![Record of Revisions
For pdf, use search function {Search word} to find all the revised locations.
Last digit
of the
Code No.
Issue
month
Main Revised Point and Corrective Measures {Search word}
Reference
Page
1 2014.04 • Add D1005-E4B 3000 rpm specifications type
{2. SPECIFICATIONS}
{[12] CHECK POINTS OF EVERY 3000 HOURS}
{(4) Fuel System}
• Add BG type
{2. SPECIFICATIONS}
{4. DIMENSIONS}
{3. MAINTENANCE CHECK LIST}
{4. CHECK AND MAINTENANCE}
{1. ENGINE BODY}
{2. SERVICING SPECIFICATIONS}
{[2] TIGHTENING TORQUES FOR SPECIAL USE SCREWS, BOLTS
AND NUTS}
{[1] CHECKING AND ADJUSTING}
I-5, I-8
G-23
1-S19
I-7
I-16, I-17
G-5
G-9, G-14,
G-23
1-M1
1-S5
1-S13
1-S14
KiSC issued 04, 2014 A](https://image.slidesharecdn.com/kubotad1005-e4bgdieselengineservicerepairmanual-200822141715/85/Kubota-d1005-e4-bg-diesel-engine-service-repair-manual-3-320.jpg)
Kubota d1005 e4 bg diesel engine service repair manual
- 1. WORKSHOP MANUAL DIESEL ENGINE 05-E4B SERIES, 05-E4BG SERIES KiSC issued 04, 2014 A
- 2. TO THE READER This Workshop Manual tells the servicing personnel about the mechanism, servicing and maintenance of the 05-E4B and 05-E4BG. It contains 4 parts: "Information", "General", "Mechanism" and "Servicing". Information This section primarily contains information below. • Safety First • Specification • Performance Curve • Dimension General This section primarily contains information below. • Engine Identification • Muffler Full Assembly Identification • General Precautions • Maintenance Check List • Check and Maintenance • Special Tools Mechanism This section contains information on the structure and the function of the unit. Before you continue with the subsequent sections, make sure that you read this section. Refer to Workshop Manual (Code No. 9Y021-01870) for the diesel engine mechanism that this workshop manual does not include. Servicing This section primarily contains information below. • Troubleshooting • Servicing Specifications • Tightening Torques • Checking, Disassembling and Servicing All illustrations, photographs and specifications contained in this manual are of the newest information available at the time of publication. KUBOTA reserves the right to change all information at any time without notice. February, 2013 © KUBOTA Corporation 2013 KiSC issued 04, 2014 A
- 3. Record of Revisions For pdf, use search function {Search word} to find all the revised locations. Last digit of the Code No. Issue month Main Revised Point and Corrective Measures {Search word} Reference Page 1 2014.04 • Add D1005-E4B 3000 rpm specifications type {2. SPECIFICATIONS} {[12] CHECK POINTS OF EVERY 3000 HOURS} {(4) Fuel System} • Add BG type {2. SPECIFICATIONS} {4. DIMENSIONS} {3. MAINTENANCE CHECK LIST} {4. CHECK AND MAINTENANCE} {1. ENGINE BODY} {2. SERVICING SPECIFICATIONS} {[2] TIGHTENING TORQUES FOR SPECIAL USE SCREWS, BOLTS AND NUTS} {[1] CHECKING AND ADJUSTING} I-5, I-8 G-23 1-S19 I-7 I-16, I-17 G-5 G-9, G-14, G-23 1-M1 1-S5 1-S13 1-S14 KiSC issued 04, 2014 A
- 4. I INFORMATION KiSC issued 04, 2014 A
- 5. CONTENTS 1. SAFETY FIRST .............................................................................................................................. I-1 2. SPECIFICATIONS.......................................................................................................................... I-5 3. PERFORMANCE CURVES............................................................................................................ I-8 4. DIMENSIONS............................................................................................................................... I-13 INFORMATION KiSC issued 04, 2014 A
- 6. INFORMATION05-E4B, 05-E4BG SERIES, WSM I-1 1. SAFETY FIRST WSM000001INI0001US1 BEFORE YOU START SERVICE • Read all instructions and safety instructions in this manual and on your engine safety decals. • Clean the work area and engine. • Park the machine on a stable and level ground. • Let the temperature of the engine decrease before you start a job. • Stop the engine, then remove the key. • Disconnect the battery negative cable. • Hang a "DO NOT OPERATE" tag in the operator station. WSM000001INI0002US0 START SAFELY • Do not do the procedures below when you start the engine. – short across starter terminals – bypass the safety start switch • Do not make unauthorized modifications to the engine. This can cause damage and decrease the engine life. WSM000001INI0003US0 SAFETY FIRST • This symbol, the industry's "Safety Alert Symbol", is used throughout this manual and on labels on the machine itself to warn of the possibility of personal injury. Read these instructions carefully. • It is essential that you read the instructions and safety regulations before you try to repair or use this unit. DANGER • Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. WARNING • Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. CAUTION • Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. IMPORTANT • Indicates that equipment or property damage could result if instructions are not followed. NOTE • Gives helpful information. KiSC issued 04, 2014 A
- 7. INFORMATION05-E4B, 05-E4BG SERIES, WSM I-2 OPERATE SAFELY • Do not use the machine after you consume alcohol or medication or when you are tired. • Put on applicable clothing and safety equipment. • Use applicable tools only. Do not use alternative tools or parts. • When 2 or more persons do servicing, make sure that you do it safely. • Do not touch the hot parts or parts that turn when the engine operates. • Do not remove the radiator cap when the engine operates, or immediately after it stops. If not, hot water can spout out from the radiator. Only remove the radiator cap when it is at a sufficiently low temperature to touch with bare hands. Slowly loosen the cap to release the pressure before you remove it fully. • Released fluid (fuel or hydraulic oil) under pressure can cause damage to the skin and cause serious injury. Release the pressure before you disconnect hydraulic or fuel lines. Tighten all connections before you apply the pressure. • Do not open a fuel system under high pressure. The fluid under high pressure that stays in fuel lines can cause serious injury. Do not disconnect or repair the fuel lines, sensors, or any other components between the fuel pump and injectors on engines with a common rail fuel system under high pressure. • Put on an applicable ear protective device (earmuffs or earplugs) to prevent injury against loud noises. • Be careful about electric shock. The engine generates a high voltage of more than DC100 V in the ECU and is applied to the injector. WSM000001INI0004US0 PROTECT AGAINST HIGH PRESSURE SPRAY • Spray from high pressure nozzles can penetrate the skin and cause serious injury. Keep spray from contacting hands or body. • If an accident occurs, see a doctor immediately. Any high pressure spray injected into the skin must be surgically removed within a few hours or gangrene may result. Doctors unfamiliar with this type of injury should reference a knowledgeable medical source. 9Y1210651INI0014US0 KiSC issued 04, 2014 A
- 8. INFORMATION05-E4B, 05-E4BG SERIES, WSM I-3 AVOID HOT EXHAUST • Servicing machine or attachments with engine operating can result in serious personal injury. Avoid exposure and skin contact with hot exhaust gases and components. • Exhaust parts and streams become very hot during operation. Exhaust gases and components reach temperatures hot enough to burn people, ignite, or melt common materials. 9Y1210651INI0015US0 EXHAUST FILTER CLEANING • Servicing machine or attachments during exhaust filter cleaning can result in serious personal injury. Avoid exposure and skin contact with hot exhaust gases and components. • During auto or manual/stationary exhaust filter cleaning operations, the engine will operate at elevated idle and hot temperatures for an extended period of time. Exhaust gases and exhaust filter components reach temperatures hot enough to burn people, or ignite, or melt common materials. 9Y1210651INI0016US0 PREVENT A FIRE • Fuel is very flammable and explosive under some conditions. Do not smoke or let flames or sparks in your work area. • To prevent sparks from an accidental short circuit, always disconnect the battery negative cable first and connect it last. • The battery gas can cause an explosion. Keep the sparks and open flame away from the top of battery, especially when you charge the battery. • Make sure that you do not spill fuel on the engine. WSM000001INI0005US0 KEEP A GOOD AIRFLOW IN THE WORK AREA • If the engine is in operation, make sure that the area has good airflow. Do not operate the engine in a closed area. The exhaust gas contains poisonous carbon monoxide. WSM000001INI0006US0 KiSC issued 04, 2014 A
- 9. INFORMATION05-E4B, 05-E4BG SERIES, WSM I-4 DISCARD FLUIDS CORRECTLY • Do not discard fluids on the ground, down the drain, into a stream, pond, or lake. Obey related environmental protection regulations when you discard oil, fuel, coolant, electrolyte and other dangerous waste. WSM000001INI0007US0 PREVENT ACID BURNS • Keep electrolyte away from your eyes, hands and clothing. Sulfuric acid in battery electrolyte is poisonous and it can burn your skin and clothing and cause blindness. If you spill electrolyte on yourself, clean yourself with water, and get medical aid immediately. WSM000001INI0008US0 PREPARE FOR EMERGENCIES • Keep a first aid kit and fire extinguisher ready at all times. • Keep the emergency contact telephone numbers near your telephone at all times. WSM000001INI0009US0 KiSC issued 04, 2014 A
- 10. INFORMATION05-E4B, 05-E4BG SERIES, WSM I-5 2. SPECIFICATIONS • The specification described above is of the standard engine of each model. • Conversion Formula: HP = 0.746 kW, PS = 0.7355 kW 9Y1210784INI0001US0 Model D1005-E4B D1105-E4B Number of Cylinder 3 Engine Type Vertical, water-cooled, 4-cycle diesel engine Bore × Stroke 76.0 × 73.6 mm (2.99 × 2.90 in.) 78.0 × 78.4 mm (3.07 × 3.09 in.) Total Displacement 1001 cm3 (61.08 cu.in.) 1123 cm3 (68.53 cu.in.) ISO Net Continuous 14.6 kW / 3000 min-1 (rpm) (19.6 HP / 3000 min-1 (rpm)) 15.4 kW / 3200 min-1 (rpm) (20.6 HP / 3200 min-1 (rpm)) 15.4 kW / 3000 min-1 (rpm) (20.7 HP / 3000 min-1 (rpm)) ISO/SAE Net Intermittent 16.8 kW / 3000 min-1 (rpm) (22.5 HP / 3000 min-1 (rpm)) 17.7 kW / 3200 min-1 (rpm) (23.7 HP / 3200 min-1 (rpm)) 17.8 kW / 3000 min-1 (rpm) (23.9 HP / 3000 min-1 (rpm)) SAE Gross Intermittent 17.5 kW / 3000 min-1 (rpm) (23.5 HP / 3000 min-1 (rpm)) 18.5 kW / 3200 min-1 (rpm) (24.8 HP / 3200 min-1 (rpm)) 18.5 kW / 3000 min-1 (rpm) (24.8 HP / 3000 min-1 (rpm)) Maximum Bare Speed 3220 min-1 (rpm) 3420 min-1 (rpm) 3220 min-1 (rpm) Minimum Bare Idling Speed 900 min-1 (rpm) 1300 min-1 (rpm) 900 min-1 (rpm) Combustion Chamber Spherical type (E-TVCS) Fuel Injection Pump Bosch MD type mini pump Governor All speed mechanical governor Direction of Rotation Counter-clockwise (viewed from flywheel side) Injection Nozzle Mini Nozzle (DNOPD) Injection Timing 0.3142 rad (18.00 °) before T.D.C. 0.3491 rad (20.00 °) before T.D.C. 0.3142 rad (18.00 °) before T.D.C. Firing Order 1-2-3 Injection Pressure 13.73 MPa (140.0 kgf/cm2 , 1991 psi) Compression Ratio 24 : 1 Lubricating System Forced lubrication by trochoid pump Oil Pressure Indicating Electrical type switch Lubricating Filter Full flow paper filter (Cartridge type) Cooling System Pressurized radiator, forced circulation with water pump Starting System Electric Starting with Starter Starter Motor 12 V, 1.2 kW Starting Support Device By glow plug in combustion chamber EGR None Battery 12 V, 65 AH, equivalent Charging Alternator 12 V, 480 W Fuel Diesel Fuel No.2-D (ASTM D975) Lubricating Oil Class CF lubricating oil as per API classification is recommended. For details on recommended lubricating oils, see page G-6, G-9. Lubricating Oil Capacity 5.1 L (1.3 U.S.gals) Weight (Dry) 93.0 kg (205 lbs) KiSC issued 04, 2014 A
- 11. INFORMATION05-E4B, 05-E4BG SERIES, WSM I-6 • The specification described above is of the standard engine of each model. • Conversion Formula: HP = 0.746 kW, PS = 0.7355 kW 9Y1210784INI0002US0 Model D1305-E4B V1505-E4B Number of Cylinder 3 4 Engine Type Vertical, water-cooled, 4-cycle diesel engine Bore × Stroke 78.0 × 88.0 mm (3.07 × 3.46 in.) 78.0 × 78.4 mm (3.07 × 3.09 in.) Total Displacement 1261 cm3 (76.95 cu.in.) 1498 cm3 (91.41 cu.in.) ISO Net Continuous 15.5 kW / 2600 min-1 (rpm) (20.8 HP / 2600 min-1 (rpm)) 15.4 kW / 2300 min-1 (rpm) (20.6 HP / 2300 min-1 (rpm)) ISO/SAE Net Intermittent 17.9 kW / 2600 min-1 (rpm) (24.0 HP / 2600 min-1 (rpm)) 17.7 kW / 2300 min-1 (rpm) (23.7 HP / 2300 min-1 (rpm)) SAE Gross Intermittent 18.5 kW / 2600 min-1 (rpm) (24.8 HP / 2600 min-1 (rpm)) 18.5 kW / 2300 min-1 (rpm) (24.8 HP / 2300 min-1 (rpm)) Maximum Bare Speed 2820 min-1 (rpm) 2520 min-1 (rpm) Minimum Bare Idling Speed 1100 min-1 (rpm) 1150 min-1 (rpm) Combustion Chamber Spherical type (E-TVCS) Fuel Injection Pump Bosch MD type mini pump Governor All speed mechanical governor Direction of Rotation Counter-clockwise (viewed from flywheel side) Injection Nozzle Mini Nozzle (DNOPD) Injection Timing 0.2793 rad (16.00 °) before T.D.C. 0.2443 rad (14.00 °) before T.D.C. Firing Order 1-2-3 1-3-4-2 Injection Pressure 13.73 MPa (140.0 kgf/cm2 , 1991 psi) Compression Ratio 24 : 1 Lubricating System Forced lubrication by trochoid pump Oil Pressure Indicating Electrical type switch Lubricating Filter Full flow paper filter (Cartridge type) Cooling System Pressurized radiator, forced circulation with water pump Starting System Electric Starting with Starter Starter Motor 12 V, 1.2 kW Starting Support Device By glow plug in combustion chamber EGR None Battery 12 V, 65 AH, equivalent 12 V, 75 AH, equivalent Charging Alternator 12 V, 480 W Fuel Diesel Fuel No.2-D (ASTM D975) Lubricating Oil Class CF lubricating oil as per API classification is recommended. For details on recommended lubricating oils, see page G-6, G-9. Lubricating Oil Capacity 5.7 L (1.5 U.S.gals) 6.7 L (1.8 U.S.gals) Weight (Dry) 95.0 kg (209 lbs) 110.0 kg (242.5 lbs) KiSC issued 04, 2014 A
- 12. INFORMATION05-E4B, 05-E4BG SERIES, WSM I-7 * The specification described above is of the standard engine of each model. * Conversion Formula: HP = 0.746 kW, PS = 0.7355 kW 9Y1210784INI0010US0 Model D1005-E4BG D1105-E4BG D1305-E4BG V1505-E4BG BG1 BG1 BG1 BG1 Number of Cylinder 3 4 Engine Type Vertical, Water-cooled, 4 cycle diesel engine Bore × Stroke 76.0 × 73.6 mm (2.99 × 2.90 in.) 78.0 × 78.4 mm (3.07 × 3.09 in.) 78.0 × 88.0 mm (3.07 × 3.46 in.) 78.0 × 78.4 mm (3.07 × 3.09 in.) Total Displacement 1001 cm3 (61.08 cu.in.) 1123 cm3 (68.53 cu.in.) 1261 cm3 (76.95 cu.in.) 1498 cm3 (91.41 cu.in.) STANDBY ISO 3046 SAE J-1349 9.8 kW / 1800 min-1 (rpm) 13.1 HP / 1800 min-1 (rpm) 11.5 kW / 1800 min-1 (rpm) 15.4 HP / 1800 min-1 (rpm) 13.1 kW / 1800 min-1 (rpm) 17.6 HP/ 1800 min-1 (rpm) 15.1 kW / 1800 min-1 (rpm) 20.2 HP / 1800 min-1 (rpm) NET Continuous ISO 3046 SAE J-1349 8.7 kW / 1800 min-1 (rpm) 11.7 HP / 1800 min-1 (rpm) 10.1 kW / 1800 min-1 (rpm) 13.5 HP / 1800 min-1 (rpm) 11.6 kW / 1800 min-1 (rpm) 15.6 HP / 1800 min-1 (rpm) 13.4 kW / 1800 min-1 (rpm) 18.0 HP / 1800 min-1 (rpm) Governor Regulation Less than 5 % Combustion Chamber Spherical type (E-TVCS) Fuel Injection Pump Bosch MD type mini pump Governor All speed mechanical governor Direction of Rotation Counter-clockwise (viewed from flywheel side) Injection Nozzle Mini Nozzle (DNOPD) Injection Timing 0.2705 rad (15.50 °) before T.D.C. 0.2618 rad (15.00 °) before T.D.C. Firing Order 1-2-3 1-3-4-2 Injection Pressure 13.73 MPa (140.0 kgf/cm2 , 1991 psi) Compression Ration 24 : 1 Lubricating System Forced lubrication by trochoid pump Oil Pressure Indication Electrical type switch Lubricating Filter Full flow paper filter (Cartridge type) Cooling System Pressurized radiator, forced circulation with water pump Starting System Electric Starting with Starter Starting Motor 12 V, 1.0 kW 12 V, 1.2 kW Starting Support Device By glow plug in combustion chamber EGR None Battery 12 V, 65 AH, equivalent 12 V, 75 AH, equivalent Charging Alternator 12 V, 360 W Fuel Diesel Fuel No. 2-D (ASTM D975) Lubricating Oil Class CF lubricating oil as per API classification is recommended. For details on recommended lubricating oils, see page G-6, G-9. Lubricating Oil Capacity 5.1 L (1.3 U.S.gals) 5.7 L (1.5 U.S.gals) 6.7 L (1.8 U.S.gals) Weight (Dry) 110 kg (242 lbs) 112 kg (247 lbs) 127 kg (280 lbs) KiSC issued 04, 2014 A
- 13. INFORMATION05-E4B, 05-E4BG SERIES, WSM I-8 3. PERFORMANCE CURVES D1005-E4B (3000 rpm) 9Y1210784INI0011US0 (1) Brake Horsepower (2) Engine Speed (3) B.S.F.C. (Brake Specific Fuel Consumption) (4) Torque KiSC issued 04, 2014 A
- 14. INFORMATION05-E4B, 05-E4BG SERIES, WSM I-9 D1005-E4B (3200 rpm) 9Y1210784INI0003US0 (1) Brake Horsepower (2) Engine Speed (3) B.S.F.C. (Brake Specific Fuel Consumption) (4) Torque KiSC issued 04, 2014 A
- 15. INFORMATION05-E4B, 05-E4BG SERIES, WSM I-10 D1105-E4B 9Y1210784INI0004US0 (1) Brake Horsepower (2) Engine Speed (3) B.S.F.C. (Brake Specific Fuel Consumption) (4) Torque KiSC issued 04, 2014 A
- 16. INFORMATION05-E4B, 05-E4BG SERIES, WSM I-11 D1305-E4B 9Y1210784INI0005US0 (1) Brake Horsepower (2) Engine Speed (3) B.S.F.C. (Brake Specific Fuel Consumption) (4) Torque KiSC issued 04, 2014 A
- 17. INFORMATION05-E4B, 05-E4BG SERIES, WSM I-12 V1505-E4B 9Y1210784INI0006US0 (1) Brake Horsepower (2) Engine Speed (3) B.S.F.C. (Brake Specific Fuel Consumption) (4) Torque KiSC issued 04, 2014 A
- 18. INFORMATION05-E4B, 05-E4BG SERIES, WSM I-13 4. DIMENSIONS D1005-E4B, D1105-E4B 9Y1210784INI0007US0 D1005-E4B D1105-E4B A 497.8 mm (19.60 in.) 497.8 mm (19.60 in.) B 230 mm (9.06 in.) 230 mm (9.06 in.) C 330 mm dia. (13.0 in. dia.) 330 mm dia. (13.0 in. dia.) D 396 mm (15.6 in.) 396 mm (15.6 in.) E 194 mm (7.64 in.) 194 mm (7.64 in.) F 602.0 mm (23.70 in.) 602.0 mm (23.70 in.) G 233.5 mm (9.193 in.) 233.5 mm (9.193 in.) H 200 mm (7.87 in.) 200 mm (7.87 in.) I 250.81 to 251.12 mm dia. (9.8744 to 9.8866 in. dia.) 250.81 to 251.12 mm dia. (9.8744 to 9.8866 in. dia.) J 56 mm (2.2 in.) 56 mm (2.2 in.) KiSC issued 04, 2014 A
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- 20. INFORMATION05-E4B, 05-E4BG SERIES, WSM I-14 D1305-E4B 9Y1210784INI0008US0 D1305-E4B A 497.6 mm (19.59 in.) B 590.1 mm (23.23 in.) C 396.0 mm (15.59 in.) D 185.3 mm (7.295 in.) E 125 mm dia. (4.92 in. dia.) F 222.2 mm dia. (8.748 in. dia.) KiSC issued 04, 2014 A
- 21. INFORMATION05-E4B, 05-E4BG SERIES, WSM I-15 V1505-E4B 9Y1210784INI0009US0 V1505-E4B A 591.3 mm (23.28 in.) B 230 mm (9.06 in.) C 370 mm dia. (14.6 in. dia.) D 396 mm (15.6 in.) E 194 mm (7.64 in.) F 607.0 mm (23.90 in.) G 238.5 mm (9.390 in.) H 200 mm (7.87 in.) I 250.81 to 251.12 mm dia. (9.8744 to 9.8866 in. dia.) J 56 mm (2.2 in.) KiSC issued 04, 2014 A