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New holland ts6.120 119 hp tier 4 b (final) engine, 4wd, and rops. tractor service repair manual (pin nt00001m and above)

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This document is a service manual for New Holland tractor models TS6.110, TS6.120, TS6.130, and TS6.140 with Tier 4B (final) engines between 110-139 HP. It provides information on servicing the engine, transmission, axles, brakes, hydraulics, electrical systems, cab components, and other parts. The manual contains an introduction, safety information, and detailed sections on maintenance and repairs.

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Part number 47924635 1st edition English December 2015 SERVICE MANUAL TS6.110 / TS6.110 HC / TS6.120 / TS6.120 HC / TS6.130 / TS6.140 Tier 4B (final) Tractor PIN NT00001M and above Printed in U.S.A. © 2015 CNH Industrial America LLC. All Rights Reserved. New Holland is a trademark registered in the United States and many other countries, owned by or licensed to CNH Industrial N.V., its subsidiaries or affiliates.
SERVICE MANUAL TS6.110 110 HP TIER 4B (final) engine, 2WD, and ROPS. , TS6.110 110 HP TIER 4B (final) engine, 2WD, and cab. , TS6.110 110 HP TIER 4B (final) engine, 4WD, and ROPS. , TS6.110 110 HP TIER 4B (final) engine, 4WD, and cab. , TS6.110 HC 110 HP TIER 4B (final) engine, High Clearance (HC), 4WD, and ROPS. , TS6.110 HC 110 HP TIER 4B (final) engine, High Clearance (HC), 4WD, and cab. , TS6.120 119 HP TIER 4B (final) engine, 2WD, and ROPS. , TS6.120 119 HP TIER 4B (final) engine, 2WD, and cab. , TS6.120 119 HP TIER 4B (final) engine, 4WD, and ROPS. , TS6.120 119 HP TIER 4B (final) engine, 4WD, and cab. , TS6.120 HC 119 HP TIER 4B (final) engine, High Clearance (HC), 4WD, and ROPS. , TS6.120 HC 119 HP TIER 4B (final) engine, High Clearance (HC), 4WD, and cab. , TS6.130 130 HP Tier 4B (final) engine, 2WD, and ROPS. , TS6.130 130 HP Tier 4B (final) engine, 2WD, and cab. , TS6.130 130 HP Tier 4B (final) engine, 4WD, and ROPS. , TS6.130 130 HP Tier 4B (final) engine, 4WD, and cab. , TS6.140 139 HP TIER 4B (final) engine, 2WD, and ROPS. , TS6.140 139 HP TIER 4B (final) engine, 2WD, and cab. , TS6.140 139 HP TIER 4B (final) engine, 4WD, and ROPS. , TS6.140 139 HP TIER 4B (final) engine, 4WD, and cab. 47924635 07/12/2015 EN
Link Product / Engine Product Market Product Engine TS6.110 110 HP TIER 4B (final) engine, 2WD, and ROPS. North America F4DFE413U*B001 TS6.110 110 HP TIER 4B (final) engine, 4WD, and ROPS. North America F4DFE413U*B001 TS6.110 110 HP TIER 4B (final) engine, 2WD, and cab. North America F4DFE413U*B001 TS6.110 110 HP TIER 4B (final) engine, 4WD, and cab. North America F4DFE413U*B001 TS6.110 HC 110 HP TIER 4B (final) engine, High Clearance (HC), 4WD, and ROPS. North America F4DFE413U*B001 TS6.110 HC 110 HP TIER 4B (final) engine, High Clearance (HC), 4WD, and cab. North America F4DFE413U*B001 TS6.120 119 HP TIER 4B (final) engine, 2WD, and ROPS. North America F4DFE413T*B001 TS6.120 119 HP TIER 4B (final) engine, 4WD, and ROPS. North America F4DFE413T*B001 TS6.120 119 HP TIER 4B (final) engine, 2WD, and cab. North America F4DFE413T*B001 TS6.120 119 HP TIER 4B (final) engine, 4WD, and cab. North America F4DFE413T*B001 TS6.120 HC 119 HP TIER 4B (final) engine, High Clearance (HC), 4WD, and ROPS. North America F4DFE413T*B001 TS6.120 HC 119 HP TIER 4B (final) engine, High Clearance (HC), 4WD, and cab. North America F4DFE413T*B001 TS6.130 130 HP Tier 4B (final) engine, 2WD, and ROPS. North America F4DFE413S*B001 TS6.130 130 HP Tier 4B (final) engine, 4WD, and ROPS. North America F4DFE413S*B001 TS6.130 130 HP Tier 4B (final) engine, 2WD, and cab. North America F4DFE413S*B001 TS6.130 130 HP Tier 4B (final) engine, 4WD, and cab. North America F4DFE413S*B001 TS6.140 139 HP TIER 4B (final) engine, 2WD, and ROPS. North America F4DFE413R*B001 TS6.140 139 HP TIER 4B (final) engine, 4WD, and ROPS. North America F4DFE413R*B001 TS6.140 139 HP TIER 4B (final) engine, 2WD, and cab. North America F4DFE413R*B001 TS6.140 139 HP TIER 4B (final) engine, 4WD, and cab. North America F4DFE413R*B001 47924635 07/12/2015
Contents INTRODUCTION Engine....................................................................................... 10 [10.001] Engine and crankcase ............................................................. 10.1 [10.202] Air cleaners and lines .............................................................. 10.2 [10.206] Fuel filters .......................................................................... 10.3 [10.216] Fuel tanks .......................................................................... 10.4 [10.254] Intake and exhaust manifolds and muffler ......................................... 10.5 [10.310] Aftercooler.......................................................................... 10.6 [10.400] Engine cooling system ............................................................. 10.7 [10.414] Fan and drive ...................................................................... 10.8 [10.500] Selective Catalytic Reduction (SCR) exhaust treatment ........................... 10.9 Clutch ....................................................................................... 18 [18.100] Clutch mechanical release control ................................................. 18.1 [18.110] Clutch and components ............................................................ 18.2 [18.112] Slip clutch or flywheel damper ..................................................... 18.3 Transmission.............................................................................. 21 [21.109] Transmission cooler and lines...................................................... 21.1 [21.112] Power shuttle transmission......................................................... 21.2 [21.114] Mechanical transmission ........................................................... 21.3 [21.134] Power shuttle transmission external controls ...................................... 21.4 [21.154] Power shuttle transmission internal components .................................. 21.5 [21.160] Creeper ............................................................................ 21.6 Four-Wheel Drive (4WD) system .................................................. 23 [23.202] Electro-hydraulic control ........................................................... 23.1 [23.304] Four-Wheel Drive (4WD) gearbox ................................................. 23.2 [23.314] Drive shaft.......................................................................... 23.3 47924635 07/12/2015
Front axle system ....................................................................... 25 [25.100] Powered front axle ................................................................. 25.1 [25.102] Front bevel gear set and differential ............................................... 25.2 [25.108] Final drive hub, steering knuckles, and shafts ..................................... 25.3 [25.400] Non-powered front axle ............................................................ 25.4 Rear axle system........................................................................ 27 [27.100] Powered rear axle.................................................................. 27.1 [27.106] Rear bevel gear set and differential................................................ 27.2 [27.120] Planetary and final drives .......................................................... 27.3 Power Take-Off (PTO)................................................................. 31 [31.114] Two-speed rear Power Take-Off (PTO) ............................................ 31.1 Brakes and controls .................................................................... 33 [33.110] Parking brake or parking lock ...................................................... 33.1 [33.202] Hydraulic service brakes ........................................................... 33.2 Hydraulic systems....................................................................... 35 [35.000] Hydraulic systems.................................................................. 35.1 [35.102] Pump control valves................................................................ 35.2 [35.104] Fixed displacement pump.......................................................... 35.3 [35.116] Three-point hitch cylinder .......................................................... 35.4 [35.204] Remote control valves ............................................................. 35.5 [35.304] Combination pump units ........................................................... 35.6 Hitches, drawbars, and implement couplings.................................. 37 [37.110] Rear three-point hitch .............................................................. 37.1 Steering..................................................................................... 41 [41.101] Steering control .................................................................... 41.1 [41.106] Tie rods............................................................................. 41.2 [41.206] Pump ............................................................................... 41.3 [41.216] Cylinders ........................................................................... 41.4 47924635 07/12/2015
Cab climate control ..................................................................... 50 [50.100] Heating ............................................................................. 50.1 [50.200] Air conditioning..................................................................... 50.2 Electrical systems....................................................................... 55 [55.000] Electrical system ................................................................... 55.1 [55.011] Fuel tank system ................................................................... 55.2 [55.014] Engine intake and exhaust system................................................. 55.3 [55.015] Engine control system.............................................................. 55.4 [55.024] Transmission control system....................................................... 55.5 [55.031] Parking brake electrical system .................................................... 55.6 [55.040] Four-Wheel Drive (4WD) control system........................................... 55.7 [55.046] Rear axle control system........................................................... 55.8 [55.048] Rear Power Take-Off (PTO) control system ....................................... 55.9 [55.050] Heating, Ventilation, and Air-Conditioning (HVAC) control system............... 55.10 [55.051] Cab Heating, Ventilation, and Air-Conditioning (HVAC) controls................. 55.11 [55.100] Harnesses and connectors....................................................... 55.12 [55.201] Engine starting system ........................................................... 55.13 [55.202] Cold start aid ..................................................................... 55.14 [55.301] Alternator......................................................................... 55.15 [55.302] Battery............................................................................ 55.16 [55.404] External lighting .................................................................. 55.17 [55.405] External lighting switches and relays ............................................ 55.18 [55.408] Warning indicators, alarms, and instruments .................................... 55.19 [55.510] Cab or platform harnesses and connectors...................................... 55.20 [55.512] Cab controls...................................................................... 55.21 [55.513] Cab transmission controls........................................................ 55.22 [55.514] Cab lighting ...................................................................... 55.23 [55.518] Wiper and washer system........................................................ 55.24 47924635 07/12/2015
[55.525] Cab engine controls.............................................................. 55.25 [55.640] Electronic modules ............................................................... 55.26 [55.988] Selective Catalytic Reduction (SCR) electrical system .......................... 55.27 [55.DTC] FAULT CODES.................................................................. 55.28 Platform, cab, bodywork, and decals............................................. 90 [90.100] Engine hood and panels ........................................................... 90.1 [90.110] Operator platform less cab ......................................................... 90.2 [90.114] Operator protections ............................................................... 90.3 [90.124] Pneumatically-adjusted operator seat.............................................. 90.4 [90.150] Cab................................................................................. 90.5 [90.151] Cab interior......................................................................... 90.6 [90.154] Cab doors and hatches ............................................................ 90.7 [90.156] Cab glazing ........................................................................ 90.8 [90.160] Cab interior trim and panels........................................................ 90.9 47924635 07/12/2015
INTRODUCTION 47924635 07/12/2015 1
INTRODUCTION Foreword - Important notice regarding equipment servicing All repair and maintenance work listed in this manual must be carried out only by qualified dealership personnel, strictly complying with the instructions given, and using, whenever possible, the special tools. Anyone who performs repair and maintenance operations without complying with the procedures provided herein shall be responsible for any subsequent damages. The manufacturer and all the organizations of its distribution chain, including - without limitation - national, regional, or local dealers, reject any responsibility for damages caused by parts and/or components not approved by the manu- facturer, including those used for the servicing or repair of the product manufactured or marketed by the manufacturer. In any case, no warranty is given or attributed on the product manufactured or marketed by the manufacturer in case of damages caused by parts and/or components not approved by the manufacturer. The manufacturer reserves the right to make improvements in design and changes in specifications at any time without notice and without incurring any obligation to install them on units previously sold. Specifications, descriptions, and illustrative material herein are as accurate as known at time of publication but are subject to change without notice. In case of questions, refer to your NEW HOLLAND Sales and Service Networks. 47924635 07/12/2015 3
INTRODUCTION Safety rules Personal safety This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible death or injury. Throughout this manual you will find the signal words DANGER, WARNING, and CAUTION followed by special in- structions. These precautions are intended for the personal safety of you and those working with you. Read and understand all the safety messages in this manual before you operate or service the machine. DANGER indicates a hazardous situation that, if not avoided, will result in death or serious injury. WARNING indicates a hazardous situation that, if not avoided, could result in death or serious injury. CAUTION indicates a hazardous situation that, if not avoided, could result in minor or moderate injury. FAILURE TO FOLLOW DANGER, WARNING, AND CAUTION MESSAGES COULD RESULT IN DEATH OR SERIOUS INJURY. Machine safety NOTICE: Notice indicates a situation that, if not avoided, could result in machine or property damage. Throughout this manual you will find the signal word Notice followed by special instructions to prevent machine or property damage. The word Notice is used to address practices not related to personal safety. Information NOTE: Note indicates additional information that clarifies steps, procedures, or other information in this manual. Throughout this manual you will find the word Note followed by additional information about a step, procedure, or other information in the manual. The word Note is not intended to address personal safety or property damage. 47924635 07/12/2015 4
SERVICE MANUAL Engine TS6.110 110 HP TIER 4B (final) engine, 2WD, and ROPS. , TS6.110 110 HP TIER 4B (final) engine, 2WD, and cab. , TS6.110 110 HP TIER 4B (final) engine, 4WD, and ROPS. , TS6.110 110 HP TIER 4B (final) engine, 4WD, and cab. , TS6.110 HC 110 HP TIER 4B (final) engine, High Clearance (HC), 4WD, and ROPS. , TS6.110 HC 110 HP TIER 4B (final) engine, High Clearance (HC), 4WD, and cab. , TS6.120 119 HP TIER 4B (final) engine, 2WD, and ROPS. , TS6.120 119 HP TIER 4B (final) engine, 2WD, and cab. , TS6.120 119 HP TIER 4B (final) engine, 4WD, and ROPS. , TS6.120 119 HP TIER 4B (final) engine, 4WD, and cab. , TS6.120 HC 119 HP TIER 4B (final) engine, High Clearance (HC), 4WD, and ROPS. , TS6.120 HC 119 HP TIER 4B (final) engine, High Clearance (HC), 4WD, and cab. , TS6.130 130 HP Tier 4B (final) engine, 2WD, and ROPS. , TS6.130 130 HP Tier 4B (final) engine, 2WD, and cab. , TS6.130 130 HP Tier 4B (final) engine, 4WD, and ROPS. , TS6.130 130 HP Tier 4B (final) engine, 4WD, and cab. , TS6.140 139 HP TIER 4B (final) engine, 2WD, and ROPS. , TS6.140 139 HP TIER 4B (final) engine, 2WD, and cab. , TS6.140 139 HP TIER 4B (final) engine, 4WD, and ROPS. , TS6.140 139 HP TIER 4B (final) engine, 4WD, and cab. 47924635 07/12/2015 10
Engine - Engine and crankcase Engine - Remove WARNING Avoid injury! Handle all parts carefully. Do not place your hands or fingers between parts. Use Personal Protec- tive Equipment (PPE) as indicated in this manual, including protective goggles, gloves, and safety footwear. Failure to comply could result in death or serious injury. W0208A WARNING Heavy objects! Lift and handle all heavy components using lifting equipment with adequate capacity. Always support units or parts with suitable slings or hooks. Make sure the work area is clear of all bystanders. Failure to comply could result in death or serious injury. W0398A Prior operation: Air conditioning - Recover (50.200) Prior operation: Battery - Disconnect (55.302) Prior operation: Engine cooling system - Drain fluid (10.400) Prior operation: Hood - Remove (90.100) Prior operation: Axle support - Remove (Front support and front axle) – Standard-duty (25.100) Prior operation: Engine - Disconnect (10.001) 1. Install wheel chocks in front of and behind the rear wheels. 2. Remove the Selective Catalytic Reduction (SCR) muf- fler and catalyst upper front cover retaining bolts (1) and (2). 3. Remove the SCR muffler and catalyst upper front cover (3). NHIL15TR00033AA 1 4. Remove the SCR muffler and catalyst upper rear cover retaining bolts (1). NHIL15TR00264AA 2 47924635 07/12/2015 10.1 [10.001] / 3
Engine - Engine and crankcase 5. Detach the SCR muffler and catalyst emissions sen- sors wiring harness (1) from the cover clips (2). 6. Remove the SCR muffler and catalyst upper rear cover (3). NHIL15TR00256AA 3 7. Remove the SCR muffler and catalyst lower cover re- taining bolts (2). 8. Remove the SCR muffler and catalyst lower cover (1). NHIL15TR00020AA 4 9. Remove the six SCR muffler and catalyst heat shield retaining bolts (1) and (2). 10. Remove the SCR muffler and catalyst lower heat shield (3). NHIL15TR00089AA 5 11. Move backward the SCR muffler and catalyst upper heat shield (1). 12. Remove the SCR muffler and catalyst emissions sen- sors from the SCR muffler and catalyst (4), as follows: • Remove the downstream Nitrogen oxide (NOx) sensor (2). • Remove the Ammonia (NH3) sensor (3). • Remove the SCR muffler and catalyst downstream temperature sensor (5). 13. Remove the SCR muffler and catalyst upper heat shield. NHIL15TR00263AA 6 47924635 07/12/2015 10.1 [10.001] / 4
Engine - Engine and crankcase 14. Remove the clamps (2) that secure the SCR muffler and catalyst exhaust outlet pipe (1). 15. Remove the SCR muffler and catalyst exhaust outlet pipe. NHIL15TR00010AA 7 16. Remove the two clamps (2) that secure the air cleaner to turbo air duct (1). 17. Remove the air duct. NHIL15TR00008AA 8 18. Remove the two bolts (1) from the Crank Case Venti- lation (CCV) filter (2). 19. Remove the CCV filter. NHIL15TR00072AA 9 20. Remove the three air cleaner retaining bolts (3). 21. Remove the air cleaner (2) from the hood support (1). NHIL15TR00005AA 10 47924635 07/12/2015 10.1 [10.001] / 5
Engine - Engine and crankcase 22. Remove the wiring harness (4) and the DIESEL EXHAUST FLUID (DEF)/ADBLUE®and coolant lines (1) from the hood support (2). NOTE: Some cable ties (3) need to be removed before removing the wiring harness and the DEF/ADBLUE® and coolant lines. NHIL15TR00060AA 11 23. Remove the fuse holder support retaining bolt (2). 24. Remove the fuse holder support (1) from the hood support (3). NHIL15TR00044AA 12 25. Remove the clamp (3) from the exhaust pipe (1). 26. Disconnect the exhaust pipe from the exhaust flap (2). NHIL15TR00048AA 13 27. Remove the four retaining bolts (2) from the rear part of the hood support (1). NHIL15TR00047AA 14 47924635 07/12/2015 10.1 [10.001] / 6
Engine - Engine and crankcase 28. Remove the two retaining bolts (2) from the front part of the hood support (1). NHIL15TR00046AA 15 29. Use a suitable lifting device (1) and a suitable sling (3) to remove the hood support with the Diesel Oxidation Catalyst (DOC) assembly (2). NHIL15TR00078AA 16 30. Cut the cable ties (3) that secure the wiring harness (2) and the heating return hose (1). 31. Remove the wire harness and the hose from the sup- port. NHIL15TR00039AA 17 32. Remove the two bolts (2) from the support (1). 33. Remove the support from the engine. NHIL15TR00080AA 18 47924635 07/12/2015 10.1 [10.001] / 7
Engine - Engine and crankcase 34. Remove the clamp (3) that secures the hydraulic tube (2) to the auxiliary pump (1). 35. Remove the hydraulic tube. NHIL15TR00038AA 19 36. Remove the two hydraulic tube retaining bolts (1). 37. Remove the hydraulic tube (2) from the auxiliary pump (3). NHIL15TR00037AA 20 38. Remove the two coolant control valve support retain- ing bolts (2). 39. Remove the support (1) with the coolant control valve assembly. NHIL15TR00045AA 21 40. Remove the bolt (2) from the clamp (1) that secure the steering pump pipes (3). NHIL15TR00053AA 22 47924635 07/12/2015 10.1 [10.001] / 8
Engine - Engine and crankcase 41. Remove the bolts (3) from the clamps (1) that secure the transmission cooler lines (2). 42. Remove the lines from the engine. NHIL15TR00056AA 23 43. Use a suitable lifting device (1) and an engine stand (2) to support the engine. 44. Raise the engine and slide the splitting kit under the transmission in order to rest the weight of the tractor on the support. NHIL15TR00079AA 24 45. Remove the four lower engine to transmission mount- ing bolts (1). NOTE: Before you remove the mounting bolts, mark the position for installation at a later time NHIL15TR00050AA 25 46. Remove the two bolts (1) on the left-hand side of the engine. NOTE: Before you remove the mounting bolts, mark the position for installation at a later time NHIL15TR00049AA 26 47924635 07/12/2015 10.1 [10.001] / 9
Engine - Engine and crankcase 47. Remove the two bolts (1) on the right-hand side of the engine. NOTE: Before you remove the mounting bolts, mark the position for installation at a later time NHIL15TR00081AA 27 48. Remove the three upper engine to transmission mounting bolts (1). NOTE: Before you remove the mounting bolts, mark the position for installation at a later time NHIL15TR00057AA 28 49. Separate the engine (1) from the transmission. 50. Remove the engine from the tractor. NHIL15TR00082AA 29 Next operation: Engine - Install (10.001) 47924635 07/12/2015 10.1 [10.001] / 10
Engine - Engine and crankcase Engine - Install WARNING Avoid injury! Handle all parts carefully. Do not place your hands or fingers between parts. Use Personal Protec- tive Equipment (PPE) as indicated in this manual, including protective goggles, gloves, and safety footwear. Failure to comply could result in death or serious injury. W0208A WARNING Heavy objects! Lift and handle all heavy components using lifting equipment with adequate capacity. Always support units or parts with suitable slings or hooks. Make sure the work area is clear of all bystanders. Failure to comply could result in death or serious injury. W0398A Prior operation: Engine - Remove (10.001) 1. DANGER Heavy parts! Support designated component(s) with ade- quate lifting equipment. Failure to comply will result in death or serious injury. D0018A CAUTION Pinch hazard! Always use suitable tools to align mating parts. DO NOT use your hand or fingers. Failure to comply could result in minor or mod- erate injury. C0044A Use an appropriate lifting device (1) to align the engine to the transmission, as shown. Make sure that the two locating dowel pins are correctly positioned. NOTICE: Make sure that no harness, or lines are between the engine and transmission flanges. NHIL15TR00082AA 1 2. Install the two M16 x 130, and the M16 x 70 upper engine to transmission mounting bolts (1) in the same marked position as previously removed. NHIL15TR00057AA 2 47924635 07/12/2015 10.1 [10.001] / 11
Engine - Engine and crankcase 3. Install the two M16 x 140 engine to transmission mount- ing bolts (1) on the right-hand side, in the same marked position as previously removed. NHIL15TR00081AA 3 4. Install the two M16 x 140 engine to transmission mount- ing bolts (1) on the left-hand side, in the same marked position as previously removed. NHIL15TR00049AA 4 5. Install the two M16 x 90, and the two M16 x 70 lower engine to transmission mounting bolts (1) in the same marked position as previously removed. 6. Torque the M16 hardware bolts to 210 - 285 N·m (155 - 210 lb ft). NHIL15TR00050AA 5 7. Raise the tractor and reposition the splitting kit under- neath the engine in order to rest the weight of the tractor on the support. 8. Remove the engine stand (2) and the lifting device (1). NHIL15TR00079AA 6 47924635 07/12/2015 10.1 [10.001] / 12
Engine - Engine and crankcase 9. Install the transmission cooler lines to the engine (2). 10. Secure the cooler lines by installing the clamps (1) and the M6 bolts (3). NHIL15TR00056AA 7 11. Secure the steering pump pipes (3) by installing the clamp (1) and the M6 bolt (2). NHIL15TR00053AA 8 12. Install the coolant control valve support (1) with the coolant control valve assembly. 13. Install the two M14 retaining bolts (2) that secures the coolant control valve support. 14. Torque the two bolts to 99 - 108 N·m (73 - 80 lb ft). NHIL15TR00045AA 9 15. Install the hydraulic tube (2) to the auxiliary pump (3). 16. Install the two M6 bolts (1) that secure the hydraulic tube. 17. Torque the bolts to 10.0 - 13.0 N·m (7.4 - 9.6 lb ft). NHIL15TR00037AA 10 47924635 07/12/2015 10.1 [10.001] / 13
Engine - Engine and crankcase 18. Install the hydraulic tube (2) to the auxiliary pump (1). 19. Secure the tube by installing the clamps (3). NHIL15TR00038AA 11 20. Install the support (1) to the engine. 21. Install the two M12 support retaining bolts (2). 22. Torque the bolts to 85 - 115 N·m (63 - 85 lb ft). NHIL15TR00080AA 12 23. Guide the wiring harness (2) onto the support installed in the previous step. 24. Use new cable ties (3) to secure the wiring harness and the heating return hose (1). NHIL15TR00039AA 13 25. Use a suitable lifting device (1) and a suitable sling (3) to install the hood support with the Diesel Oxidation Catalyst (DOC) assembly (2). NHIL15TR00078AA 14 47924635 07/12/2015 10.1 [10.001] / 14
Engine - Engine and crankcase 26. Install the two M10 retaining bolts (2) to the front part of the hood support (1). NHIL15TR00046AA 15 27. Install the four M10 retaining bolts (2) to the rear of the hood support (1). 28. Torque the M10 hardware bolts to 53 - 72 N·m (39 - 53 lb ft). NHIL15TR00047AA 16 29. Connect the exhaust pipe (1) to the exhaust flap (2). 30. Secure the exhaust pipe with the clamp (3). NHIL15TR00048AA 17 31. Install the fuse holder support (1) to the hood support (3). 32. Install the M10 retaining bolt (2) that secure the fuse holder support. NHIL15TR00044AA 18 47924635 07/12/2015 10.1 [10.001] / 15
Engine - Engine and crankcase 33. Secure the wiring harness (4) and the DIESEL EXHAUST FLUID (DEF)/ADBLUE® and coolant lines (1) to the hood support (2) by installing new cables ties (3). NHIL15TR00060AA 19 34. Install the air cleaner (2) to the hood support (1). 35. Install the three M10 air cleaner retaining bolts (3). 36. Torque the bolts to 48 - 65 N·m (35 - 48 lb ft). NHIL15TR00005AA 20 37. Install the Crank Case Ventilation (CCV) filter (2) to the hood support. 38. Install the two M8 retaining bolts (1) that secure the CCV filter. 39. Torque the bolts to 24 - 33 N·m (18 - 24 lb ft). NHIL15TR00072AA 21 40. Install the air cleaner to turbo air duct (1). 41. Secure the air duct by installing the two clamps (2). NHIL15TR00008AA 22 47924635 07/12/2015 10.1 [10.001] / 16
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Engine - Engine and crankcase 42. Install the Selective Catalytic Reduction (SCR) ex- haust outlet pipe (4) to the SCR muffler and catalyst (3) and to the DOC (1). 43. Secure the exhaust outlet pipe by installing the clamps (2). NHIL15TR00010AA 23 44. Install the SCR muffler and catalyst lower cover (1). 45. Install the SCR muffler and catalyst lower cover retain- ing bolts (2). NHIL15TR00020AA 24 46. Install the SCR muffler and catalyst upper rear cover (3). 47. Attach the SCR muffler and catalyst emissions sen- sors wiring harness (1) to the cover clips (2). NHIL15TR00256AA 25 48. Install the SCR muffler and catalyst upper rear cover retaining bolts (1). NHIL15TR00264AA 26 47924635 07/12/2015 10.1 [10.001] / 17
Engine - Engine and crankcase 49. Install the SCR muffler and catalyst upper front cover (3). 50. Install the SCR muffler and catalyst upper front cover retaining bolts (1) and (2). NHIL15TR00033AA 27 Next operation: Engine - Connect (10.001) Next operation: Axle support - Install (Front support and front axle) – Standard-duty (25.100) Next operation: Hood - Install (90.100) Next operation: Engine cooling system - Filling (10.400) Next operation: Battery - Connect (55.302) Next operation: Air conditioning - Charging (50.200) 47924635 07/12/2015 10.1 [10.001] / 18

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New holland ts6.120 119 hp tier 4 b (final) engine, 4wd, and rops. tractor service repair manual (pin nt00001m and above)

  • 1. Part number 47924635 1st edition English December 2015 SERVICE MANUAL TS6.110 / TS6.110 HC / TS6.120 / TS6.120 HC / TS6.130 / TS6.140 Tier 4B (final) Tractor PIN NT00001M and above Printed in U.S.A. © 2015 CNH Industrial America LLC. All Rights Reserved. New Holland is a trademark registered in the United States and many other countries, owned by or licensed to CNH Industrial N.V., its subsidiaries or affiliates.
  • 2. SERVICE MANUAL TS6.110 110 HP TIER 4B (final) engine, 2WD, and ROPS. , TS6.110 110 HP TIER 4B (final) engine, 2WD, and cab. , TS6.110 110 HP TIER 4B (final) engine, 4WD, and ROPS. , TS6.110 110 HP TIER 4B (final) engine, 4WD, and cab. , TS6.110 HC 110 HP TIER 4B (final) engine, High Clearance (HC), 4WD, and ROPS. , TS6.110 HC 110 HP TIER 4B (final) engine, High Clearance (HC), 4WD, and cab. , TS6.120 119 HP TIER 4B (final) engine, 2WD, and ROPS. , TS6.120 119 HP TIER 4B (final) engine, 2WD, and cab. , TS6.120 119 HP TIER 4B (final) engine, 4WD, and ROPS. , TS6.120 119 HP TIER 4B (final) engine, 4WD, and cab. , TS6.120 HC 119 HP TIER 4B (final) engine, High Clearance (HC), 4WD, and ROPS. , TS6.120 HC 119 HP TIER 4B (final) engine, High Clearance (HC), 4WD, and cab. , TS6.130 130 HP Tier 4B (final) engine, 2WD, and ROPS. , TS6.130 130 HP Tier 4B (final) engine, 2WD, and cab. , TS6.130 130 HP Tier 4B (final) engine, 4WD, and ROPS. , TS6.130 130 HP Tier 4B (final) engine, 4WD, and cab. , TS6.140 139 HP TIER 4B (final) engine, 2WD, and ROPS. , TS6.140 139 HP TIER 4B (final) engine, 2WD, and cab. , TS6.140 139 HP TIER 4B (final) engine, 4WD, and ROPS. , TS6.140 139 HP TIER 4B (final) engine, 4WD, and cab. 47924635 07/12/2015 EN
  • 3. Link Product / Engine Product Market Product Engine TS6.110 110 HP TIER 4B (final) engine, 2WD, and ROPS. North America F4DFE413U*B001 TS6.110 110 HP TIER 4B (final) engine, 4WD, and ROPS. North America F4DFE413U*B001 TS6.110 110 HP TIER 4B (final) engine, 2WD, and cab. North America F4DFE413U*B001 TS6.110 110 HP TIER 4B (final) engine, 4WD, and cab. North America F4DFE413U*B001 TS6.110 HC 110 HP TIER 4B (final) engine, High Clearance (HC), 4WD, and ROPS. North America F4DFE413U*B001 TS6.110 HC 110 HP TIER 4B (final) engine, High Clearance (HC), 4WD, and cab. North America F4DFE413U*B001 TS6.120 119 HP TIER 4B (final) engine, 2WD, and ROPS. North America F4DFE413T*B001 TS6.120 119 HP TIER 4B (final) engine, 4WD, and ROPS. North America F4DFE413T*B001 TS6.120 119 HP TIER 4B (final) engine, 2WD, and cab. North America F4DFE413T*B001 TS6.120 119 HP TIER 4B (final) engine, 4WD, and cab. North America F4DFE413T*B001 TS6.120 HC 119 HP TIER 4B (final) engine, High Clearance (HC), 4WD, and ROPS. North America F4DFE413T*B001 TS6.120 HC 119 HP TIER 4B (final) engine, High Clearance (HC), 4WD, and cab. North America F4DFE413T*B001 TS6.130 130 HP Tier 4B (final) engine, 2WD, and ROPS. North America F4DFE413S*B001 TS6.130 130 HP Tier 4B (final) engine, 4WD, and ROPS. North America F4DFE413S*B001 TS6.130 130 HP Tier 4B (final) engine, 2WD, and cab. North America F4DFE413S*B001 TS6.130 130 HP Tier 4B (final) engine, 4WD, and cab. North America F4DFE413S*B001 TS6.140 139 HP TIER 4B (final) engine, 2WD, and ROPS. North America F4DFE413R*B001 TS6.140 139 HP TIER 4B (final) engine, 4WD, and ROPS. North America F4DFE413R*B001 TS6.140 139 HP TIER 4B (final) engine, 2WD, and cab. North America F4DFE413R*B001 TS6.140 139 HP TIER 4B (final) engine, 4WD, and cab. North America F4DFE413R*B001 47924635 07/12/2015
  • 4. Contents INTRODUCTION Engine....................................................................................... 10 [10.001] Engine and crankcase ............................................................. 10.1 [10.202] Air cleaners and lines .............................................................. 10.2 [10.206] Fuel filters .......................................................................... 10.3 [10.216] Fuel tanks .......................................................................... 10.4 [10.254] Intake and exhaust manifolds and muffler ......................................... 10.5 [10.310] Aftercooler.......................................................................... 10.6 [10.400] Engine cooling system ............................................................. 10.7 [10.414] Fan and drive ...................................................................... 10.8 [10.500] Selective Catalytic Reduction (SCR) exhaust treatment ........................... 10.9 Clutch ....................................................................................... 18 [18.100] Clutch mechanical release control ................................................. 18.1 [18.110] Clutch and components ............................................................ 18.2 [18.112] Slip clutch or flywheel damper ..................................................... 18.3 Transmission.............................................................................. 21 [21.109] Transmission cooler and lines...................................................... 21.1 [21.112] Power shuttle transmission......................................................... 21.2 [21.114] Mechanical transmission ........................................................... 21.3 [21.134] Power shuttle transmission external controls ...................................... 21.4 [21.154] Power shuttle transmission internal components .................................. 21.5 [21.160] Creeper ............................................................................ 21.6 Four-Wheel Drive (4WD) system .................................................. 23 [23.202] Electro-hydraulic control ........................................................... 23.1 [23.304] Four-Wheel Drive (4WD) gearbox ................................................. 23.2 [23.314] Drive shaft.......................................................................... 23.3 47924635 07/12/2015
  • 5. Front axle system ....................................................................... 25 [25.100] Powered front axle ................................................................. 25.1 [25.102] Front bevel gear set and differential ............................................... 25.2 [25.108] Final drive hub, steering knuckles, and shafts ..................................... 25.3 [25.400] Non-powered front axle ............................................................ 25.4 Rear axle system........................................................................ 27 [27.100] Powered rear axle.................................................................. 27.1 [27.106] Rear bevel gear set and differential................................................ 27.2 [27.120] Planetary and final drives .......................................................... 27.3 Power Take-Off (PTO)................................................................. 31 [31.114] Two-speed rear Power Take-Off (PTO) ............................................ 31.1 Brakes and controls .................................................................... 33 [33.110] Parking brake or parking lock ...................................................... 33.1 [33.202] Hydraulic service brakes ........................................................... 33.2 Hydraulic systems....................................................................... 35 [35.000] Hydraulic systems.................................................................. 35.1 [35.102] Pump control valves................................................................ 35.2 [35.104] Fixed displacement pump.......................................................... 35.3 [35.116] Three-point hitch cylinder .......................................................... 35.4 [35.204] Remote control valves ............................................................. 35.5 [35.304] Combination pump units ........................................................... 35.6 Hitches, drawbars, and implement couplings.................................. 37 [37.110] Rear three-point hitch .............................................................. 37.1 Steering..................................................................................... 41 [41.101] Steering control .................................................................... 41.1 [41.106] Tie rods............................................................................. 41.2 [41.206] Pump ............................................................................... 41.3 [41.216] Cylinders ........................................................................... 41.4 47924635 07/12/2015
  • 6. Cab climate control ..................................................................... 50 [50.100] Heating ............................................................................. 50.1 [50.200] Air conditioning..................................................................... 50.2 Electrical systems....................................................................... 55 [55.000] Electrical system ................................................................... 55.1 [55.011] Fuel tank system ................................................................... 55.2 [55.014] Engine intake and exhaust system................................................. 55.3 [55.015] Engine control system.............................................................. 55.4 [55.024] Transmission control system....................................................... 55.5 [55.031] Parking brake electrical system .................................................... 55.6 [55.040] Four-Wheel Drive (4WD) control system........................................... 55.7 [55.046] Rear axle control system........................................................... 55.8 [55.048] Rear Power Take-Off (PTO) control system ....................................... 55.9 [55.050] Heating, Ventilation, and Air-Conditioning (HVAC) control system............... 55.10 [55.051] Cab Heating, Ventilation, and Air-Conditioning (HVAC) controls................. 55.11 [55.100] Harnesses and connectors....................................................... 55.12 [55.201] Engine starting system ........................................................... 55.13 [55.202] Cold start aid ..................................................................... 55.14 [55.301] Alternator......................................................................... 55.15 [55.302] Battery............................................................................ 55.16 [55.404] External lighting .................................................................. 55.17 [55.405] External lighting switches and relays ............................................ 55.18 [55.408] Warning indicators, alarms, and instruments .................................... 55.19 [55.510] Cab or platform harnesses and connectors...................................... 55.20 [55.512] Cab controls...................................................................... 55.21 [55.513] Cab transmission controls........................................................ 55.22 [55.514] Cab lighting ...................................................................... 55.23 [55.518] Wiper and washer system........................................................ 55.24 47924635 07/12/2015
  • 7. [55.525] Cab engine controls.............................................................. 55.25 [55.640] Electronic modules ............................................................... 55.26 [55.988] Selective Catalytic Reduction (SCR) electrical system .......................... 55.27 [55.DTC] FAULT CODES.................................................................. 55.28 Platform, cab, bodywork, and decals............................................. 90 [90.100] Engine hood and panels ........................................................... 90.1 [90.110] Operator platform less cab ......................................................... 90.2 [90.114] Operator protections ............................................................... 90.3 [90.124] Pneumatically-adjusted operator seat.............................................. 90.4 [90.150] Cab................................................................................. 90.5 [90.151] Cab interior......................................................................... 90.6 [90.154] Cab doors and hatches ............................................................ 90.7 [90.156] Cab glazing ........................................................................ 90.8 [90.160] Cab interior trim and panels........................................................ 90.9 47924635 07/12/2015
  • 9. INTRODUCTION Foreword - Important notice regarding equipment servicing All repair and maintenance work listed in this manual must be carried out only by qualified dealership personnel, strictly complying with the instructions given, and using, whenever possible, the special tools. Anyone who performs repair and maintenance operations without complying with the procedures provided herein shall be responsible for any subsequent damages. The manufacturer and all the organizations of its distribution chain, including - without limitation - national, regional, or local dealers, reject any responsibility for damages caused by parts and/or components not approved by the manu- facturer, including those used for the servicing or repair of the product manufactured or marketed by the manufacturer. In any case, no warranty is given or attributed on the product manufactured or marketed by the manufacturer in case of damages caused by parts and/or components not approved by the manufacturer. The manufacturer reserves the right to make improvements in design and changes in specifications at any time without notice and without incurring any obligation to install them on units previously sold. Specifications, descriptions, and illustrative material herein are as accurate as known at time of publication but are subject to change without notice. In case of questions, refer to your NEW HOLLAND Sales and Service Networks. 47924635 07/12/2015 3
  • 10. INTRODUCTION Safety rules Personal safety This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible death or injury. Throughout this manual you will find the signal words DANGER, WARNING, and CAUTION followed by special in- structions. These precautions are intended for the personal safety of you and those working with you. Read and understand all the safety messages in this manual before you operate or service the machine. DANGER indicates a hazardous situation that, if not avoided, will result in death or serious injury. WARNING indicates a hazardous situation that, if not avoided, could result in death or serious injury. CAUTION indicates a hazardous situation that, if not avoided, could result in minor or moderate injury. FAILURE TO FOLLOW DANGER, WARNING, AND CAUTION MESSAGES COULD RESULT IN DEATH OR SERIOUS INJURY. Machine safety NOTICE: Notice indicates a situation that, if not avoided, could result in machine or property damage. Throughout this manual you will find the signal word Notice followed by special instructions to prevent machine or property damage. The word Notice is used to address practices not related to personal safety. Information NOTE: Note indicates additional information that clarifies steps, procedures, or other information in this manual. Throughout this manual you will find the word Note followed by additional information about a step, procedure, or other information in the manual. The word Note is not intended to address personal safety or property damage. 47924635 07/12/2015 4
  • 11. SERVICE MANUAL Engine TS6.110 110 HP TIER 4B (final) engine, 2WD, and ROPS. , TS6.110 110 HP TIER 4B (final) engine, 2WD, and cab. , TS6.110 110 HP TIER 4B (final) engine, 4WD, and ROPS. , TS6.110 110 HP TIER 4B (final) engine, 4WD, and cab. , TS6.110 HC 110 HP TIER 4B (final) engine, High Clearance (HC), 4WD, and ROPS. , TS6.110 HC 110 HP TIER 4B (final) engine, High Clearance (HC), 4WD, and cab. , TS6.120 119 HP TIER 4B (final) engine, 2WD, and ROPS. , TS6.120 119 HP TIER 4B (final) engine, 2WD, and cab. , TS6.120 119 HP TIER 4B (final) engine, 4WD, and ROPS. , TS6.120 119 HP TIER 4B (final) engine, 4WD, and cab. , TS6.120 HC 119 HP TIER 4B (final) engine, High Clearance (HC), 4WD, and ROPS. , TS6.120 HC 119 HP TIER 4B (final) engine, High Clearance (HC), 4WD, and cab. , TS6.130 130 HP Tier 4B (final) engine, 2WD, and ROPS. , TS6.130 130 HP Tier 4B (final) engine, 2WD, and cab. , TS6.130 130 HP Tier 4B (final) engine, 4WD, and ROPS. , TS6.130 130 HP Tier 4B (final) engine, 4WD, and cab. , TS6.140 139 HP TIER 4B (final) engine, 2WD, and ROPS. , TS6.140 139 HP TIER 4B (final) engine, 2WD, and cab. , TS6.140 139 HP TIER 4B (final) engine, 4WD, and ROPS. , TS6.140 139 HP TIER 4B (final) engine, 4WD, and cab. 47924635 07/12/2015 10
  • 12. Engine - Engine and crankcase Engine - Remove WARNING Avoid injury! Handle all parts carefully. Do not place your hands or fingers between parts. Use Personal Protec- tive Equipment (PPE) as indicated in this manual, including protective goggles, gloves, and safety footwear. Failure to comply could result in death or serious injury. W0208A WARNING Heavy objects! Lift and handle all heavy components using lifting equipment with adequate capacity. Always support units or parts with suitable slings or hooks. Make sure the work area is clear of all bystanders. Failure to comply could result in death or serious injury. W0398A Prior operation: Air conditioning - Recover (50.200) Prior operation: Battery - Disconnect (55.302) Prior operation: Engine cooling system - Drain fluid (10.400) Prior operation: Hood - Remove (90.100) Prior operation: Axle support - Remove (Front support and front axle) – Standard-duty (25.100) Prior operation: Engine - Disconnect (10.001) 1. Install wheel chocks in front of and behind the rear wheels. 2. Remove the Selective Catalytic Reduction (SCR) muf- fler and catalyst upper front cover retaining bolts (1) and (2). 3. Remove the SCR muffler and catalyst upper front cover (3). NHIL15TR00033AA 1 4. Remove the SCR muffler and catalyst upper rear cover retaining bolts (1). NHIL15TR00264AA 2 47924635 07/12/2015 10.1 [10.001] / 3
  • 13. Engine - Engine and crankcase 5. Detach the SCR muffler and catalyst emissions sen- sors wiring harness (1) from the cover clips (2). 6. Remove the SCR muffler and catalyst upper rear cover (3). NHIL15TR00256AA 3 7. Remove the SCR muffler and catalyst lower cover re- taining bolts (2). 8. Remove the SCR muffler and catalyst lower cover (1). NHIL15TR00020AA 4 9. Remove the six SCR muffler and catalyst heat shield retaining bolts (1) and (2). 10. Remove the SCR muffler and catalyst lower heat shield (3). NHIL15TR00089AA 5 11. Move backward the SCR muffler and catalyst upper heat shield (1). 12. Remove the SCR muffler and catalyst emissions sen- sors from the SCR muffler and catalyst (4), as follows: • Remove the downstream Nitrogen oxide (NOx) sensor (2). • Remove the Ammonia (NH3) sensor (3). • Remove the SCR muffler and catalyst downstream temperature sensor (5). 13. Remove the SCR muffler and catalyst upper heat shield. NHIL15TR00263AA 6 47924635 07/12/2015 10.1 [10.001] / 4
  • 14. Engine - Engine and crankcase 14. Remove the clamps (2) that secure the SCR muffler and catalyst exhaust outlet pipe (1). 15. Remove the SCR muffler and catalyst exhaust outlet pipe. NHIL15TR00010AA 7 16. Remove the two clamps (2) that secure the air cleaner to turbo air duct (1). 17. Remove the air duct. NHIL15TR00008AA 8 18. Remove the two bolts (1) from the Crank Case Venti- lation (CCV) filter (2). 19. Remove the CCV filter. NHIL15TR00072AA 9 20. Remove the three air cleaner retaining bolts (3). 21. Remove the air cleaner (2) from the hood support (1). NHIL15TR00005AA 10 47924635 07/12/2015 10.1 [10.001] / 5
  • 15. Engine - Engine and crankcase 22. Remove the wiring harness (4) and the DIESEL EXHAUST FLUID (DEF)/ADBLUE®and coolant lines (1) from the hood support (2). NOTE: Some cable ties (3) need to be removed before removing the wiring harness and the DEF/ADBLUE® and coolant lines. NHIL15TR00060AA 11 23. Remove the fuse holder support retaining bolt (2). 24. Remove the fuse holder support (1) from the hood support (3). NHIL15TR00044AA 12 25. Remove the clamp (3) from the exhaust pipe (1). 26. Disconnect the exhaust pipe from the exhaust flap (2). NHIL15TR00048AA 13 27. Remove the four retaining bolts (2) from the rear part of the hood support (1). NHIL15TR00047AA 14 47924635 07/12/2015 10.1 [10.001] / 6
  • 16. Engine - Engine and crankcase 28. Remove the two retaining bolts (2) from the front part of the hood support (1). NHIL15TR00046AA 15 29. Use a suitable lifting device (1) and a suitable sling (3) to remove the hood support with the Diesel Oxidation Catalyst (DOC) assembly (2). NHIL15TR00078AA 16 30. Cut the cable ties (3) that secure the wiring harness (2) and the heating return hose (1). 31. Remove the wire harness and the hose from the sup- port. NHIL15TR00039AA 17 32. Remove the two bolts (2) from the support (1). 33. Remove the support from the engine. NHIL15TR00080AA 18 47924635 07/12/2015 10.1 [10.001] / 7
  • 17. Engine - Engine and crankcase 34. Remove the clamp (3) that secures the hydraulic tube (2) to the auxiliary pump (1). 35. Remove the hydraulic tube. NHIL15TR00038AA 19 36. Remove the two hydraulic tube retaining bolts (1). 37. Remove the hydraulic tube (2) from the auxiliary pump (3). NHIL15TR00037AA 20 38. Remove the two coolant control valve support retain- ing bolts (2). 39. Remove the support (1) with the coolant control valve assembly. NHIL15TR00045AA 21 40. Remove the bolt (2) from the clamp (1) that secure the steering pump pipes (3). NHIL15TR00053AA 22 47924635 07/12/2015 10.1 [10.001] / 8
  • 18. Engine - Engine and crankcase 41. Remove the bolts (3) from the clamps (1) that secure the transmission cooler lines (2). 42. Remove the lines from the engine. NHIL15TR00056AA 23 43. Use a suitable lifting device (1) and an engine stand (2) to support the engine. 44. Raise the engine and slide the splitting kit under the transmission in order to rest the weight of the tractor on the support. NHIL15TR00079AA 24 45. Remove the four lower engine to transmission mount- ing bolts (1). NOTE: Before you remove the mounting bolts, mark the position for installation at a later time NHIL15TR00050AA 25 46. Remove the two bolts (1) on the left-hand side of the engine. NOTE: Before you remove the mounting bolts, mark the position for installation at a later time NHIL15TR00049AA 26 47924635 07/12/2015 10.1 [10.001] / 9
  • 19. Engine - Engine and crankcase 47. Remove the two bolts (1) on the right-hand side of the engine. NOTE: Before you remove the mounting bolts, mark the position for installation at a later time NHIL15TR00081AA 27 48. Remove the three upper engine to transmission mounting bolts (1). NOTE: Before you remove the mounting bolts, mark the position for installation at a later time NHIL15TR00057AA 28 49. Separate the engine (1) from the transmission. 50. Remove the engine from the tractor. NHIL15TR00082AA 29 Next operation: Engine - Install (10.001) 47924635 07/12/2015 10.1 [10.001] / 10
  • 20. Engine - Engine and crankcase Engine - Install WARNING Avoid injury! Handle all parts carefully. Do not place your hands or fingers between parts. Use Personal Protec- tive Equipment (PPE) as indicated in this manual, including protective goggles, gloves, and safety footwear. Failure to comply could result in death or serious injury. W0208A WARNING Heavy objects! Lift and handle all heavy components using lifting equipment with adequate capacity. Always support units or parts with suitable slings or hooks. Make sure the work area is clear of all bystanders. Failure to comply could result in death or serious injury. W0398A Prior operation: Engine - Remove (10.001) 1. DANGER Heavy parts! Support designated component(s) with ade- quate lifting equipment. Failure to comply will result in death or serious injury. D0018A CAUTION Pinch hazard! Always use suitable tools to align mating parts. DO NOT use your hand or fingers. Failure to comply could result in minor or mod- erate injury. C0044A Use an appropriate lifting device (1) to align the engine to the transmission, as shown. Make sure that the two locating dowel pins are correctly positioned. NOTICE: Make sure that no harness, or lines are between the engine and transmission flanges. NHIL15TR00082AA 1 2. Install the two M16 x 130, and the M16 x 70 upper engine to transmission mounting bolts (1) in the same marked position as previously removed. NHIL15TR00057AA 2 47924635 07/12/2015 10.1 [10.001] / 11
  • 21. Engine - Engine and crankcase 3. Install the two M16 x 140 engine to transmission mount- ing bolts (1) on the right-hand side, in the same marked position as previously removed. NHIL15TR00081AA 3 4. Install the two M16 x 140 engine to transmission mount- ing bolts (1) on the left-hand side, in the same marked position as previously removed. NHIL15TR00049AA 4 5. Install the two M16 x 90, and the two M16 x 70 lower engine to transmission mounting bolts (1) in the same marked position as previously removed. 6. Torque the M16 hardware bolts to 210 - 285 N·m (155 - 210 lb ft). NHIL15TR00050AA 5 7. Raise the tractor and reposition the splitting kit under- neath the engine in order to rest the weight of the tractor on the support. 8. Remove the engine stand (2) and the lifting device (1). NHIL15TR00079AA 6 47924635 07/12/2015 10.1 [10.001] / 12
  • 22. Engine - Engine and crankcase 9. Install the transmission cooler lines to the engine (2). 10. Secure the cooler lines by installing the clamps (1) and the M6 bolts (3). NHIL15TR00056AA 7 11. Secure the steering pump pipes (3) by installing the clamp (1) and the M6 bolt (2). NHIL15TR00053AA 8 12. Install the coolant control valve support (1) with the coolant control valve assembly. 13. Install the two M14 retaining bolts (2) that secures the coolant control valve support. 14. Torque the two bolts to 99 - 108 N·m (73 - 80 lb ft). NHIL15TR00045AA 9 15. Install the hydraulic tube (2) to the auxiliary pump (3). 16. Install the two M6 bolts (1) that secure the hydraulic tube. 17. Torque the bolts to 10.0 - 13.0 N·m (7.4 - 9.6 lb ft). NHIL15TR00037AA 10 47924635 07/12/2015 10.1 [10.001] / 13
  • 23. Engine - Engine and crankcase 18. Install the hydraulic tube (2) to the auxiliary pump (1). 19. Secure the tube by installing the clamps (3). NHIL15TR00038AA 11 20. Install the support (1) to the engine. 21. Install the two M12 support retaining bolts (2). 22. Torque the bolts to 85 - 115 N·m (63 - 85 lb ft). NHIL15TR00080AA 12 23. Guide the wiring harness (2) onto the support installed in the previous step. 24. Use new cable ties (3) to secure the wiring harness and the heating return hose (1). NHIL15TR00039AA 13 25. Use a suitable lifting device (1) and a suitable sling (3) to install the hood support with the Diesel Oxidation Catalyst (DOC) assembly (2). NHIL15TR00078AA 14 47924635 07/12/2015 10.1 [10.001] / 14
  • 24. Engine - Engine and crankcase 26. Install the two M10 retaining bolts (2) to the front part of the hood support (1). NHIL15TR00046AA 15 27. Install the four M10 retaining bolts (2) to the rear of the hood support (1). 28. Torque the M10 hardware bolts to 53 - 72 N·m (39 - 53 lb ft). NHIL15TR00047AA 16 29. Connect the exhaust pipe (1) to the exhaust flap (2). 30. Secure the exhaust pipe with the clamp (3). NHIL15TR00048AA 17 31. Install the fuse holder support (1) to the hood support (3). 32. Install the M10 retaining bolt (2) that secure the fuse holder support. NHIL15TR00044AA 18 47924635 07/12/2015 10.1 [10.001] / 15
  • 25. Engine - Engine and crankcase 33. Secure the wiring harness (4) and the DIESEL EXHAUST FLUID (DEF)/ADBLUE® and coolant lines (1) to the hood support (2) by installing new cables ties (3). NHIL15TR00060AA 19 34. Install the air cleaner (2) to the hood support (1). 35. Install the three M10 air cleaner retaining bolts (3). 36. Torque the bolts to 48 - 65 N·m (35 - 48 lb ft). NHIL15TR00005AA 20 37. Install the Crank Case Ventilation (CCV) filter (2) to the hood support. 38. Install the two M8 retaining bolts (1) that secure the CCV filter. 39. Torque the bolts to 24 - 33 N·m (18 - 24 lb ft). NHIL15TR00072AA 21 40. Install the air cleaner to turbo air duct (1). 41. Secure the air duct by installing the two clamps (2). NHIL15TR00008AA 22 47924635 07/12/2015 10.1 [10.001] / 16
  • 26. Thank you very much for your reading. Please Click Here. Then Get COMPLETE MANUAL. NO WAITING NOTE: If there is no response to click on the link above, please download the PDF document first and then click on it.
  • 27. Engine - Engine and crankcase 42. Install the Selective Catalytic Reduction (SCR) ex- haust outlet pipe (4) to the SCR muffler and catalyst (3) and to the DOC (1). 43. Secure the exhaust outlet pipe by installing the clamps (2). NHIL15TR00010AA 23 44. Install the SCR muffler and catalyst lower cover (1). 45. Install the SCR muffler and catalyst lower cover retain- ing bolts (2). NHIL15TR00020AA 24 46. Install the SCR muffler and catalyst upper rear cover (3). 47. Attach the SCR muffler and catalyst emissions sen- sors wiring harness (1) to the cover clips (2). NHIL15TR00256AA 25 48. Install the SCR muffler and catalyst upper rear cover retaining bolts (1). NHIL15TR00264AA 26 47924635 07/12/2015 10.1 [10.001] / 17
  • 28. Engine - Engine and crankcase 49. Install the SCR muffler and catalyst upper front cover (3). 50. Install the SCR muffler and catalyst upper front cover retaining bolts (1) and (2). NHIL15TR00033AA 27 Next operation: Engine - Connect (10.001) Next operation: Axle support - Install (Front support and front axle) – Standard-duty (25.100) Next operation: Hood - Install (90.100) Next operation: Engine cooling system - Filling (10.400) Next operation: Battery - Connect (55.302) Next operation: Air conditioning - Charging (50.200) 47924635 07/12/2015 10.1 [10.001] / 18