Kubota 03 m-di-e3 b series diesel engine service repair manual
- 1. WORKSHOP MANUAL DIESEL ENGINE 03-M-E3B SERIES, 03-M-DI-E3B SERIES, 03-M-E3BG SERIES KiSC issued 07, 2008 A
- 2. TO THE READER This Workshop Manual has been prepared to provide servicing personnel with information on the mechanism, service and maintenance of 03-M-E3B, 03-M-DI-E3B and 03-M-E3BG series. It is divided into three parts, “General”, “Mechanism” and “Servicing”. General Information on the engine identification, the general precautions, maintenance check list, check and maintenance and special tools are described. Mechanism Information on the construction and function are included. This part should be understood before proceeding with troubleshooting, disassembling and servicing. Refer to Diesel Engine Mechanism Workshop Manual (Code No. 9Y021-01875) for the one which has not been described to this workshop manual. Servicing Information on the troubleshooting, servicing specification lists, tightening torque, checking and adjusting, disassembling and assembling, and servicing which cover procedures, precautions, factory specifications and allowable limits. All information illustrations and specifications contained in this manual are based on the latest product information available at the time of publication. The right is reserved to make changes in all information at any time without notice. Due to covering many models of this manual, information or picture being used, have not been specified as one model. March 2007 © KUBOTA Corporation 2007 KiSC issued 07, 2008 A
- 3. 1 03-M-E3B, 03-M-DI-E3B, 03-M-E3BG WSM SAFETY INSTRUCTIONS SAFETY INSTRUCTIONS BEFORE SERVICING AND REPAIRING • Read all instructions and safety instructions in this manual and on your engine safety decals. • Clean the work area and engine. • Park the machine on a firm and level ground. • Allow the engine to cool before proceeding. • Stop the engine, and remove the key. • Disconnect the battery negative cable. • Hang a “DO NOT OPERATE” tag in operator station. SAFETY FIRST This symbol, the industry’s “Safety Alert Symbol”, is used throughout this manual and on labels on the machine itself to warn of the possibility of personal injury. Read these instructions carefully. It is essential that you read the instructions and safety regulations before you attempt to repair or use this unit. DANGER : Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. WARNING : Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. CAUTION : Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. IMPORTANT : Indicates that equipment or property damage could result if instructions are not followed. NOTE : Gives helpful information. KiSC issued 07, 2008 A
- 4. 2 03-M-E3B, 03-M-DI-E3B, 03-M-E3BG WSM SAFETY INSTRUCTIONS SAFETY STARTING • Do not start the engine by shorting across starter terminals or bypassing the safety start switch. • Unauthorized modifications to the engine may impair the function and / or safety and affect engine life. SAFETY WORKING • Do not work on the machine while under the influence of alcohol, medication, or other substances or while fatigued. • Wear close fitting clothing and safety equipment appropriate to the job. • Use tools appropriate to the work. Makeshift tools, parts, and procedures are not recommended. • When servicing is performed together by two or more persons, take care to perform all work safely. • Do not touch the rotating or hot parts while the engine is running. • Never remove the radiator cap while the engine is running, or immediately after stopping. Otherwise, hot water will spout out from radiator. Only remove radiator cap when cool enough to touch with bare hands. Slowly loosen the cap to first stop to relieve pressure before removing completely. • Escaping fluid (fuel or hydraulic oil) under pressure can penetrate the skin causing serious injury. Relieve pressure before disconnecting hydraulic or fuel lines. Tighten all connections before applying pressure. • Wear a suitable hearing protective device such as earmuffs or earplugs to protect against objectionable or uncomfortable loud noises. • Do not open high-pressure fuel system. High-pressure fluid remaining in fuel lines can cause serious injury. Do not disconnect or attempt to repair fuel lines, sensors, or any other components between the high-pressure fuel pump and injectors on engines with high pressure common rail fuel system. • High voltage exceeding 100 V is generated in the ECU, and is applied to the injector. Pay sufficient caution to electric shock when performing work activities. KiSC issued 07, 2008 A
- 5. 3 03-M-E3B, 03-M-DI-E3B, 03-M-E3BG WSM SAFETY INSTRUCTIONS AVOID FIRES • Fuel is extremely flammable and explosive under certain conditions. Do not smoke or allow flames or sparks in your working area. • To avoid sparks from an accidental short circuit, always disconnect the battery negative cable first and connect it last. • Battery gas can explode. Keep sparks and open flame away from the top of battery, especially when charging the battery. • Make sure that no fuel has been spilled on the engine. VENTILATE WORK AREA • If the engine must be running to do some work, make sure the area is well ventilated. Never run the engine in a closed area. The exhaust gas contains poisonous carbon monoxide. PREVENT ACID BURNS • Sulfuric acid in battery electrolyte is poisonous. It is strong enough to burn skin, clothing and cause blindness if splashed into eyes. Keep electrolyte away from eyes, hands and clothing. If you spill electrolyte on yourself, flush with water, and get medical attention immediately. DISPOSE OF FLUIDS PROPERLY • Do not pour fluids into the ground, down a drain, or into a stream, pond, or lake. Observe relevant environmental protection regulations when disposing of oil, fuel, coolant, electrolyte and other harmful waste. KiSC issued 07, 2008 A
- 6. 4 03-M-E3B, 03-M-DI-E3B, 03-M-E3BG WSM SAFETY INSTRUCTIONS PREPARE FOR EMERGENCIES • Keep a first aid kit and fire extinguisher handy at all times. • Keep emergency numbers for doctors, ambulance service, hospital and fire department near your telephone. KiSC issued 07, 2008 A
- 7. 5 03-M-E3B, 03-M-DI-E3B, 03-M-E3BG WSM SPECIFICATIONS SPECIFICATIONS * The specification described above is of the standard engine of each model. * Conversion Formula : HP = 0.746 kW, PS = 0.7355 kW W10275180 Model D1503-M D1703-M Number of Cylinders 3 Type Vertical, Water-cooled, 4 cycle diesel engine Bore × Stroke 83.0 X 92.4 mm (3.27 X 3.64 in.) 87.0 X 92.4 mm (3.43 X 3.64 in.) Total Displacement 1499 cm3 (91.47 cu.in.) 1647 cm3 (100.5 cu.in.) ISO Net Continuous 19.5 KW / 2800 min-1 (rpm) (26.1 HP / 2800 min-1 (rpm)) 21.2 KW / 2800 min-1 (rpm) (28.4 HP / 2800 min-1 (rpm)) ISO/SAE Net Intermittent 22.4 KW / 2800 min-1 (rpm) (30.0 HP / 2800 min-1 (rpm)) 24.4 KW / 2800 min-1 (rpm) (32.7 HP / 2800 min-1 (rpm)) SAE Gross Intermittent 23.8 KW / 2800 min-1 (rpm) (31.9 HP / 2800min-1 (rpm)) 26.1 KW / 2800 min-1 (rpm) (35.0 HP / 2800 min-1 (rpm)) Maximum Bare Speed 3020 min-1 (rpm) Minimum Bare Idling Speed 750 to 850 min-1 (rpm) Combustion Chamber Spherical Type (E-TVCS) Fuel Injection Pump PFR 3M Type Mini Pump (DENSO) Governor Mechanical all speed governor Direction of Rotation Counter-clockwise (viewd from flywheel side) Injection Nozzle OPD Mini Nozzle (DENSO) Injection Timing 0.2662 rad (15.25 °) before T.D.C. 0.2836 rad (16.25 °) before T.D.C. Firing Order 1-2-3 Injection Pressure 13.73 MPa (140.0 kgf/cm2 , 1991 psi) Compression Ratio 22.8 : 1 22.0 : 1 Lubricating System Forced Lubrication by Trochoid Pump Oil Pressure Indicating Electrical type switch Lubricating Filter Full flow paper filter (cartridge type) Cooling System Pressurized radiator, forced circulation with water pump Starting System Electric Starting with Starter Starting Motor 12 V, 1.2 kW Starting Support Device By glow plug in combustion chamber EGR NONE Battery 12 V, 60 AH equivalent Charging Alternator 12 V, 360 W Fuel Diesel Fuel No.2-D (ASTM D975) Lubricating Oil Class CF lubricating oil as per API classification is recommended. For details on recommended lubricating oils, see page G-7, 10 Lubricating Oil Capacity Oil Pan Depth 90 mm (3.5 in.) 5.6 L (1.5 U.S.gals) Oil Pan Depth 124 mm (4.88 in.) 7.0 L (1.8 U.S.gals) Weight (Dry) 148 kg (326 lbs) KiSC issued 07, 2008 A
- 8. 6 03-M-E3B, 03-M-DI-E3B, 03-M-E3BG WSM SPECIFICATIONS * The specification described above is of the standard engine of each model. * Conversion Formula : HP = 0.746 kW, PS = 0.7355 kW W10316200 Model D1803-M Number of Cylinders 3 Type Vertical, Water-cooled, 4 cycle diesel engine Bore × Stroke 87.0 X 102.4 mm (3.43 X 4.031 in.) Total Displacement 1826 cm3 (111.4 cu.in.) ISO Net Continuous 22.8 KW / 2700 min-1 (rpm) (30.6 HP / 2700 min-1 (rpm)) ISO/SAE Net Intermittent 26.3 KW / 2700 min-1 (rpm) (35.3 HP / 2700 min-1 (rpm)) SAE Gross Intermittent 27.9 KW / 2700 min-1 (rpm) (37.4 HP / 2700 min-1 (rpm)) Maximum Bare Speed 3020 min-1 (rpm) Minimum Bare Idling Speed 750 to 850 min-1 (rpm) Combustion Chamber Spherical Type (E-TVCS) Fuel Injection Pump PFR 3M Type Mini Pump (DENSO) Governor Mechanical all speed governor Direction of Rotation Counter-clockwise (viewd from flywheel side) Injection Nozzle OPD Mini Nozzle (DENSO) Injection Timing 0.2836 rad (16.25 °) before T.D.C. Firing Order 1-2-3 Injection Pressure 13.73 MPa (140.0 kgf/cm2 , 1991 psi) Compression Ratio 24.3 : 1 Lubricating System Forced Lubrication by Trochoid Pump Oil Pressure Indicating Electrical type switch Lubricating Filter Full flow paper filter (cartridge type) Cooling System Pressurized radiator, forced circulation with water pump Starting System Electric Starting with Starter Starting Motor 12 V, 2.0 kW Starting Support Device By glow plug in combustion chamber EGR NONE Battery 12 V, 92 AH equivalent Charging Alternator 12 V, 360 W Fuel Diesel Fuel No.2-D (ASTM D975) Lubricating Oil Class CF lubricating oil as per API classification is recommended. For details on recommended lubricating oils, see page G-7, 10 Lubricating Oil Capacity Oil Pan Depth 90 mm (3.5 in.) 5.6 L (1.5 U.S.gals) Oil Pan Depth 124 mm (4.88 in.) 7.0 L (1.8 U.S.gals) Weight (Dry) 151 kg (333 lbs) KiSC issued 07, 2008 A
- 9. 7 03-M-E3B, 03-M-DI-E3B, 03-M-E3BG WSM SPECIFICATIONS * The specification described above is of the standard engine of each model. * Conversion Formula : HP = 0.746 kW, PS = 0.7355 kW W10384770 Model V2003-M V2203-M Number of Cylinders 4 Type Vertical, Water-cooled, 4 cycle diesel engine Bore × Stroke 83.0 X 92.4 mm (3.27 X 3.64 in.) 87.0 X 92.4 mm (3.43 X 3.64 in.) Total Displacement 1999 cm3 (122.0 cu.in.) 2197 cm3 (134.1 cu.in.) ISO Net Continuous 26.7 KW / 2800 min-1 (rpm) (35.8 HP / 2800 min-1 (rpm)) 29.6 KW / 2800 min-1 (rpm) (39.7 HP / 2800 min-1 (rpm)) ISO/SAE Net Intermittent 30.8 KW / 2800 min-1 (rpm) (41.3 HP / 2800 min-1 (rpm)) 34.1 KW / 2800 min-1 (rpm) (45.7 HP / 2800 min-1 (rpm)) SAE Gross Intermittent 32.6 KW / 2800 min-1 (rpm) (43.7 HP / 2800 min-1 (rpm)) 35.9 KW / 2800 min-1 (rpm) (48.1 HP / 2800 min-1 (rpm)) Maximum Bare Speed 3020 min-1 (rpm) Minimum Bare Idling Speed 750 to 850 min-1 (rpm) Combustion Chamber Spherical Type (E-TVCS) Fuel Injection Pump PFR 4M Type Mini Pump (DENSO) Governor Mechanical all speed governor Direction of Rotation Counter-clockwise (viewd from flywheel side) Injection Nozzle OPD Mini Nozzle (DENSO) Injection Timing 0.2836 rad (16.25 °) before T.D.C. Firing Order 1-3-4-2 Injection Pressure 13.73 MPa (140.0 kgf/cm2 , 1991 psi) Compression Ratio 22.8 : 1 22.0 : 1 Lubricating System Forced Lubrication by Trochoid Pump Oil Pressure Indicating Electrical type switch Lubricating Filter Full flow paper filter (cartridge type) Cooling System Pressurized radiator, forced circulation with water pump Starting System Electric Starting with Starter Starting Motor 12 V, 1.4 kW Starting Support Device By glow plug in combustion chamber EGR NONE Battery 12 V, 88 AH equivalent Charging Alternator 12 V, 480 W Fuel Diesel Fuel No.2-D (ASTM D975) Lubricating Oil Class CF lubricating oil as per API classification is recommended. For details on recommended lubricating oils, see page G-7, 10 Lubricating Oil Capacity Oil Pan Depth 90 mm (3.5 in.) 7.6 L (2.0 U.S.gals) Oil Pan Depth 124 mm (4.88 in.) 9.5 L (2.5 U.S.gals) Weight (Dry) 180 kg (397 lbs) KiSC issued 07, 2008 A
- 10. 8 03-M-E3B, 03-M-DI-E3B, 03-M-E3BG WSM SPECIFICATIONS * The specification described above is of the standard engine of each model. * Conversion Formula : HP = 0.746 kW, PS = 0.7355 kW W10334350 Model V2403-M V2403-M-T Number of Cylinders 4 Type Vertical, Water-cooled, 4 cycle diesel engine Bore × Stroke 87.0 X 102.4 mm (3.43 X 4.031 in.) Total Displacement 2434 cm3 (148.5 cu.in.) ISO Net Continuous 30.2 KW / 2700 min-1 (rpm) (40.5 HP / 2700 min-1 (rpm)) 36.4 KW / 2700 min-1 (rpm) (48.8 HP / 2700 min-1 (rpm)) ISO/SAE Net Intermittent 34.8 KW / 2700 min-1 (rpm) (46.7 HP / 2700 min-1 (rpm)) 41.9 KW / 2700 min-1 (rpm) (56.2 HP / 2700 min-1 (rpm)) SAE Gross Intermittent 36.5 KW / 2700 min-1 (rpm) (48.9 HP / 2700 min-1 (rpm)) 44.0 KW / 2700 min-1 (rpm) (59.0 HP / 2700 min-1 (rpm)) Maximum Bare Speed 3020 min-1 (rpm) 2950 min-1 (rpm) Minimum Bare Idling Speed 750 to 850 min-1 (rpm) 750 min-1 (rpm) Combustion Chamber Spherical Type (E-TVCS) Fuel Injection Pump PFR 4M Type Mini Pump (DENSO) Governor Mechanical all speed governor Direction of Rotation Counter-clockwise (viewd from flywheel side) Injection Nozzle OPD Mini Nozzle (DENSO) Injection Timing 0.2836 rad (16.25 °) before T.D.C. 0.14 rad (8.3 °) before T.D.C. Firing Order 1-3-4-2 Injection Pressure 13.73 MPa (140.0 kgf/cm2 , 1991 psi) Compression Ratio 23.2 : 1 23.0 : 1 Lubricating System Forced Lubrication by Trochoid Pump Oil Pressure Indicating Electrical type switch Lubricating Filter Full flow paper filter (cartridge type) Cooling System Pressurized radiator, forced circulation with water pump Starting System Electric Starting with Starter Starting Motor 12 V, 2.0 kW Starting Support Device By glow plug in combustion chamber EGR NONE Battery 12 V, 92 AH equivalent Charging Alternator 12 V, 480 W Fuel Diesel Fuel No.2-D (ASTM D975) Lubricating Oil Class CF lubricating oil as per API classification is recommended. For details on recommended lubricating oils, see page G-7, 10 Lubricating Oil Capacity Oil Pan Depth 90 mm (3.5 in.) 7.6 L (2.0 U.S.gals) – Oil Pan Depth 124 mm (4.88 in.) 9.5 L (2.5 U.S.gals) Weight (Dry) 184 kg (406 lbs) 190 kg (419 lbs) KiSC issued 07, 2008 A
- 11. 9 03-M-E3B, 03-M-DI-E3B, 03-M-E3BG WSM SPECIFICATIONS * The specification described above is of the standard engine of each model. * Conversion Formula : HP = 0.746 kW, PS = 0.7355 kW W10343470 Model D1803-M-DI Number of Cylinders 3 Type Vertical, Water-cooled, 4 cycle diesel engine Bore × Stroke 87.0 X 102.4 mm (3.43 X 4.031 in.) Total Displacement 1826 cm3 (111.4 cu.in.) ISO Net Continuous 23.2 KW / 2700 min-1 (rpm) (31.1 HP / 2700 min-1 (rpm)) ISO/SAE Net Intermittent 26.7 KW / 2700 min-1 (rpm) (35.8 HP / 2700 min-1 (rpm)) SAE Gross Intermittent 27.9 KW / 2700 min-1 (rpm) (37.4 HP / 2700 min-1 (rpm)) Maximum Bare Speed 2920 min-1 (rpm) Minimum Bare Idling Speed 850 to 950 min-1 (rpm) Combustion Chamber Reentrant Type (Direct Injection) Fuel Injection Pump Bosch “K” Type Mini Pump Governor Mechanical all speed governor Direction of Rotation Counter-clockwise (viewd from flywheel side) Injection Nozzle Bosch “P” Type Hole Nozzle Injection Timing 0.087 rad (5.0 °) before T.D.C. Firing Order 1-2-3 Injection Pressure 1st stage 18.63 MPa (190.0 kgf/cm2 , 2702 psi) 2nd stage 22.56 MPa (230.0 kgf/cm2 , 3271 psi) Compression Ratio 20.5 : 1 Lubricating System Forced Lubrication by Trochoid Pump Oil Pressure Indicating Electrical type switch Lubricating Filter Full flow paper filter (cartridge type) Cooling System Pressurized radiator, forced circulation with water pump Starting System Electric Starting with Starter Starting Motor 12 V, 1.4 kW Starting Support Device By glow plug in combustion chamber EGR NONE Battery 12 V, 88 AH equivalent Charging Alternator 12 V, 360 W Fuel Diesel Fuel No.2-D (ASTM D975) Lubricating Oil Class CF lubricating oil as per API classification is recommended. For details on recommended lubricating oils, see page G-7, 10 Lubricating Oil Capacity Oil Pan Depth 90 mm (3.5 in.) 5.6 L (1.5 U.S.gals) Oil Pan Depth 124 mm (4.88 in.) 7.0 L (1.8 U.S.gals) Weight (Dry) 151 kg (333 lbs) KiSC issued 07, 2008 A
- 12. 10 03-M-E3B, 03-M-DI-E3B, 03-M-E3BG WSM SPECIFICATIONS * The specification described above is of the standard engine of each model. * Conversion Formula : HP = 0.746 kW, PS = 0.7355 kW W10452650 Model V2403-M-DI V2403-M-DI-T Number of Cylinders 4 Type Vertical, Water-cooled, 4 cycle diesel engine Bore × Stroke 87.0 X 102.4 mm (3.43 X 4.031 in.) Total Displacement 2434 cm3 (148.5 cu.in.) ISO Net Continuous 30.5 KW / 2700 min-1 (rpm) (40.9 HP / 2700 min-1 (rpm)) 30.7 KW / 2400 min-1 (rpm) (41.2 HP / 2400 min-1 (rpm)) ISO/SAE Net Intermittent 35.1 KW / 2700 min-1 (rpm) (47.1 HP / 2700 min-1 (rpm)) 35.3 KW / 2400 min-1 (rpm) (47.3 HP / 2400 min-1 (rpm)) SAE Gross Intermittent 36.5 KW / 2700 min-1 (rpm) (48.9 HP / 2700 min-1 (rpm)) 36.5 KW / 2400 min-1 (rpm) (48.9 HP / 2400 min-1 (rpm)) Maximum Bare Speed 2920 min-1 (rpm) 2450 min-1 (rpm) Minimum Bare Idling Speed 850 to 950 min-1 (rpm) 900 min-1 (rpm) Combustion Chamber Reentrant Type (Direct Injection) Fuel Injection Pump Bosch “K” Type Mini Pump Governor Mechanical all speed governor Direction of Rotation Counter-clockwise (viewd from flywheel side) Injection Nozzle Bosch “P” Type Hole Nozzle Injection Timing 0.087 rad (5.0 °) before T.D.C. 0.096 rad (5.5 °) before T.D.C. Firing Order 1-3-4-2 Injection Pressure 1st stage 18.63 MPa (190.0 kgf/cm2 , 2702 psi) 2nd stage 22.56 MPa (230.0 kgf/cm2 , 3271 psi) Compression Ratio 20.5 : 1 20.2 : 1 Lubricating System Forced Lubrication by Trochoid Pump Oil Pressure Indicating Electrical type switch Lubricating Filter Full flow paper filter (cartridge type) Cooling System Pressurized radiator, forced circulation with water pump Starting System Electric Starting with Starter Starting Motor 12 V, 2.0 kW Starting Support Device By glow plug in combustion chamber EGR NONE Battery 12 V, 92 AH equivalent Charging Alternator 12 V, 480 W Fuel Diesel Fuel No.2-D (ASTM D975) Lubricating Oil Class CF lubricating oil as per API classification is recommended. For details on recommended lubricating oils, see page G-7, 10 Lubricating Oil Capacity Oil Pan Depth 90 mm (3.5 in.) 7.6 L (2.0 U.S.gals) Oil Pan Depth 124 mm (4.88 in.) 9.5 L (2.5 U.S.gals) Weight (Dry) 184 kg (406 lbs) 190 kg (416 lbs) KiSC issued 07, 2008 A
- 13. 11 03-M-E3B, 03-M-DI-E3B, 03-M-E3BG WSM SPECIFICATIONS * The specification described above is of the standard engine of each model. * Conversion Formula : HP = 0.746 kW, PS = 0.7355 kW W10336120 Model D1703-M-BG Number of Cylinders 3 Type Vertical, Water-cooled, 4 cycle diesel engine Bore × Stroke 87.0 X 92.4 mm (3.43 X 3.64 in.) Total Displacement 1647 cm3 (100.5 cu.in.) ISO Net Continuous 14.0 KW / 1500 min-1 (rpm) (18.8 HP / 1500 min-1 (rpm)) 16.9 KW / 1800 min-1 (rpm) (22.7 HP / 1800 min-1 (rpm)) ISO/SAE Net Intermittent 16.1 KW / 1500 min-1 (rpm) (21.6 HP / 1500 min-1 (rpm)) 19.5 KW / 1800 min-1 (rpm) (26.1 HP / 1800 min-1 (rpm)) SAE Gross Intermittent 16.6 KW / 1500 min-1 (rpm) (22.3 HP / 1500 min-1 (rpm)) 20.2 KW / 1800 min-1 (rpm) (27.1 HP / 1800 min-1 (rpm)) Maximum Bare Speed 2120 min-1 (rpm) Minimum Bare Idling Speed 2120 min-1 (rpm) Combustion Chamber Spherical Type (E-TVCS) Fuel Injection Pump PFR 3M Type Mini Pump (DENSO) Governor Mechanical all speed governor + Electronic Governor Direction of Rotation Counter-clockwise (viewd from flywheel side) Injection Nozzle OPD Mini Nozzle (DENSO) Injection Timing 0.2487 rad (14.25 °) before T.D.C. Firing Order 1-2-3 Injection Pressure 13.73 MPa (140.0 kgf/cm2 , 1991 psi) Compression Ratio 22.0 : 1 Lubricating System Forced Lubrication by Trochoid Pump Oil Pressure Indicating Electrical type switch Lubricating Filter Full flow paper filter (cartridge type) Cooling System Pressurized radiator, forced circulation with water pump Starting System Electric Starting with Starter Starting Motor 12 V, 1.4 kW Starting Support Device By glow plug in combustion chamber EGR NONE Battery 12 V, 60 AH equivalent Charging Alternator 12 V, 480 W Fuel Diesel Fuel No.2-D (ASTM D975) Lubricating Oil Class CF lubricating oil as per API classification is recommended. For details on recommended lubricating oils, see page G-7, 10 Lubricating Oil Capacity Oil Pan Depth 90 mm (3.5 in.) 5.6 L (1.5 U.S.gals) Oil Pan Depth 124 mm (4.88 in.) 7.0 L (1.8 U.S.gals) Weight (Dry) 164 kg (362 lbs) KiSC issued 07, 2008 A
- 14. 12 03-M-E3B, 03-M-DI-E3B, 03-M-E3BG WSM SPECIFICATIONS * The specification described above is of the standard engine of each model. * Conversion Formula : HP = 0.746 kW, PS = 0.7355 kW W10389960 Model V2003-M-BG Number of Cylinders 4 Type Vertical, Water-cooled, 4 cycle diesel engine Bore × Stroke 83.0 X 92.4 mm (3.27 X 3.64 in.) Total Displacement 1999 cm3 (122.0 cu.in.) ISO Net Continuous 17.5 KW / 1500 min-1 (rpm) (23.5 HP / 1500 min-1 (rpm)) 20.3 KW / 1800 min-1 (rpm) (27.2 HP / 1800 min-1 (rpm)) ISO/SAE Net Intermittent 20.1 KW / 1500 min-1 (rpm) (27.0 HP / 1500 min-1 (rpm)) 23.4 KW / 1800 min-1 (rpm) (31.4 HP / 1800 min-1 (rpm)) SAE Gross Intermittent 20.6 KW / 1500 min-1 (rpm) (27.6 HP / 1500 min-1 (rpm)) 24.3 KW / 1800 min-1 (rpm) (32.6 HP / 1800 min-1 (rpm)) Maximum Bare Speed 2120 min-1 (rpm) Minimum Bare Idling Speed 2120 min-1 (rpm) Combustion Chamber Spherical Type (E-TVCS) Fuel Injection Pump PFR 4M Type Mini Pump (DENSO) Governor Mechanical all speed governor + Electronic Governor Direction of Rotation Counter-clockwise (viewd from flywheel side) Injection Nozzle OPD Mini Nozzle (DENSO) Injection Timing 0.2487 rad (14.25 °) before T.D.C. Firing Order 1-3-4-2 Injection Pressure 13.73 MPa (140.0 kgf/cm2 , 1991 psi) Compression Ratio 22.8 : 1 Lubricating System Forced Lubrication by Trochoid Pump Oil Pressure Indicating Electrical type switch Lubricating Filter Full flow paper filter (cartridge type) Cooling System Pressurized radiator, forced circulation with water pump Starting System Electric Starting with Starter Starting Motor 12 V, 1.4 kW Starting Support Device By glow plug in combustion chamber EGR NONE Battery 12 V, 88 AH equivalent Charging Alternator 12 V, 480 W Fuel Diesel Fuel No.2-D (ASTM D975) Lubricating Oil Class CF lubricating oil as per API classification is recommended. For details on recommended lubricating oils, see page G-7, 10 Lubricating Oil Capacity Oil Pan Depth 90 mm (3.5 in.) 7.6 L (2.0 U.S.gals) Oil Pan Depth 124 mm (4.88 in.) 9.5 L (2.5 U.S.gals) Weight (Dry) 195 kg (430 lbs) KiSC issued 07, 2008 A
- 15. 13 03-M-E3B, 03-M-DI-E3B, 03-M-E3BG WSM SPECIFICATIONS * The specification described above is of the standard engine of each model. * Conversion Formula : HP = 0.746 kW, PS = 0.7355 kW W10413710 Model V2003-M-T-BG Number of Cylinders 4 Type Vertical, Water-cooled, 4 cycle diesel engine Bore × Stroke 83.0 X 92.4 mm (3.27 X 3.64 in.) Total Displacement 1999 cm3 (122.0 cu.in.) ISO Net Continuous 22.3 KW / 1500 min-1 (rpm) (29.9 HP / 1500 min-1 (rpm)) 25.7 KW / 1800 min-1 (rpm) (34.5 HP / 1800 min-1 (rpm)) ISO/SAE Net Intermittent 25.7 KW / 1500 min-1 (rpm) (34.5 HP / 1500 min-1 (rpm)) 29.6 KW / 1800 min-1 (rpm) (39.7 HP / 1800 min-1 (rpm)) SAE Gross Intermittent 26.2 KW / 1500 min-1 (rpm) (35.1 HP / 1500 min-1 (rpm)) 30.6 KW / 1800 min-1 (rpm) (41.0 HP / 1800 min-1 (rpm)) Maximum Bare Speed 2120 min-1 (rpm) Minimum Bare Idling Speed 2120 min-1 (rpm) Combustion Chamber Spherical Type (E-TVCS) Fuel Injection Pump PFR 4M Type Mini Pump (DENSO) Governor Mechanical all speed governor + Electronic Governor Direction of Rotation Counter-clockwise (viewd from flywheel side) Injection Nozzle OPD Mini Nozzle (DENSO) Injection Timing 0.2662 rad (15.25 °) before T.D.C. Firing Order 1-3-4-2 Injection Pressure 13.73 MPa (140.0 kgf/cm2 , 1991 psi) Compression Ratio 21.7 : 1 Lubricating System Forced Lubrication by Trochoid Pump Oil Pressure Indicating Electrical type switch Lubricating Filter Full flow paper filter (cartridge type) Cooling System Pressurized radiator, forced circulation with water pump Starting System Electric Starting with Starter Starting Motor 12 V, 1.4 kW Starting Support Device By glow plug in combustion chamber EGR NONE Battery 12 V, 88 AH equivalent Charging Alternator 12 V, 480 W Fuel Diesel Fuel No.2-D (ASTM D975) Lubricating Oil Class CF lubricating oil as per API classification is recommended. For details on recommended lubricating oils, see page G-7, 10 Lubricating Oil Capacity Oil Pan Depth 90 mm (3.5 in.) 7.6 L (2.0 U.S.gals) Oil Pan Depth 124 mm (4.88 in.) 9.5 L (2.5 U.S.gals) Weight (Dry) 208 kg (459 lbs) KiSC issued 07, 2008 A
- 16. 14 03-M-E3B, 03-M-DI-E3B, 03-M-E3BG WSM SPECIFICATIONS * The specification described above is of the standard engine of each model. * Conversion Formula : HP = 0.746 kW, PS = 0.7355 kW W10419300 Model V2203-M-BG Number of Cylinders 4 Type Vertical, Water-cooled, 4 cycle diesel engine Bore × Stroke 87.0 X 92.4 mm (3.43 X 3.64 in.) Total Displacement 2197 cm3 (134.1 cu.in.) ISO Net Continuous 18.8 KW / 1500 min-1 (rpm) (25.2 HP / 1500 min-1 (rpm)) 22.6 KW / 1800 min-1 (rpm) (30.3 HP / 1800 min-1 (rpm)) ISO/SAE Net Intermittent 21.7 KW / 1500 min-1 (rpm) (29.1 HP / 1500 min-1 (rpm)) 26.0 KW / 1800 min-1 (rpm) (34.9 HP / 1800 min-1 (rpm)) SAE Gross Intermittent 22.2 KW / 1500 min-1 (rpm) (29.8 HP / 1500 min-1 (rpm)) 26.9 KW / 1800 min-1 (rpm) (36.1 HP / 1800 min-1 (rpm)) Maximum Bare Speed 2120 min-1 (rpm) Minimum Bare Idling Speed 2120 min-1 (rpm) Combustion Chamber Spherical Type (E-TVCS) Fuel Injection Pump PFR 4M Type Mini Pump (DENSO) Governor Mechanical all speed governor + Electronic Governor Direction of Rotation Counter-clockwise (viewd from flywheel side) Injection Nozzle OPD Mini Nozzle (DENSO) Injection Timing 0.2487 rad (14.25 °) before T.D.C. Firing Order 1-3-4-2 Injection Pressure 13.73 MPa (140.0 kgf/cm2 , 1991 psi) Compression Ratio 22.0 : 1 Lubricating System Forced Lubrication by Trochoid Pump Oil Pressure Indicating Electrical type switch Lubricating Filter Full flow paper filter (cartridge type) Cooling System Pressurized radiator, forced circulation with water pump Starting System Electric Starting with Starter Starting Motor 12 V, 1.4 kW Starting Support Device By glow plug in combustion chamber EGR NONE Battery 12 V, 88 AH equivalent Charging Alternator 12 V, 480 W Fuel Diesel Fuel No.2-D (ASTM D975) Lubricating Oil Class CF lubricating oil as per API classification is recommended. For details on recommended lubricating oils, see page G-7, 10 Lubricating Oil Capacity Oil Pan Depth 90 mm (3.5 in.) 7.6 L (2.0 U.S.gals) Oil Pan Depth 124 mm (4.88 in.) 9.5 L (2.5 U.S.gals) Weight (Dry) 195 kg (430 lbs) KiSC issued 07, 2008 A
- 17. 15 03-M-E3B, 03-M-DI-E3B, 03-M-E3BG WSM SPECIFICATIONS * The specification described above is of the standard engine of each model. * Conversion Formula : HP = 0.746 kW, PS = 0.7355 kW W10424850 Model V2403-M-BG Number of Cylinders 4 Type Vertical, Water-cooled, 4 cycle diesel engine Bore × Stroke 87.0 X 102.4 mm (3.43 X 4.031 in.) Total Displacement 2434 cm3 (148.5 cu.in.) ISO Net Continuous 21.5 KW / 1500 min-1 (rpm) (28.8 HP / 1500 min-1 (rpm)) 25.1 KW / 1800 min-1 (rpm) (33.7 HP / 1800 min-1 (rpm)) ISO/SAE Net Intermittent 24.8 KW / 1500 min-1 (rpm) (33.3 HP / 1500 min-1 (rpm)) 28.9 KW / 1800 min-1 (rpm) (38.8 HP / 1800 min-1 (rpm)) SAE Gross Intermittent 25.3 KW / 1500 min-1 (rpm) (33.9 HP / 1500 min-1 (rpm)) 29.8 KW / 1800 min-1 (rpm) (40.0 HP / 1800 min-1 (rpm)) Maximum Bare Speed 2120 min-1 (rpm) Minimum Bare Idling Speed 2120 min-1 (rpm) Combustion Chamber Spherical Type (E-TVCS) Fuel Injection Pump PFR 4M Type Mini Pump (DENSO) Governor Mechanical all speed governor + Electronic Governor Direction of Rotation Counter-clockwise (viewd from flywheel side) Injection Nozzle OPD Mini Nozzle (DENSO) Injection Timing 0.2487 rad (14.25 °) before T.D.C. Firing Order 1-3-4-2 Injection Pressure 13.73 MPa (140.0 kgf/cm2 , 1991 psi) Compression Ratio 23.2 : 1 Lubricating System Forced Lubrication by Trochoid Pump Oil Pressure Indicating Electrical type switch Lubricating Filter Full flow paper filter (cartridge type) Cooling System Pressurized radiator, forced circulation with water pump Starting System Electric Starting with Starter Starting Motor 12 V, 2.0 kW Starting Support Device By glow plug in combustion chamber EGR NONE Battery 12 V, 88 AH equivalent Charging Alternator 12 V, 480 W Fuel Diesel Fuel No.2-D (ASTM D975) Lubricating Oil Class CF lubricating oil as per API classification is recommended. For details on recommended lubricating oils, see page G-7, 10 Lubricating Oil Capacity Oil Pan Depth 90 mm (3.5 in.) 7.6 L (2.0 U.S.gals) Oil Pan Depth 124 mm (4.88 in.) 9.5 L (2.5 U.S.gals) Weight (Dry) 190 kg (419 lbs) KiSC issued 07, 2008 A
- 18. 16 03-M-E3B, 03-M-DI-E3B, 03-M-E3BG WSM DIMENSIONS DIMENSIONS W1031045 D1503-M D1703-M D1803-M A 567.0 mm (22.32 in.) 560.0 mm (22.05 in.) 560.0 mm (22.05 in.) B 512.0 mm (20.16 in.) 480.0 mm (18.90 in.) 480.0 mm (18.90 in.) C 643.0 mm (25.31 in.) 643.0 mm (25.31 in.) 648.0 mm (25.51 in.) KiSC issued 07, 2008 A
- 19. 17 03-M-E3B, 03-M-DI-E3B, 03-M-E3BG WSM DIMENSIONS W1028881 V2003-M V2203-M V2403-M V2403-M-T A 652.0 mm (25.67 in.) 652.0 mm (25.67 in.) 652.0 mm (25.67 in.) 667.1 mm (26.26 in.) B 480.0 mm (18.90 in.) 480.0 mm (18.90 in.) 480.0 mm (18.90 in.) 449.0 mm (17.68 in.) C 643.0 mm (25.31 in.) 643.0 mm (25.31 in.) 648.0 mm (25.51 in.) 737.3 mm (29.03 in.) KiSC issued 07, 2008 A
- 20. 18 03-M-E3B, 03-M-DI-E3B, 03-M-E3BG WSM DIMENSIONS W1035766 D1803-M-DI A 560.0 mm (22.05 in.) B 492.0 mm (19.37 in.) C 636.0 mm (25.04 in.) KiSC issued 07, 2008 A
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- 22. 19 03-M-E3B, 03-M-DI-E3B, 03-M-E3BG WSM DIMENSIONS W1035816 V2403-M-DI V2403-M-DI-T A 655.0 mm (25.79 in.) 667.1 mm (26.26 in.) B 492.0 mm (19.37 in.) 449.0 mm (17.68 in.) C 636.0 mm (25.04 in.) 737.3 mm (29.03 in.) KiSC issued 07, 2008 A
- 23. 20 03-M-E3B, 03-M-DI-E3B, 03-M-E3BG WSM DIMENSIONS W1036026 D1703-M-BG A 605.6 mm (23.84 in.) B 505.0 mm (19.88 in.) C 642.8 mm (25.31 in.) KiSC issued 07, 2008 A
- 24. 21 03-M-E3B, 03-M-DI-E3B, 03-M-E3BG WSM DIMENSIONS W1035948 V2003-M-BG V2003-M-T-BG V2203-M-BG V2403-M-BG A 700.6 mm (27.58 in.) 700.6 mm (27.58 in.) 700.6 mm (27.58 in.) 700.6 mm (27.58 in.) B 505.0 mm (19.88 in.) 505.0 mm (19.88 in.) 505.0 mm (19.88 in.) 505.0 mm (19.88 in.) C 633.3 mm (24.93 in.) 674.0 mm (26.54 in.) 633.3 mm (24.93 in.) 684.0 mm (26.93 in.) KiSC issued 07, 2008 A