John deere amt626 all material transporters service repair manual
- 1. AMT600, AMT622 and AMT626 All Material Transporters For complete service information also see: John Deere K Series Air Cooled Engines . . . . . . . . . . . . . . . . . . . . . . . . . CTM5 John Deere Horicon Works TM1363 (15AUG91) LITHO IN U.S.A. ENGLISH
- 2. FOREWORD This manual is written for an experienced technician. Essential tools required in performing certain service work are identified in this manual and are recommended for use. Live with safety: Read the safety messages in the introduction of this manual and the cautions presented throughout the text of the manual. N This is the safety-alert symbol. When you see this symbol on the machine or in this manual, be alert to the potential for personal injury. Technical manuals are divided in two parts: repair and diagnostics. Repair sections tell how to repair the components. Diagnostic sections help you identify the majority of routine failures quickly. Information is organized in groups for the various components requiring service instruction. At the beginning of each group are summary listings of all applicable essential tools, other materials needed to do the job and service parts kits. Section 10, Group 15—Repair Specifications, consist of all applicable specifications, wear tolerances and specific torque values for various components on each individual machine. Binders, binder labels, and tab sets can be ordered by John Deere dealers direct from the John Deere Distribution Service Center. This manual is part of a total product support program. FOS MANUALS—REFERENCE TECHNICAL MANUALS—MACHINE SERVICE COMPONENT MANUALS—COMPONENT SERVICE Fundamentals of Service (FOS) Manuals cover basic theory of operation, fundamentals of troubleshooting, general maintenance, and basic type of failures and their causes. FOS Manuals are for training new personnel and for reference by experienced technicians. Technical Manuals are concise guides for specific machines. Technical manuals are on-the-job guides containing only the vital information needed for diagnosis, analysis, testing, and repair. Component Technical Manuals are concise service guides for specific components. Component technical manuals are written as stand-alone manuals covering multiple machine applications. MX,TMIFC,A1 -19-05FEB91 Introduction TM1363 (15AUG91) AMT600/622 Transporter 080296 PN=3
- 3. JOHN DEERE DEALERS This is a complete revision for TM1363 AMT600 and AMT622 All Material Transporter. Discard TM1363 dated (09MAY90) and replace with this manual. New information added to this manual includes: 1. AMT626 repair and diagnostic information. 2. Fuel pump is no longer serviceable. 3. Steering gear repair information has been revised as a result of a steering ratio change. 4. Rear axle installation procedure was changed to improve brake disk alignment. 5. Long axle extension kit specifications were added to axle installation procedures. NOTE: For complete engine repair information, CTM5 John Deere K-Series Air Cooled Engines Component Technical Manual is also required. Use the component technical manual in conjunction with this machine manual. MX,TM1363,DLR -19-31JUL91 Introduction TM1363 (15AUG91) AMT600/622 Transporter 080296 PN=4
- 4. SECTION 10—GENERAL INFORMATION Group 05—Safety Group 10—General Specifications Group 15—Repair Specifications Group 20—Fuels and Lubricants Group 25—Serial Number Locations Group 30—Features and Attachments SECTION 20—ENGINE REPAIR Group 05—Remove and Install Engine SECTION 30—FUEL SYSTEM REPAIR Group 05—Fuel Pump Group 10—Fuel Tank Group 15—Fuel Filter SECTION 40—ELECTRICAL REPAIR Group 05—Starting System Group 10—Charging System Group 15—Lighting and Controls Group 20—Battery Cable and Wiring Harness SECTION 50—POWER TRAIN REPAIR Group 05—Drive Belt Group 10—Drive Chains and Sprockets Group 15—Drive Pulley Group 20—Driven Pulley Group 25—Transaxle Group 30—Drive Axles SECTION 60—STEERING AND BRAKE REPAIR Group 05—Front Wheel Bearings, Steering Yoke, and Fork Group 10—Steering Quadrant—AMT622/626 Group 15—Brakes SECTION 80—MISCELLANEOUS REPAIR Group 05—Seat, Shroud, and Fenders—AMT600 Group 10—Seat, Shroud, and Fenders—AMT622/626 Group 15—Cargo Box, Frame Panels, and Platform Group 20—Drive Wheels Group 25—Throttle Cable Group 30—Hydraulic Lift Pump SECTION 210—TEST & ADJUSTMENT SPECIFICATIONS/OPERATIONAL CHECKOUT PROCEDURE Group 05—Test and Adjustment Specifications Group 10—Operational Checkout Procedure—AMT600 Group 11—Operational Checkout Procedure—AMT622/626 SECTION 220—ENGINE OPERATION, TESTS & ADJUSTMENTS—AMT600 Group 05—Component Location Group 10—Theory of Operation Group 15—Diagnosis, Tests & Adjustments SECTION 225—ENGINE OPERATION, TESTS & ADJUSTMENTS—AMT622/626 Group 05—Component Location Group 10—Theory of Operation Group 15—Diagnosis, Tests & Adjustments SECTION 240—ELECTRICAL OPERATION, TESTS & ADJUSTMENTS Group 05—Component Location Group 10—Theory of Operation Group 15—Diagnosis, Tests & Adjustments Group 20—Wiring Schematics SECTION 250—POWER TRAIN OPERATION, TESTS & ADJUSTMENTS Group 05—Component Location Group 10—Theory of Operation Group 15—Diagnosis, Tests & Adjustments Continued on next page COPYRIGHT©1991 DEERE & COMPANY Moline, Illinois All rights reserved A John Deere ILLUSTRUCTION™ Manual Previous Editions Copyright 1990, 1987 Deere & Company All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. TM1363-19-15AUG91 Contents TM1363 (15AUG91) i AMT600/622 Transporter 080296 PN=538 10 20 30 40 50 60 80 210 220 225
- 5. SECTION 260—STEERING & BRAKES OPERATION, TESTS & ADJUSTMENTS—AMT600 Group 05—Component Location Group 10—Theory of Operation Group 15—Diagnosis, Tests & Adjustments SECTION 265—STEERING & BRAKES OPERATION, TESTS & ADJUSTMENTS—AMT622/626 Group 05—Component Location Group 10—Theory of Operation Group 15—Diagnosis, Tests & Adjustments SECTION 270—HYDRAULIC OPERATION, TESTS & ADJUSTMENTS Group 05—Component Location Group 10—Theory of Operation Group 15—Diagnosis, Tests & Adjustments Group 20—Hydraulic Schematic Index Contents TM1363 (15AUG91) ii AMT600/622 Transporter 080296 PN=539 10 20 30 40 50 60 80 210 220 225
- 6. Section 10 GENERAL INFORMATION Contents Page Group 05—Safety . . . . . . . . . . . . . . . . 10-05-1 Group 10—General Specifications Machine Specifications AMT600 . . . . . . . . . . . . . . . . . . . . . 10-10-1 AMT622 . . . . . . . . . . . . . . . . . . . . . 10-10-2 AMT626 . . . . . . . . . . . . . . . . . . . . . 10-10-3 Group 15—Repair Specifications Tune-Up Specifications . . . . . . . . . . . . . 10-15-4 Adjustments . . . . . . . . . . . . . . . . . . . . 10-15-5 Metric Series Torque Chart . . . . . . . . . . 10-15-6 Inch Series Torque Chart . . . . . . . . . . . 10-15-7 Group 20—Fuels and Lubricants Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . 10-20-1 Fuel Storage . . . . . . . . . . . . . . . . . . . . 10-20-1 Engine Oil . . . . . . . . . . . . . . . . . . . . . 10-20-2 Transaxle Oil . . . . . . . . . . . . . . . . . . . . 10-20-2 Lubricant Storage . . . . . . . . . . . . . . . . . 10-20-3 General Purpose Grease . . . . . . . . . . . . 10-20-3 Alternative Lubricants . . . . . . . . . . . . . . 10-20-3 Group 25—Serial Number Locations Serial Numbers . . . . . . . . . . . . . . . . . . 10-25-1 Product Identification Number . . . . . . . . . 10-25-1 Transaxle Serial Number . . . . . . . . . . . . 10-25-1 Engine Serial Number AMT600 . . . . . . . . . . . . . . . . . . . . . 10-25-1 AMT622/626 . . . . . . . . . . . . . . . . . . 10-25-2 Group 30—Features and Attachments General Features AMT Features . . . . . . . . . . . . . . . . . 10-30-1 Specific Features AMT600 . . . . . . . . . . . . . . . . . . . . . 10-30-5 AMT622/626 . . . . . . . . . . . . . . . . . . 10-30-8 TM1363 (15AUG91) 10-1 AMT600/622 Transporter 080296 PN=508 10
- 7. RECOGNIZE SAFETY INFORMATION This is the safety-alert symbol. When you see this symbol on your machine or in this manual, be alert to the potential for personal injury. Follow recommended precautions and safe operating practices. T81389 -UN-07DEC88 UNDERSTAND SIGNAL WORDS A signal word—DANGER, WARNING, or CAUTION—is used with the safety-alert symbol. DANGER identifies the most serious hazards. DANGER or WARNING safety signs are located near specific hazards. General precautions are listed on CAUTION safety signs. CAUTION also calls attention to safety messages in this manual. TS187 -19-30SEP88 FOLLOW SAFETY INSTRUCTIONS Carefully read all safety messages in this manual and on your machine safety signs. Keep safety signs in good condition. Replace missing or damaged safety signs. Be sure new equipment components and repair parts include the current safety signs. Replacement safety signs are available from your John Deere dealer. Learn how to operate the machine and how to use controls properly. Do not let anyone operate without instruction. Keep your machine in proper working condition. Unauthorized modifications to the machine may impair the function and/or safety and affect machine life. If you do not understand any part of this manual and need assistance, contact your John Deere dealer. TS201 -UN-23AUG88 DX,ALERT -19-04JUN90 DX,SIGNAL -19-04JUN90 DX,READ -19-04JUN90 Group 05 Safety TM1363 (15AUG91) 10-05-1 AMT600/622 Transporter 080296 PN=6 10 05 1
- 8. HANDLE FLUIDS SAFELY—AVOID FIRES When you work around fuel, do not smoke or work near heaters or other fire hazards. Store flammable fluids away from fire hazards. Do not incinerate or puncture pressurized containers. Make sure machine is clean of trash, grease, and debris. Do not store oily rags; they can ignite and burn spontaneously. TS227 -UN-23AUG88 PREVENT BATTERY EXPLOSIONS Keep sparks, lighted matches, and open flame away from the top of battery. Battery gas can explode. Never check battery charge by placing a metal object across the posts. Use a volt-meter or hydrometer. Do not charge a frozen battery; it may explode. Warm battery to 16˚C (60˚F). TS204 -UN-23AUG88 PREPARE FOR EMERGENCIES Be prepared if a fire starts. Keep a first aid kit and fire extinguisher handy. Keep emergency numbers for doctors, ambulance service, hospital, and fire department near your telephone. TS291 -UN-23AUG88 DX,FLAME -19-04JUN90 DX,SPARKS -19-04JUN90 DX,FIRE2 -19-04JUN90 Safety TM1363 (15AUG91) 10-05-2 AMT600/622 Transporter 080296 PN=7 10 05 2
- 9. PREVENT ACID BURNS Sulfuric acid in battery electrolyte is poisonous. It is strong enough to burn skin, eat holes in clothing, and cause blindness if splashed into eyes. Avoid the hazard by: 1. Filling batteries in a well-ventilated area. 2. Wearing eye protection and rubber gloves. 3. Avoiding breathing fumes when electrolyte is added. 4. Avoiding spilling or dripping electrolyte. 5. Use proper jump start procedure. If you spill acid on yourself: 1. Flush your skin with water. 2. Apply baking soda or lime to help neutralize the acid. 3. Flush your eyes with water for 10—15 minutes. Get medical attention immediately. If acid is swallowed: 1. Drink large amounts of water or milk. 2. Then drink milk of magnesia, beaten eggs, or vegetable oil. 3. Get medical attention immediately. TS203 -UN-23AUG88 HANDLE CHEMICAL PRODUCTS SAFELY Direct exposure to hazardous chemicals can cause serious injury. Potentially hazardous chemicals used with John Deere equipment include such items as lubricants, coolants, paints, and adhesives. A Material Safety Data Sheet (MSDS) provides specific details on chemical products: physical and health hazards, safety procedures, and emergency response techniques. Check the MSDS before you start any job using a hazardous chemical. That way you will know exactly what the risks are and how to do the job safely. Then follow procedures and recommended equipment. (See your John Deere dealer for MSDS’s on chemical products used with John Deere equipment.) TS1132 -UN-26NOV90 DX,POISON -19-04JUN90 DX,MSDS,NA -19-15MAR91 Safety TM1363 (15AUG91) 10-05-3 AMT600/622 Transporter 080296 PN=8 10 05 3
- 10. PARK MACHINE SAFELY Before working on the machine: • Stop the engine and remove the key. • Disconnect the battery ground strap. • Hang a “DO NOT OPERATE” tag on handlebar or steering wheel. TS230 -UN-24MAY89 SUPPORT MACHINE PROPERLY If you must work on a raised machine be sure it is supported properly. Do not support the machine on cinder blocks, hollow tiles, or props that may crumble under continuous load. Do not work under a machine that is supported solely by a jack, use safety stands. TS229 -UN-23AUG88 WEAR PROTECTIVE CLOTHING Wear close fitting clothing and safety equipment appropriate to the job. Prolonged exposure to loud noise can cause impairment or loss of hearing. Wear a suitable hearing protective device such as earmuffs or earplugs to protect against objectionable or uncomfortable loud noises. Operating equipment safely requires the full attention of the operator. Do not wear radio or music headphones while operating machine. TS206 -UN-23AUG88 WX,622,TMSY,A -19-09MAY90 WX,622,TMSY,B -19-09MAY90 DX,WEAR -19-10SEP90 Safety TM1363 (15AUG91) 10-05-4 AMT600/622 Transporter 080296 PN=9 10 05 4
- 11. WORK IN CLEAN AREA Before starting a job: • Clean work area and machine. • Make sure you have all necessary tools to do your job. • Have the right parts on hand. • Read all instructions thoroughly; do not attempt shortcuts. T6642EJ -UN-18OCT88 SERVICE TRANSPORTER SAFELY Before you make repairs or adjustments—stop the engine, shift to neutral, and lock parking brake. If service requires, lift and secure cargo box. Do not change engine governor settings or overspeed engine. Before you work on any part of engine, let it cool. Hot engine parts can burn skin on contact. Do not run engine for any type of service work, unless park brake is locked. W14979 -UN-28JUN89 AVOID ENTANGLEMENT IN DRIVES Do not start engine by shorting across starter terminals. Machine will start in gear if normal circuitry is by passed. NEVER start engine while standing on ground. Start engine only from operator’s seat, with transaxle in neutral with park brake engaged. Tie long hair behind your head. Do not wear a necktie, scarf, loose clothing, or necklace when you work near machine tools or moving parts. If these items were to get caught, severe injury could result. Remove rings and other jewelry to prevent electrical shorts and entanglement in moving parts. W14661 -UN-12OCT88 DX,CLEAN -19-04JUN90 WX,622,TMSY,C -19-09MAY90 WX,622,TMSY,D -19-09MAY90 Safety TM1363 (15AUG91) 10-05-5 AMT600/622 Transporter 080296 PN=10 10 05 5
- 12. WORK IN VENTILATED AREA Engine exhaust fumes can cause sickness or death. If it is necessary to run an engine in an enclosed area, remove the exhaust fumes from the area with an exhaust pipe extension. If you do not have an exhaust pipe extension, open the doors and get outside air into the area. TS220 -UN-23AUG88 ILLUMINATE WORK AREA SAFELY Illuminate your work area adequately but safely. Use a portable safety light for working inside or under the machine. Make sure the bulb is enclosed by a wire cage. The hot filament of an accidentally broken bulb can ignite spilled fuel or oil. TS223 -UN-23AUG88 REPLACE SAFETY SIGNS Replace missing or damaged safety signs. See the machine operator’s manual for correct safety sign placement. TS201 -UN-23AUG88 USE PROPER LIFTING EQUIPMENT Lifting heavy components incorrectly can cause severe injury or machine damage. Follow recommended procedure for removal and installation of components in the manual. TS226 -UN-23AUG88 DX,AIR -19-04JUN90 DX,LIGHT -19-04JUN90 DX,SIGNS1 -19-04JUN90 DX,LIFT -19-04JUN90 Safety TM1363 (15AUG91) 10-05-6 AMT600/622 Transporter 080296 PN=11 10 05 6
- 13. SERVICE TIRES SAFELY Explosive separation of a tire and rim parts can cause serious injury or death. Do not attempt to mount a tire unless you have the proper equipment and experience to perform the job. Always maintain the correct tire pressure. Do not inflate the tires above the recommended pressure. Never weld or heat a wheel and tire assembly. The heat can cause an increase in air pressure resulting in a tire explosion. Welding can structurally weaken or deform the wheel. When inflating tires, use a clip-on chuck and extension hose long enough to allow you to stand to one side and NOT in front of or over the tire assembly. Use a safety cage if available. Check wheels for low pressure, cuts, bubbles, damaged rims or missing lug bolts and nuts. TS952 -UN-12APR90 AVOID HARMFUL ASBESTOS DUST Avoid breathing dust that may be generated when handling components containing asbestos fibers. Inhaled asbestos fibers may cause lung cancer. Components in products that may contain asbestos fibers are brake pads, brake band and lining assemblies, clutch plates, and some gaskets. The asbestos used in these components is usually found in a resin or sealed in some way. Normal handling is not hazardous as long as airborne dust containing asbestos is not generated. Avoid creating dust. Never use compressed air for cleaning. Avoid brushing or grinding material containing asbestos. When servicing, wear an approved respirator. A special vacuum cleaner is recommended to clean asbestos. If not available, apply a mist of oil or water on the material containing asbestos. Keep bystanders away from the area. TS220 -UN-23AUG88 DX,TIRECP -19-24AUG90 DX,DUST -19-15MAR91 Safety TM1363 (15AUG91) 10-05-7 AMT600/622 Transporter 080296 PN=12 10 05 7
- 14. REMOVE PAINT BEFORE WELDING OR HEATING Avoid potentially toxic fumes and dust. Hazardous fumes can be generated when paint is heated by welding, soldering, or using a torch. Do all work outside or in a well ventilated area. Dispose of paint and solvent properly. Remove paint before welding or heating: • If you sand or grind paint, avoid breathing the dust. Wear an approved respirator. • If you use solvent or paint stripper, remove stripper with soap and water before welding. Remove solvent or paint stripper containers and other flammable material from area. Allow fumes to disperse at least 15 minutes before welding or heating. TS220 -UN-23AUG88 USE PROPER TOOLS Use tools appropriate to the work. Makeshift tools and procedures can create safety hazards. Use power tools only to loosen threaded parts and fasteners. For loosening and tightening hardware, use the correct size tools. DO NOT use U.S. measurement tools on metric fasteners. Avoid bodily injury caused by slipping wrenches. Use only service parts meeting John Deere specifications. TS779 -UN-08NOV89 DX,PAINT -19-04JUN90 DX,REPAIR -19-04JUN90 Safety TM1363 (15AUG91) 10-05-8 AMT600/622 Transporter 080296 PN=13 10 05 8
- 15. DISPOSE OF WASTE PROPERLY Improperly disposing of waste can threaten the environment and ecology. Potentially harmful waste used with John Deere equipment include such items as oil, fuel, coolant, brake fluid, filters, and batteries. Use leakproof containers when draining fluids. Do not use food or beverage containers that may mislead someone into drinking from them. Do not pour waste onto the ground, down a drain, or into any water source. Air conditioning refrigerants escaping into the air can damage the Earth’s atmosphere. Government regulations may require a certified air conditioning service center to recover and recycle used air conditioning refrigerants. Inquire on the proper way to recycle or dispose of waste from your local environmental or recycling center, or from your John Deere dealer. TS1133 -UN-26NOV90 LIVE WITH SAFETY Before returning machine to customer, make sure machine is functioning properly, especially the safety systems. Install all guards and shields. TS231 -19-07OCT88 DX,DRAIN -19-09AUG91 DX,LIVE -19-04JUN90 Safety TM1363 (15AUG91) 10-05-9 AMT600/622 Transporter 080296 PN=14 10 05 9
- 16. HAUL TRANSPORTER SAFELY Do not tow transporter behind any other vehicle. Use a heavy-duty trailer or truck box to haul your transporter. Lock park brake. Fasten transporter securely to trailer or full size pick up or larger truck with straps, chains, or cables. Be sure trailer or truck has all the necessary lights and signs required by local, state, provincial, or federal laws. W14667 -UN-12OCT88 KEEP OFF ROADWAYS This machine intended for off road use only. Do not operate transporter on a roadway. RW12184 -UN-21NOV88 WX,622,4SY,K -19-12JUN89 WX,622,TMSY,E -19-09MAY90 Safety TM1363 (15AUG91) 10-05-10 AMT600/622 Transporter 080296 PN=15 10 05 10
- 17. OPERATE TRANSPORTER SAFELY Sit on center of seat and keep both feet on foot platform at all times. Never operate transporter while standing. Always use both hands for steering. Before leaving the operator’s station: • Come to complete halt. • Stop engine. • Shift to neutral. • Set parking brake. • Remove key. WX,622,TMSY,F -19-09MAY90 Safety TM1363 (15AUG91) 10-05-11 AMT600/622 Transporter 080296 PN=16 10 05 11
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- 19. MACHINE SPECIFICATIONS - AMT600 ENGINE Horsepower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.3 kW (8.5 hp) Manufacturer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Kawasaki Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Strokes/Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Air Air Cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Semi-Wet Displacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 341 cc (20.9 cu in) Compression Ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.0 : 1 ENGINE SPEEDS Slow Idle (no load) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1300 rpm Fast Idle (no load) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4000 rpm CAPACITIES Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 L (4.75 gal) Crankcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2 L (1.3 qt) Transaxle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3 L (2.5 qt) ELECTRICAL SYSTEM Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 amps Battery Cold Capacity at 0˚F (-18˚C) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255 amps Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BCI-U-1 12 V Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Solid State TRANSMISSION Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Belt-Driven Torque Converter With Gear-Driven Transaxle Speeds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Forward—Neutral—Reverse TRAVEL SPEEDS Forward . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 km/h (16 mph) Reverse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 km/h (16 mph) BRAKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Mechanically Operated Disc DIMENSIONS Width Overall . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1300 mm (51 in) Height Overall . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1040 mm (41 in) Length Overall . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2590 mm (102 in) Ground Clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250 mm (10 in) TIRES Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22.5 x 10.00—8 Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 x 12.00—9 INFLATION PRESSURE Front/Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34—41 kPa (5—6 psi) (0.34—0.41 bar) NET WEIGHT (approx.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 363 kg (800 lb) PAYLOAD CAPACITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 272 kg (600 lb) TOWING CAPACITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 454 kg (1000 lb) Specifications and design subject to change without notice. WX,622,SPEC,A -19-09MAY90 Group 10 General Specifications TM1363 (15AUG91) 10-10-1 AMT600/622 Transporter 080296 PN=18 10 10 1
- 20. MACHINE SPECIFICATIONS - AMT622 ENGINE Horsepower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.5 kW (10 hp) Manufacturer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Kawasaki Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Strokes/Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Air Air Cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dry Displacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 290 cc (17.7 cu in) Compression Ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.4 : 1 ENGINE SPEEDS Slow Idle (no load) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1300 rpm Fast Idle (no load) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4000 rpm CAPACITIES Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 L (4.75 gal) Crankcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1 L (1.2 qt) Transaxle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3 L (2.5 qt) ELECTRICAL SYSTEM Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 amps Battery Cold Capacity at 0˚F (-18˚C) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255 amps Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BCI-U-1 12 V Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Solid State TRANSMISSION Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Belt-Driven Torque Converter With Gear-Driven Transaxle Speeds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Forward—Neutral—Reverse TRAVEL SPEEDS Forward . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 km/h (16 mph) Reverse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 km/h (16 mph) BRAKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Mechanically Operated Disc DIMENSIONS Width Overall . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1372mm (54 in) Height Overall . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1245mm (49 in) Length Overall . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2690mm (106 in) Ground Clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250mm (10 in) TIRES Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22.5 x 10.00—8 Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 x 12.00—9 INFLATION PRESSURE Front/Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34—41 kPa (5—6 psi) (0.34—0.41 bar) NET WEIGHT (approx.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 390 kg (860 lb) PAYLOAD CAPACITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 272 kg (600 lb) TOWING CAPACITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 454 kg (1000 lb) Specifications and design subject to change without notice. WX,622,SPEC,B -19-09MAY90 General Specifications/Machine Specifications TM1363 (15AUG91) 10-10-2 AMT600/622 Transporter 080296 PN=19 10 10 2
- 21. MACHINE SPECIFICATIONS—AMT626 ENGINE Horsepower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.5 kW (10.0 hp) Manufacturer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Kawasaki Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Strokes/Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Air Air Cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dry Displacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 290 cc (17.7 cu in) Compression Ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.41:1 ENGINE SPEEDS Slow Idle (no load) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1300 rpm Fast Idle (no load) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4000 rpm CAPACITIES Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 L (4.75 gal) Crankcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1 L (1.2 qt) Transaxle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3 L (2.5 qt) ELECTRICAL SYSTEM Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 amps Battery Cold Capacity at 0˚F (-18˚C) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255 amps Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BCI-U-1 12 V Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Solid State TRANSMISSION Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Belt-Driven Torque Converter With Gear-Driven Transaxle Speeds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Forward-Neutral-Reverse TRAVEL SPEEDS Forward . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 km/h (15.4 mph) Reverse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.7 km/h (13.4 mph) BRAKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Mechanically Operated Disc DIMENSIONS Width Overall . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1576 mm (62 in.) Height Overall (top of steering wheel) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1245 mm (49 in.) Length Overall . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2650 mm (104.3 in.) Ground Clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250 mm (10 in.) TIRES - KNOBBY, BAR-TYPE, AND TURF Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22.5 x 10.00—8 Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 x 12.00—9 INFLATION PRESSURE Front/Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34—41 kPa (5—6 psi) (0.34—0.41 bar) NET WEIGHT (approx.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 390 kg (860 lb) CARGO BOX CAPACITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 272 kg (600 lb) TOWING CAPACITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 454 kg (1000 lb) (Specifications and design subject to change without notice) MX,626,SPEC,A -19-31JUL91 General Specifications/Machine Specifications TM1363 (15AUG91) 10-10-3 AMT600/622 Transporter 080296 PN=20 10 10 3