is clear of machine, attached equipment, and work area before starting engine or operation. Keep hands, feet, and clothing away from power-driven parts Driving Concerns Never get on or off a moving tractor. Keep all children and nonessential personnel off tractors and all equipment. Never ride on a tractor unless seated on a John Deere approved seat with seat belt. Keep all shields/guards in place. Use appropriate visual and audible signals when operating on public roads. Move to side of road before stopping. Reduce speed when turning, applying individual brakes, or operating around hazards on rough ground or steep slopes. Couple brake pedals together for road travel. Pump brakes when stopping on slippery surfaces. Towing Loads Be careful when towing and stopping heavy loads. Stopping distance increases with speed and weight of towed loads, and on slopes. Towed loads with or without brakes that are too heavy for the tractor or are towed too fast can cause loss of control. Consider the total weight of the equipment and its load. Hitch towed loads only to approved couplings to avoid rearward upset. Parking and Leaving the Tractor Before dismounting, shut off SCVs, disengage PTO, stop engine, lower implements/attachments to ground and securely engage park mechanism, including the park pawl and park brake. In addition, if tractor is left unattended, remove key. Leaving transmission in gear with engine off will NOT prevent the tractor from moving. Never go near an operating PTO or an operating implement. Wait for all movement to stop before servicing machinery.
  • 22.
    Section 10 -GENERAL INFORMATION Group 05: Safety <- Go to Section TOC Section 10 page 16 TM900319-TECHNICAL MANUAL Common Accidents Unsafe operation or misuse of the tractor can result in accidents. Be alert to hazards of tractor operation. The most common accidents involving tractors: Tractor rollover Collisions with motor vehicles Improper starting procedures Entanglement in PTO shafts Falling from tractor Crushing and pinching during hitching Avoid Backover Accidents Avoid Backover Accidents Before moving machine, be sure that all persons are clear of machine path. Turn around and look directly for best visibility. Use a signal person when backing if view is obstructed or when in close quarters. Do not rely on a camera to determine if personnel or obstacles are behind the machine. The system can be limited by many factors including maintenance practices, environmental conditions, and operating range. Limited Use in Forestry Operation The intended use of John Deere tractors when used in forestry operations is limited to tractor- specific applications like transport, stationary work such as log splitting, propulsion, or
  • 23.
    Section 10 -GENERAL INFORMATION Group 05: Safety <- Go to Section TOC Section 10 page 17 TM900319-TECHNICAL MANUAL operating implements with PTO, hydraulic, or electrical systems. These are applications where normal operation does not present a risk of falling or penetrating objects. Any forestry applications beyond these applications, such as forwarding and loading, requires fitment of application-specific components including Falling Object Protective Structure (FOPS) and/or Operative Protective Structures (OPS). Contact John Deere dealer for special components.
  • 24.
    Section 10 -GENERAL INFORMATION Group 05: Safety <- Go to Section TOC Section 10 page 18 TM900319-TECHNICAL MANUAL Operating the Loader Tractor Safely Loader Tractor When operating a machine with a loader application, reduce speed as required to ensure good tractor and loader stability. To avoid tractor rollover and damage to front tires and tractor, do not carry load with your loader at a speed over 10 km/h (6 mph). To avoid tractor damage do not use a front loader or a sprayer tank if the tractor is equipped with a 3 Meter Front Axle. Never allow anyone to walk or work under a raised loader. Do not use loader as a work platform. Do not lift or carry anyone on loader, in bucket, or on implement or attachment. Lower loader to ground before leaving operators station. The Rollover Protective Structure (ROPS) or cab roof, if equipped, may not provide sufficient protection from load falling onto the operators station. To prevent loads from falling onto the operators station, always use appropriate implements for specific applications (that is, manure forks, round bale forks, round bale grippers, and clampers). Ballast tractor in accordance to Ballast Recommendations in PREPARE TRACTOR section.
  • 25.
    Section 10 -GENERAL INFORMATION Group 05: Safety <- Go to Section TOC Section 10 page 19 TM900319-TECHNICAL MANUAL Keep Riders Off Machine Keep Riders Off Only allow the operator on the machine. Keep riders off. Riders on machine are subject to injury such as being struck by foreign objects and being thrown off of the machine. Riders also obstruct the operator’s view resulting in the machine being operated in an unsafe manner. Passenger Seat Use Seat Belt
  • 26.
    Section 10 -GENERAL INFORMATION Group 05: Safety <- Go to Section TOC Section 10 page 20 TM900319-TECHNICAL MANUAL The passenger seat is intended only for transport of a passenger in on-road operations (i.e. transport from farm to field). If it is necessary to transport a passenger, the passenger seat is the only means of transport of a passenger condoned by John Deere. Use Safety Lights and Devices Prevent Collisions Prevent collisions between other road users, slow moving tractors with attachments or towed equipment, and self-propelled machines on public roads. Frequently check for traffic from the rear, especially in turns, and use turn signal lights. Use headlights, flashing warning lights, and turn signals day and night. Follow local regulations for equipment lighting and marking. Keep lighting and marking visible, clean, and in good working order. Replace or repair lighting and marking that has been damaged or lost. An implement safety lighting kit is available from your John Deere dealer.
  • 27.
    Section 10 -GENERAL INFORMATION Group 05: Safety <- Go to Section TOC Section 10 page 21 TM900319-TECHNICAL MANUAL Towing Trailers/Implements Safely (Mass) Towing trailers/implements safely (mass) Stopping distance increases with speed and mass of trailer/implement, and when transporting on slopes. Towed mass with or without brakes that is too heavy for the tractor or is towed too fast can cause loss of control. Consider the total weight of the equipment and its load. Trailer/implement brake system Top speed - unbraked 25 km/h (15.5 mph) - independent 25 km/h (15.5 mph) - overrun brake 25 km/h (15.5 mph) - hydraulic brake 25 km/h (15.5 mph) - single-line air brake 25 km/h (15.5 mph) - dual-line air brake Maximum design speed There may be legal limits in force that restrict travel speeds to figures lower than those quoted here. Use additional caution when towing loads under adverse surface conditions, when turning, and on inclines.
  • 28.
    Section 10 -GENERAL INFORMATION Group 05: Safety <- Go to Section TOC Section 10 page 22 TM900319-TECHNICAL MANUAL Use Caution On Slopes and Uneven Terrain Slopes Avoid holes, ditches, and obstructions which cause the tractor to tip, especially on slopes. Avoid sharp uphill turns. Driving forward out of a ditch, mired condition, or up a steep slope could cause tractor to tip over rearward. Back out of these situations if possible. Danger of overturn increases greatly with narrow tread setting, at high speed. Not all conditions that can cause a tractor to overturn are listed. Be alert for any situation in which stability may be compromised. Slopes are a major factor related to loss-of-control and tip-over accidents, which can result in severe injury or death. Operation on all slopes requires extra caution Never drive near the edge of a gully, drop-off, ditch, steep embankment, or a body of water. The machine could suddenly roll over if a wheel goes over the edge or the ground caves in Choose a low ground speed so you will not have to stop or shift while on a slope. Avoid starting, stopping or turning on a slope. If the tires lose traction, disengage the PTO and proceed slowly, straight down the slope. Keep all movement on slopes slow and gradual. Do not make sudden changes in speed or
  • 29.
    Section 10 -GENERAL INFORMATION Group 05: Safety <- Go to Section TOC Section 10 page 23 TM900319-TECHNICAL MANUAL direction, which could cause the machine to roll over.
  • 30.
    Section 10 -GENERAL INFORMATION Group 05: Safety <- Go to Section TOC Section 10 page 24 TM900319-TECHNICAL MANUAL Freeing a Mired Machine Tractor Tipping Cable Recoiling Attempting to free a mired machine can involve safety hazards such as the mired tractor tipping rearward, the towing tractor overturning, and the tow chain or tow bar (a cable is not recommended) failing and recoiling from its stretched condition. Back your tractor out if it gets mired down in mud. Unhitch any towed implements. Dig mud from behind the rear wheels. Place boards behind the wheels to provide a solid base and try to back out slowly. If necessary, dig mud from the front of all wheels and drive slowly ahead. If necessary to tow with another unit, use a tow bar or a long chain (a cable is not recommended). Inspect the chain for flaws. Make sure all parts of towing devices are of
  • 31.
    Section 10 -GENERAL INFORMATION Group 05: Safety <- Go to Section TOC Section 10 page 25 TM900319-TECHNICAL MANUAL adequate size and strong enough to handle the load. Always hitch to the drawbar of the towing unit. Do not hitch to the front pushbar attachment point. Before moving, clear the area of people. Apply power smoothly to take up the slack: a sudden pull could snap any towing device causing it to whip or recoil dangerously. Avoid Contact with Agricultural Chemicals Harmful Pesticides Pesticide Use This enclosed cab does not protect against inhaling vapor, aerosol or dust. If pesticide use instructions require respiratory protection, wear an appropriate respirator inside the cab.
  • 32.
    Section 10 -GENERAL INFORMATION Group 05: Safety <- Go to Section TOC Section 10 page 26 TM900319-TECHNICAL MANUAL Before leaving the cab, wear personal protective equipment as required by the pesticide use instructions. When re-entering the cab, remove protective equipment and store either outside the cab in a closed box or some other type of sealable container or inside the cab in a pesticide resistant container, such as a plastic bag. Clean your shoes or boots to remove soil or other contaminated particles prior to entering the cab.
  • 33.
    Section 10 -GENERAL INFORMATION Group 05: Safety <- Go to Section TOC Section 10 page 27 TM900319-TECHNICAL MANUAL Handle Agricultural Chemicals Safely Safety Safety Chemicals used in agricultural applications such as fungicides, herbicides, insecticides, pesticides, rodenticides, and fertilizers can be harmful to your health or the environment if not used carefully. Always follow all label directions for effective, safe, and legal use of agricultural chemicals. Reduce risk of exposure and injury: Wear appropriate personal protective equipment as recommended by the manufacturer. In the absence of manufacturer′s instructions, follow these general
  • 34.
    Section 10 -GENERAL INFORMATION Group 05: Safety <- Go to Section TOC Section 10 page 28 TM900319-TECHNICAL MANUAL guidelines: Chemicals labeled ′Danger′ : Most toxic. Generally require use of goggles, respirator, gloves, and skin protection. Chemicals labeled ′Warning′ : Less toxic. Generally require use of goggles, gloves, and skin protections. Chemicals labeled ′Caution′ : Least toxic. Generally require use of gloves and skin protection. Avoid inhaling vapor, aerosol or dust. Always have soap, water, and towel available when working with chemicals. If chemical contacts skin, hands, or face, wash immediately with soap and water. If chemical gets into eyes, flush immediately with water. Wash hands and face after using chemicals and before eating, drinking, smoking, or urination. Do not smoke or eat while applying chemicals. After handling chemicals, always bathe or shower and change clothes. Wash clothing before wearing again. Seek medical attention immediately if illness occurs during or shortly after use of chemicals. Keep chemicals in original containers. Do not transfer chemicals to unmarked containers or to containers used for food or drink. Store chemicals in a secure, locked area away from human or livestock food. Keep children away. Always dispose of containers properly. Triple rinse empty containers and puncture or crush containers and dispose of properly.
  • 35.
    Section 10 -GENERAL INFORMATION Group 05: Safety <- Go to Section TOC Section 10 page 29 TM900319-TECHNICAL MANUAL Handling Batteries Safely Caution
  • 36.
    Section 10 -GENERAL INFORMATION Group 05: Safety <- Go to Section TOC Section 10 page 30 TM900319-TECHNICAL MANUAL Caution Battery gas can explode. Keep sparks and flames away from batteries. Use a flashlight to check battery electrolyte level. Never check battery charge by placing a metal object across the posts. Use a voltmeter or hydrometer. Always remove grounded (-) battery clamp first and replace grounded clamp last. Sulfuric acid in battery electrolyte is poisonous and strong enough to burn skin, eat holes in clothing, and cause blindness if splashed into eyes. Avoid hazards by:
  • 37.
    Section 10 -GENERAL INFORMATION Group 05: Safety <- Go to Section TOC Section 10 page 31 TM900319-TECHNICAL MANUAL Filling batteries in a well-ventilated area Wearing eye protection and rubber gloves Avoiding use of air pressure to clean batteries Avoiding breathing fumes when electrolyte is added Avoiding spilling or dripping electrolyte Using correct battery booster or charger procedure. If acid is spilled on skin or in eyes: Flush skin with water. 1. Apply baking soda or lime to help neutralize the acid. 2. Flush eyes with water for 15—30 minutes. Get medical attention immediately. 3. If acid is swallowed: Do not induce vomiting. 1. Drink large amounts of water or milk, but do not exceed 2 L (2 qt.). 2. Get medical attention immediately. 3. WARNING: Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash hands after handling. Avoid Heating Near Pressurized Fluid Lines
  • 38.
    Section 10 -GENERAL INFORMATION Group 05: Safety <- Go to Section TOC Section 10 page 32 TM900319-TECHNICAL MANUAL Flammable Spray Flammable spray can be generated by heating near pressurized fluid lines, resulting in severe burns to yourself and bystanders. Do not heat by welding, soldering, or using a torch near pressurized fluid lines or other flammable materials. Pressurized lines can accidentally burst when heat goes beyond the immediate flame area. Remove Paint Before Welding or Heating
  • 39.
    Section 10 -GENERAL INFORMATION Group 05: Safety <- Go to Section TOC Section 10 page 33 TM900319-TECHNICAL MANUAL Toxic Fumes Avoid potentially toxic fumes and dust. Hazardous fumes can be generated when paint is heated by welding, soldering, or using a torch. Remove paint before heating: Remove paint a minimum of 100 mm (4 in.) from area to be affected by heating. If paint cannot be removed, wear an approved respirator before heating or welding. If you sand or grind paint, avoid breathing the dust. Wear an approved respirator. If you use solvent or paint stripper, remove stripper with soap and water before welding. Remove solvent or paint stripper containers and other flammable material from area. Allow fumes to disperse at least 15 minutes before welding or heating. Do not use a chlorinated solvent in areas where welding will take place. Do all work in an area that is well ventilated to carry toxic fumes and dust away. Dispose of paint and solvent properly. Handle Electronic Components and Brackets Safely falling hazard Falling while installing or removing electronic components mounted on equipment can cause serious injury. Use a ladder or platform to easily reach each mounting location. Use sturdy
  • 40.
    Section 10 -GENERAL INFORMATION Group 05: Safety <- Go to Section TOC Section 10 page 34 TM900319-TECHNICAL MANUAL and secure footholds and handholds. Do not install or remove components in wet or icy conditions. If installing or servicing a RTK base station on a tower or other tall structure, use a certified climber. If installing or servicing a global positioning receiver mast used on an implement, use proper lifting techniques and wear proper protective equipment. The mast is heavy and can be awkward to handle. Two people are required when mounting locations are not accessible from the ground or from a service platform. Practice Safe Maintenance Keep Area Clean
  • 41.
    Section 10 -GENERAL INFORMATION Group 05: Safety <- Go to Section TOC Section 10 page 35 TM900319-TECHNICAL MANUAL Understand service procedure before doing work. Keep area clean and dry. Never lubricate, service, or adjust machine while it is moving. Keep hands, feet , and clothing from power-driven parts. Disengage all power and operate controls to relieve pressure. Lower equipment to the ground. Stop the engine. Remove the key. Allow machine to cool. Securely support any machine elements that must be raised for service work. Keep all parts in good condition and properly installed. Fix damage immediately. Replace worn or broken parts. Remove any buildup of grease, oil, or debris. On self-propelled equipment, disconnect battery ground cable (-) before making adjustments on electrical systems or welding on machine. On towed implements, disconnect wiring harnesses from tractor before servicing electrical system components or welding on machine. Avoid Hot Exhaust Safety—Hot Parts Servicing machine or attachments with engine running can result in serious personal injury. Avoid exposure and skin contact with hot exhaust gases and components. Exhaust parts and streams become very hot during operation. Exhaust gases and components reach temperatures hot enough to burn people, ignite, or melt common
  • 42.
    Section 10 -GENERAL INFORMATION Group 05: Safety <- Go to Section TOC Section 10 page 36 TM900319-TECHNICAL MANUAL materials.
  • 43.
    Section 10 -GENERAL INFORMATION Group 05: Safety <- Go to Section TOC Section 10 page 37 TM900319-TECHNICAL MANUAL Clean Exhaust Filter Safely Fire Safety Hand Over Flame
  • 44.
    Section 10 -GENERAL INFORMATION Group 05: Safety <- Go to Section TOC Section 10 page 38 TM900319-TECHNICAL MANUAL Moving Parts Stop During exhaust filter cleaning operations, the engine may run at elevated idle and hot temperatures for an extended period of time. Exhaust gases and exhaust filter components
  • 45.
    Section 10 -GENERAL INFORMATION Group 05: Safety <- Go to Section TOC Section 10 page 39 TM900319-TECHNICAL MANUAL reach temperatures hot enough to burn people, or ignite or melt common materials. Keep machine away from people, animals, or structures which may be susceptible to harm or damage from hot exhaust gases or components. Avoid potential fire or explosion hazards from flammable materials and vapors near the exhaust. Keep exhaust outlet away from people and anything that can melt, burn, or explode. Closely monitor machine and surrounding area for smoldering debris during and after exhaust filter cleaning. Adding fuel while an engine is running can create a fire or explosion hazard. Always stop engine before refueling machine and clean up any spilled fuel. Always make sure that engine is stopped while hauling machine on a truck or trailer. Contact with exhaust components while still hot can result in serious personal injury. Avoid contact with these components until cooled to safe temperatures. If service procedure requires engine to be running: Only engage power-driven parts required by service procedure Ensure that other people are clear of operator station and machine Keep hands, feet, and clothing away from power-driven parts. Always disable movement (neutral), set the parking brake or mechanism and disconnect power to attachments or tools before leaving the operator’s station. Shut off engine and remove key (if equipped) before leaving the machine unattended. Work In Ventilated Area
  • 46.
    Section 10 -GENERAL INFORMATION Group 05: Safety <- Go to Section TOC Section 10 page 40 TM900319-TECHNICAL MANUAL Engine exhaust fumes Engine exhaust fumes can cause sickness or death. If it is necessary to run an engine in an enclosed area, remove the exhaust fumes from the area with an exhaust pipe extension. If you do not have an exhaust pipe extension, open the doors and get outside air into the area. Support Machine Properly Support Properly Always lower the attachment or implement to the ground before you work on the machine. If the work requires that the machine or attachment be lifted, provide secure support for them.
  • 47.
    Section 10 -GENERAL INFORMATION Group 05: Safety <- Go to Section TOC Section 10 page 41 TM900319-TECHNICAL MANUAL If left in a raised position, hydraulically supported devices can settle or leak down. Do not support the machine on cinder blocks, hollow tiles, or props that may crumble under continuous load. Do not work under a machine that is supported solely by a jack. Follow recommended procedures in this manual. When implements or attachments are used with a machine, always follow safety precautions listed in the implement or attachment operator′s manual. Prevent Machine Runaway Machinery Runaway Avoid possible injury or death from machinery runaway. Do not start engine by shorting across starter terminals. Machine will start in gear if normal circuitry is bypassed. NEVER start engine while standing on ground. Start engine only from operator’s seat, with transmission in neutral or park. Park Machine Safely
  • 48.
    Section 10 -GENERAL INFORMATION Group 05: Safety <- Go to Section TOC Section 10 page 42 TM900319-TECHNICAL MANUAL Remove the Key Before working on the machine: Lower all equipment to the ground. Stop the engine and remove the key. Disconnect the battery ground strap. Hang a "DO NOT OPERATE" tag in operator station. Transport Tractor Safely Transport Tractor Safely
  • 49.
    Section 10 -GENERAL INFORMATION Group 05: Safety <- Go to Section TOC Section 10 page 43 TM900319-TECHNICAL MANUAL A disabled tractor is best transported on a flatbed carrier. Use chains to secure the tractor to the carrier. The axles and tractor frame are suitable attachment points. Before transporting the tractor on a low-loader truck or flatbed rail wagon, make sure that the hood is secured over the tractor engine and that doors, roof hatch (if equipped) and windows are properly closed. Never tow a tractor at a speed greater than 10 km/h (6 mph). An operator must steer and brake the tractor under tow. Service Cooling System Safely Cooling System Explosive release of fluids from pressurized cooling system can cause serious burns. Shut off engine. Only remove filler cap when cool enough to touch with bare hands. Slowly loosen cap to first stop to relieve pressure before removing completely. Service Accumulator Systems Safely
  • 50.
    Section 10 -GENERAL INFORMATION Group 05: Safety <- Go to Section TOC Section 10 page 44 TM900319-TECHNICAL MANUAL Hydraulic Accumulator Escaping fluid or gas from systems with pressurized accumulators that are used in air conditioning, hydraulic, and air brake systems can cause serious injury. Extreme heat can cause the accumulator to burst, and pressurized lines can be accidentally cut. Do not weld or use a torch near a pressurized accumulator or pressurized line. Relieve pressure from the pressurized system before removing accumulator. Relieve pressure from the hydraulic system before removing accumulator. Never attempt to relieve hydraulic system or accumulator pressure by loosening a fitting. Accumulators cannot be repaired. Service Tires Safely
  • 51.
    Section 10 -GENERAL INFORMATION Group 05: Safety <- Go to Section TOC Section 10 page 45 TM900319-TECHNICAL MANUAL Explosive Tire and Rim Parts Explosive separation of a tire and rim parts can cause serious injury or death. Do not attempt to mount a tire unless you have the proper equipment and experience to perform the job. Always maintain the correct tire pressure. Do not inflate the tires above the recommended pressure. Never weld or heat a wheel and tire assembly. The heat can cause an increase in air pressure resulting in a tire explosion. Welding can structurally weaken or deform the wheel. When inflating tires, use a clip-on chuck and extension hose long enough to allow you to stand to one side and NOT in front of or over the tire assembly. Use a safety cage if available. Check wheels for low pressure, cuts, bubbles, damaged rims, or missing lug bolts and nuts. Service Front-Wheel Drive Tractor Safely
  • 52.
    Section 10 -GENERAL INFORMATION Group 05: Safety <- Go to Section TOC Section 10 page 46 TM900319-TECHNICAL MANUAL SafetyTractor Rolling Forward When servicing front-wheel drive tractor with the rear wheels supported off the ground and rotating wheels by engine power, always support front wheels in a similar manner. Loss of electrical power or transmission hydraulic system pressure will engage the front driving wheels, pulling the rear wheels off the support if front wheels are not raised. Under these conditions, front drive wheels can engage even with switch in disengaged position. Tightening Wheel Retaining Bolts/Nuts Torque Torque wheel retaining bolts/nuts at the intervals specified in section Break-In Period and Service.
  • 53.
    Section 10 -GENERAL INFORMATION Group 05: Safety <- Go to Section TOC Section 10 page 47 TM900319-TECHNICAL MANUAL Avoid High-Pressure Fluids High Pressure Inspect hydraulic hoses periodically – at least once per year – for leakage, kinking, cuts, cracks, abrasion, blisters, corrosion, exposed wire braid or any other signs of wear or damage. Replace worn or damaged hose assemblies immediately with John Deere approved replacement parts. Escaping fluid under pressure can penetrate the skin causing serious injury. Avoid the hazard by relieving pressure before disconnecting hydraulic or other lines. Tighten all connections before applying pressure. Search for leaks with a piece of cardboard. Protect hands and body from high-pressure fluids. If an accident occurs, see a doctor immediately. Any fluid injected into the skin must be surgically removed within a few hours or gangrene may result. Doctors unfamiliar with this type of injury should reference a knowledgeable medical source. Such information is available in English from Deere & Company Medical Department in Moline, Illinois, U.S.A., by calling 1-800-822-8262 or +1 309-748-5636. Do Not Open High-Pressure Fuel System
  • 54.
    Section 10 -GENERAL INFORMATION Group 05: Safety <- Go to Section TOC Section 10 page 48 TM900319-TECHNICAL MANUAL High-Pressure Fuel Lines High-pressure fluid remaining in fuel lines can cause serious injury. Do not disconnect or attempt repair of fuel lines, sensors, or any other components between the high-pressure fuel pump and nozzles on engines with High Pressure Common Rail (HPCR) fuel system. Only technicians familiar with this type of system can perform repairs. (See your John Deere dealer.) Store Attachments Safely Stored Attachments Stored attachments such as dual wheels, cage wheels, and loaders can fall and cause serious
  • 55.
    Section 10 -GENERAL INFORMATION Group 10: General Specifications <- Go to Section TOC Section 10 page 49 TM900319-TECHNICAL MANUAL injury or death. Securely store attachments and implements to prevent falling. Keep playing children and bystanders away from storage area. Dispose of Waste Properly Recycle Waste Improperly disposing of waste can threaten the environment and ecology. Potentially harmful waste used with John Deere equipment include such items as oil, fuel, coolant, brake fluid, filters, and batteries. Use leakproof containers when draining fluids. Do not use food or beverage containers that may mislead someone into drinking from them. Do not pour waste onto the ground, down a drain, or into any water source. Air conditioning refrigerants escaping into the air can damage the Earth’s atmosphere. Government regulations may require a certified air conditioning service center to recover and recycle used air conditioning refrigerants. Inquire on the proper way to recycle or dispose of waste from your local environmental or recycling center, or from your John Deere dealer.
  • 56.
    Section 10 -GENERAL INFORMATION Group 10: General Specifications <- Go to Section TOC Section 10 page 50 TM900319-TECHNICAL MANUAL Group 10 - General Specifications Machine Specifications Item Measurement Specification 5050E—3029T Engine, Turbocharged Engine hp @ rated rpm Power 49 hp (36 kW) at 2400 rpm Cylinders Quantity 3 Bore Distance 106.5 mm (4.19 in.) Stroke Distance 110 mm (4.33 in.) Displacement Volume 2.9 L (179 cu in.) Cylinder Firing Order 1—2—3 Intake Valve Clearance 0.35 mm (0.014 in.) Exhaust Valve Clearance 0.45 mm (0.018 in.) Slow Idle Speed 850 (-50/+25) rpm Fast Idle Speed 2600 (-25/+50) rpm Operating Range Speed 1400—2400 rpm Injection Pump Timing Position 0.5 ± 1° BTDC (Time Trac) 5055E—3029H Engine, Turbocharged Factory Observed PTO Power 32.5 kW (44.19 hp) at 2400 rpm Cylinders Quantity 3 Bore Distance 106.5 mm (4.19 in.) Stroke Distance 110 mm (4.33 in.) Displacement Volume 2.9 L (179 cu in.) Cylinder Firing Order 1—2—3 Intake Valve Clearance 0.35 mm (0.014 in.) Exhaust Valve Clearance 0.45 mm (0.018 in.) Slow Idle Speed 850 (-50/+25) rpm Fast Idle Speed 2600 (-25/+50) rpm Operating Range Speed 1400—2400 rpm Injection Pump Timing Position 0.5 ± 1° BTDC (Time Trac) 5065E—3029H Engine, Turbocharged Factory Observed PTO Power 35.5 kW (48.27 hp) at 2400 rpm Cylinders Quantity 3 Bore Distance 106.5 mm (4.19 in.) Stroke Distance 110 mm (4.33 in.) Displacement Volume 2.9 L (179 cu in.) Cylinder Firing Order 1—2—3 Intake Valve Clearance 0.35 mm (0.014 in.)
  • 57.
    Section 10 -GENERAL INFORMATION Group 10: General Specifications <- Go to Section TOC Section 10 page 51 TM900319-TECHNICAL MANUAL Item Measurement Specification Exhaust Valve Clearance 0.45 mm (0.018 in.) Slow Idle Speed 850 (-50/+25) rpm Fast Idle Speed 2600 (-25/+50) rpm Operating Range Speed 1400—2400 rpm Injection Pump Timing Position 0 ± 1° BTDC (Time Trac) 5075E—3029H Engine, Turbocharged Factory Observed PTO Power 44.86 kW (61 hp) at 2400 rpm Cylinders Quantity 3 Bore Distance 106.5 mm (4.19 in.) Stroke Distance 110 mm (4.33 in.) Displacement Volume 2.9 L (179 cu in.) Cylinder Firing Order 1—2—3 Intake Valve Clearance 0.35 mm (0.014 in.) Exhaust Valve Clearance 0.45 mm (0.018 in.) Slow Idle Speed 850 (-50/+25) rpm Fast Idle Speed 2600 (-25/+50) rpm Operating Range Speed 1400—2400 rpm Injection Pump Timing Position 0 ± 1° BTDC (Time Trac) Electrical System—12 V, Negative Ground Battery Voltage 12 V Cold Cranking Amps 623 CCA Alternator Amperage 40 amps Starter Motor Voltage 12 V Item Measurement Specification Power Take-Off Engine—540 Speed 2400 rpm (Standard PTO) 1705 rpm (Economy PTO) Item Measurement Specification Hydraulic System Pump Displacement—Steering Displacement 11.9 cu cm (0.73 cu in.) Pump Displacement—Implement Displacement 19.2 cu cm (1.17 cu in.) Steering [ Flow rate at 90% pump efficiency and engine at rated speed. ] Flow Rate 25.7 L/min (6.8 gpm) Implement [ Flow rate at 90% pump efficiency and engine at rated speed. ] Flow Rate 44.0 L/min (11.6 gpm) Implement (Maximum) Pressure 19000—20000 kPa (190 — 200 bar) (2755—2900 psi) Hitch Lift (at Hitch Ball) Capacity 1800 kg (3968 lb.)
  • 58.
    Section 10 -GENERAL INFORMATION Group 10: General Specifications <- Go to Section TOC Section 10 page 52 TM900319-TECHNICAL MANUAL Ground Speed Estimates →NOTE: Ground Speed (km/h) at 2400 rpm engine speed. →NOTE: For 5055E and 5065E MFWD Turkey tractors, ground speeds are change as compared to other 5055E and 5065E tractors, where as 5075E MFWD Turkey tractors have the same ground speeds as of other 5075E tractors. There is no change in the ground speeds of 5055E, 5065E and 5075 2WD Turkey tractors. 5055E Tractor Gear Speed (km/h) - For 2WD (Rear tire size: 14.9 x 28) Speed (km/h) - For MFWD (Rear tire size: 13.6 x 28) A1 2.0 1.9 A2 2.8 2.7 A3 4.3 4.1 B1 4.6 4.4 B2 6.7 6.4 B3 10.0 9.6 C1 12.7 12.1 C2 18.3 17.5 C3 27.6 26.3 A-R 3.3 3.1 B-R 7.8 7.4 C-R 21.3 20.3 5050E Turkey Tractor Gear Speed (km/h) - For 2WD (Rear tire size: 13.6 x 28) Speed (km/h) - For MFWD (Rear tire size: 13.6 x 28) A1 1.87 1.87 A2 2.71 2.71 A3 4.07 4.07 B1 4.43 4.43 B2 6.69 6.69 B3 9.61 9.61 C1 12.15 12.15 C2 17.55 17.55 C3 26.39 26.39 A-R 3.15 3.15 B-R 7.44 7.44 C-R 20.42 20.42
  • 59.
    Section 10 -GENERAL INFORMATION Group 10: General Specifications <- Go to Section TOC Section 10 page 53 TM900319-TECHNICAL MANUAL 5055E Turkey Tractor Gear Speed (km/h) - For MFWD (Rear tire size: 14.9-28 Radial) A1 2 A2 2.8 A3 4.3 B1 4.6 B2 6.7 B3 10 C1 12.7 C2 18.3 C3 27.6 A-R 3.3 B-R 7.8 C-R 21.3 5065E Tractor Gear Speed (km/h) - For 2WD (Rear tire size: 16.9 x 28) Speed (km/h) - For MFWD (Rear tire size: 14.9 x 28) A1 2.0 2.0 A2 3.0 2.8 A3 4.5 4.3 B1 4.8 4.6 B2 7.0 6.7 B3 10.5 10.0 C1 13.3 12.7 C2 19.2 18.3 C3 28.8 27.6 A-R 3.4 3.3 B-R 8.1 7.8 C-R 22.3 21.3 5065E Turkey Tractor Gear Speed (km/h) - For MFWD (Rear tire size: 16.9 x 28 Radial) A1 2.1 A2 3.0 A3 4.5 B1 4.9 B2 7.0 B3 10.6 C1 13.4 C2 19.3 C3 29.1 A-R 3.5 B-R 8.2 C-R 22.5
  • 60.
    Section 10 -GENERAL INFORMATION Group 10: General Specifications <- Go to Section TOC Section 10 page 54 TM900319-TECHNICAL MANUAL 5075E Tractor (Rear tire size: 16.9 x 30) Gear Speed (km/h) - For MFWD A1 2.06 A2 2.97 A3 4.47 B1 4.86 B2 7.02 B3 10.55 C1 13.34 C2 19.26 C3 28.98 A-R 3.46 B-R 8.17 C-R 22.42
  • 61.
    Section 10 -GENERAL INFORMATION Group 10: General Specifications <- Go to Section TOC Section 10 page 55 TM900319-TECHNICAL MANUAL Service Recommendations for O-Ring Boss Fittings Straight Fitting Straight Fitting [1] - Inspect O-ring boss seat for dirt or defects. [2] - Lubricate O-ring with petroleum jelly. Place electrical tape over threads to protect O- ring. Slide O-ring over tape and into O-ring groove of fitting. Remove tape. [3] - Tighten fitting to torque value shown on chart. Angle Fitting
  • 62.
    Section 10 -GENERAL INFORMATION Group 10: General Specifications <- Go to Section TOC Section 10 page 56 TM900319-TECHNICAL MANUAL Angle Fitting LEGEND: A Lock Nut B Washer C Head-End [1] - Back-off lock nut (A) and back-up washer (B) completely to head-end (C) of fitting. [2] - Turn fitting into threaded boss until back-up washer contacts face of boss. [3] - Turn fitting head-end counterclockwise to proper index (maximum of one turn). [4] - →NOTE: Do not allow hoses to twist when tightening fittings. Hold fitting head-end with a wrench and tighten locknut and back-up washer to proper torque value.
  • 63.
    Section 10 -GENERAL INFORMATION Group 10: General Specifications <- Go to Section TOC Section 10 page 57 TM900319-TECHNICAL MANUAL STRAIGHT FITTING OR SPECIAL NUT TORQUE CHART Thread Size N˙m lb-ft 3/8-24 UNF 8 6 7/16-20 UNF 12 9 1/2-20 UNF 16 12 9/16-18 UNF 24 18 3/4-16 UNF 46 34 7/8-14 UNF 62 46 1-1/16-12 UN 102 75 1-3/16-12 UN 122 90 1-5/16-12 UN 142 105 1-5/8-12 UN 190 140 1-7/8-12 UN 217 160 →NOTE: Torque tolerance is ± 10%.
  • 64.
    Section 10 -GENERAL INFORMATION Group 10: General Specifications <- Go to Section TOC Section 10 page 58 TM900319-TECHNICAL MANUAL Service Recommendations for Flat Face O-Ring Seal Fittings O-Ring Seal Fitting [1] - Inspect the fitting sealing surfaces. They must be free of dirt or defects. [2] - Inspect the O-ring. It must be free of damage or defects. [3] - Lubricate O-rings and install into groove using petroleum jelly to hold in place. [4] - Push O-ring into the groove with plenty of petroleum jelly so O-ring is not displaced during assembly. [5] - Index angle fittings and tighten by hand pressing joint together to insure O-ring remains in place. [6] - Tighten fitting or nut to torque value shown on the chart per dash size stamped on the fitting. Do not allow hoses to twist when tightening fittings.
  • 65.
    Section 10 -GENERAL INFORMATION Group 10: General Specifications <- Go to Section TOC Section 10 page 59 TM900319-TECHNICAL MANUAL FLAT FACE O-RING SEAL FITTING TORQUE Nominal Tube O.D. Dash Size Thread Size in. Swivel Nut Bulkhead Nut mm in. N˙m lb-ft N˙m lb-ft 6.35 0.250 -4 9/16-18 16 12 5.0 3.5 9.52 0.375 -6 11/16-16 24 18 9.0 6.5 12.70 0.500 -8 13/16-16 50 37 17.0 12.5 15.88 0.625 -10 1-14 69 51 17.0 12.5 19.05 0.750 -12 1 3/16-12 102 75 17.0 12.5 22.22 0.875 -14 1 3/16-12 102 75 17.0 12.5 25.40 1.000 -16 1 7/16-12 142 105 17.0 12.5 31.75 1.250 -20 1 11/16-12 190 140 17.0 12.5 38.10 1.500 -24 2-12 217 160 17.0 12.5 →NOTE: Torque tolerance is +15 -20%.
  • 66.
    Section 10 -GENERAL INFORMATION Group 10: General Specifications <- Go to Section TOC Section 10 page 60 TM900319-TECHNICAL MANUAL Metric Bolt and Screw Torque Values Metric Bolt and Screw Bolt or Screw Size Class 4.8 Class 8.8 or 9.8 Class 10.9 Class 12.9 Lubricated [ “Lubricated” means coated with a lubricant such as engine oil, fasteners with phosphate and oil coatings, or M20 and larger fasteners with JDM F13C, F13F or F13J zinc flake coating. ] Dry [ “Dry” means plain or zinc plated without any lubrication, or M6 to M18 fasteners with JDM F13B, F13E or F13H zinc flake coating. ] Lubricated [ “Lubricated” means coated with a lubricant such as engine oil, fasteners with phosphate and oil coatings, or M20 and larger fasteners with JDM F13C, F13F or F13J zinc flake coating. ] Dry [ “Dry” means plain or zinc plated without any lubrication, or M6 to M18 fasteners with JDM F13B, F13E or F13H zinc flake coating. ] Lubricated [ “Lubricated” means coated with a lubricant such as engine oil, fasteners with phosphate and oil coatings, or M20 and larger fasteners with JDM F13C, F13F or F13J zinc flake coating. ] Dry [ “Dry” means plain or zinc plated without any lubrication, or M6 to M18 fasteners with JDM F13B, F13E or F13H zinc flake coating. ] Lubricated [ “Lubricated” means coated with a lubricant such as engine oil, fasteners with phosphate and oil coatings, or M20 and larger fasteners with JDM F13C, F13F or F13J zinc flake coating. ] Dry [ “Dry” means plain or zinc plated without any lubrication, or M6 to M18 fasteners with JDM F13B, F13E or F13H zinc flake coating. ] N˙m lb.-in. N˙m lb.-in. N˙m lb.-in. N˙m lb.-in. N˙m lb.-in. N˙m lb.-in. N˙m lb.-in. N˙m lb.-in. M6 4.7 42 6 53 8.9 79 11.3 100 13 115 16.5 146 15.5 137 19.5 172 N˙m lb.-ft. N˙m lb.-ft. N˙m lb.-ft. N˙m lb.-ft. M8 11.5 102 14.5 128 22 194 27.5 243 32 23.5 40 29.5 37 27.5 47 35 N˙m lb.-ft. N˙m lb.-ft. N˙m lb.-ft. M10 23 204 29 21 43 32 55 40 63 46 80 59 75 55 95 70 N˙m lb.-ft. M12 40 29.5 50 37 75 55 95 70 110 80 140 105 130 95 165 120 M14 63 46 80 59 120 88 150 110 175 130 220 165 205 150 260 190 M16 100 74 125 92 190 140 240 175 275 200 350 255 320 235 400 300 M18 135 100 170 125 265 195 330 245 375 275 475 350 440 325 560 410 M20 190 140 245 180 375 275 475 350 530 390 675 500 625 460 790 580 M22 265 195 330 245 510 375 650 480 725 535 920 680 850 625 1080 800 M24 330 245 425 315 650 480 820 600 920 680 1150 850 1080 800 1350 1000 M27 490 360 625 460 950 700 1200 885 1350 1000 1700 1250 1580 1160 2000 1475 M30 660 490 850 625 1290 950 1630 1200 1850 1350 2300 1700 2140 1580 2700 2000 M33 900 665 1150 850 1750 1300 2200 1625 2500 1850 3150 2325 2900 2150 3700 2730 M36 1150 850 1450 1075 2250 1650 2850 2100 3200 2350 4050 3000 3750 2770 4750 3500 Torque values listed are for general use only, based on the strength of the bolt or screw. DO NOT use these values if a different torque value or tightening procedure is given for a specific application. For stainless steel fasteners or for nuts on U-bolts, see the tightening instructions for the specific application. Tighten plastic insert or crimped steel type lock nuts by turning the nut to the dry torque shown in the chart, unless different instructions are given for the specific application. Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical property class. Replace fasteners with the same or higher property class. If higher property class fasteners are used, tighten these to the strength of the original. Make sure fastener threads are clean and that you properly start thread engagement. When possible, lubricate plain or zinc plated fasteners other than lock nuts, wheel bolts or wheel nuts, unless different instructions are given for the specific application.
  • 67.
    Section 10 -GENERAL INFORMATION Group 20: Fuel and Lubricants <- Go to Section TOC Section 10 page 61 TM900319-TECHNICAL MANUAL Unified Inch Bolt and Screw Torque Values Unified Inch Bolt and Screw Bolt or Screw Size SAE Grade 1 SAE Grade 2 [ Grade 2 applies for hex cap screws (not hex bolts) up to 6 in. (152 mm) long. Grade 1 applies for hex cap screws over 6 in. (152 mm) long, and for all other types of bolts and screws of any length. ] SAE Grade 5, 5.1 or 5.2 SAE Grade 8 or 8.2 Lubricated [ “Lubricated” means coated with a lubricant such as engine oil, fasteners with phosphate and oil coatings, or 7/8 in. and larger fasteners with JDM F13C, F13F or F13J zinc flake coating. ] Dry [ “Dry” means plain or zinc plated without any lubrication, or 1/4 to 3/4 in. fasteners with JDM F13B, F13E or F13H zinc flake coating. ] Lubricated [ “Lubricated” means coated with a lubricant such as engine oil, fasteners with phosphate and oil coatings, or 7/8 in. and larger fasteners with JDM F13C, F13F or F13J zinc flake coating. ] Dry [ “Dry” means plain or zinc plated without any lubrication, or 1/4 to 3/4 in. fasteners with JDM F13B, F13E or F13H zinc flake coating. ] Lubricated [ “Lubricated” means coated with a lubricant such as engine oil, fasteners with phosphate and oil coatings, or 7/8 in. and larger fasteners with JDM F13C, F13F or F13J zinc flake coating. ] Dry [ “Dry” means plain or zinc plated without any lubrication, or 1/4 to 3/4 in. fasteners with JDM F13B, F13E or F13H zinc flake coating. ] Lubricated [ “Lubricated” means coated with a lubricant such as engine oil, fasteners with phosphate and oil coatings, or 7/8 in. and larger fasteners with JDM F13C, F13F or F13J zinc flake coating. ] Dry [ “Dry” means plain or zinc plated without any lubrication, or 1/4 to 3/4 in. fasteners with JDM F13B, F13E or F13H zinc flake coating. ] N˙m lb.-in. N˙m lb.-in. N˙m lb.-in. N˙m lb.-in. N˙m lb.-in. N˙m lb.-in. N˙m lb.-in. N˙m lb.-in. 1/4 3.7 33 4.7 42 6 53 7.5 66 9.5 84 12 106 13.5 120 17 150 N˙m lb.-ft. N˙m lb.-ft. 5/16 7.7 68 9.8 86 12 106 15.5 137 19.5 172 25 221 28 20.5 35 26 N˙m lb.-ft. N˙m lb.-ft. 3/8 13.5 120 17.5 155 22 194 27 240 35 26 44 32.5 49 36 63 46 N˙m lb.-ft. N˙m lb.-ft. N˙m lb.-ft. 7/16 22 194 28 20.5 35 26 44 32.5 56 41 70 52 80 59 100 74 N˙m lb.-ft. 1/2 34 25 42 31 53 39 67 49 85 63 110 80 120 88 155 115 9/16 48 35.5 60 45 76 56 95 70 125 92 155 115 175 130 220 165 5/8 67 49 85 63 105 77 135 100 170 125 215 160 240 175 305 225 3/4 120 88 150 110 190 140 240 175 300 220 380 280 425 315 540 400 7/8 190 140 240 175 190 140 240 175 490 360 615 455 690 510 870 640 1 285 210 360 265 285 210 360 265 730 540 920 680 1030 760 1300 960 1-1/8 400 300 510 375 400 300 510 375 910 670 1150 850 1450 1075 1850 1350 1-1/4 570 420 725 535 570 420 725 535 1280 945 1630 1200 2050 1500 2600 1920 1-3/8 750 550 950 700 750 550 950 700 1700 1250 2140 1580 2700 2000 3400 2500 1-1/2 990 730 1250 930 990 730 1250 930 2250 1650 2850 2100 3600 2650 4550 3350 Torque values listed are for general use only, based on the strength of the bolt or screw. DO NOT use these values if a different torque value or tightening procedure is given for a specific application. For plastic insert or crimped steel type lock nuts, for stainless steel fasteners, or for nuts on U-bolts, see the tightening instructions for the specific application. Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical grade. Replace fasteners with the same or higher grade. If higher grade fasteners are used, tighten these to the strength of the original. Make sure fastener threads are clean and that you properly start thread engagement. When possible, lubricate plain or zinc plated fasteners other than lock nuts, wheel bolts or wheel nuts, unless different instructions are given for the specific application.
  • 68.
    Section 10 -GENERAL INFORMATION Group 20: Fuel and Lubricants <- Go to Section TOC Section 10 page 62 TM900319-TECHNICAL MANUAL Group 20 - Fuel and Lubricants Diesel Fuel Consult your local fuel distributor for properties of the diesel fuel available in your area. In general, diesel fuels are blended to satisfy the low temperature requirements of the geographical area in which they are marketed. Diesel fuels specified to EN 590 or ASTM D975 are recommended. Renewable diesel fuel produced by hydrotreating animal fats and vegetable oils is basically identical to petroleum diesel fuel. Renewable diesel that meets EN 590 or ASTM D975 is acceptable for use at all percentage mixture levels. Required Fuel Properties In all cases, the fuel shall meet the following properties: Cetane number of 43 minimum. Cetane number greater than 47 is preferred, especially for temperatures below –20°C (–4°F) or elevations above 1500 m (5000 ft.). Cold Filter Plugging Point (CFPP) should be at least 5°C (9°F) below the expected lowest temperature or Cloud Point below the expected lowest ambient temperature. Fuel lubricity should pass a maximum scar diameter of 0.45 mm as measured by ASTM D6079 or ISO 12156-1. Diesel fuel quality and sulfur content must comply with all existing emissions regulations for the area in which the engine operates. DO NOT use diesel fuel with sulfur content greater than 10 000 mg/kg (10 000 ppm). Sulfur content for Interim Tier 4 and Stage III B engines Use ONLY ultra low sulfur diesel (ULSD) fuel with a maximum of 15 mg/kg (15 ppm) sulfur content.
  • 69.
    Section 10 -GENERAL INFORMATION Group 20: Fuel and Lubricants <- Go to Section TOC Section 10 page 63 TM900319-TECHNICAL MANUAL Sulfur Content for Tier 3 and Stage III A Engines Use of diesel fuel with sulfur content less than 1000 mg/kg (1000 ppm) is RECOMMENDED Use of diesel fuel with sulfur content 1000–5000 mg/kg (1000–5000 ppm) REDUCES oil and filter change intervals. BEFORE using diesel fuel with sulfur content greater than 5000 mg/kg (5000 ppm), contact your John Deere dealer Sulfur Content for Tier 2 and Stage II Engines Use of diesel fuel with sulfur content less than 500 mg/kg (500 ppm) is RECOMMENDED. Use of diesel fuel with sulfur content 500–5000 mg/kg (500–5000 ppm) REDUCES the oil and filter change interval BEFORE using diesel fuel with sulfur content greater than 5000 mg/kg (5000 ppm), contact your John Deere dealer Sulfur Content for Other Engines Use of diesel fuel with sulfur content less than 5000 mg/kg (5000 ppm) is recommended. Use of diesel fuel with sulfur content greater than 5000 mg/kg (5000 ppm) REDUCES the oil and filter change intervals. IMPORTANT: Do not mix used diesel engine oil or any other type of lubricating oil with diesel fuel. IMPORTANT: Improper fuel additive usage may cause damage on fuel injection equipment of diesel engines.
  • 70.
    Section 10 -GENERAL INFORMATION Group 20: Fuel and Lubricants <- Go to Section TOC Section 10 page 64 TM900319-TECHNICAL MANUAL Fuel Storage Buy good quality, clean fuel from a reputable supplier. Proper fuel storage is critically important. Use clean storage and transfer tanks. Periodically drain water and sediment from bottom. Avoid storing fuel over long periods of time. Store fuel in a convenient place away from buildings. Do Not Use Galvanized Containers IMPORTANT: Diesel fuel stored in galvanized containers reacts with zinc coating on the container to form zinc flakes. If fuel contains water, a zinc gel will also form. The gel and flakes will quickly plug fuel filters and damage fuel injectors and fuel pumps. DO NOT USE a galvanized container to store diesel fuel. Store fuel in: Plastic Containers. Aluminum Containers. Specially coated steel containers made for diesel fuel. DO NOT USE brass-coated containers: brass is an alloy of copper and zinc.
  • 71.
    Section 10 -GENERAL INFORMATION Group 20: Fuel and Lubricants <- Go to Section TOC Section 10 page 65 TM900319-TECHNICAL MANUAL Fill Fuel Tank CAUTION: Fill Fuel Tank Safely Left Side Below Platform LEGEND: A Fuel Tank Filler Cap Handle fuel with care: It is highly flammable. DO NOT refuel the machine while smoking or when near open flame or sparks. Always stop engine before refueling machine. Fill fuel tank outdoors. Prevent fires by keeping machine clean of accumulated trash, grease and debris. Always clean up spilled fuel.
  • 72.
    Section 10 -GENERAL INFORMATION Group 20: Fuel and Lubricants <- Go to Section TOC Section 10 page 66 TM900319-TECHNICAL MANUAL Fuel tank can be filled through filler cap (A). Fill fuel tank at end of each working day. This prevents condensation in tank as moist air cools. Item Measurement Specification Fuel Tank Capacity 68 L (17.96 gal) https://heavymachineryequipment.com/john-deere/john-deere-5050e- 5055e-5065e-5075e-tractor-service-manual/