New holland t4.85 v tractor service repair manual

SERVICE MANUAL
T4.75N /T4.85N /T4.95N
T4.105N /T4.65V /T4.75V
T4.85V /T4.95V /T4.105V
Tractor
Part number 47888373
English
July 2016
© 2016 CNH Industrial Italia S.p.A. All Rights Reserved.
SERVICE
MANUAL
1/4
Part number 47888373
T4.75N /T4.85N
T4.95N /T4.105N
T4.65V /T4.75V
T4.85V /T4.95V
T4.105V
Tractor

SERVICE MANUAL
T4.105N With cab [ZDJE16586 - ], T4.105N Without cab [ZDJE18360 -
], T4.105V With cab [ZDJE17896 - ], T4.105V Without cab [ZDJE13827
- ], T4.65V With cab [ZDJE10473 - ], T4.65V Without cab [ZDJE11549 -
], T4.75N With cab [ZDJE10131 - ], T4.75N Without cab [ZDJE11495 - ],
T4.75V With cab [ZDJE10095 - ], T4.75V Without cab [ZDJE11310 - ], T4.85N
With cab [ZDJE09941 - ], T4.85N Without cab [ZDJE12418 - ], T4.85V With
cab [ZDJE11669 - ], T4.85V Without cab [ZDJE10317 - ], T4.95N With cab
[ZDJE10238 - ], T4.95N Without cab [ZDJE12231 - ], T4.95V With cab
[ZDJE11682 - ], T4.95V Without cab [ZDJE11554 - ]
47888373 18/07/2016
EN

Link Product / Engine
Product Market Product Engine
T4.105N With cab [ZDJE16586 - ] Australia New Zealand F4CE9484
T4.105N With cab [ZDJE16586 - ] Europe F4CE9484
T4.105N With cab [ZDJE16586 - ] Middle East Africa F4CE9484
T4.105N With cab [ZDJE16586 - ] Asia Pacific F4CE9484
T4.105N Without cab [ZDJE18360
- ]
Australia New Zealand F4CE9484
- ]
Asia Pacific F4CE9484
- ]
Middle East Africa F4CE9484
- ]
Europe F4CE9484
T4.75N With cab [ZDJE10131 - ] Australia New Zealand F5AE9484B
T4.75N With cab [ZDJE10131 - ] Asia Pacific F5AE9484B
T4.75N With cab [ZDJE10131 - ] Middle East Africa F5AE9484B
T4.75N With cab [ZDJE10131 - ] Europe F5AE9484B
- ]
Australia New Zealand F5AE9484B
- ]
Middle East Africa F5AE9484B
- ]
Europe F5AE9484B
- ]
Asia Pacific F5AE9484B
T4.85N With cab [ZDJE09941 - ] Europe F5AE9484G
T4.85N With cab [ZDJE09941 - ] Middle East Africa F5AE9484G
T4.85N With cab [ZDJE09941 - ] Asia Pacific F5AE9484G
T4.85N With cab [ZDJE09941 - ] Australia New Zealand F5AE9484G
- ]
Asia Pacific F5AE9484G
- ]
Australia New Zealand F5AE9484G
- ]
Middle East Africa F5AE9484G
- ]
Europe F5AE9484G
T4.95N With cab [ZDJE10238 - ] Middle East Africa F4CE9484
T4.95N With cab [ZDJE10238 - ] Asia Pacific F4CE9484
T4.95N With cab [ZDJE10238 - ] Australia New Zealand F4CE9484
T4.95N With cab [ZDJE10238 - ] Europe F4CE9484
- ]
- ]
Europe F4CE9484
- ]
- ]
T4.105V With cab [ZDJE17896 - ] Asia Pacific F4CE9484
47888373 18/07/2016

T4.105V With cab [ZDJE17896 - ] Middle East Africa F4CE9484
T4.105V With cab [ZDJE17896 - ] Australia New Zealand F4CE9484
T4.105V With cab [ZDJE17896 - ] Europe F4CE9484
T4.105V Without cab [ZDJE13827
- ]
- ]
- ]
Europe F4CE9484
- ]
T4.65V With cab [ZDJE10473 - ] Australia New Zealand F5AE9484A
T4.65V With cab [ZDJE10473 - ] Middle East Africa F5AE9484A
T4.65V With cab [ZDJE10473 - ] Asia Pacific F5AE9484A
T4.65V With cab [ZDJE10473 - ] Europe F5AE9484A
- ]
Middle East Africa F5AE9484A
- ]
Asia Pacific F5AE9484A
- ]
Europe F5AE9484A
- ]
Australia New Zealand F5AE9484A
T4.75V With cab [ZDJE10095 - ] Asia Pacific F5AE9484B
T4.75V With cab [ZDJE10095 - ] Europe F5AE9484B
T4.75V With cab [ZDJE10095 - ] Australia New Zealand F5AE9484B
T4.75V With cab [ZDJE10095 - ] Middle East Africa F5AE9484B
- ]
Middle East Africa F5AE9484B
- ]
Asia Pacific F5AE9484B
- ]
Australia New Zealand F5AE9484B
- ]
Europe F5AE9484B
T4.85V With cab [ZDJE11669 - ] Middle East Africa F5AE9484G
T4.85V With cab [ZDJE11669 - ] Australia New Zealand F5AE9484G
T4.85V With cab [ZDJE11669 - ] Europe F5AE9484G
T4.85V With cab [ZDJE11669 - ] Asia Pacific F5AE9484G
- ]
Middle East Africa F5AE9484G
- ]
Europe F5AE9484G
- ]
Asia Pacific F5AE9484G
- ]
Australia New Zealand F5AE9484G
T4.95V With cab [ZDJE11682 - ] Australia New Zealand F4CE9484
T4.95V With cab [ZDJE11682 - ] Europe F4CE9484
T4.95V With cab [ZDJE11682 - ] Middle East Africa F4CE9484
T4.95V With cab [ZDJE11682 - ] Asia Pacific F4CE9484
47888373 18/07/2016

- ]
- ]
Europe F4CE9484
- ]
- ]
47888373 18/07/2016

Contents
INTRODUCTION
Engine....................................................................................... 10
[10.001] Engine and crankcase ............................................................. 10.1
Clutch ....................................................................................... 18
[18.100] Clutch mechanical release control ................................................. 18.1
[18.104] Clutch hydraulic release control.................................................... 18.2
[18.110] Clutch and components ............................................................ 18.3
Transmission.............................................................................. 21
[21.114] Mechanical transmission ........................................................... 21.1
[21.130] Mechanical transmission external controls......................................... 21.2
[21.140] Mechanical transmission internal components..................................... 21.3
[21.112] Power shuttle transmission......................................................... 21.4
[21.134] Power shuttle transmission external controls ...................................... 21.5
[21.154] Power shuttle transmission internal components .................................. 21.6
[21.145] Gearbox internal components...................................................... 21.7
[21.160] Creeper ............................................................................ 21.8
[21.162] Reverser ........................................................................... 21.9
[21.168] Hi-Lo unit ......................................................................... 21.10
[21.182] Differential........................................................................ 21.11
Four-Wheel Drive (4WD) system .................................................. 23
[23.304] Four-Wheel Drive (4WD) gearbox ................................................. 23.1
[23.314] Drive shaft.......................................................................... 23.2
Front axle system ....................................................................... 25
[25.100] Powered front axle ................................................................. 25.1
[25.102] Front bevel gear set and differential ............................................... 25.2
[25.108] Final drive hub, steering knuckles, and shafts ..................................... 25.3
47888373 18/07/2016

[25.122] Axle suspension control............................................................ 25.4
[25.310] Final drives ......................................................................... 25.5
[25.400] Non-powered front axle ............................................................ 25.6
Rear axle system........................................................................ 27
[27.100] Powered rear axle.................................................................. 27.1
[27.106] Rear bevel gear set and differential................................................ 27.2
[27.120] Planetary and final drives .......................................................... 27.3
[27.126] Spur gear and final drives.......................................................... 27.4
Power Take-Off (PTO)................................................................. 31
[31.101] Rear mechanical control ........................................................... 31.1
[31.146] Front Power Take-Off (PTO) ....................................................... 31.2
Brakes and controls .................................................................... 33
[33.202] Hydraulic service brakes ........................................................... 33.1
[33.110] Parking brake or parking lock ...................................................... 33.2
[33.220] Trailer brake hydraulic control...................................................... 33.3
Hydraulic systems....................................................................... 35
[35.160] Front hitch controls and lines ...................................................... 35.1
[35.000] Hydraulic systems.................................................................. 35.2
[35.300] Reservoir, cooler, and filters........................................................ 35.3
[35.104] Fixed displacement pump.......................................................... 35.4
[35.204] Remote control valves ............................................................. 35.5
[35.600] High flow hydraulics................................................................ 35.6
[35.100] Main lift system..................................................................... 35.7
[35.114] Three-point hitch control valve ..................................................... 35.8
[35.116] Three-point hitch cylinder .......................................................... 35.9
Hitches, drawbars, and implement couplings.................................. 37
[37.110] Rear three-point hitch .............................................................. 37.1
[37.108] Rear three-point hitch external controls............................................ 37.2
47888373 18/07/2016

[37.162] Front hitch.......................................................................... 37.3
Steering..................................................................................... 41
[41.101] Steering control .................................................................... 41.1
[41.200] Hydraulic control components...................................................... 41.2
Wheels...................................................................................... 44
[44.511] Front wheels........................................................................ 44.1
Cab climate control ..................................................................... 50
[50.100] Heating ............................................................................. 50.1
[50.104] Ventilation .......................................................................... 50.2
[50.200] Air conditioning..................................................................... 50.3
Electrical systems....................................................................... 55
[55.000] Electrical system ................................................................... 55.1
[55.100] Harnesses and connectors......................................................... 55.2
[55.201] Engine starting system ............................................................. 55.3
[55.301] Alternator........................................................................... 55.4
[55.302] Battery.............................................................................. 55.5
[55.202] Cold start aid ....................................................................... 55.6
[55.640] Electronic modules ................................................................. 55.7
[55.051] Cab Heating, Ventilation, and Air-Conditioning (HVAC) controls................... 55.8
[55.050] Heating, Ventilation, and Air-Conditioning (HVAC) control system................. 55.9
[55.047] Steering control system .......................................................... 55.10
[55.523] Cab hitch controls ................................................................ 55.11
[55.130] Rear three-point hitch electronic control system ................................. 55.12
[55.404] External lighting .................................................................. 55.13
[55.514] Cab lighting ...................................................................... 55.14
[55.511] Light harnesses .................................................................. 55.15
[55.408] Warning indicators, alarms, and instruments .................................... 55.16
[55.DTC] FAULT CODES.................................................................. 55.17
47888373 18/07/2016

Platform, cab, bodywork, and decals............................................. 90
[90.110] Operator platform less cab ......................................................... 90.1
[90.114] Operator protections ............................................................... 90.2
[90.150] Cab................................................................................. 90.3
[90.151] Cab interior......................................................................... 90.4
[90.154] Cab doors and hatches ............................................................ 90.5
[90.100] Engine hood and panels ........................................................... 90.6
[90.102] Engine shields, hood latches, and trims ........................................... 90.7
[90.160] Cab interior trim and panels........................................................ 90.8
47888373 18/07/2016

INTRODUCTION
47888373 18/07/2016
1

Contents
INTRODUCTION
Advice Important notice ......................................................................... 3
Note to the Owner WARNINGS FOR AIR CONDITIONING SYSTEM REPAIR OPERATIONS (*)
.................................................................................................. 4
Safety rules SAFETY REGULATIONS ......................................................... 5
Personal safety CAB AIR CONDITIONING SYSTEM (*) ....................................... 8
Basic instructions ............................................................................... 9
Consumables ................................................................................. 11
(*) See content for specific models
47888373 18/07/2016
2

INTRODUCTION
Safety rules SAFETY REGULATIONS
TO PREVENT ACCIDENTS
Most accidents or injuries that occur in workshops are the result of non--observance of simple and fundamental safety
regulations.
For this reason, IN MOST CASES THESE ACCIDENTS CAN BE AVOIDED: by foreseeing possible causes and con-
sequently acting with the necessary caution and care.
Accidents may occur with all types of vehicle, regardless of how well it was designed and built.
A careful and judicious service technician is the best guarantee against accidents.
Precise observance of the most basic safety rule is normally sufficient to avoid many serious accidents.
DANGER: Never carry out any cleaning, lubrication or maintenance operations when the engine is running.
GENERAL
• Carefully follow specified repair and maintenance procedures.
• Do not wear rings, wristwatches, jewellery, unbuttoned or loose articles of clothing such as: ties, torn clothing,
scarves, open jackets or shirts with open zips that may remain entangled in moving parts.
It is advised to wear approved safety clothing, e.g: non--slip footwear, gloves, safety goggles, helmets, etc.
• Do not carry out repair operations with someone sitting in the driver’s seat, unless the person is a trained technician
who is assisting with the operation in question.
• Operate the vehicle and use the implements exclusively from the driver’s seat.
• Do not carry out operations on the vehicle with the engine running, unless specifically indicated.
• Stop the engine and ensure that all pressure is relieved from hydraulic circuits before removing caps, covers, valves,
etc.
• All repair and maintenance operations must be carried out using extreme care and attention.
• Service steps and platforms used in a workshop or in the field should be built in compliance with the safety rules in
force.
• Disconnect the batteries and label all controls to indicate that the vehicle is being serviced. Block the machine and
all equipment which should be raised.
• Do not check or fill fuel tanks, accumulator batteries, nor use starting liquid when smoking or near naked flames,
as these fluids are inflammable.
• Brakes are inoperative if manually released for repair or maintenance purposes.
In such cases, the machine should be kept constantly under control using blocks or similar devices.
• The fuel nozzle should always be in contact with the filling aperture. Maintain this position until filling operations
are completed in order to avoid possible sparks caused by the accumulation of static electricity.
• Only use specified towing points for towing the tractor, connect parts carefully.Make sure that all pins and/or locks
are secured in position before applying traction.
Never remain near the towing bars, cables or chains that are operating under load
• Transport vehicles that cannot be driven using a trailer or a low--loading platform trolley, if available.
• When loading or unloading the vehicle from the trailer (or other means of transport), select a flat area capable
of sustaining the trailer or truck wheels, firmly secure the tractor to the truck or trailer and lock the wheels in the
position.
• Electric heaters, battery--chargers and similar equipment must only be powered by auxiliary power supplies with
efficient ground insulation to avoid electrical shock hazards.
• Always use suitable hoisting or lifting devices when raising or moving heavy parts.
• Take extra care if bystanders are present.
• Never pour gasoline or diesel oil into open, wide and low containers.
• Never use gasoline, diesel oil or other inflammable liquids as cleaning agents. Use non-flammable non-toxic pro-
prietary solvents.
• Wear safety goggles with side guards when cleaning parts with compressed air.
• Limit the air pressure to a maximum of 2.1 bar (30.5 psi), according to local regulations.
47888373 18/07/2016
5

INTRODUCTION
• Do not run the engine in confined spaces without suitable ventilation.
• Do not smoke, use naked flames, or cause sparks in the area when fuel filling or handling highly inflammable liquids.
• Never use naked flames for lighting when working on the machine or checking for leaks.
• All movements must be carried out carefully when working under, on or near the vehicle and wear protective equip-
ment: helmets, goggles and special footwear.
• When carrying out checks with the engine running, request the assistance of an operator in the driver’s seat. The
operator must maintain visual contact with the service technician at all times.
• If operating outside the workshop, position the vehicle on a flat surface and lock in position. If working on a slope,
lock the vehicle in position and move to a flat area as soon as is safely possible.
• Damaged or bent chains or cables are unreliable. Do not use them for lifting or towing.
Always use suitable protective gloves when handling chains or cables.
• Chains should always be safely secured. Ensure that fastening device is strong enough to hold the load foreseen.
No persons should stop near the fastening point, trailing chains or cables.
• Maintenance and repair operations must be carried out in a CLEAN and DRY area, eliminate any water or oil spillage
immediately.
• Do not create piles of oil or grease--soaked rags as they represent a serious fire hazard; store them in a closed
metal container.
Before starting the vehicle or implements, make sure that the driver’s seat is locked in position and always check
that the area is free of persons or obstacles.
• Empty pockets of all objects that may fall unobserved into the vehicle parts when disassembled.
• In the presence of protruding metal parts, use protective goggles or goggles with side guards, helmets, special
footwear and gloves.
• Handle all parts carefully, do not put your hands or fingers between moving parts, wear suitable safety clothing --
safety goggles, gloves and shoes.
WELDING OPERATIONS
• When welding, use protective safety devices: tinted safety goggles, helmets, special overalls, gloves and footwear.
All persons present in the area where welding is taking place must wear tinted goggles.
NEVER LOOK AT THE WELDING ARC IF YOUR EYES ARE NOT SUITABLY PROTECTED.
• Where possible, remove the part or tool that requires arc welding from the tractor.
• Disconnect both battery leads. Isolate the cable ends to avoid contact with each other and the tractor.
• Position the welder ground clamp as near as possible to the area where welding is taking place.
• Remove the electronic control units located on the tractor if welding is to be carried out near these control units.
• Never allow welding cables to lay on, near or across any electrical wiring or electronic component while welding is
in progress.
• Metal cables tend to fray with repeated use. Always use suitable protective devices (gloves, goggles, etc.) when
handling cables.
START UP
• Never start the engine in confined spaces that are not equipped with adequate ventilation for exhaust gas extraction.
• Never place the head, body, limbs, feet, hands or fingers near fans or rotating belts.
ENGINE
• Always loosen the radiator cap slowly before removing it to allow any remaining pressure in the system to be dis-
charged. Coolant should be topped up only when the engine is stopped or idle if hot.
• Never fill up with fuel when the engine is running, especially if hot, in order to prevent the outbreak of fire as a result
of fuel spillage
• Never check or adjust fan belt tension when the engine is running.
Never adjust the fuel injection pump when the vehicle is moving.
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6

SERVICE MANUAL
Engine
T4.105N With cab [ZDJE16586 - ], T4.105N Without cab [ZDJE18360 -
], T4.105V With cab [ZDJE17896 - ], T4.105V Without cab [ZDJE13827
- ], T4.65V With cab [ZDJE10473 - ], T4.65V Without cab [ZDJE11549 -
], T4.75N With cab [ZDJE10131 - ], T4.75N Without cab [ZDJE11495 - ],
T4.75V With cab [ZDJE10095 - ], T4.75V Without cab [ZDJE11310 - ], T4.85N
With cab [ZDJE09941 - ], T4.85N Without cab [ZDJE12418 - ], T4.85V With
cab [ZDJE11669 - ], T4.85V Without cab [ZDJE10317 - ], T4.95N With cab
[ZDJE10238 - ], T4.95N Without cab [ZDJE12231 - ], T4.95V With cab
[ZDJE11682 - ], T4.95V Without cab [ZDJE11554 - ]
47888373 18/07/2016
10

Engine - Engine and crankcase
Engine - Remove
1. Remove the cab as described in operation " Cab - Re-
move (90.150)”.
2. Extract the fixing pin and remove the ballast (1) ; un-
screw the retaining screws and retrieve the ballast sup-
port (2) .
WLSPVNS10C1-10A 1
3. Carry out operation in: Drive shaft - Disassemble
(21.145), propeller shafts and guard, only removal.
4. Unscrew the plug and drain the front transmission cas-
ing (prescribed quantity: 44 l (11.62 US gal)).
WLSPVNS10C1-11A 2
5. Disconnect the pipes ( (1) and (2) ) of the transmission
oil cooler and of the front axle differential lock.
WLSPVNS10C1-12A 3
6. Disconnect: the transmission oil cooler pipes (1) and
the front axle differential lock pipe (2) .
WLSPVNS10C1-13A 4
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10.1 [10.001] / 3

7. Unscrew: the retaining bolts of the pipe (1) delivering
oil to the pump and the bolts retaining the pipe (2) to
the filter support.
WLSPVNS10C1-14A 5
8. Loosen the related clamps and remove the sleeve (2)
from the pipe (1) and remove the transmission oil inlet
pipe together with the above-mentioned sleeve.
WLSPVNS10C1-15A 6
9. Unscrew the fixing clamps and disconnect the pipes (
(1) and (2) ) from the cooler, the sleeve (4) between
the air filter and the turbocharger and the oil vapour
recirculation pipe (3) .
WLSPVNS10C1-16A 7
10. Disconnect the secondary tank fuel level connection
(1) and the clogged air filter pressure switch connec-
tion.
WLSPVNS10C1-17A 8
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10.1 [10.001] / 4

11. Disconnect the steering hydraulic cylinder control
pipes (1) .
WLSPVNS10C1-18A 9
12. Unscrew the fixing clamps and detach the upper (1)
and lower (2) sleeves from the engine radiator.
WLSPVNS10C1-19A 10
13. Unhook the catch and extract the transmission oil ra-
diator (1) .
WLSPVNS10C1-20A 11
14. Disconnect the pipes (1) of the air-conditioning system
from the related condenser.
WLSPVNS10C1-21A 12
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10.1 [10.001] / 5

15. Unscrew the fixing screws, loosen the related clamp
and detach the pipe (1) joining the tanks: main to sec-
ondary.
WLSPVNS10C1-22A 13
16. Unscrew the fixing screw and detach the bracket (1)
locking the engine radiator.
WLSPVNS10C1-23A 14
17. Position a fixed stand under the transmission− clutch
casing.
18. Connect the engine to the hoist using a chain and
make it take up the strain.
19. Unscrew the bolts (1) securing the engine to the trans-
mission-clutch casing and detach the engine assem-
bly and front axle.
WLSPVNS10C1-24A 15
20. Set up two fixed stands: one under the axle support
at the rear and the other under the front side.
21. Unscrew the bolts (1) on both sides and separate the
engine from the axle-support assembly with the radi-
ators.
22. Rest the engine on an adequate support.
WLSPVNS10C1-26A 16
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10.1 [10.001] / 6

Engine - Install
1. Respect the tightening torques.
2. Connect the engine, with chains, to the hoist.
3. Refit the engine to the front axle-support assembly with
the radiator and cooler.
4. Before refitting the engine to the clutch box carefully
clean the mating surfaces and apply sealing compound
( 2 mm (0.08 in) diameter), according to the diagram
shown in Transmission housing - Reseal (21.114) .
5. Position the engine on the clutch casing and secure it
with the specific bolts.
6. Position and secure the retaining bracket between the
radiator and engine.
7. Secure the pipe joining the main tank to the secondary
one.
8. Position and secure the guard between the radiator and
engine.
9. Connect the air-conditioning system pipes to the con-
denser.
10. Insert the transmission oil radiator into its seat and
secure it.
11. Connect and secure the top and bottom sleeves to the
engine radiator.
12. Connect the steering cylinder control piping.
13. Connect the electrical connections of the secondary
tank fuel level and clogged air filter.
14. Position and secure the connecting pipes of the
cooler, turbocharger, air filter and oil vapour recircu-
lation.
15. Position and connect the transmission oil inlet pipe.
16. Position and secure the pipes of the transmission oil
filter support.
17. Connect the transmission oil cooler and front axle dif-
ferential lock pipes.
18. Carry out operation Drive shaft - Assemble (21.145)
Propeller shafts and guard, only installation
19. Connect the cooler and front axle differential lock
pipes.
20. For models fitted with brakes on the front axle it is nec-
essary to fill the relevant tank (see dedicated section
for the prescribed product and quantity) and bleed the
braking system.
21. Screw the plug on the rear transmission casing and fill
up with oil (see dedicated section for the prescribed
product and quantity).
22. Position and secure the ballast support.
23. Position and secure the ballast.
24. Install the cab as described in operation Cab - Install
(90.150).
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10.1 [10.001] / 7

Clutch - Clutch mechanical release control
Clutch mechanical release control - Remove
Prior operation:
A. Disconnect the battery negative prong.
B. Remove the front left-hand panel.
1. Partially disconnect the fuse holder box (1) and the di-
agnosis socket (2).
MOIL16TR01988AA 1
2. Correctly disconnect the electrical connector (1) from
the engine starting inhibitor switch (2).
3. Loosen the two indicated connection screws of the
switch (2) and the relevant washers.
4. Store the switch (2) in a suitable location.
MOIL16TR01989AA 2
5. Disconnect the retaining clip (1) of the clutch (3) control
lever cable (2) under the dashboard on the right-hand
side of the vehicle.
MOIL16TR01344AA 3
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6. Unscrew the four nuts (1) on the master clutch pedal.
MOIL16TR00373AA 4
7. Unscrew the nut (1) and release the upper side of the
spring (2).
8. Remove the lower side of the spring from the small rod
(3).
MOIL16TR00374AA 5
9. Manually remove the spring (1) including eyelet screw
(2) and store them in a suitable place.
MOIL16TR00375AA 6
10. Loosen the screw (1).
11. Move down the tie rod (2).
12. Manually extract the pedal axle rod (5) and store it in
a suitable place.
13. Manually remove the master clutch pedal (4) including
the tie rod (2) from the pedal holder (3).
MOIL16TR00376AA 7
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14. Remove the seeger (3) and release the tie rod pin (1).
15. Remove the tie rod (2) and store it in a suitable place.
16. Remove the two indicated needle bearings from the
clutch pedal axle.
MOIL16TR00378AA 8
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Clutch mechanical release control - Install
1. Recover and thoroughly clean the master clutch pedal
(1) and the tie rod (2).
MOIL16TR00379AA 1
2. Install the tie rod pin (1).
3. Install the tie rod (2) and fasten the seeger (3).
4. Install the two indicated needle bearings inside the
clutch pedal axle.
MOIL16TR00378AA 2
5. Recover and thoroughly clean the pedal axle rod (1).
MOIL16TR00377AA 3
6. Recover and thoroughly clean the master clutch pedal
holder.
7. Correctly place the master clutch pedal axle (4) on the
holder (3).
8. Move down the tie rod (2).
9. Correctly insert the rod (5) inside the pedal axle (4).
10. Fasten the screw (1).
MOIL16TR00376AA 4
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11. Recover and thoroughly clean the spring (1) including
the eyelet screw (2).
MOIL16TR00375AA 5
12. Clip the lower side of spring on the small rod (3).
13. Correctly place the eyelet screw (2) of the upper side
of the spring.
14. Fasten the nut (1).
MOIL16TR00374AA 6
15. Thoroughly clean the master clutch pedal assembly
housing under the dashboard column on the left side
of the vehicle.
16. Carefully place the master clutch pedal assembly on
its housing.
17. Fasten the four indicated nuts (1).
MOIL16TR00373AA 7
18. Correctly place and fasten the clip (1) of the cable (2)
on the master clutch pedal (3) under the dashboard
column on the left side of the vehicle.
MOIL16TR01344AA 8
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19. Recover and thoroughly clean the engine starting in-
hibitor switch (1).
20. Correctly connect the electrical connector (2) to the
switch (1).
21. Tighten the two indicated connection screws and the
relevant washers.
MOIL16TR01989AA 9
Next operation:
A. Connect the battery negative prong.
B. Proceed to the clutch pedal calibration through the menu HH.
C. Reconnect the front left-hand panel.
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Clutch - Clutch hydraulic release control
Clutch hydraulic release control - Travel adjust
1. If the position of the clutch pedal (1) requires adjust-
ment, or after a clutch overhaul, check that main clutch
pedal travel (A) is between 148 - 152 mm (5.8268 -
5.9842 in). If not, adjust as follows:
WLSPVNS18C1-48A 1
• Loosen the locknut (1) and turn the nut (2) anticlock-
wise.
• Check that travel is between 148 - 152 mm (5.8268
- 5.9842 in).
• Tighten the locknut (1).
WLSPVNS18C1-49A 2
• Operate the unit four or five times.
• Check that the clutch pedal (1) travel is as pre-
scribed.
• If necessary, reset to the correct value (A), as previ-
ously described.
• After having correctly adjusted pedal travel, check
that the entire distance is travelled with a maximum
load of 190 N·m (140.14 lb ft).
WLSPVNS18C1-50A 3
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Clutch - Clutch and components
Clutch - General specification
LUK 11”/11” clutch
Type single disk, dry plate dual clutch unit
Mechanical operation: pedal operated main transmission clutch; hand lever operated
P.T.O. clutch
Engagement and release mechanism single Belleville spring disc
P.T.O. clutch engagement and
release mechanism
spiral springs
Driven plate lining material for main
transmission clutch:
power shuttle transmissions organic agglomerate
mechanical transmissions cerametallic
Driven plate lining material for P.T.O.
clutch
cerametallic
Driven disc thickness:
main clutch ( (9), Fig. 1): 9.6 - 10.4 mm (0.38 - 0.41 in)
P.T.O. clutch ( (11), Fig. 1) 7.3 - 7.9 mm (0.29 - 0.31 in)
wear limit see Clutch - Repair - checks and measurements (18.110)
Clearance between main
transmission clutch release sleeve
and housing
0.050 - 0.151 mm (0.019 - 0.059 in)
Clearance between main
transmission clutch release sleeve
and housing
0.050 - 0.151 mm (0.019 - 0.059 in)
Clearance between P.T.O. clutch
release sleeve and housing
0.060 - 0.136 mm (0.0023 - 0.0053 in)
Release lever coplanarity adjustment see Clutch - Alignment (18.110)
Clutch control adjustment see Clutch hydraulic release control - Travel adjust (18.104)
LUK 11” clutch
Type single dry plate clutch
Mechanical operation with pedal
Engagement and release mechanism spiral springs
Driven plate lining material for P.T.O.
clutch
cerametallic pads
Driven plate thickness for P.T.O.
clutch ( (1) ,Fig. 2)
Driven plate wear limit 7.3 - 7.9 mm (0.2874 - 0.3110 in)
Clutch - Repair - checks and measurements (18.110)
Clearance between clutch release
sliding sleeve and support
0.050 - 0.151 mm (0.0019 - 0.0059 in)
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WLSPVNS18C1-02B 1
WLSPVNS18C1-03B 2
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Clutch - Torque
Parts to be tightened Thread Tightening torque
11”/11” clutch/flywheel
retaining bolts
M8 X 1.25
20 - 25 N·m
(14.75 - 18.44 lb ft)
2 - 2.5 kgm
Release command fork
securing bolt
M16 X 1.5
136 - 165 N·m
(100.31 - 121.70 lb ft)
13.9 - 16.1 kgm
Clutch housing/engine
retaining nuts
M12 X 1.25
117 - 129 N·m
(86.29 - 95.15 lb ft)
11.6 - 13.1 kgm
Nut for sleeve cover fixing
stud
M8 X 1.25
20 - 25 N·m
(14.75 - 18.44 lb ft)
2 - 2.5 kgm
Clutch - Special tools
Mandatory tools
• 380000293: Clutch adjustment gauge (with 380001760).
Not mandatory tools
• 380001760 : Pin for centring and adjustment of 11”/11” clutches.
• 380000256: Set of wrenches for adjustment of levers in 11”/11” LUK clutches.
• 50169: Guide pin for fitting the engine to the clutch housing.
50169 1
Guide pin for fitting the engine to the clutch housing (Mark part with no. 50169 − Measurements in mm) made in C
40 material.
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Clutch - Sectional view
Longitudinal section of 11”/11” LUK clutch
(1): P.T.O. clutch release lever adjuster.
(2): Belleville spring disc.
(4): P.T.O. clutch release levers.
(8): Main clutch release levers.
(9): Main clutch disk.
(10): Main clutch release lever adjuster.
(11): P.T.O. clutch disk.
(D) = 97.5 mm (3.8385 in). Nominal distance of release
levers (8) from clutch contact surface on flywheel.
(D1) = 139.5 mm (5.4921 in). Nominal distance of re-
lease levers (4) from clutch contact surface on flywheel.
NOTE: When assembling, apply sealing compound on
surfaces marked with an "X" as shown in Transmission
housing - Reseal (21.114).
WLSPVNS18C1-02B 1
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Longitudinal section of 11” LUK clutch
(1): Main clutch disk.
(2): P.T.O. clutch release levers.
(D1) = 139.5 mm (5.4921 in) Nominal distance of release
levers (2) from clutch contact surface on flywheel.
NOTE: When refitting the clutch, check that the clutch
disks are positioned as in the drawing.
NOTE: When assembling apply sealing compound on
surfaces marked with an "X" as shown in Transmission
housing - Reseal (21.114).
WLSPVNS18C1-03B 2
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Clutch - Remove
1. Carry out operation cab with platform unit, only removal
(see Cab and platform - Remove (90.150)) (models
with cab).
NOTE: Make sure that the bracket 380001613 locking the
front axle in relation to the engine is positioned and secured
between them.
2. Carry out operation, platform assembly, only removal
(see Cab and platform - Remove (90.150)) (models
with platform).
3. Remove the front roll bar.
4. Unscrew the plug and drain the front transmission cas-
ing (prescribed quantity: 44 l (11.62 US gal)).
WLSPVNS18C1-05A 1
5. Loosen the hydraulic pump line piping bolts (1).
WLSPVNS18C1-06A 2
6. Loosen the clamps (1), (3) and (4), unscrew the bracket
retaining bolts (2) and remove the hydraulic pump line
piping (5).
WLSPVNS18C1-07A 3
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7. Unscrew the filter piping (1) and (2).
8. Unscrew the services distributor piping (3), (4) and (5).
WLSPVNS18C1-08A 4
9. Disconnect and remove piping (1), (2), (3), (4), (5) and
(6).
10. Carry out operation exhaust pipe, only removal (see
engine).
WLSPVNS18C1-09A 5
11. Disconnect the piping (2), unscrew the clamp (1), the
piping/clutch housing retaining bolt, and remove pip-
ing (1) and (3).
WLSPVNS18C1-10A 6
12. Remove the starter motor guard and disconnect the
wire (1).
13. Remove the retaining clamps and disconnect the elec-
trical wires from the engine.
14. Disconnect the piping (2).
WLSPVNS18C1-11A 7
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15. Disconnect the brake piping (1) from the block.
16. Carry out operation, propeller shafts and guard, only
removal (see Drive shaft - Disassemble (21.145)).
WLSPVNS18C1-12A 8
17. Using a chain, connect the engine to a hoist and po-
sition a fixed stand under the clutch casing.
18. Unscrew the bolt (2) accessing the allen screw (1) (on
both sides).
WLSPVNS18C1-13A 9
19. Unscrew all of the clutch casing − engine bolts and
detach the engine.
WLSPVNS18C1-14A 10
20. Using tool 380001760 (2), unscrew the retaining bolts
and remove the clutch (1) (models fitted with Power
Shuttle).
WLSPVNS18C1-15A 11
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21. Using tool 380001760 (1), unscrew the retaining bolts
and remove the clutch (2) (models fitted with mechan-
ical gearbox).
WLSPVNS18C1-17A 12
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Clutch - Install
1. Apply the torque settings listed in Clutch - Torque
(18.110).
2. Before refitting the engine to the clutch box carefully
clean the mating surfaces and apply sealing compound
( 2 mm (0.0787 in) diameter), according to the diagram
shown in Transmission housing - Reseal (21.114).
3. Refit the clutch to the flywheel, using tool 380001760.
4. Using a hoist, position the engine−front axle assembly
and secure in position.
5. Carry out operation, Propeller shafts and guard, only
installation, (see Drive shaft - Assemble (21.145)).
6. Connect the brake piping.
7. Connect the wire to the starter motor.
8. Connect the P.T.O. engagement piping.
9. Position and connect all the hydraulic piping.
10. Carry out operation, exhaust pipe, only installation
(see engine).
11. Position and connect the hydraulic pump supply pip-
ing.
12. Reassemble the removable front roll bar (models with
platform).
13. Carry out operation, platform assembly, only installa-
tion (see Cab and platform - Install (90.150)) (mod-
els with platform).
14. Carry out operation, cab with platform unit, only instal-
lation (see Cab - Install (90.150)) (models with cab).
15. Screw the plug on the rear transmission casing and
fill up with oil (see Consumables (), for prescribed
products and quantities).
16. Bleed the brakes.
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Clutch - Overhaul
Dual disk clutch 11”/11”
1. Unscrew the three P.T.O. clutch lever adjustment nuts
(1).
WLSPVNS18C1-19A 1
2. Recover the pressure plate (1) with the three coil
springs (2) and the three washers.
WLSPVNS18C1-20A 2
3. Position three clamps (1) at intervals of 120° on the
clutch body and gradually and carefully squeeze the
Belleville spring disk.
WLSPVNS18C1-21A 3
4. Extract the six spring retaining pins (1) from their seats.
WLSPVNS18C1-22A 4
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