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New holland w170 c wheel loader service repair manual

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This section provides instructions for removing and installing the engine and radiator on a W170C Wheel Loader. The engine removal process involves disconnecting battery cables, draining fluids, removing mounted components, and lifting the engine out. Installation is the reverse of removal. Radiator removal involves draining coolant and removing mounting hardware, while installation reconnects hoses and mounts the radiator.

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Print No. 84488417 W170C Wheel Loader SERVICE MANUAL
W170C Wheel Loader Service Manual 84488413 Table of Contents Description Section No. General Tab 1 Section Index - General General Torque Specifications 1001 Fluids and Lubricants 1002 Metric Conversion Chart 1003 Engines Tab 2 Section Index - Engines Engine and Radiator Removal and Installation 2000 Stall Tests 2002 After Cooler 2003 Engine Intake Air Filtration 2010 SCR System Sensors 2020 SCR Catalyst 2030 Engine Intake Temperature/Humidity Sensor 2040 DEF/AdBlue Heater Control Valve 2050 DEF/AdBlue DNOx Supply Module 2060 DEF AdBlue Dosing Injector 2070 DEF/AdBlue Supply Tank 2080 DEF/AdBlue Supply Tank Level and Temperature Sensor/Pick-up and Heater 2090 DEF/AdBlue Supply Filters 2100 For Engine Repair, See the Engine Service Manual - Sold Separately 84392428 Fuel System Tab 3 Section Index - Fuel System For Fuel System Repair, See the Engine Service Manual - Sold Separately 84392428
Electrical Tab 4 Section Index - Electrical Removal and Installation of Starter and Alternator 4001 Electrical Specifications and Troubleshooting 4002 Batteries 4003 Jump Post Option 4003a Instrument Cluster 4005 Steering Tab 5 Section Index - Steering Removal and Installation of Steering Components 5001 Steering Specifications, Pressure Checks, and Troubleshooting 5002 Steering Cylinders 5005 Center Pivot 5006 Auxiliary Steering Motor and Pump 5008 Joystick Steering System (JSS) 5009 Power Train Tab 6 Section Index - Power Train Removal and Installation of Power Train Components 6001 Transmission Specifications, Pressure Checks, and Troubleshooting 6002 4 & 5 Speed Transmission 6003 Multitrac MT-L 3075 II/3085 II/3095 II Axles 6004 Drive Shafts, Center Bearing, and Universal Joints 6005 Wheels and Tires 6006 Brakes Tab 7 Section Index - Brakes Removal and Installation of Brake Components 7001 Hydraulic Brake Troubleshooting 7002 Brake Pump 7003 Brake Accumulators 7004 Parking Brake 7008 W170C Wheel Loader Service Manual 8448841 Table of Contents Description Section No.
Hydraulics Tab 8 Section Index - Hydraulics Removal and Installation of Hydraulic Components 8001 Hydraulic Specifications, Troubleshooting, and Pressure Checks 8002 Cleaning the Hydraulic System 8003 Hydraulic Pump 8004 Loader Control Valve 8005 Cylinders 8006 Coupler Solenoid Locking Valve 8007 Ride Control Accumulator 8013 Ride Control Valve 8014 Mounted Equipment Tab 9 Section Index - Mounted Equipment Air Conditioning Troubleshooting and System Checks For Systems with HFC-134a Refrigerant 9002 Air Conditioner System Service 9003 Removal And Installation Of Air Conditioning And Heater Components 9004 Loader 9006 Roll Over Protective Structure (ROPS), Cab Structural Frame (CSF) 9007 Cab Glass Installation 9010 Rear View Camera Installation and Removal 9020 Electrical Schematic Foldouts and Hydraulic Schematic Foldout In Rear Pocket W170C Wheel Loader Service Manual 8448841 Table of Contents Description Section No.
Section 1001 1001 GENERAL TORQUE SPECIFICATIONS
1001-3 TORQUE SPECIFICATIONS - DECIMAL HARDWARE Use the torques in this chart when special torques are not given. These torques apply to fasteners with both UNC and UNF threads as received from suppliers dry, or when lubricated with engine oil. Not applicable if special graphities, Molydisulfide greases, or other extreme pressure lubricants are used. Grade 5 Bolts, Nuts, and Studs Size Pound- Inches Newton metres 1/4 inch 108 to 132 12 to 15 5/16 inch 204 to 252 23 to 28 3/8 inch 420 to 504 48 to 57 Size Pound- Feet Newton metres 7/16 inch 54 to 64 73 to 87 1/2 inch 80 to 96 109 to 130 9/16 inch 110 to 132 149 to 179 5/8 inch 150 to 180 203 to 244 3/4 inch 270 to 324 366 to 439 7/8 inch 400 to 480 542 to 651 1.0 inch 580 to 696 787 to 944 1-1/8 inch 800 to 880 1085 to 1193 1-1/4 inch 1120 to 1240 1519 to 1681 1-3/8 inch 1460 to 1680 1980 to 2278 1-1/2 inch 1940 to 2200 2631 to 2983 Grade 8 Bolts, Nuts, and Studs Size Pound- Inches Newton metres 1/4 inch 144 to 180 16 to 20 5/16 inch 288 to 348 33 to 39 3/8 inch 540 to 648 61 to 73 Size Pound- Feet Newton metres 7/16 inch 70 to 84 95 to 114 1/2 inch 110 to 132 149 to 179 9/16 inch 160 to 192 217 to 260 5/8 inch 220 to 264 298 to 358 3/4 inch 380 to 456 515 to 618 7/8 inch 600 to 720 814 to 976 1.0 inch 900 to 1080 1220 to 1465 1-1/8 inch 1280 to 1440 1736 to 1953 1-1/4 inch 1820 to 2000 2468 to 2712 1-3/8 inch 2380 to 2720 3227 to 3688 1-1/2 inch 3160 to 3560 4285 to 4827 NOTE: Use thick nuts with Grade 8 bolts.
1001-4 TORQUE SPECIFICATIONS - METRIC HARDWARE Use the following torques when specifications are not given. These values apply to fasteners with coarse threads as received from supplier, plated or unplated, or when lubricated with engine oil. These values do not apply if graphite or Molydisulfide grease or oil is used. Grade 12.9 Bolts, Nuts, and Studs Usually the torque values specified for grade 10.9 fasteners can be used satisfactorily on grade 12.9 fasteners. Grade 8.8 Bolts, Nuts, and Studs Size Pound- Inches Newton metres M4 24 to 36 3 to 4 M5 60 to 72 7 to 8 M6 96 to 108 11 to 12 M8 228 to 276 26 to 31 M10 456 to 540 52 to 61 Size Pound- Feet Newton metres M12 66 to 79 90 to 107 M14 106 to 127 144 to 172 M16 160 to 200 217 to 271 M20 320 to 380 434 to 515 M24 500 to 600 675 to 815 M30 920 to 1100 1250 to 1500 M36 1600 to 1950 2175 to 2600 8.8 Grade 10.9 Bolts, Nuts, and Studs Size Pound- Inches Newton metres M4 36 to 48 4 to 5 M5 84 to 96 9 to 11 M6 132 to 156 15 to 18 M8 324 to 384 37 to 43 Size Pound- Feet Newton metres M10 54 to 64 73 to 87 M12 93 to 112 125 to 150 M14 149 to 179 200 to 245 M16 230 to 280 310 to 380 M20 450 to 540 610 to 730 M24 780 to 940 1050 to 1275 M30 1470 to 1770 2000 to 2400 M36 2580 to 3090 3500 to 4200 10.9 12.9
1001-5 TORQUE SPECIFICATIONS - STEEL HYDRAULIC FITTINGS 37 Degree Flare Fitting Tube OD Hose ID Thread Size Pound- Inches Newton metres 1/4 inch 6.4 mm 7/16-20 72 to 144 8 to 16 5/16 inch 7.9 mm 1/2-20 96 to 192 11 to 22 3/8 inch 9.5 mm 9/16-18 120 to 300 14 to 34 1/2 inch 12.7 mm 3/4-16 180 to 504 20 to 57 5/8 inch 15.9 mm 7/8-14 300 to 696 34 to 79 Tube OD Hose ID Thread Size Pound- Feet Newton metres 3/4 inch 19.0 mm 1-1/16-12 40 to 80 54 to 108 7/8 inch 22.2 mm 1-3/16-12 60 to 100 81 to 135 1.0 inch 25.4 mm 1-5/16-12 75 to 117 102 to 158 1-1/4 inch 31.8 mm 1-5/8-12 125 to 165 169 to 223 1-1/2 inch 38.1 mm 1-7/8-12 210 to 250 285 to 338 Split Flange Mounting Bolts Size Pound- Inches Newton metres 5/16-18 180 to 240 20 to 27 3/8-16 240 to 300 27 to 34 7/16-14 420 to 540 47 to 61 Size Pound- Feet Newton metres 1/2-13 55 to 65 74 to 88 5/8-11 140 to 150 190 to 203 Straight Threads with O-ring Tube OD Hose ID Thread Size Pound- Inches Newton metres 1/4 inch 6.4 mm 7/16-20 144 to 228 16 to 26 5/16 inch 7.9 mm 1/2-20 192 to 300 22 to 34 3/8 inch 9.5 mm 9/16-18 300 to 480 34 to 54 1/2 inch 12.7 mm 3/4-16 540 to 804 57 to 91 Tube OD Hose ID Thread Size Pound- Feet Newton metres 5/8 inch 15.9 mm 7/8-14 58 to 92 79 to 124 3/4 inch 19.0 mm 1-1/16-12 80 to 128 108 to 174 7/8 inch 22.2 mm 1-3/16-12 100 to 160 136 to 216 1.0 inch 25.4 mm 1-5/16-12 117 to 187 159 to 253 1-1/4 inch 31.8 mm 1-5/8-12 165 to 264 224 to 357 1-1/2 inch 38.1 mm 1-7/8-12 250 to 400 339 to 542
1001-6 TORQUE SPECIFICATIONS - STEEL HYDRAULIC FITTINGS O-ring Face Seal End O-ring Boss End Fitting or Lock Nut Nom. SAE Dash Size Tube OD Thread Size Pound- Inches Newton metres Thread Size Pound- Inches Newton metres -4 1/4 inch 6.4 mm 9/16-18 120 to 144 14 to 16 7/16-20 204 to 240 23 to 27 -6 3/8 inch 9.5 mm 11/16-16 216 to 240 24 to 27 9/16-18 300 to 360 34 to 41 -8 1/2 inch 12.7 mm 13/16-16 384 to 480 43 to 54 3/4-16 540 to 600 61 to 68 Thread Size Pound- Feet Newton metres -10 5/8 inch 15.9 mm 1-14 552 to 672 62 to 76 7/8-14 60 to 65 81 to 88 Nom. SAE Dash Size Tube OD Thread Size Pound- Feet Newton metres 1-1/16-12 85 to 90 115 to 122 1-3/16-12 95 to 100 129 to 136 -12 3/4 inch 19.0 mm 1-3/16-12 65 to 80 90 to 110 1-5/16-12 115 to 125 156 to 169 -14 7/8 inch 22.2 mm 1-3/16-12 65 to 80 90 to 110 1-5/8-12 150 to 160 203 to 217 -16 1.0 inch 25.4 mm 1-7/16-12 92 to 105 125 to 140 1-7/8-12 190 to 200 258 to 271 -20 1-1/4 inch 31.8 mm 1-11/16-12 125 to 140 170 to 190 -24 1-1/2 inch 38.1 mm 2-12 150 to 180 200 to 254
Section 2000 2000 ENGINE AND RADIATOR REMOVAL AND INSTALLATION
2000-2 TABLE OF CONTENTS Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Radiator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
2000-3 ENGINE Removal STEP 1 BD03A040 Park machine on a level surface and lower bucket to ground. Put articulation lock in LOCKED position. STEP 2 Stop engine. Actuate brake pedal several times to discharge brake accumulators. Put key switch in ON position and move loader control lever back and forth at least 30 times to release any pressure from hydraulic circuit. Put key switch in OFF position. STEP 3 Slowly loosen the filler cap for hydraulic reservoir to release air pressure in hydraulic reservoir. STEP 4 BD06F108 The master and hood raise switch are located by the battery box. Raise the hood with the hood lift motor. Put master disconnect switch in OFF position. Remove both battery covers and disconnect batteries from the machine. STEP 5 BD02N160 Put a 28.4 liter (30.0 U.S. quart) container below radiator drain. Remove radiator cap. Remove cap and drain coolant into container. Install cap after coolant has drained. Install radiator cap. STEP 6 BD02N160 Put a 15.1 liter (16 U.S. quart) container below engine oil drain. Remove cap and drain oil into container. Install cap after oil has drained. NOTE: After draining oil disconnect drain hose from frame for removal with engine. STEP 7 Double up a nylon lifting strap and slide it through the exhaust stack opening on the hood.
2000-4 STEP 8 BD03A230 Place a solid steel bar through the strap, raise the hood and release tension on the lifting motor. STEP 9 BD03A228 Remove the pin from the top of the lifting motor. STEP 10 BD06F109 Tag and disconnect hood wiring harness connector from rear chassis wiring harness connector. STEP 11 BD03A227 BD03A226 Remove mount bolt (1) and backup alarm wiring harness clamp from cooler housing. Have another person balance the hood and remove the hood hinge mounting bolts (2) from the cooler frame. STEP 12 Using a suitable lifting device, carefully raise and remove hood from loader. Lower hood onto suitable platform and disconnect lifting equipment. STEP 13 BD03A224 Tag and disconnect engine wiring harness connector from air filter restriction switch. 1 2 2
2000-5 STEP 14 BD03A225 Loosen clamp on air cleaner intake hose and remove the crankcase ventilation hose. STEP 15 BD06F110 Loosen clamps on turbocharger and air cleaner, remove the intake hose. STEP 16 BD06F110 Loosen the clamp on the turbocharger for the after cooler inlet hose. STEP 17 BD03A115 Loosen the clamp on the after cooler and remove the after cooler inlet hose from the machine. STEP 18 BD06F111 Loosen the clamp on the intake manifold for the after cooler output hose. STEP 19 BD03A118 Loosen the clamp on the after cooler and remove the after cooler outlet hose from the machine.
2000-6 STEP 20 BD06F110 Loosen the exhaust clamp from the turbocharger. STEP 21 BD06F112 Remove the air cleaner and muffler from the bracket. STEP 22 BD06F113 BD06F114 Remove the four mounting bolts from the belt cover, remove the cover. NOTE: After removing the belt cover remove the cover mounting brackets from the machine frame. STEP 23 BD06F115 Remove the drive belt from the engine.
2000-7 STEP 24 BD06F116 Loosen clamps and remove lower cooler hose from the engine. STEP 25 BD06F117 If loader is equipped with air conditioning, identify, tag, and disconnect the engine wiring harness connectors from air compressor clutch connector (1). Remove the three mounting bolts (2) for the compressor and set the compressor on the left battery cover. STEP 26 BD06F118 Tag and disconnect the wiring from the alternator. STEP 27 BD06F119 Remove bolt securing wiring harness clamp to engine. STEP 28 BD06F120 Remove bolt securing wiring harness clamp (1) to the engine. Remove ground wires (2) from the engine. STEP 29 BD06F121 Tag and remove the wires from the starter solenoid (3), remove the ground cable (2), and ground strap (1) from the starter. NOTE: Move the starter cables away from the engine, move the wiring harness away from the engine. 1 2 1 2 3 1 2
2000-8 STEP 30 BD06F146 Disconnect the engine coolant vent hose and root to the rear of the engine. STEP 31 BD06F122 Remove the radiator hose (1) from the rear of the engine, remove the heater hose from the rear of the engine (2), remove the clamp bolts and clamps (3) from the bell housing. STEP 32 BD06F111 Tag and remove the grid heater cable. STEP 33 BD03A142 Disconnect the wiring harness from the EDC 7 controller. NOTE: Lifting up on the lever will release the connector from the controller. STEP 34 BD06F123 Remove the fuel line from the top of the EDC 7 controller, plug the line and cap the fitting. STEP 35 BD06F124 Tag and disconnect the fuel filter heater wires (1), disconnect the fuel line (2) from the fuel filter head, plug the line and cap the fitting. 2 1 3 1 2
2000-9 STEP 36 BD06F125 Remove bolt and clamp. STEP 37 BD06F126 Connect and turn on vacuum pump to hydraulic reservoir. Tag and remove the hydraulic lines from the brake system pump, plug the lines and cap the fittings. STEP 38 BD06F127 Remove the lower cover for the drive shaft. STEP 39 BD03A172 Remove the drive shaft bolts from the flywheel. Move the drive shaft clear of the flywheel. STEP 40 Connect suitable lifting equipment to engine lifting brackets. Take up all slack in lifting equipment. Remove the engine mounting bolts and lift the engine enough to gain access to the drain hose, pull the drain hose with the engine. STEP 41 Slowly raise engine from rear chassis. Be sure all harness connections and hoses have been disconnected and are clear of the engine. Remove engine from machine.
2000-10 Installation BS03B035 STEP 42 If engine rubber isolators require replacement, remove and discard isolators (3 and 4). Install new rubber isolator (4), then rubber isolator (3). STEP 43 Slowly raise engine and move into position over rear chassis. Be sure all harness connections and hoses are out of the way then lower engine. Put washer (5) between front rubber isolator (4) and chassis. Install washer (2), bolt (1), washer (6), and nut (7) in engine isolators. Lower engine into position. STEP 44 Tighten engine mounting bolts to a torque of 244 to 298 Nm (180 to 220 lb-ft). STEP 45 Disconnect lifting equipment from engine lifting brackets. STEP 46 Connect engine oil drain hose to frame bracket. STEP 47 BD03A172 At front of engine, position drive shaft on engine coupling. Install six bolts to secure drive shaft to engine coupling. Tighten the six bolts to a torque of 53 to 62 Nm (39 to 46 lb-ft). 1. ENGINE MOUNT BOLT 3. INSOLATOR UPPER 5. WASHER 7. NUT 2. WASHER 4. INSOLATOR LOWER 6. WASHER 8. REMOTE OIL DRAIN HOSE 1 4 3 2 7 6 5 4 3 2 1 1 7 8 7 6 5 2 3 4 5 6
2000-11 STEP 48 BD06F127 Install the lower cover for the drive shaft. STEP 49 BD06F126 Connect and turn on vacuum pump to the hydraulic reservoir. Remove caps from fittings and plugs from hoses. Connect hoses to brake pump following tags installed during removal. Remove and discard tags. Turn off and disconnect vacuum pump from hydraulic reservoir. STEP 50 BD06F125 Install bolt and clamp for fuel return hose. STEP 51 BD06F124 Remove cap from fitting and plug from the hose, connect fuel line (2). Connect fuel filter heater wires (1). Remove and discard tag. STEP 52 BD06F123 Remove cap from fitting and plug from the hose, connect fuel line to EDC 7. STEP 53 BD03A142 Connect wiring harness to EDC 7 controller. NOTE: Start the connector on the EDC 7 with lever straight out from EDC 7. Use lever to pull connector into position. 1 2
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2000-12 STEP 54 BD06F111 Connect grid heater cable to grid heater. Remove and discard tag. STEP 55 BD06F122 Install the heater hose (2) to the rear of the engine, mount the clamps (3), install the radiator hose (1). STEP 56 BD06F146 Connect the engine coolant vent hose. STEP 57 BD06F121 Install the wires to the starter solenoid (3), install the ground cable (2), and ground strap (1) to the starter. Remove and discard tags. STEP 58 BD06F120 Install bolt securing wiring harness (1) clamp to the engine. Install ground wires (2) to the engine. STEP 59 BD06F119 Install bolt securing wiring harness clamp to engine. 2 1 3 3 1 2 1 2
2000-13 STEP 60 BD06F118 Connect the wiring to the alternator. Remove and discard tags. STEP 61 BD06F117 If loader is equipped with air conditioning, mount the compressor using the three mounting bolts (2), connect the engine wiring harness connectors to air compressor clutch connector (1). Remove and discard tags. STEP 62 BD06F116 Install lower cooler hose to the engine and tighten the clamps to a torque of 10.1 to 11.3 Nm (90 to 100 lb-inch). STEP 63 BD06F115 Install the drive belt. STEP 64 BD06F113 BD06F114 Install the cover mounting brackets to the machine frame. Install the belt cover, install the four mounting bolts for the belt cover. 1 2
2000-14 STEP 65 BD06F112 Place the muffler and air cleaner on the bracket. Install mounting bolts in air cleaner and tighten, install the mounting bolts in the muffler and leave loose at this time. STEP 66 BD06F110 Install and tighten the exhaust clamp on the turbocharger, tighten the muffler mounting bolts. STEP 67 BD03A118 Place the after cooler outlet hose on the machine. Tighten the clamp on the after cooler. STEP 68 BD06F111 Tighten the clamp on the intake manifold for the after cooler output hose. STEP 69 BD03A115 Place the after cooler inlet hose on the machine. Tighten the clamp on the after cooler. STEP 70 BD06F110 Tighten the clamp on the turbocharger for the after cooler inlet hose.
2000-15 STEP 71 BD06F110 Install the intake hose and tighten the clamps on turbocharger and air cleaner. STEP 72 BD03A225 Install the crankcase ventilation hose and tighten the clamp on air cleaner intake hose. STEP 73 BD03A224 Connect engine wiring harness connector to air filter restriction switch. Remove and discard tag. STEP 74 Carefully raise and place hood over loader. NOTE: Refer to step 7 and 8 of removal for lifting procedure. STEP 75 BD03A227 BD03A226 Have another person balance the hood, install the hood hinge mounting bolts (2) to the cooler frame. Install mount bolt (1) and backup alarm wiring harness clamp to cooler housing. STEP 76 BD03A228 Install the pin from the top of the lifting motor, lower and remove lifting equipment. 1 2 2
2000-16 STEP 77 BD06F109 Connect hood wiring harness connector to rear chassis wiring harness connector. Remove and discard tag. STEP 78 BD03A221 NOTE: If hood strut is not adjusted properly the hood will be damaged. When a hood is removed and replaced an initial adjustment on the strut is necessary. Adjust between the top of the lift motor adjusting jam nut (1) to the top of the threads (2) to 20 mm (X). With the motor down to its lowest point take a measurement between the left hand side hood bumper and the counter weight, record this measurement (Y). Use the following table to adjust the strut (X). STEP 79 BD02N160 Check and make sure that drain caps are tight. STEP 80 Install a new oil filter on engine. Fill engine with 13.25 liters (14 U.S. quarts) of AMBRA Mastergold (SAE 15W-40) Engine Oil. 2 1 Hood Adjustment Table Y (MM) X (MM) Y (MM) X (MM) Y (MM) X (MM) Y (MM) X (MM) 1 19 21 14 41 9 61 5 2 19 22 14 42 9 62 5 3 18 23 14 43 9 63 4 4 18 24 13 44 9 64 4 5 18 25 13 45 9 65 4 6 18 26 13 46 8 66 4 7 17 27 13 47 8 67 3 8 17 28 12 48 8 68 3 9 17 29 12 49 8 69 3 10 17 30 12 50 7 70 3 11 16 31 12 51 7 71 2 12 16 32 12 52 7 72 2 13 16 33 11 53 7 73 2 14 16 34 11 54 6 74 2 15 16 35 11 55 6 75 2 16 15 36 11 56 6 76 1 17 15 37 10 57 6 77 1 18 15 38 10 58 6 78 1 19 15 39 10 59 5 79 1 20 14 40 10 60 5 80 0

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New holland w170 c wheel loader service repair manual

  • 1. Print No. 84488417 W170C Wheel Loader SERVICE MANUAL
  • 2. W170C Wheel Loader Service Manual 84488413 Table of Contents Description Section No. General Tab 1 Section Index - General General Torque Specifications 1001 Fluids and Lubricants 1002 Metric Conversion Chart 1003 Engines Tab 2 Section Index - Engines Engine and Radiator Removal and Installation 2000 Stall Tests 2002 After Cooler 2003 Engine Intake Air Filtration 2010 SCR System Sensors 2020 SCR Catalyst 2030 Engine Intake Temperature/Humidity Sensor 2040 DEF/AdBlue Heater Control Valve 2050 DEF/AdBlue DNOx Supply Module 2060 DEF AdBlue Dosing Injector 2070 DEF/AdBlue Supply Tank 2080 DEF/AdBlue Supply Tank Level and Temperature Sensor/Pick-up and Heater 2090 DEF/AdBlue Supply Filters 2100 For Engine Repair, See the Engine Service Manual - Sold Separately 84392428 Fuel System Tab 3 Section Index - Fuel System For Fuel System Repair, See the Engine Service Manual - Sold Separately 84392428
  • 3. Electrical Tab 4 Section Index - Electrical Removal and Installation of Starter and Alternator 4001 Electrical Specifications and Troubleshooting 4002 Batteries 4003 Jump Post Option 4003a Instrument Cluster 4005 Steering Tab 5 Section Index - Steering Removal and Installation of Steering Components 5001 Steering Specifications, Pressure Checks, and Troubleshooting 5002 Steering Cylinders 5005 Center Pivot 5006 Auxiliary Steering Motor and Pump 5008 Joystick Steering System (JSS) 5009 Power Train Tab 6 Section Index - Power Train Removal and Installation of Power Train Components 6001 Transmission Specifications, Pressure Checks, and Troubleshooting 6002 4 & 5 Speed Transmission 6003 Multitrac MT-L 3075 II/3085 II/3095 II Axles 6004 Drive Shafts, Center Bearing, and Universal Joints 6005 Wheels and Tires 6006 Brakes Tab 7 Section Index - Brakes Removal and Installation of Brake Components 7001 Hydraulic Brake Troubleshooting 7002 Brake Pump 7003 Brake Accumulators 7004 Parking Brake 7008 W170C Wheel Loader Service Manual 8448841 Table of Contents Description Section No.
  • 4. Hydraulics Tab 8 Section Index - Hydraulics Removal and Installation of Hydraulic Components 8001 Hydraulic Specifications, Troubleshooting, and Pressure Checks 8002 Cleaning the Hydraulic System 8003 Hydraulic Pump 8004 Loader Control Valve 8005 Cylinders 8006 Coupler Solenoid Locking Valve 8007 Ride Control Accumulator 8013 Ride Control Valve 8014 Mounted Equipment Tab 9 Section Index - Mounted Equipment Air Conditioning Troubleshooting and System Checks For Systems with HFC-134a Refrigerant 9002 Air Conditioner System Service 9003 Removal And Installation Of Air Conditioning And Heater Components 9004 Loader 9006 Roll Over Protective Structure (ROPS), Cab Structural Frame (CSF) 9007 Cab Glass Installation 9010 Rear View Camera Installation and Removal 9020 Electrical Schematic Foldouts and Hydraulic Schematic Foldout In Rear Pocket W170C Wheel Loader Service Manual 8448841 Table of Contents Description Section No.
  • 6. 1001-3 TORQUE SPECIFICATIONS - DECIMAL HARDWARE Use the torques in this chart when special torques are not given. These torques apply to fasteners with both UNC and UNF threads as received from suppliers dry, or when lubricated with engine oil. Not applicable if special graphities, Molydisulfide greases, or other extreme pressure lubricants are used. Grade 5 Bolts, Nuts, and Studs Size Pound- Inches Newton metres 1/4 inch 108 to 132 12 to 15 5/16 inch 204 to 252 23 to 28 3/8 inch 420 to 504 48 to 57 Size Pound- Feet Newton metres 7/16 inch 54 to 64 73 to 87 1/2 inch 80 to 96 109 to 130 9/16 inch 110 to 132 149 to 179 5/8 inch 150 to 180 203 to 244 3/4 inch 270 to 324 366 to 439 7/8 inch 400 to 480 542 to 651 1.0 inch 580 to 696 787 to 944 1-1/8 inch 800 to 880 1085 to 1193 1-1/4 inch 1120 to 1240 1519 to 1681 1-3/8 inch 1460 to 1680 1980 to 2278 1-1/2 inch 1940 to 2200 2631 to 2983 Grade 8 Bolts, Nuts, and Studs Size Pound- Inches Newton metres 1/4 inch 144 to 180 16 to 20 5/16 inch 288 to 348 33 to 39 3/8 inch 540 to 648 61 to 73 Size Pound- Feet Newton metres 7/16 inch 70 to 84 95 to 114 1/2 inch 110 to 132 149 to 179 9/16 inch 160 to 192 217 to 260 5/8 inch 220 to 264 298 to 358 3/4 inch 380 to 456 515 to 618 7/8 inch 600 to 720 814 to 976 1.0 inch 900 to 1080 1220 to 1465 1-1/8 inch 1280 to 1440 1736 to 1953 1-1/4 inch 1820 to 2000 2468 to 2712 1-3/8 inch 2380 to 2720 3227 to 3688 1-1/2 inch 3160 to 3560 4285 to 4827 NOTE: Use thick nuts with Grade 8 bolts.
  • 7. 1001-4 TORQUE SPECIFICATIONS - METRIC HARDWARE Use the following torques when specifications are not given. These values apply to fasteners with coarse threads as received from supplier, plated or unplated, or when lubricated with engine oil. These values do not apply if graphite or Molydisulfide grease or oil is used. Grade 12.9 Bolts, Nuts, and Studs Usually the torque values specified for grade 10.9 fasteners can be used satisfactorily on grade 12.9 fasteners. Grade 8.8 Bolts, Nuts, and Studs Size Pound- Inches Newton metres M4 24 to 36 3 to 4 M5 60 to 72 7 to 8 M6 96 to 108 11 to 12 M8 228 to 276 26 to 31 M10 456 to 540 52 to 61 Size Pound- Feet Newton metres M12 66 to 79 90 to 107 M14 106 to 127 144 to 172 M16 160 to 200 217 to 271 M20 320 to 380 434 to 515 M24 500 to 600 675 to 815 M30 920 to 1100 1250 to 1500 M36 1600 to 1950 2175 to 2600 8.8 Grade 10.9 Bolts, Nuts, and Studs Size Pound- Inches Newton metres M4 36 to 48 4 to 5 M5 84 to 96 9 to 11 M6 132 to 156 15 to 18 M8 324 to 384 37 to 43 Size Pound- Feet Newton metres M10 54 to 64 73 to 87 M12 93 to 112 125 to 150 M14 149 to 179 200 to 245 M16 230 to 280 310 to 380 M20 450 to 540 610 to 730 M24 780 to 940 1050 to 1275 M30 1470 to 1770 2000 to 2400 M36 2580 to 3090 3500 to 4200 10.9 12.9
  • 8. 1001-5 TORQUE SPECIFICATIONS - STEEL HYDRAULIC FITTINGS 37 Degree Flare Fitting Tube OD Hose ID Thread Size Pound- Inches Newton metres 1/4 inch 6.4 mm 7/16-20 72 to 144 8 to 16 5/16 inch 7.9 mm 1/2-20 96 to 192 11 to 22 3/8 inch 9.5 mm 9/16-18 120 to 300 14 to 34 1/2 inch 12.7 mm 3/4-16 180 to 504 20 to 57 5/8 inch 15.9 mm 7/8-14 300 to 696 34 to 79 Tube OD Hose ID Thread Size Pound- Feet Newton metres 3/4 inch 19.0 mm 1-1/16-12 40 to 80 54 to 108 7/8 inch 22.2 mm 1-3/16-12 60 to 100 81 to 135 1.0 inch 25.4 mm 1-5/16-12 75 to 117 102 to 158 1-1/4 inch 31.8 mm 1-5/8-12 125 to 165 169 to 223 1-1/2 inch 38.1 mm 1-7/8-12 210 to 250 285 to 338 Split Flange Mounting Bolts Size Pound- Inches Newton metres 5/16-18 180 to 240 20 to 27 3/8-16 240 to 300 27 to 34 7/16-14 420 to 540 47 to 61 Size Pound- Feet Newton metres 1/2-13 55 to 65 74 to 88 5/8-11 140 to 150 190 to 203 Straight Threads with O-ring Tube OD Hose ID Thread Size Pound- Inches Newton metres 1/4 inch 6.4 mm 7/16-20 144 to 228 16 to 26 5/16 inch 7.9 mm 1/2-20 192 to 300 22 to 34 3/8 inch 9.5 mm 9/16-18 300 to 480 34 to 54 1/2 inch 12.7 mm 3/4-16 540 to 804 57 to 91 Tube OD Hose ID Thread Size Pound- Feet Newton metres 5/8 inch 15.9 mm 7/8-14 58 to 92 79 to 124 3/4 inch 19.0 mm 1-1/16-12 80 to 128 108 to 174 7/8 inch 22.2 mm 1-3/16-12 100 to 160 136 to 216 1.0 inch 25.4 mm 1-5/16-12 117 to 187 159 to 253 1-1/4 inch 31.8 mm 1-5/8-12 165 to 264 224 to 357 1-1/2 inch 38.1 mm 1-7/8-12 250 to 400 339 to 542
  • 9. 1001-6 TORQUE SPECIFICATIONS - STEEL HYDRAULIC FITTINGS O-ring Face Seal End O-ring Boss End Fitting or Lock Nut Nom. SAE Dash Size Tube OD Thread Size Pound- Inches Newton metres Thread Size Pound- Inches Newton metres -4 1/4 inch 6.4 mm 9/16-18 120 to 144 14 to 16 7/16-20 204 to 240 23 to 27 -6 3/8 inch 9.5 mm 11/16-16 216 to 240 24 to 27 9/16-18 300 to 360 34 to 41 -8 1/2 inch 12.7 mm 13/16-16 384 to 480 43 to 54 3/4-16 540 to 600 61 to 68 Thread Size Pound- Feet Newton metres -10 5/8 inch 15.9 mm 1-14 552 to 672 62 to 76 7/8-14 60 to 65 81 to 88 Nom. SAE Dash Size Tube OD Thread Size Pound- Feet Newton metres 1-1/16-12 85 to 90 115 to 122 1-3/16-12 95 to 100 129 to 136 -12 3/4 inch 19.0 mm 1-3/16-12 65 to 80 90 to 110 1-5/16-12 115 to 125 156 to 169 -14 7/8 inch 22.2 mm 1-3/16-12 65 to 80 90 to 110 1-5/8-12 150 to 160 203 to 217 -16 1.0 inch 25.4 mm 1-7/16-12 92 to 105 125 to 140 1-7/8-12 190 to 200 258 to 271 -20 1-1/4 inch 31.8 mm 1-11/16-12 125 to 140 170 to 190 -24 1-1/2 inch 38.1 mm 2-12 150 to 180 200 to 254
  • 10. Section 2000 2000 ENGINE AND RADIATOR REMOVAL AND INSTALLATION
  • 11. 2000-2 TABLE OF CONTENTS Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Radiator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
  • 12. 2000-3 ENGINE Removal STEP 1 BD03A040 Park machine on a level surface and lower bucket to ground. Put articulation lock in LOCKED position. STEP 2 Stop engine. Actuate brake pedal several times to discharge brake accumulators. Put key switch in ON position and move loader control lever back and forth at least 30 times to release any pressure from hydraulic circuit. Put key switch in OFF position. STEP 3 Slowly loosen the filler cap for hydraulic reservoir to release air pressure in hydraulic reservoir. STEP 4 BD06F108 The master and hood raise switch are located by the battery box. Raise the hood with the hood lift motor. Put master disconnect switch in OFF position. Remove both battery covers and disconnect batteries from the machine. STEP 5 BD02N160 Put a 28.4 liter (30.0 U.S. quart) container below radiator drain. Remove radiator cap. Remove cap and drain coolant into container. Install cap after coolant has drained. Install radiator cap. STEP 6 BD02N160 Put a 15.1 liter (16 U.S. quart) container below engine oil drain. Remove cap and drain oil into container. Install cap after oil has drained. NOTE: After draining oil disconnect drain hose from frame for removal with engine. STEP 7 Double up a nylon lifting strap and slide it through the exhaust stack opening on the hood.
  • 13. 2000-4 STEP 8 BD03A230 Place a solid steel bar through the strap, raise the hood and release tension on the lifting motor. STEP 9 BD03A228 Remove the pin from the top of the lifting motor. STEP 10 BD06F109 Tag and disconnect hood wiring harness connector from rear chassis wiring harness connector. STEP 11 BD03A227 BD03A226 Remove mount bolt (1) and backup alarm wiring harness clamp from cooler housing. Have another person balance the hood and remove the hood hinge mounting bolts (2) from the cooler frame. STEP 12 Using a suitable lifting device, carefully raise and remove hood from loader. Lower hood onto suitable platform and disconnect lifting equipment. STEP 13 BD03A224 Tag and disconnect engine wiring harness connector from air filter restriction switch. 1 2 2
  • 14. 2000-5 STEP 14 BD03A225 Loosen clamp on air cleaner intake hose and remove the crankcase ventilation hose. STEP 15 BD06F110 Loosen clamps on turbocharger and air cleaner, remove the intake hose. STEP 16 BD06F110 Loosen the clamp on the turbocharger for the after cooler inlet hose. STEP 17 BD03A115 Loosen the clamp on the after cooler and remove the after cooler inlet hose from the machine. STEP 18 BD06F111 Loosen the clamp on the intake manifold for the after cooler output hose. STEP 19 BD03A118 Loosen the clamp on the after cooler and remove the after cooler outlet hose from the machine.
  • 15. 2000-6 STEP 20 BD06F110 Loosen the exhaust clamp from the turbocharger. STEP 21 BD06F112 Remove the air cleaner and muffler from the bracket. STEP 22 BD06F113 BD06F114 Remove the four mounting bolts from the belt cover, remove the cover. NOTE: After removing the belt cover remove the cover mounting brackets from the machine frame. STEP 23 BD06F115 Remove the drive belt from the engine.
  • 16. 2000-7 STEP 24 BD06F116 Loosen clamps and remove lower cooler hose from the engine. STEP 25 BD06F117 If loader is equipped with air conditioning, identify, tag, and disconnect the engine wiring harness connectors from air compressor clutch connector (1). Remove the three mounting bolts (2) for the compressor and set the compressor on the left battery cover. STEP 26 BD06F118 Tag and disconnect the wiring from the alternator. STEP 27 BD06F119 Remove bolt securing wiring harness clamp to engine. STEP 28 BD06F120 Remove bolt securing wiring harness clamp (1) to the engine. Remove ground wires (2) from the engine. STEP 29 BD06F121 Tag and remove the wires from the starter solenoid (3), remove the ground cable (2), and ground strap (1) from the starter. NOTE: Move the starter cables away from the engine, move the wiring harness away from the engine. 1 2 1 2 3 1 2
  • 17. 2000-8 STEP 30 BD06F146 Disconnect the engine coolant vent hose and root to the rear of the engine. STEP 31 BD06F122 Remove the radiator hose (1) from the rear of the engine, remove the heater hose from the rear of the engine (2), remove the clamp bolts and clamps (3) from the bell housing. STEP 32 BD06F111 Tag and remove the grid heater cable. STEP 33 BD03A142 Disconnect the wiring harness from the EDC 7 controller. NOTE: Lifting up on the lever will release the connector from the controller. STEP 34 BD06F123 Remove the fuel line from the top of the EDC 7 controller, plug the line and cap the fitting. STEP 35 BD06F124 Tag and disconnect the fuel filter heater wires (1), disconnect the fuel line (2) from the fuel filter head, plug the line and cap the fitting. 2 1 3 1 2
  • 18. 2000-9 STEP 36 BD06F125 Remove bolt and clamp. STEP 37 BD06F126 Connect and turn on vacuum pump to hydraulic reservoir. Tag and remove the hydraulic lines from the brake system pump, plug the lines and cap the fittings. STEP 38 BD06F127 Remove the lower cover for the drive shaft. STEP 39 BD03A172 Remove the drive shaft bolts from the flywheel. Move the drive shaft clear of the flywheel. STEP 40 Connect suitable lifting equipment to engine lifting brackets. Take up all slack in lifting equipment. Remove the engine mounting bolts and lift the engine enough to gain access to the drain hose, pull the drain hose with the engine. STEP 41 Slowly raise engine from rear chassis. Be sure all harness connections and hoses have been disconnected and are clear of the engine. Remove engine from machine.
  • 19. 2000-10 Installation BS03B035 STEP 42 If engine rubber isolators require replacement, remove and discard isolators (3 and 4). Install new rubber isolator (4), then rubber isolator (3). STEP 43 Slowly raise engine and move into position over rear chassis. Be sure all harness connections and hoses are out of the way then lower engine. Put washer (5) between front rubber isolator (4) and chassis. Install washer (2), bolt (1), washer (6), and nut (7) in engine isolators. Lower engine into position. STEP 44 Tighten engine mounting bolts to a torque of 244 to 298 Nm (180 to 220 lb-ft). STEP 45 Disconnect lifting equipment from engine lifting brackets. STEP 46 Connect engine oil drain hose to frame bracket. STEP 47 BD03A172 At front of engine, position drive shaft on engine coupling. Install six bolts to secure drive shaft to engine coupling. Tighten the six bolts to a torque of 53 to 62 Nm (39 to 46 lb-ft). 1. ENGINE MOUNT BOLT 3. INSOLATOR UPPER 5. WASHER 7. NUT 2. WASHER 4. INSOLATOR LOWER 6. WASHER 8. REMOTE OIL DRAIN HOSE 1 4 3 2 7 6 5 4 3 2 1 1 7 8 7 6 5 2 3 4 5 6
  • 20. 2000-11 STEP 48 BD06F127 Install the lower cover for the drive shaft. STEP 49 BD06F126 Connect and turn on vacuum pump to the hydraulic reservoir. Remove caps from fittings and plugs from hoses. Connect hoses to brake pump following tags installed during removal. Remove and discard tags. Turn off and disconnect vacuum pump from hydraulic reservoir. STEP 50 BD06F125 Install bolt and clamp for fuel return hose. STEP 51 BD06F124 Remove cap from fitting and plug from the hose, connect fuel line (2). Connect fuel filter heater wires (1). Remove and discard tag. STEP 52 BD06F123 Remove cap from fitting and plug from the hose, connect fuel line to EDC 7. STEP 53 BD03A142 Connect wiring harness to EDC 7 controller. NOTE: Start the connector on the EDC 7 with lever straight out from EDC 7. Use lever to pull connector into position. 1 2
  • 21. Thank you very much for your reading. Please Click Here. Then Get COMPLETE MANUAL. NO WAITING NOTE: If there is no response to click on the link above, please download the PDF document first and then click on it.
  • 22. 2000-12 STEP 54 BD06F111 Connect grid heater cable to grid heater. Remove and discard tag. STEP 55 BD06F122 Install the heater hose (2) to the rear of the engine, mount the clamps (3), install the radiator hose (1). STEP 56 BD06F146 Connect the engine coolant vent hose. STEP 57 BD06F121 Install the wires to the starter solenoid (3), install the ground cable (2), and ground strap (1) to the starter. Remove and discard tags. STEP 58 BD06F120 Install bolt securing wiring harness (1) clamp to the engine. Install ground wires (2) to the engine. STEP 59 BD06F119 Install bolt securing wiring harness clamp to engine. 2 1 3 3 1 2 1 2
  • 23. 2000-13 STEP 60 BD06F118 Connect the wiring to the alternator. Remove and discard tags. STEP 61 BD06F117 If loader is equipped with air conditioning, mount the compressor using the three mounting bolts (2), connect the engine wiring harness connectors to air compressor clutch connector (1). Remove and discard tags. STEP 62 BD06F116 Install lower cooler hose to the engine and tighten the clamps to a torque of 10.1 to 11.3 Nm (90 to 100 lb-inch). STEP 63 BD06F115 Install the drive belt. STEP 64 BD06F113 BD06F114 Install the cover mounting brackets to the machine frame. Install the belt cover, install the four mounting bolts for the belt cover. 1 2
  • 24. 2000-14 STEP 65 BD06F112 Place the muffler and air cleaner on the bracket. Install mounting bolts in air cleaner and tighten, install the mounting bolts in the muffler and leave loose at this time. STEP 66 BD06F110 Install and tighten the exhaust clamp on the turbocharger, tighten the muffler mounting bolts. STEP 67 BD03A118 Place the after cooler outlet hose on the machine. Tighten the clamp on the after cooler. STEP 68 BD06F111 Tighten the clamp on the intake manifold for the after cooler output hose. STEP 69 BD03A115 Place the after cooler inlet hose on the machine. Tighten the clamp on the after cooler. STEP 70 BD06F110 Tighten the clamp on the turbocharger for the after cooler inlet hose.
  • 25. 2000-15 STEP 71 BD06F110 Install the intake hose and tighten the clamps on turbocharger and air cleaner. STEP 72 BD03A225 Install the crankcase ventilation hose and tighten the clamp on air cleaner intake hose. STEP 73 BD03A224 Connect engine wiring harness connector to air filter restriction switch. Remove and discard tag. STEP 74 Carefully raise and place hood over loader. NOTE: Refer to step 7 and 8 of removal for lifting procedure. STEP 75 BD03A227 BD03A226 Have another person balance the hood, install the hood hinge mounting bolts (2) to the cooler frame. Install mount bolt (1) and backup alarm wiring harness clamp to cooler housing. STEP 76 BD03A228 Install the pin from the top of the lifting motor, lower and remove lifting equipment. 1 2 2
  • 26. 2000-16 STEP 77 BD06F109 Connect hood wiring harness connector to rear chassis wiring harness connector. Remove and discard tag. STEP 78 BD03A221 NOTE: If hood strut is not adjusted properly the hood will be damaged. When a hood is removed and replaced an initial adjustment on the strut is necessary. Adjust between the top of the lift motor adjusting jam nut (1) to the top of the threads (2) to 20 mm (X). With the motor down to its lowest point take a measurement between the left hand side hood bumper and the counter weight, record this measurement (Y). Use the following table to adjust the strut (X). STEP 79 BD02N160 Check and make sure that drain caps are tight. STEP 80 Install a new oil filter on engine. Fill engine with 13.25 liters (14 U.S. quarts) of AMBRA Mastergold (SAE 15W-40) Engine Oil. 2 1 Hood Adjustment Table Y (MM) X (MM) Y (MM) X (MM) Y (MM) X (MM) Y (MM) X (MM) 1 19 21 14 41 9 61 5 2 19 22 14 42 9 62 5 3 18 23 14 43 9 63 4 4 18 24 13 44 9 64 4 5 18 25 13 45 9 65 4 6 18 26 13 46 8 66 4 7 17 27 13 47 8 67 3 8 17 28 12 48 8 68 3 9 17 29 12 49 8 69 3 10 17 30 12 50 7 70 3 11 16 31 12 51 7 71 2 12 16 32 12 52 7 72 2 13 16 33 11 53 7 73 2 14 16 34 11 54 6 74 2 15 16 35 11 55 6 75 2 16 15 36 11 56 6 76 1 17 15 37 10 57 6 77 1 18 15 38 10 58 6 78 1 19 15 39 10 59 5 79 1 20 14 40 10 60 5 80 0