Kanban in Oracle Applications

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Kanban Process in Oracle Applications. For more such presentation Visit "http://mandeeporacle.blogspot.in/"

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Friday, June 20, 2014
Kanban
Definition : Kanban literally means signboard or billboard in Japanese. It is first
implemented at Toyota in 1953 and as per Wikipedia "Kanban maintain
inventory levels; a signal is sent to produce and deliver a new shipment as
material is consumed. These signals are tracked through the replenishment
cycle and bring extraordinary visibility to suppliers and buyers"
As per Oracle White Paper on Kanban, "Kanban Cards are used in a Pull based
System. A pull based system is one where inventory items for a particular part or
assembly area are replenished as soon as they are needed. When the items are
needed, Kanban cards in Oracle Inventory change their Supply Status to Empty,
and Inventory generates the Kanban replenishment request automatically."
Kanban Source Type
Inter Org: This triggers an internal organization and item is sourced
from other organization.
Supplier : This triggers a Purchase requisition and insert records
into PO_REQUISITIONS_INTERFACE_ALL
Intra Org : This triggers a Replenishment Move order for Subinventory
Transfer within an Organization. Value of REFERENCE_ID in
MTL_TXN_REQUEST_LINES gives the KANBAN_CARD_ID in
MTL_KANBAN_CARDS
Production : This triggers creation of a WIP Job for make item and
records are inserted into WIP_JOB_SCHEDULE_INTERFACE
Cycle of a Kanban Card
New > Empty>Wait>In Process> Full
Setups and Test Cycle
Step1) Create a item "Kanban Item" using Purchased Item template

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Step2) Navigate to Inventory > Kanban> Pull Sequences >New
Source Tab
# Specify the item
# Take source type as Supplier
Kanban Tab
# Take Calculate as Kanban Size
# Specify a Kanban size
# Take Number of cards as 2

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Click on Open will show you all the information

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Save your work and click on Generate Cards
Click on Yes when Prompted for printing. Now click on Cards button
You can see the Card Status is Active and Supply Status is "New". Click on
"Replenish" button.

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That will change the Supply Status as Empty and also inserts the records in
PO_REQUISITIONS_INTERFACE_ALL table.
Step 3) To Import this record, run Requisition import from Purchasing
responsibility

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You can check the output of this request so see number of records created
Now navigate to Requisition summary form and find the requisition with item
number
Card status here still be empty
Step 4) Now AutoCreate Requisition in PO and approve the PO

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Check the card status now. It will be In Process
Step 5) Now create a receipt and deliver products in Stores subinventory
Now check Kanban Cards
Supply Status is Full Now

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Thanks
Mandeep

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Kanban in Oracle Applications

1. 8/6/2014 Kanban |Simplifying Oracle E Business Suite http://mandeeporacle.blogspot.in/2014/06/kanban.html 1/8 Friday, June 20, 2014 Kanban Definition : Kanban literally means signboard or billboard in Japanese. It is first implemented at Toyota in 1953 and as per Wikipedia "Kanban maintain inventory levels; a signal is sent to produce and deliver a new shipment as material is consumed. These signals are tracked through the replenishment cycle and bring extraordinary visibility to suppliers and buyers" As per Oracle White Paper on Kanban, "Kanban Cards are used in a Pull based System. A pull based system is one where inventory items for a particular part or assembly area are replenished as soon as they are needed. When the items are needed, Kanban cards in Oracle Inventory change their Supply Status to Empty, and Inventory generates the Kanban replenishment request automatically." Kanban Source Type Inter Org: This triggers an internal organization and item is sourced from other organization. Supplier : This triggers a Purchase requisition and insert records into PO_REQUISITIONS_INTERFACE_ALL Intra Org : This triggers a Replenishment Move order for Subinventory Transfer within an Organization. Value of REFERENCE_ID in MTL_TXN_REQUEST_LINES gives the KANBAN_CARD_ID in MTL_KANBAN_CARDS Production : This triggers creation of a WIP Job for make item and records are inserted into WIP_JOB_SCHEDULE_INTERFACE Cycle of a Kanban Card New > Empty>Wait>In Process> Full Setups and Test Cycle Step1) Create a item "Kanban Item" using Purchased Item template

2. 8/6/2014 Kanban |Simplifying Oracle E Business Suite http://mandeeporacle.blogspot.in/2014/06/kanban.html 2/8 Step2) Navigate to Inventory > Kanban> Pull Sequences >New Source Tab # Specify the item # Take source type as Supplier Kanban Tab # Take Calculate as Kanban Size # Specify a Kanban size # Take Number of cards as 2

3. 8/6/2014 Kanban |Simplifying Oracle E Business Suite http://mandeeporacle.blogspot.in/2014/06/kanban.html 3/8 Click on Open will show you all the information

4. 8/6/2014 Kanban |Simplifying Oracle E Business Suite http://mandeeporacle.blogspot.in/2014/06/kanban.html 4/8 Save your work and click on Generate Cards Click on Yes when Prompted for printing. Now click on Cards button You can see the Card Status is Active and Supply Status is "New". Click on "Replenish" button.

5. 8/6/2014 Kanban |Simplifying Oracle E Business Suite http://mandeeporacle.blogspot.in/2014/06/kanban.html 5/8 That will change the Supply Status as Empty and also inserts the records in PO_REQUISITIONS_INTERFACE_ALL table. Step 3) To Import this record, run Requisition import from Purchasing responsibility

6. 8/6/2014 Kanban |Simplifying Oracle E Business Suite http://mandeeporacle.blogspot.in/2014/06/kanban.html 6/8 You can check the output of this request so see number of records created Now navigate to Requisition summary form and find the requisition with item number Card status here still be empty Step 4) Now AutoCreate Requisition in PO and approve the PO

7. 8/6/2014 Kanban |Simplifying Oracle E Business Suite http://mandeeporacle.blogspot.in/2014/06/kanban.html 7/8 Check the card status now. It will be In Process Step 5) Now create a receipt and deliver products in Stores subinventory Now check Kanban Cards Supply Status is Full Now

8. 8/6/2014 Kanban |Simplifying Oracle E Business Suite http://mandeeporacle.blogspot.in/2014/06/kanban.html 8/8 Thanks Mandeep

Kanban in Oracle Applications

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