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Komatsu HM400-2 Articulated Dump Truck Parts Catalogue Manual - SN A11001 AND UP.pdf

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This document provides part descriptions and numbers for engine components of the HM400-2 excavator from serial number A11001 and up. It includes sections for the cylinder head, rocker lever housing, rocker lever lever assembly, and rocker lever shaft assembly. Each section lists the relevant parts, descriptions, and quantities.

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HM400-2 S/N A11001-UP HM400-2 S/N A11001-UP 1 DESCRIPTION ENGINE (SAA6D140E-5) ENGINE RELATED PARTS COOLING SYSTEM FUEL TANK AND RELATED PARTS ELECTRICAL SYSTEM POWER TRAIN AND FINAL DRIVE HYDRAULIC SYSTEM MAIN/REVOLVING FRAME AND RELATED PARTS OPERATORxd5 S COMPARTMENT AND CONTROL SYSTEM GUARD SUSPENSION AND WHEEL RELATED PARTS WORK EQUIPMENT MARKS AND PLATES TOOL
HM400-2 S/N A11001-UP ENGINE A-000 DESCRIPTION CYLINDER HEAD ROCKER LEVER HOUSING ROCKER LEVER LEVER ASSEMBLY ROCKER LEVER SHAFT ASSEMBLY BREATHER PIPING AND FRONT GEAR TRAIN COVER MOUNTING TURBOCHARGER PIPING ENGINE S/N 530008-535702 TURBOCHARGER PIPING ENGINE S/N 535703- TURBOCHARGER AIR INTAKE CONNECTION ENGINE S/N 530008-535702 AIR INTAKE CONNECTION ENGINE S/N 535703- AIR INTAKE MANIFOLD EXHAUST MANIFOLD EXHAUST GAS RECIRCULATION (EGR) (1/7) ENGINE S/N 530008-530698 EXHAUST GAS RECIRCULATION (EGR) (2/7) ENGINE S/N 530008-530698 EXHAUST GAS RECIRCULATION (EGR) (3/7) ENGINE S/N 530008-530698 EXHAUST GAS RECIRCULATION (EGR) (4/7) ENGINE S/N 530008-530698 EXHAUST GAS RECIRCULATION (EGR) (5/7) ENGINE S/N 530008-530698 EXHAUST GAS RECIRCULATION (EGR) (6/7) ENGINE S/N 530008-530698 EXHAUST GAS RECIRCULATION (EGR) (7/7) ENGINE S/N 530008-530698 EXHAUST GAS RECIRCULATION (EGR) (1/7) ENGINE S/N 530699-533486 EXHAUST GAS RECIRCULATION (EGR) (2/7) ENGINE S/N 530699-533486 EXHAUST GAS RECIRCULATION (EGR) (3/7) ENGINE S/N 530699-533486 EXHAUST GAS RECIRCULATION (EGR) (4/7) ENGINE S/N 530699-533486 EXHAUST GAS RECIRCULATION (EGR) (5/7) ENGINE S/N 530699-533486 EXHAUST GAS RECIRCULATION (EGR) (6/7) ENGINE S/N 530699-533486 EXHAUST GAS RECIRCULATION (EGR) (7/7) ENGINE S/N 530699-533486 EXHAUST GAS RECIRCULATION (EGR) (1/6) ENGINE S/N 533487- EXHAUST GAS RECIRCULATION (EGR) (2/6) ENGINE S/N 533487- EXHAUST GAS RECIRCULATION (EGR) (3/6) ENGINE S/N 533487- EXHAUST GAS RECIRCULATION (EGR) (3/6) ENGINE S/N 535703- EXHAUST GAS RECIRCULATION (EGR) (4/6) ENGINE S/N 533487- EXHAUST GAS RECIRCULATION (EGR) (5/6) ENGINE S/N 533487- EXHAUST GAS RECIRCULATION (EGR) (6/6) ENGINE S/N 533487- EXHAUST GAS RECIRCULATION OIL PUMP ENGINE S/N 530008-532669 EXHAUST GAS RECIRCULATION OIL PUMP ENGINE S/N 532670- EXHAUST GAS RECIRCULATION VALVE (EGR) EGR VALVE EXHAUST GAS RECIRCULATION VALVE (EGR) BYPASS VALVE CYLINDER BLOCK CYLINDER BLOCK ACCESORY UNDER FRAME AND OIL FILLER CYLINDER BLOCK ACCESSORY UNDER FRAME AND OIL FILLER (ANTI-VANDALISM PROTECTION) FRONT GEAR TRAIN COVER ENGINE OIL PAN FLYWHEEL CRANKSHAFT ENGINE S/N 530001-531567 CRANKSHAFT ENGINE S/N 531568- VIBRATION DAMPER PISTON AND CONNECTING ROD CAMSHAFT CAM FOLLOWER COVER ENGINE OIL PUMP ENGINE OIL FILTER AND PIPING ENGINE OIL COOLER FUEL INJECTION PIPING ORIGINAL RELEASE FUEL INJECTION PIPING NEW RELEASE FUEL INJECTION MOUNTING FUEL FILTER ORIGINAL RELEASE FUEL FILTER NEW RELEASE FUEL INJECTOR FUEL INJECTION PUMP AND COMMON RAIL MOUNTING FUEL INJECTION PUMP (1/2) FUEL INJECTION PUMP (2/2) COMMON RAIL FUEL INJECTION CONTROLLER FUEL PUMP OIL SUPPLY FUEL INJECTOR COVERS FUEL RETURN
HM400-2 S/N A11001-UP ENGINE A-000 DESCRIPTION WATER PUMP ENGINE S/N 530008-533486 WATER PUMP ENGINE S/N 533487-536014 WATER PUMP ENGINE S/N 536015- THERMOSTAT AND HOUSING COOLING FAN DRIVE CORROSION RESISTOR ORIGINAL RELEASE CORROSION RESISTOR NEW RELEASE WATER LINE PLUG WITHOUT CORROSION RESISTOR COOLING FAN MOUNTING COOLING FAN 50 A ALTERNATOR MOUNTING (NON HARDENED PULLEY) 75 A ALTERNATOR MOUNTING (NON HARDENED PULLEY) 50 A ALTERNATOR MOUNTING (HARDENED PULLEY) 75 A ALTERNATOR MOUNTING (HARDENED PULLEY) 50 A ALTERNATOR NON HARDENED PULLEY 75 A ALTERNATOR NON HARDENED PULLEY 50 A ALTERNATOR HARDENED PULLEY 75 A ALTERNATOR HARDENED PULLEY STARTING MOTOR MOUNTING STARTING MOTOR HEAT SHIELD (1/2) TURBOCHARGER AND EXHAUST MANIFOLD (ENGINE S/N 530008-532350) HEAT SHIELD (2/2) EGR COOLER (ENGINE S/N 530008-532977) HEAT SHIELD (1/2) TURBOCHARGER AND EXHAUST MANIFOLD (ENGINE S/N 532351-) HEAT SHIELD (2/2) EGR COOLER (ENGINE S/N 532978-) HEAT SHIELD (2/2) EGR COOLER (ENGINE S/N 535703-) ENGINE WIRING HARNESS (1/4) ENGINE WIRING HARNESS (2/4) ENGINE WIRING HARNESS (3/4) ENGINE WIRING HARNESS (4/4) ENGINE S/N 530008-530698 ENGINE WIRING HARNESS (4/4) ENGINE S/N 530699 AND UP ACCESSORY DRIVE PULLEY NON HARDENED POWER TAKE OFF NON HARDENED PULLEY ACCESSORY DRIVE PULLEY HARDENED PULLEY POWER TAKE OFF HARDENED PULLEY FRONT GEAR TRAIN FLYWHEEL HOUSING ENGINE LIFTING BRACKETS NAME PLATE AND CAUTION PLATE
FIG A1103-B8A2 A1103-B8A2 CYLINDER HEAD HM400-AE A-001 22 1 2 25 8 6 26 26 5 4 23 22 7 16 24 11 10 18 17 9 20 15 21 12 13 19 14 8 3
HM400-2 S/N A11001-UP A1103-B8A2 CYLINDER HEAD VEPB1019.PNG A-001 E1AC140.002 ITEM NO. PART NO. DESCRIPTION Q'TY 1 6217-11-1610 BOLT, HEAD 18 6217-11-1610 BOLT, HEAD 18 2 6217-11-1620 BOLT, HEAD 18 6217-11-1620 BOLT, HEAD 18 3 6210-17-1814 GASKET, HEAD 6 6210-17-1814 GASKET, HEAD 6 N/I 6210-11-1820 GROMMET, OIL 1 6210-11-1820 GROMMET, OIL 1 6210-11-1831 GROMMET, OIL 1 6210-11-1831 GROMMET, OIL 1 6210-11-1840 GROMMET, OIL 1 6210-11-1840 GROMMET, OIL 1 6210-11-1962 GROMMET, WATER 1 6210-11-1962 GROMMET, WATER 1 (NSS) GROMMET, WATER 4 (NSS) GROMMET, WATER 4 6210-11-1940 GROMMET, WATER 4 6210-11-1940 GROMMET, WATER 4 3 6210-19-1814 GASKET, HEAD (OVERSIZED 0.40 MM) 6 6210-19-1814 GASKET, HEAD (OVERSIZED 0.40 MM) 6 N/I 6210-19-1820 GROMMET, OIL 1 6210-19-1820 GROMMET, OIL 1 6210-19-1831 GROMMET, OIL 1 6210-19-1831 GROMMET, OIL 1 6210-19-1840 GROMMET, OIL 1 6210-19-1840 GROMMET, OIL 1 6210-19-1962 GROMMET, WATER 1 6210-19-1962 GROMMET, WATER 1 (NSS) GROMMET, WATER 4 (NSS) GROMMET, WATER 4 6210-19-1940 GROMMET, WATER 4 6210-19-1940 GROMMET, WATER 4 4 6210-41-5620 CROSSHEAD 12 6210-41-5620 CROSSHEAD 12 5 6210-41-5641 SCREW 12 6210-41-5641 SCREW 12 6 6162-43-5630 NUT, LOCK 12 6162-43-5630 NUT, LOCK 12 7 6136-41-4520 COTTER, VALVE 48 6136-41-4520 COTTER, VALVE 48 8 6210-11-1140 GUIDE, CROSSHEAD 12 6210-11-1140 GUIDE, CROSSHEAD 12 9 6210-41-4430 SPRING, OUTER 24 6210-41-4430 SPRING, OUTER 24 10 6210-41-4440 SPRING, INNER 24 6210-41-4440 SPRING, INNER 24 11 6210-41-4510 SEAT, UPPER 24 6210-41-4510 SEAT, UPPER 24 12 6215-41-4220 VALVE, EXHAUST 12 6215-41-4220 VALVE, EXHAUST 12 13 6217-41-4110 VALVE, INTAKE 12 6217-41-4110 VALVE, INTAKE 12 14 6217-41-4531 SEAT, LOWER 24 6217-41-4531 SEAT, LOWER 24 15 6217-41-4540 SEAL 24 6217-41-4540 SEAL 24 6261-11-1300 CYLINDER HEAD ASSEMBLY 6 6261-11-1300 CYLINDER HEAD ASSEMBLY 6 16 (NSS) HEAD, CYLINDER 1 (NSS) HEAD, CYLINDER 1 17 6261-11-1380 INSERT, INTAKE VALVE (STD) 2 6261-11-1380 INSERT, INTAKE VALVE (STD) 2 N/I 6261-19-1380 INSERT, 0.25 MM, INTAKE VALVE (OS) 2 6261-19-1380 INSERT, 0.25 MM, INTAKE VALVE (OS) 2 6261-18-1380 INSERT, 0.50 MM, INTAKE VALVE (OS) 2
HM400-2 S/N A11001-UP A1103-B8A2 CYLINDER HEAD VEPB1019.PNG A-001 E1AC140.002 ITEM NO. PART NO. DESCRIPTION Q'TY N/I 6261-18-1380 INSERT, 0.50 MM, INTAKE VALVE (OS) 2 6261-17-1380 INSERT, 0.75 MM, INTAKE VALVE (OS) 2 6261-17-1380 INSERT, 0.75 MM, INTAKE VALVE (OS) 2 6261-16-1380 INSERT, 1.00 MM, INTAKE VALVE (OS) 2 6261-16-1380 INSERT, 1.00 MM, INTAKE VALVE (OS) 2 18 6217-11-1321 INSERT, EXHAUST VALVE (STD) 2 6217-11-1321 INSERT, EXHAUST VALVE (STD) 2 N/I 6217-19-1321 INSERT, 0.25 MM, EXHAUST VALVE (OS) 2 6217-18-1321 INSERT, 0.50 MM, EXHAUST VALVE (OS) 2 6217-17-1321 INSERT, 0.75 MM, EXHAUST VALVE (OS) 2 6217-16-1321 INSERT, 1.00 MM, EXHAUST VALVE (OS) 2 19 6217-11-1441 GUIDE, VALVE 4 20 6210-11-1150 PIPE 1 21 07000-73025 O-RING 1 22 6162-13-1150 PLUG, EXPANSION 13 23 07043-00108 PLUG 1 24 (NSS) PLUG 2 25 01438-01020 BOLT 6 26 01643-51645 WASHER 36
FIG A1106-B8A1 A1106-B8A1 ROCKER LEVER HOUSING HM400-AE A-005 3 1 2
HM400-2 S/N A11001-UP A1106-B8A1 ROCKER LEVER HOUSING VEPB1041.PNG A-005 E1AF140.001 ITEM NO. PART NO. DESCRIPTION Q'TY 6217-11-8100 COVER ASSEMBLY 6 1 6217-11-8110 COVER, ROCKER LEVER HOUSING 1 2 6217-11-8830 GASKET 1 3 01435-00855 BOLT 18
FIG A1109-B8A1 A1109-B8A1 ROCKER LEVER LEVER ASSEMBLY HM400-AE A-007 10 10 9 6 2 8 3 4 2 3 5 4 7 1 7 1 7
HM400-2 S/N A11001-UP A1109-B8A1 ROCKER LEVER LEVER ASSEMBLY VEPB1043.PNG A-007 E1AI140.001 ITEM NO. PART NO. DESCRIPTION Q'TY 6210-41-2320 LEVER ASSEMBLY 12 1 (NSS) LEVER, ROD 1 2 (NSS) SOCKET 1 3 (NSS) ROLLER, CAM 1 4 (NSS) PIN 1 6210-41-2400 SHAFT ASSEMBLY 6 5 (NSS) SHAFT 1 6 6150-81-8420 BALL 1 7 04064-02212 RING, SNAP 24 8 6210-41-2450 BOLT 12 9 6150-41-2430 PIN 12 10 6210-41-3120 ROD, PUSH 12
FIG A1109-B8A2 A1109-B8A2 ROCKER LEVER SHAFT ASSEMBLY HM400-AE A-009 21 3 12 22 6 13 1 2 7 19 11 20 18 4 17 5 14 15 10 9 8 16
HM400-2 S/N A11001-UP A1109-B8A2 ROCKER LEVER SHAFT ASSEMBLY VEPB1044.PNG A-009 E1AI140.002 ITEM NO. PART NO. DESCRIPTION Q'TY 6261-41-5040 ARM ASSEMBLY, INTAKE 6 6261-41-5400 ARM ASSEMBLY 1 1 (NSS) ARM, ROCKER 1 2 6261-41-5420 BUSHING 1 3 6162-43-5340 RIVET 1 4 04260-00317 BALL, STEEL 1 5 6217-41-5550 SCREW 1 6 01582-01008 NUT 1 6261-41-5050 ARM ASSEMBLY, EXHAUST 6 6261-41-5500 ARM ASSEMBLY 1 7 (NSS) ARM, ROCKER 1 8 6261-41-5520 BUSHING 1 9 04260-00317 BALL, STEEL 1 10 6217-41-5550 SCREW 1 11 01582-01008 NUT 1 6934-42-5300 SHAFT ASSEMBLY 6 12 (NSS) SHAFT, ARM 1 13 04260-00635 BALL 1 14 6261-41-5530 BRACKET 6 15 6210-41-5440 COLLAR 6 16 04020-00514 PIN, DOWEL 6 17 04020-00514 PIN, DOWEL 12 18 6217-41-5540 SPACER 6 19 6217-41-5570 BOLT 6 20 6217-41-5560 BOLT 6 21 6217-81-8311 BOLT 6 22 01643-51232 WASHER 6
FIG A1115-B8A2 A1115-B8A2 BREATHER PIPING AND FRONT GEAR TRAIN COVER MOUNTING HM400-AE A-011 7 6 7 2 10 12 1 4 9 5 3 4 20 19 8 17 20 18 9 16 13 11 22 15 14 23 24 21
HM400-2 S/N A11001-UP A1115-B8A2 BREATHER PIPING AND FRONT GEAR TRAIN COVER MOUNTING VEPB1478.PNG A-011 E1AO140.002 ITEM NO. PART NO. DESCRIPTION Q'TY 1 6212-25-8710 BREATHER 1 2 01435-01025 BOLT 2 3 01435-01035 BOLT 2 4 07000-72060 O-RING 2 5 6261-21-8610 CONNECTOR 1 6 6141-64-7841 HOSE 1 7 07281-00419 CLAMP 2 8 6261-21-8770 TUBE, BREATHER 1 9 154-04-12420 CLAMP 2 N/I 150-04-12320 TUBE 1 10 01435-01020 BOLT 1 11 01435-01225 BOLT 1 12 01643-31032 WASHER 1 13 01643-31232 WASHER 1 14 6251-21-3211 PLATE 1 15 6251-21-3231 GASKET 1 16 6210-22-3910 POINTER 1 17 6217-21-3251 GASKET 1 18 01010-81275 BOLT 1 19 01010-81290 BOLT 7 20 01643-31232 WASHER 8 21 01011-81010 BOLT 1 22 01435-01090 BOLT 3 23 6251-21-3250 GASKET 2 24 01050-81225 BOLT 2
FIG A1120-B8A5 A1120-B8A5 TURBOCHARGER PIPING ENGINE S/N 530008-535702 HM400-AE A-013 17 11 15 18 12 10 8 9 16 6 7 5 4 6 5 2 9 20 14 19 13 19 3 1 22 24 23 29 30 27 33 26 28 25 31 21 32 30 24
HM400-2 S/N A11001-UP A1120-B8A5 TURBOCHARGER PIPING ENGINE S/N 530008-535702 VEPB1500.PNG A-013 E1AT140.005 ITEM NO. PART NO. DESCRIPTION Q'TY REF 1 6114-11-5590 NUT 4 2 6138-13-4510 BOLT 4 3 6261-11-5850 GASKET 1 4 TURBOCHARGER (SEE FIG. A1203-B8A1) 5 207-62-32890 COLLAR 2 6 6136-11-5120 SPACER 2 7 6151-51-8161 GASKET 1 8 6215-71-4930 CLAMP 2 9 6215-71-4940 CLAMP 3 10 6261-51-8180 TUBE, SUPPLY 1 11 01010-80850 BOLT 2 12 01643-30823 WASHER 2 13 01010-81020 BOLT 1 14 01643-31032 WASHER 1 15 01010-81035 BOLT 2 16 01643-31032 WASHER 2 17 01010-81090 BOLT 2 18 01643-31032 WASHER 2 19 07005-01412 GASKET 2 20 07206-31014 BOLT, JOINT 1 21 6127-51-6822 GASKET 1 22 6151-51-8151 GASKET 1 23 6261-51-8120 TUBE, RETURN 1 24 01435-01025 BOLT 4 25 04434-51910 CLIP 1 F1 26 01643-31032 WASHER 1 27 6150-71-7130 COLLAR 1 F1 28 01436-01000 BOLT 1 F1 29 6261-51-8140 BRACKET 1 F1 30 01435-01025 BOLT 2 F1 31 04434-51910 CLIP 1 F1 32 01643-31032 WASHER 1 33 01584-01008 NUT 1
FIG A1120-B8A6 A1120-B8A6 TURBOCHARGER PIPING ENGINE S/N 535703- HM400-AE A-015 17 11 15 18 12 10 8 9 16 6 7 5 4 6 5 2 9 20 14 19 13 19 3 1 22 24 23 33 34 30 39 31 25 28 29 36 26 27 32 21 38 35 37 24
HM400-2 S/N A11001-UP A1120-B8A6 TURBOCHARGER PIPING ENGINE S/N 535703- VEPB1467.PNG A-015 E1AT140.006 ITEM NO. PART NO. DESCRIPTION Q'TY REF 1 6114-11-5590 NUT 4 2 6138-13-4510 BOLT 4 3 6261-11-5850 GASKET 1 4 TURBOCHARGER (SEE FIG. A1203-B8A1) 5 207-62-32890 COLLAR 2 6 6136-11-5120 SPACER 2 7 6151-51-8161 GASKET 1 8 6215-71-4930 CLAMP 2 9 6215-71-4940 CLAMP 3 10 6261-51-8180 TUBE, SUPPLY 1 11 01010-80850 BOLT 2 12 01643-30823 WASHER 2 13 01010-81020 BOLT 1 14 01643-31032 WASHER 1 15 01010-81035 BOLT 2 16 01643-31032 WASHER 2 17 01010-81090 BOLT 2 18 01643-31032 WASHER 2 19 07005-01412 GASKET 2 20 07206-31014 BOLT, JOINT 1 21 6127-51-6822 GASKET 1 22 6151-51-8151 GASKET 1 23 6261-51-8120 TUBE, RETURN 1 24 01435-01025 BOLT 4 25 04434-52711 CLIP 1 F1 26 6261-51-8370 CUSHION 1 F1 27 01435-01025 BOLT 1 F1 28 01584-01008 NUT 1 F1 29 01643-31032 WASHER 1 30 6142-22-4640 SPACER 1 F1 31 6261-51-8340 BRACKET 1 F1 32 01435-01055 BOLT 1 F1 33 6261-51-8350 BRACKET 1 F1 34 01435-01020 BOLT 1 F2 35 01435-01025 BOLT 1 F2 36 04434-52711 CLIP 1 F1 37 6261-51-8370 CUSHION 1 F1 38 01643-31032 WASHER 1 39 01584-01008 NUT 1 F1 - FOR MACHINES WITH ENGINE SERIAL NUMBERS 535703 AND UP.
FIG A1203-B8A1 A1203-B8A1 TURBOCHARGER HM400-AE A-019 14 19 18 9 7 10 1 17 20 23 22 8 6 21 5 16 12 13 11 4 15 3 2
HM400-2 S/N A11001-UP A1203-B8A1 TURBOCHARGER VEPB1024.PNG A-019 E1BC140.001 ITEM NO. PART NO. DESCRIPTION Q'TY REF 6505-71-5020 TURBOCHARGER, (KTR110M-532A) 1 6505-71-5920 CORE ASSEMBLY 1 1 (NSS) ROTOR, TURBINE 1 F1 2 (NSS) PLATE 1 F1 3 (NSS) SPACER 1 F1 4 (NSS) FLINGER 1 F1 5 (NSS) IMPELLER, BLOWER 1 F1 6 (NSS) NUT 1 F1 7 (NSS) BEARING, JOURNAL 1 F1 8 (NSS) BEARING, THRUST 1 F1 9 (NSS) SHIELD, HEAT 1 F1 10 (NSS) RING 2 F1 11 (NSS) RING 2 F1 12 (NSS) INSERT 1 F1 13 (NSS) O-RING 1 F1 14 (NSS) HOUSING, CENTER 1 F1 15 (NSS) PIN, DOWEL 1 F1 16 (NSS) RING, SNAP 1 F1 17 6505-71-4910 HOUSING, TURBINE 1 18 6505-11-0520 PLATE 2 19 01020-01016 BOLT 8 20 6505-71-2030 HOUSING, BLOWER 1 21 6505-11-0450 V-BAND 1 22 (NSS) PLATE, NAME 1 23 04418-02550 SCREW 2 F1 - THIS PART IS SUPPLIED AS PART OF THE ASSEMBLY. HOWEVER, IT IS AVAILABLE AS AN INDIVIDUAL PART TO AUTHORIZED DISTRIBUTORS ONLY.
FIG A1204-B8A3 A1204-B8A3 AIR INTAKE CONNECTION ENGINE S/N 530008-535702 HM400-AE A-021 10 9 1 8 3 2 4 4 6 7 12 5 11 12
HM400-2 S/N A11001-UP A1204-B8A3 AIR INTAKE CONNECTION ENGINE S/N 530008-535702 VEPB1021.PNG A-021 E1BD140.003 ITEM NO. PART NO. DESCRIPTION Q'TY REF 1 6261-11-4370 CONNECTOR, AIR 1 2 07042-A0108 PLUG 1 3 6218-11-4320 HOSE 1 4 07289-00160 CLAMP, HOSE 2 5 6261-11-4710 BRACKET 1 F1 6 01010-E1040 BOLT 4 7 6631-11-5630 SPACER 4 8 6261-11-4930 BRACKET 1 F1 9 01435-01025 BOLT 4 F1 10 01435-01040 BOLT 2 F1 11 6261-11-4720 BRACKET 1 F1 12 01435-01025 BOLT 4
FIG A1204-B8A4 A1204-B8A4 AIR INTAKE CONNECTION ENGINE S/N 535703- HM400-AE A-023 9 6 1 7 8 3 2 4 4 11 5 10 11
HM400-2 S/N A11001-UP A1204-B8A4 AIR INTAKE CONNECTION ENGINE S/N 535703- VEPB1466.PNG A-023 E1BD140.004 ITEM NO. PART NO. DESCRIPTION Q'TY REF 1 6261-11-4370 CONNECTOR, AIR 1 2 07042-A0108 PLUG 1 3 6218-11-4320 HOSE 1 4 07289-00160 CLAMP, HOSE 2 5 6261-11-6850 BRACKET 1 F1 6 01010-E1040 BOLT 4 7 6631-11-5630 SPACER 4 8 6261-11-6870 BRACKET 1 F1 9 01435-01035 BOLT 2 F1 10 6261-11-6860 BRACKET 1 F1 11 01435-01025 BOLT 4 F1 - FOR MACHINES WITH ENGINE SERIAL NUMBERS 535703 AND UP.
FIG A1206-B8A1 A1206-B8A1 AIR INTAKE MANIFOLD HM400-AE A-025 32 25 26 7 30 6 31 28 29 33 32 5 8 1 27 30 22 4 17 20 5 19 18 16 15 14 21 9 38 24 39 36 34 13 10 37 11 12 23 2 35 3 37 34
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HM400-2 S/N A11001-UP A1206-B8A1 AIR INTAKE MANIFOLD VEPB1020.PNG A-025 E1BF140.001 ITEM NO. PART NO. DESCRIPTION Q'TY 1 6210-11-4811 GASKET 6 2 6261-11-4111 MANIFOLD, AIR INTAKE 1 3 01436-01070 BOLT 20 4 600-815-4280 HEATER, RIBBON 1 5 6211-11-4821 GASKET 2 6 6261-11-4310 CONNECTOR, AIR 1 7 01435-01070 BOLT 4 8 07042-A0108 PLUG 1 9 6261-11-7210 HOUSING, AIR JUNCTION 1 10 6261-11-7220 BRACKET 1 11 01435-01025 BOLT 4 12 01435-01030 BOLT 4 13 04020-00820 PIN, DOWEL 2 14 6261-11-2130 NOZZLE, VENTURI 1 15 01437-10816 BOLT 2 16 6211-11-4821 GASKET 1 17 6261-11-7410 CONNECTOR, AIR INTAKE 1 18 6261-11-7450 GASKET 1 19 01435-01030 BOLT 2 20 01435-01035 BOLT 2 21 01435-01235 BOLT 4 22 01436-01080 BOLT 2 23 6560-61-7201 SENSOR, BOOST PRESSURE 1 N/I (NSS) SENSOR 1 6216-54-6320 O-RING 1 24 6560-61-7300 SENSOR, INTAKE AIR TEMPERATURE 1 N/I (NSS) SENSOR 1 6735-21-1930 O-RING 1 25 6218-11-4420 CONNECTOR 1 26 6218-11-4491 BRACKET 1 27 6261-11-4540 BRACKET 1 28 01020-11035 BOLT, STAINLESS 2 29 01643-51032 WASHER 2 30 01435-01030 BOLT 4 31 02895-77075 O-RING 2 32 07042-A0108 PLUG 2 33 21T-72-14930 BOSS 1 34 6212-61-6662 GASKET 2 35 6215-61-6670 PLATE 1 36 6261-11-4130 BLOCK, SENSOR 1 37 01435-01030 BOLT 2 38 07040-11409 PLUG 2 39 07002-21423 O-RING 2
FIG A1209-B8A1 A1209-B8A1 EXHAUST MANIFOLD HM400-AE A-029 4 5 2 8 6 3 7 1 9
HM400-2 S/N A11001-UP A1209-B8A1 EXHAUST MANIFOLD VEPB1022.PNG A-029 E1BI140.001 ITEM NO. PART NO. DESCRIPTION Q'TY 1 6136-11-5120 SPACER 22 2 6210-11-5820 SPACER 2 3 6215-11-5920 PLUG 1 4 6261-11-5880 GASKET 6 5 6261-11-5110 MANIFOLD, FRONT 1 6 6261-11-5220 MANIFOLD, CENTER 1 7 6261-11-5130 MANIFOLD, REAR 1 8 01010-E1055 BOLT 2 9 01011-E1000 BOLT 22
FIG A1216-B8A1 A1216-B8A1 EXHAUST GAS RECIRCULATION (EGR) (1/7) ENGINE S/N 530008-530698 HM400-AE A-031 26 25 39 37 24 26 50 25 40 42 41 49 47 36 39 38 45 44 43 13 45 17 44 33 32 35 21 34 8 23 34 22 35 32 10 16 33 7 33 19 32 35 20 34 17 11 12 14 15 9 6 18 31 28 28 31 1 3 18 29 5 2 31 4 27 1 31 9 30 5 4 48 46
HM400-2 S/N A11001-UP A1216-B8A1 EXHAUST GAS RECIRCULATION (EGR) (1/7) ENGINE S/N 530008-530698 VEPB1026.PNG A-031 E1BR140.001 ITEM NO. PART NO. DESCRIPTION Q'TY REF 1 6166-61-6341 GASKET 2 2 6261-41-4900 VALVE ASSEMBLY 1 3 6261-41-9500 VALVE ASSEMBLY 1 4 01011-E1005 BOLT 4 5 01643-31032 WASHER 4 6 6261-61-7110 COOLER ASSEMBLY 1 7 01435-01220 BOLT 4 8 6138-13-4240 GASKET 1 9 6207-11-5390 GASKET 1 10 6261-11-9120 TUBE 1 11 6261-11-9150 BRACKET 1 12 01020-11025 BOLT, STAINLESS 2 13 01020-11040 BOLT, STAINLESS 4 14 01020-11050 BOLT, STAINLESS 4 15 6631-11-5630 SPACER 4 16 01435-01035 BOLT 2 17 01643-31032 WASHER 6 18 6207-11-5390 GASKET 2 19 6261-11-9421 TUBE 1 F1 20 6215-11-5920 PLUG 1 21 6261-11-9950 BRACKET 1 22 01010-E1020 BOLT 2 23 01643-31032 WASHER 2 24 6261-11-9940 BRACKET 1 25 01010-E1030 BOLT 4 26 01643-31032 WASHER 4 27 6261-11-9220 PLATE 1 28 01020-11030 BOLT, STAINLESS 6 29 01020-11060 BOLT, STAINLESS 2 30 01010-E1050 BOLT 2 31 01643-31032 WASHER 10 32 6261-11-9870 CLAMP 3 33 6261-11-9880 CLAMP 3 34 01010-E1025 BOLT 6 35 01643-31032 WASHER 6 36 6261-11-9740 BRACKET 1 37 01010-E1050 BOLT 1 38 01010-E1080 BOLT 2 39 01643-31032 WASHER 3 40 6261-11-9930 BRACKET 1 41 01010-E1025 BOLT 1 42 01643-31032 WASHER 1 43 6261-11-9730 BRACKET 1 44 01010-E1025 BOLT 3 45 01643-31032 WASHER 3 46 6261-11-9760 BRACKET 1 47 01010-E1025 BOLT 2 48 01643-31032 WASHER 2 49 6261-11-9960 BRACKET 1 50 01435-01035 BOLT 2 F1 - FOR MACHINES WITH ENGINE SERIAL NUMBERS 530008-530698.

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  • 1. HM400-2 S/N A11001-UP HM400-2 S/N A11001-UP 1 DESCRIPTION ENGINE (SAA6D140E-5) ENGINE RELATED PARTS COOLING SYSTEM FUEL TANK AND RELATED PARTS ELECTRICAL SYSTEM POWER TRAIN AND FINAL DRIVE HYDRAULIC SYSTEM MAIN/REVOLVING FRAME AND RELATED PARTS OPERATORxd5 S COMPARTMENT AND CONTROL SYSTEM GUARD SUSPENSION AND WHEEL RELATED PARTS WORK EQUIPMENT MARKS AND PLATES TOOL
  • 2. HM400-2 S/N A11001-UP ENGINE A-000 DESCRIPTION CYLINDER HEAD ROCKER LEVER HOUSING ROCKER LEVER LEVER ASSEMBLY ROCKER LEVER SHAFT ASSEMBLY BREATHER PIPING AND FRONT GEAR TRAIN COVER MOUNTING TURBOCHARGER PIPING ENGINE S/N 530008-535702 TURBOCHARGER PIPING ENGINE S/N 535703- TURBOCHARGER AIR INTAKE CONNECTION ENGINE S/N 530008-535702 AIR INTAKE CONNECTION ENGINE S/N 535703- AIR INTAKE MANIFOLD EXHAUST MANIFOLD EXHAUST GAS RECIRCULATION (EGR) (1/7) ENGINE S/N 530008-530698 EXHAUST GAS RECIRCULATION (EGR) (2/7) ENGINE S/N 530008-530698 EXHAUST GAS RECIRCULATION (EGR) (3/7) ENGINE S/N 530008-530698 EXHAUST GAS RECIRCULATION (EGR) (4/7) ENGINE S/N 530008-530698 EXHAUST GAS RECIRCULATION (EGR) (5/7) ENGINE S/N 530008-530698 EXHAUST GAS RECIRCULATION (EGR) (6/7) ENGINE S/N 530008-530698 EXHAUST GAS RECIRCULATION (EGR) (7/7) ENGINE S/N 530008-530698 EXHAUST GAS RECIRCULATION (EGR) (1/7) ENGINE S/N 530699-533486 EXHAUST GAS RECIRCULATION (EGR) (2/7) ENGINE S/N 530699-533486 EXHAUST GAS RECIRCULATION (EGR) (3/7) ENGINE S/N 530699-533486 EXHAUST GAS RECIRCULATION (EGR) (4/7) ENGINE S/N 530699-533486 EXHAUST GAS RECIRCULATION (EGR) (5/7) ENGINE S/N 530699-533486 EXHAUST GAS RECIRCULATION (EGR) (6/7) ENGINE S/N 530699-533486 EXHAUST GAS RECIRCULATION (EGR) (7/7) ENGINE S/N 530699-533486 EXHAUST GAS RECIRCULATION (EGR) (1/6) ENGINE S/N 533487- EXHAUST GAS RECIRCULATION (EGR) (2/6) ENGINE S/N 533487- EXHAUST GAS RECIRCULATION (EGR) (3/6) ENGINE S/N 533487- EXHAUST GAS RECIRCULATION (EGR) (3/6) ENGINE S/N 535703- EXHAUST GAS RECIRCULATION (EGR) (4/6) ENGINE S/N 533487- EXHAUST GAS RECIRCULATION (EGR) (5/6) ENGINE S/N 533487- EXHAUST GAS RECIRCULATION (EGR) (6/6) ENGINE S/N 533487- EXHAUST GAS RECIRCULATION OIL PUMP ENGINE S/N 530008-532669 EXHAUST GAS RECIRCULATION OIL PUMP ENGINE S/N 532670- EXHAUST GAS RECIRCULATION VALVE (EGR) EGR VALVE EXHAUST GAS RECIRCULATION VALVE (EGR) BYPASS VALVE CYLINDER BLOCK CYLINDER BLOCK ACCESORY UNDER FRAME AND OIL FILLER CYLINDER BLOCK ACCESSORY UNDER FRAME AND OIL FILLER (ANTI-VANDALISM PROTECTION) FRONT GEAR TRAIN COVER ENGINE OIL PAN FLYWHEEL CRANKSHAFT ENGINE S/N 530001-531567 CRANKSHAFT ENGINE S/N 531568- VIBRATION DAMPER PISTON AND CONNECTING ROD CAMSHAFT CAM FOLLOWER COVER ENGINE OIL PUMP ENGINE OIL FILTER AND PIPING ENGINE OIL COOLER FUEL INJECTION PIPING ORIGINAL RELEASE FUEL INJECTION PIPING NEW RELEASE FUEL INJECTION MOUNTING FUEL FILTER ORIGINAL RELEASE FUEL FILTER NEW RELEASE FUEL INJECTOR FUEL INJECTION PUMP AND COMMON RAIL MOUNTING FUEL INJECTION PUMP (1/2) FUEL INJECTION PUMP (2/2) COMMON RAIL FUEL INJECTION CONTROLLER FUEL PUMP OIL SUPPLY FUEL INJECTOR COVERS FUEL RETURN
  • 3. HM400-2 S/N A11001-UP ENGINE A-000 DESCRIPTION WATER PUMP ENGINE S/N 530008-533486 WATER PUMP ENGINE S/N 533487-536014 WATER PUMP ENGINE S/N 536015- THERMOSTAT AND HOUSING COOLING FAN DRIVE CORROSION RESISTOR ORIGINAL RELEASE CORROSION RESISTOR NEW RELEASE WATER LINE PLUG WITHOUT CORROSION RESISTOR COOLING FAN MOUNTING COOLING FAN 50 A ALTERNATOR MOUNTING (NON HARDENED PULLEY) 75 A ALTERNATOR MOUNTING (NON HARDENED PULLEY) 50 A ALTERNATOR MOUNTING (HARDENED PULLEY) 75 A ALTERNATOR MOUNTING (HARDENED PULLEY) 50 A ALTERNATOR NON HARDENED PULLEY 75 A ALTERNATOR NON HARDENED PULLEY 50 A ALTERNATOR HARDENED PULLEY 75 A ALTERNATOR HARDENED PULLEY STARTING MOTOR MOUNTING STARTING MOTOR HEAT SHIELD (1/2) TURBOCHARGER AND EXHAUST MANIFOLD (ENGINE S/N 530008-532350) HEAT SHIELD (2/2) EGR COOLER (ENGINE S/N 530008-532977) HEAT SHIELD (1/2) TURBOCHARGER AND EXHAUST MANIFOLD (ENGINE S/N 532351-) HEAT SHIELD (2/2) EGR COOLER (ENGINE S/N 532978-) HEAT SHIELD (2/2) EGR COOLER (ENGINE S/N 535703-) ENGINE WIRING HARNESS (1/4) ENGINE WIRING HARNESS (2/4) ENGINE WIRING HARNESS (3/4) ENGINE WIRING HARNESS (4/4) ENGINE S/N 530008-530698 ENGINE WIRING HARNESS (4/4) ENGINE S/N 530699 AND UP ACCESSORY DRIVE PULLEY NON HARDENED POWER TAKE OFF NON HARDENED PULLEY ACCESSORY DRIVE PULLEY HARDENED PULLEY POWER TAKE OFF HARDENED PULLEY FRONT GEAR TRAIN FLYWHEEL HOUSING ENGINE LIFTING BRACKETS NAME PLATE AND CAUTION PLATE
  • 4. FIG A1103-B8A2 A1103-B8A2 CYLINDER HEAD HM400-AE A-001 22 1 2 25 8 6 26 26 5 4 23 22 7 16 24 11 10 18 17 9 20 15 21 12 13 19 14 8 3
  • 5. HM400-2 S/N A11001-UP A1103-B8A2 CYLINDER HEAD VEPB1019.PNG A-001 E1AC140.002 ITEM NO. PART NO. DESCRIPTION Q'TY 1 6217-11-1610 BOLT, HEAD 18 6217-11-1610 BOLT, HEAD 18 2 6217-11-1620 BOLT, HEAD 18 6217-11-1620 BOLT, HEAD 18 3 6210-17-1814 GASKET, HEAD 6 6210-17-1814 GASKET, HEAD 6 N/I 6210-11-1820 GROMMET, OIL 1 6210-11-1820 GROMMET, OIL 1 6210-11-1831 GROMMET, OIL 1 6210-11-1831 GROMMET, OIL 1 6210-11-1840 GROMMET, OIL 1 6210-11-1840 GROMMET, OIL 1 6210-11-1962 GROMMET, WATER 1 6210-11-1962 GROMMET, WATER 1 (NSS) GROMMET, WATER 4 (NSS) GROMMET, WATER 4 6210-11-1940 GROMMET, WATER 4 6210-11-1940 GROMMET, WATER 4 3 6210-19-1814 GASKET, HEAD (OVERSIZED 0.40 MM) 6 6210-19-1814 GASKET, HEAD (OVERSIZED 0.40 MM) 6 N/I 6210-19-1820 GROMMET, OIL 1 6210-19-1820 GROMMET, OIL 1 6210-19-1831 GROMMET, OIL 1 6210-19-1831 GROMMET, OIL 1 6210-19-1840 GROMMET, OIL 1 6210-19-1840 GROMMET, OIL 1 6210-19-1962 GROMMET, WATER 1 6210-19-1962 GROMMET, WATER 1 (NSS) GROMMET, WATER 4 (NSS) GROMMET, WATER 4 6210-19-1940 GROMMET, WATER 4 6210-19-1940 GROMMET, WATER 4 4 6210-41-5620 CROSSHEAD 12 6210-41-5620 CROSSHEAD 12 5 6210-41-5641 SCREW 12 6210-41-5641 SCREW 12 6 6162-43-5630 NUT, LOCK 12 6162-43-5630 NUT, LOCK 12 7 6136-41-4520 COTTER, VALVE 48 6136-41-4520 COTTER, VALVE 48 8 6210-11-1140 GUIDE, CROSSHEAD 12 6210-11-1140 GUIDE, CROSSHEAD 12 9 6210-41-4430 SPRING, OUTER 24 6210-41-4430 SPRING, OUTER 24 10 6210-41-4440 SPRING, INNER 24 6210-41-4440 SPRING, INNER 24 11 6210-41-4510 SEAT, UPPER 24 6210-41-4510 SEAT, UPPER 24 12 6215-41-4220 VALVE, EXHAUST 12 6215-41-4220 VALVE, EXHAUST 12 13 6217-41-4110 VALVE, INTAKE 12 6217-41-4110 VALVE, INTAKE 12 14 6217-41-4531 SEAT, LOWER 24 6217-41-4531 SEAT, LOWER 24 15 6217-41-4540 SEAL 24 6217-41-4540 SEAL 24 6261-11-1300 CYLINDER HEAD ASSEMBLY 6 6261-11-1300 CYLINDER HEAD ASSEMBLY 6 16 (NSS) HEAD, CYLINDER 1 (NSS) HEAD, CYLINDER 1 17 6261-11-1380 INSERT, INTAKE VALVE (STD) 2 6261-11-1380 INSERT, INTAKE VALVE (STD) 2 N/I 6261-19-1380 INSERT, 0.25 MM, INTAKE VALVE (OS) 2 6261-19-1380 INSERT, 0.25 MM, INTAKE VALVE (OS) 2 6261-18-1380 INSERT, 0.50 MM, INTAKE VALVE (OS) 2
  • 6. HM400-2 S/N A11001-UP A1103-B8A2 CYLINDER HEAD VEPB1019.PNG A-001 E1AC140.002 ITEM NO. PART NO. DESCRIPTION Q'TY N/I 6261-18-1380 INSERT, 0.50 MM, INTAKE VALVE (OS) 2 6261-17-1380 INSERT, 0.75 MM, INTAKE VALVE (OS) 2 6261-17-1380 INSERT, 0.75 MM, INTAKE VALVE (OS) 2 6261-16-1380 INSERT, 1.00 MM, INTAKE VALVE (OS) 2 6261-16-1380 INSERT, 1.00 MM, INTAKE VALVE (OS) 2 18 6217-11-1321 INSERT, EXHAUST VALVE (STD) 2 6217-11-1321 INSERT, EXHAUST VALVE (STD) 2 N/I 6217-19-1321 INSERT, 0.25 MM, EXHAUST VALVE (OS) 2 6217-18-1321 INSERT, 0.50 MM, EXHAUST VALVE (OS) 2 6217-17-1321 INSERT, 0.75 MM, EXHAUST VALVE (OS) 2 6217-16-1321 INSERT, 1.00 MM, EXHAUST VALVE (OS) 2 19 6217-11-1441 GUIDE, VALVE 4 20 6210-11-1150 PIPE 1 21 07000-73025 O-RING 1 22 6162-13-1150 PLUG, EXPANSION 13 23 07043-00108 PLUG 1 24 (NSS) PLUG 2 25 01438-01020 BOLT 6 26 01643-51645 WASHER 36
  • 7. FIG A1106-B8A1 A1106-B8A1 ROCKER LEVER HOUSING HM400-AE A-005 3 1 2
  • 8. HM400-2 S/N A11001-UP A1106-B8A1 ROCKER LEVER HOUSING VEPB1041.PNG A-005 E1AF140.001 ITEM NO. PART NO. DESCRIPTION Q'TY 6217-11-8100 COVER ASSEMBLY 6 1 6217-11-8110 COVER, ROCKER LEVER HOUSING 1 2 6217-11-8830 GASKET 1 3 01435-00855 BOLT 18
  • 9. FIG A1109-B8A1 A1109-B8A1 ROCKER LEVER LEVER ASSEMBLY HM400-AE A-007 10 10 9 6 2 8 3 4 2 3 5 4 7 1 7 1 7
  • 10. HM400-2 S/N A11001-UP A1109-B8A1 ROCKER LEVER LEVER ASSEMBLY VEPB1043.PNG A-007 E1AI140.001 ITEM NO. PART NO. DESCRIPTION Q'TY 6210-41-2320 LEVER ASSEMBLY 12 1 (NSS) LEVER, ROD 1 2 (NSS) SOCKET 1 3 (NSS) ROLLER, CAM 1 4 (NSS) PIN 1 6210-41-2400 SHAFT ASSEMBLY 6 5 (NSS) SHAFT 1 6 6150-81-8420 BALL 1 7 04064-02212 RING, SNAP 24 8 6210-41-2450 BOLT 12 9 6150-41-2430 PIN 12 10 6210-41-3120 ROD, PUSH 12
  • 11. FIG A1109-B8A2 A1109-B8A2 ROCKER LEVER SHAFT ASSEMBLY HM400-AE A-009 21 3 12 22 6 13 1 2 7 19 11 20 18 4 17 5 14 15 10 9 8 16
  • 12. HM400-2 S/N A11001-UP A1109-B8A2 ROCKER LEVER SHAFT ASSEMBLY VEPB1044.PNG A-009 E1AI140.002 ITEM NO. PART NO. DESCRIPTION Q'TY 6261-41-5040 ARM ASSEMBLY, INTAKE 6 6261-41-5400 ARM ASSEMBLY 1 1 (NSS) ARM, ROCKER 1 2 6261-41-5420 BUSHING 1 3 6162-43-5340 RIVET 1 4 04260-00317 BALL, STEEL 1 5 6217-41-5550 SCREW 1 6 01582-01008 NUT 1 6261-41-5050 ARM ASSEMBLY, EXHAUST 6 6261-41-5500 ARM ASSEMBLY 1 7 (NSS) ARM, ROCKER 1 8 6261-41-5520 BUSHING 1 9 04260-00317 BALL, STEEL 1 10 6217-41-5550 SCREW 1 11 01582-01008 NUT 1 6934-42-5300 SHAFT ASSEMBLY 6 12 (NSS) SHAFT, ARM 1 13 04260-00635 BALL 1 14 6261-41-5530 BRACKET 6 15 6210-41-5440 COLLAR 6 16 04020-00514 PIN, DOWEL 6 17 04020-00514 PIN, DOWEL 12 18 6217-41-5540 SPACER 6 19 6217-41-5570 BOLT 6 20 6217-41-5560 BOLT 6 21 6217-81-8311 BOLT 6 22 01643-51232 WASHER 6
  • 13. FIG A1115-B8A2 A1115-B8A2 BREATHER PIPING AND FRONT GEAR TRAIN COVER MOUNTING HM400-AE A-011 7 6 7 2 10 12 1 4 9 5 3 4 20 19 8 17 20 18 9 16 13 11 22 15 14 23 24 21
  • 14. HM400-2 S/N A11001-UP A1115-B8A2 BREATHER PIPING AND FRONT GEAR TRAIN COVER MOUNTING VEPB1478.PNG A-011 E1AO140.002 ITEM NO. PART NO. DESCRIPTION Q'TY 1 6212-25-8710 BREATHER 1 2 01435-01025 BOLT 2 3 01435-01035 BOLT 2 4 07000-72060 O-RING 2 5 6261-21-8610 CONNECTOR 1 6 6141-64-7841 HOSE 1 7 07281-00419 CLAMP 2 8 6261-21-8770 TUBE, BREATHER 1 9 154-04-12420 CLAMP 2 N/I 150-04-12320 TUBE 1 10 01435-01020 BOLT 1 11 01435-01225 BOLT 1 12 01643-31032 WASHER 1 13 01643-31232 WASHER 1 14 6251-21-3211 PLATE 1 15 6251-21-3231 GASKET 1 16 6210-22-3910 POINTER 1 17 6217-21-3251 GASKET 1 18 01010-81275 BOLT 1 19 01010-81290 BOLT 7 20 01643-31232 WASHER 8 21 01011-81010 BOLT 1 22 01435-01090 BOLT 3 23 6251-21-3250 GASKET 2 24 01050-81225 BOLT 2
  • 15. FIG A1120-B8A5 A1120-B8A5 TURBOCHARGER PIPING ENGINE S/N 530008-535702 HM400-AE A-013 17 11 15 18 12 10 8 9 16 6 7 5 4 6 5 2 9 20 14 19 13 19 3 1 22 24 23 29 30 27 33 26 28 25 31 21 32 30 24
  • 16. HM400-2 S/N A11001-UP A1120-B8A5 TURBOCHARGER PIPING ENGINE S/N 530008-535702 VEPB1500.PNG A-013 E1AT140.005 ITEM NO. PART NO. DESCRIPTION Q'TY REF 1 6114-11-5590 NUT 4 2 6138-13-4510 BOLT 4 3 6261-11-5850 GASKET 1 4 TURBOCHARGER (SEE FIG. A1203-B8A1) 5 207-62-32890 COLLAR 2 6 6136-11-5120 SPACER 2 7 6151-51-8161 GASKET 1 8 6215-71-4930 CLAMP 2 9 6215-71-4940 CLAMP 3 10 6261-51-8180 TUBE, SUPPLY 1 11 01010-80850 BOLT 2 12 01643-30823 WASHER 2 13 01010-81020 BOLT 1 14 01643-31032 WASHER 1 15 01010-81035 BOLT 2 16 01643-31032 WASHER 2 17 01010-81090 BOLT 2 18 01643-31032 WASHER 2 19 07005-01412 GASKET 2 20 07206-31014 BOLT, JOINT 1 21 6127-51-6822 GASKET 1 22 6151-51-8151 GASKET 1 23 6261-51-8120 TUBE, RETURN 1 24 01435-01025 BOLT 4 25 04434-51910 CLIP 1 F1 26 01643-31032 WASHER 1 27 6150-71-7130 COLLAR 1 F1 28 01436-01000 BOLT 1 F1 29 6261-51-8140 BRACKET 1 F1 30 01435-01025 BOLT 2 F1 31 04434-51910 CLIP 1 F1 32 01643-31032 WASHER 1 33 01584-01008 NUT 1
  • 17. FIG A1120-B8A6 A1120-B8A6 TURBOCHARGER PIPING ENGINE S/N 535703- HM400-AE A-015 17 11 15 18 12 10 8 9 16 6 7 5 4 6 5 2 9 20 14 19 13 19 3 1 22 24 23 33 34 30 39 31 25 28 29 36 26 27 32 21 38 35 37 24
  • 18. HM400-2 S/N A11001-UP A1120-B8A6 TURBOCHARGER PIPING ENGINE S/N 535703- VEPB1467.PNG A-015 E1AT140.006 ITEM NO. PART NO. DESCRIPTION Q'TY REF 1 6114-11-5590 NUT 4 2 6138-13-4510 BOLT 4 3 6261-11-5850 GASKET 1 4 TURBOCHARGER (SEE FIG. A1203-B8A1) 5 207-62-32890 COLLAR 2 6 6136-11-5120 SPACER 2 7 6151-51-8161 GASKET 1 8 6215-71-4930 CLAMP 2 9 6215-71-4940 CLAMP 3 10 6261-51-8180 TUBE, SUPPLY 1 11 01010-80850 BOLT 2 12 01643-30823 WASHER 2 13 01010-81020 BOLT 1 14 01643-31032 WASHER 1 15 01010-81035 BOLT 2 16 01643-31032 WASHER 2 17 01010-81090 BOLT 2 18 01643-31032 WASHER 2 19 07005-01412 GASKET 2 20 07206-31014 BOLT, JOINT 1 21 6127-51-6822 GASKET 1 22 6151-51-8151 GASKET 1 23 6261-51-8120 TUBE, RETURN 1 24 01435-01025 BOLT 4 25 04434-52711 CLIP 1 F1 26 6261-51-8370 CUSHION 1 F1 27 01435-01025 BOLT 1 F1 28 01584-01008 NUT 1 F1 29 01643-31032 WASHER 1 30 6142-22-4640 SPACER 1 F1 31 6261-51-8340 BRACKET 1 F1 32 01435-01055 BOLT 1 F1 33 6261-51-8350 BRACKET 1 F1 34 01435-01020 BOLT 1 F2 35 01435-01025 BOLT 1 F2 36 04434-52711 CLIP 1 F1 37 6261-51-8370 CUSHION 1 F1 38 01643-31032 WASHER 1 39 01584-01008 NUT 1 F1 - FOR MACHINES WITH ENGINE SERIAL NUMBERS 535703 AND UP.
  • 19. FIG A1203-B8A1 A1203-B8A1 TURBOCHARGER HM400-AE A-019 14 19 18 9 7 10 1 17 20 23 22 8 6 21 5 16 12 13 11 4 15 3 2
  • 20. HM400-2 S/N A11001-UP A1203-B8A1 TURBOCHARGER VEPB1024.PNG A-019 E1BC140.001 ITEM NO. PART NO. DESCRIPTION Q'TY REF 6505-71-5020 TURBOCHARGER, (KTR110M-532A) 1 6505-71-5920 CORE ASSEMBLY 1 1 (NSS) ROTOR, TURBINE 1 F1 2 (NSS) PLATE 1 F1 3 (NSS) SPACER 1 F1 4 (NSS) FLINGER 1 F1 5 (NSS) IMPELLER, BLOWER 1 F1 6 (NSS) NUT 1 F1 7 (NSS) BEARING, JOURNAL 1 F1 8 (NSS) BEARING, THRUST 1 F1 9 (NSS) SHIELD, HEAT 1 F1 10 (NSS) RING 2 F1 11 (NSS) RING 2 F1 12 (NSS) INSERT 1 F1 13 (NSS) O-RING 1 F1 14 (NSS) HOUSING, CENTER 1 F1 15 (NSS) PIN, DOWEL 1 F1 16 (NSS) RING, SNAP 1 F1 17 6505-71-4910 HOUSING, TURBINE 1 18 6505-11-0520 PLATE 2 19 01020-01016 BOLT 8 20 6505-71-2030 HOUSING, BLOWER 1 21 6505-11-0450 V-BAND 1 22 (NSS) PLATE, NAME 1 23 04418-02550 SCREW 2 F1 - THIS PART IS SUPPLIED AS PART OF THE ASSEMBLY. HOWEVER, IT IS AVAILABLE AS AN INDIVIDUAL PART TO AUTHORIZED DISTRIBUTORS ONLY.
  • 21. FIG A1204-B8A3 A1204-B8A3 AIR INTAKE CONNECTION ENGINE S/N 530008-535702 HM400-AE A-021 10 9 1 8 3 2 4 4 6 7 12 5 11 12
  • 22. HM400-2 S/N A11001-UP A1204-B8A3 AIR INTAKE CONNECTION ENGINE S/N 530008-535702 VEPB1021.PNG A-021 E1BD140.003 ITEM NO. PART NO. DESCRIPTION Q'TY REF 1 6261-11-4370 CONNECTOR, AIR 1 2 07042-A0108 PLUG 1 3 6218-11-4320 HOSE 1 4 07289-00160 CLAMP, HOSE 2 5 6261-11-4710 BRACKET 1 F1 6 01010-E1040 BOLT 4 7 6631-11-5630 SPACER 4 8 6261-11-4930 BRACKET 1 F1 9 01435-01025 BOLT 4 F1 10 01435-01040 BOLT 2 F1 11 6261-11-4720 BRACKET 1 F1 12 01435-01025 BOLT 4
  • 23. FIG A1204-B8A4 A1204-B8A4 AIR INTAKE CONNECTION ENGINE S/N 535703- HM400-AE A-023 9 6 1 7 8 3 2 4 4 11 5 10 11
  • 24. HM400-2 S/N A11001-UP A1204-B8A4 AIR INTAKE CONNECTION ENGINE S/N 535703- VEPB1466.PNG A-023 E1BD140.004 ITEM NO. PART NO. DESCRIPTION Q'TY REF 1 6261-11-4370 CONNECTOR, AIR 1 2 07042-A0108 PLUG 1 3 6218-11-4320 HOSE 1 4 07289-00160 CLAMP, HOSE 2 5 6261-11-6850 BRACKET 1 F1 6 01010-E1040 BOLT 4 7 6631-11-5630 SPACER 4 8 6261-11-6870 BRACKET 1 F1 9 01435-01035 BOLT 2 F1 10 6261-11-6860 BRACKET 1 F1 11 01435-01025 BOLT 4 F1 - FOR MACHINES WITH ENGINE SERIAL NUMBERS 535703 AND UP.
  • 25. FIG A1206-B8A1 A1206-B8A1 AIR INTAKE MANIFOLD HM400-AE A-025 32 25 26 7 30 6 31 28 29 33 32 5 8 1 27 30 22 4 17 20 5 19 18 16 15 14 21 9 38 24 39 36 34 13 10 37 11 12 23 2 35 3 37 34
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  • 27. HM400-2 S/N A11001-UP A1206-B8A1 AIR INTAKE MANIFOLD VEPB1020.PNG A-025 E1BF140.001 ITEM NO. PART NO. DESCRIPTION Q'TY 1 6210-11-4811 GASKET 6 2 6261-11-4111 MANIFOLD, AIR INTAKE 1 3 01436-01070 BOLT 20 4 600-815-4280 HEATER, RIBBON 1 5 6211-11-4821 GASKET 2 6 6261-11-4310 CONNECTOR, AIR 1 7 01435-01070 BOLT 4 8 07042-A0108 PLUG 1 9 6261-11-7210 HOUSING, AIR JUNCTION 1 10 6261-11-7220 BRACKET 1 11 01435-01025 BOLT 4 12 01435-01030 BOLT 4 13 04020-00820 PIN, DOWEL 2 14 6261-11-2130 NOZZLE, VENTURI 1 15 01437-10816 BOLT 2 16 6211-11-4821 GASKET 1 17 6261-11-7410 CONNECTOR, AIR INTAKE 1 18 6261-11-7450 GASKET 1 19 01435-01030 BOLT 2 20 01435-01035 BOLT 2 21 01435-01235 BOLT 4 22 01436-01080 BOLT 2 23 6560-61-7201 SENSOR, BOOST PRESSURE 1 N/I (NSS) SENSOR 1 6216-54-6320 O-RING 1 24 6560-61-7300 SENSOR, INTAKE AIR TEMPERATURE 1 N/I (NSS) SENSOR 1 6735-21-1930 O-RING 1 25 6218-11-4420 CONNECTOR 1 26 6218-11-4491 BRACKET 1 27 6261-11-4540 BRACKET 1 28 01020-11035 BOLT, STAINLESS 2 29 01643-51032 WASHER 2 30 01435-01030 BOLT 4 31 02895-77075 O-RING 2 32 07042-A0108 PLUG 2 33 21T-72-14930 BOSS 1 34 6212-61-6662 GASKET 2 35 6215-61-6670 PLATE 1 36 6261-11-4130 BLOCK, SENSOR 1 37 01435-01030 BOLT 2 38 07040-11409 PLUG 2 39 07002-21423 O-RING 2
  • 28. FIG A1209-B8A1 A1209-B8A1 EXHAUST MANIFOLD HM400-AE A-029 4 5 2 8 6 3 7 1 9
  • 29. HM400-2 S/N A11001-UP A1209-B8A1 EXHAUST MANIFOLD VEPB1022.PNG A-029 E1BI140.001 ITEM NO. PART NO. DESCRIPTION Q'TY 1 6136-11-5120 SPACER 22 2 6210-11-5820 SPACER 2 3 6215-11-5920 PLUG 1 4 6261-11-5880 GASKET 6 5 6261-11-5110 MANIFOLD, FRONT 1 6 6261-11-5220 MANIFOLD, CENTER 1 7 6261-11-5130 MANIFOLD, REAR 1 8 01010-E1055 BOLT 2 9 01011-E1000 BOLT 22
  • 30. FIG A1216-B8A1 A1216-B8A1 EXHAUST GAS RECIRCULATION (EGR) (1/7) ENGINE S/N 530008-530698 HM400-AE A-031 26 25 39 37 24 26 50 25 40 42 41 49 47 36 39 38 45 44 43 13 45 17 44 33 32 35 21 34 8 23 34 22 35 32 10 16 33 7 33 19 32 35 20 34 17 11 12 14 15 9 6 18 31 28 28 31 1 3 18 29 5 2 31 4 27 1 31 9 30 5 4 48 46
  • 31. HM400-2 S/N A11001-UP A1216-B8A1 EXHAUST GAS RECIRCULATION (EGR) (1/7) ENGINE S/N 530008-530698 VEPB1026.PNG A-031 E1BR140.001 ITEM NO. PART NO. DESCRIPTION Q'TY REF 1 6166-61-6341 GASKET 2 2 6261-41-4900 VALVE ASSEMBLY 1 3 6261-41-9500 VALVE ASSEMBLY 1 4 01011-E1005 BOLT 4 5 01643-31032 WASHER 4 6 6261-61-7110 COOLER ASSEMBLY 1 7 01435-01220 BOLT 4 8 6138-13-4240 GASKET 1 9 6207-11-5390 GASKET 1 10 6261-11-9120 TUBE 1 11 6261-11-9150 BRACKET 1 12 01020-11025 BOLT, STAINLESS 2 13 01020-11040 BOLT, STAINLESS 4 14 01020-11050 BOLT, STAINLESS 4 15 6631-11-5630 SPACER 4 16 01435-01035 BOLT 2 17 01643-31032 WASHER 6 18 6207-11-5390 GASKET 2 19 6261-11-9421 TUBE 1 F1 20 6215-11-5920 PLUG 1 21 6261-11-9950 BRACKET 1 22 01010-E1020 BOLT 2 23 01643-31032 WASHER 2 24 6261-11-9940 BRACKET 1 25 01010-E1030 BOLT 4 26 01643-31032 WASHER 4 27 6261-11-9220 PLATE 1 28 01020-11030 BOLT, STAINLESS 6 29 01020-11060 BOLT, STAINLESS 2 30 01010-E1050 BOLT 2 31 01643-31032 WASHER 10 32 6261-11-9870 CLAMP 3 33 6261-11-9880 CLAMP 3 34 01010-E1025 BOLT 6 35 01643-31032 WASHER 6 36 6261-11-9740 BRACKET 1 37 01010-E1050 BOLT 1 38 01010-E1080 BOLT 2 39 01643-31032 WASHER 3 40 6261-11-9930 BRACKET 1 41 01010-E1025 BOLT 1 42 01643-31032 WASHER 1 43 6261-11-9730 BRACKET 1 44 01010-E1025 BOLT 3 45 01643-31032 WASHER 3 46 6261-11-9760 BRACKET 1 47 01010-E1025 BOLT 2 48 01643-31032 WASHER 2 49 6261-11-9960 BRACKET 1 50 01435-01035 BOLT 2 F1 - FOR MACHINES WITH ENGINE SERIAL NUMBERS 530008-530698.