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OptiStruct Tips and Tricks
Industry-proven structural analysis solver for linear and nonlinear problems
Market leader for structural design optimization
Based on modern finite element and multi-body dynamics technology
Advanced analysis and optimization algorithms
Helps develop innovative, lightweight and structurally efficient designs
Analyze and optimize strength, durability and NVH performance
OptiStruct is …
Copyright © 2014 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.
OptiStruct: Optimization Driven Design
Optimization
Heat TransferNoise and
Vibrations
Stiffness,
Strength,
Stability
Durability
Multi Body
Dynamics
Smart Multiphysics
Copyright © 2014 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.
Agenda
• Autocontact
• Pretension manager
• Loadstep manager
• Domain decomposition
• New PARAM cards
• Contact output
• Pretension output
• Post processing
Copyright © 2014 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.
Auto-Contact
• Automatically searches for possible contacts across
selected components based on mesh proximity
distance.
• Creates interfaces of type CONTACT
(slide, stick, freeze, friction/MU1)
Copyright © 2014 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.
Auto-Contact
Results:
• 15 Contacts
• 30 Contact Surfaces
• Created, reviewed and configured
in under 2 minutes
Copyright © 2014 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.
Pretension Manager
• Easier modeling and managing of pretension loads.
• 1D & 3D pretension bolts
• Create and edit multiple pretension sections and loads at once
• Create 3D pretension bolts by selecting existing surface, or creating
one on the fly.
• Easy organization of pretension loads.
• Hierarchical view allows easy overview of multiple loads are applied
to bolts.
Copyright © 2013 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.
Loadstep manager
Relevant loadstep information organized into folders
Copyright © 2013 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.
Domain Decomposition
• Public Domain Engine Head and Block Assembly Model
• # of Grids (Structural) : 1513492
• # of Elements : 924971
• # of Local Coordinate Systems : 32
• # of Degrees of Freedom : 4721581
• # of Non-zero Stiffness Terms : 187318216
• # of Pretension sections : 10
• Nonlinear run: small deformation, 3 subcases, 27 iterations
totally
Copyright © 2013 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.
Domain Decomposition
• Model 2
• # of Grids (Structural) : 6961212
• # of Elements : 4044294
• # of Degrees of Freedom : 21121182
• # of Pretension sections : 20
• Out-of-core
• 1 MPI per physical node
0.00
10000.00
20000.00
30000.00
40000.00
50000.00
60000.00
8m6p 16m6p 32m6p
time (seconds)
4.45x
Copyright © 2013 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.
New PARAM cards
• PARAM,SHL2MEM,YES
• PARAM,ELASSTIF
• PARAM,BUSHSTIF
• PARAM,AUTOMSET,YES
Copyright © 2013 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.
Post processing
• Contact results
• Gasket pressure in the thickness direction
Copyright © 2012 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.
Automated Reporting Solution
Analyze
• Worst case scenario
• Critical components and locations
exceeding the allowed thresholds
• Effects of the latest design change
Communicate
• Share findings frequently
• Right level of information
• Consistent appearance
Challenge
Large amount of data/results
Laborious repetitive tasks
Copyright © 2012 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.
Set-up
0.5 h
Load Template, apply
contour and adjust legend
per component
Refine/match ID’s and
part/component names
Verify model definition, e.g.
material, properties
Automated Reporting Solution
Assessment
3.5 h
Hotspot Finder or Measure
Panel: Mark critical result
locations
Adjust to best view, create
and save screenshot
Review each component
and identify critical
components
Report
2 h
Import all screenshots into
PPT master
Create Overview Table
Rearrange/format
slides/layout
Thank You!

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Opti struct tips_and_tricks_atc

  • 2. Industry-proven structural analysis solver for linear and nonlinear problems Market leader for structural design optimization Based on modern finite element and multi-body dynamics technology Advanced analysis and optimization algorithms Helps develop innovative, lightweight and structurally efficient designs Analyze and optimize strength, durability and NVH performance OptiStruct is …
  • 3. Copyright © 2014 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved. OptiStruct: Optimization Driven Design Optimization Heat TransferNoise and Vibrations Stiffness, Strength, Stability Durability Multi Body Dynamics Smart Multiphysics
  • 4. Copyright © 2014 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved. Agenda • Autocontact • Pretension manager • Loadstep manager • Domain decomposition • New PARAM cards • Contact output • Pretension output • Post processing
  • 5. Copyright © 2014 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved. Auto-Contact • Automatically searches for possible contacts across selected components based on mesh proximity distance. • Creates interfaces of type CONTACT (slide, stick, freeze, friction/MU1)
  • 6. Copyright © 2014 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved. Auto-Contact Results: • 15 Contacts • 30 Contact Surfaces • Created, reviewed and configured in under 2 minutes
  • 7. Copyright © 2014 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved. Pretension Manager • Easier modeling and managing of pretension loads. • 1D & 3D pretension bolts • Create and edit multiple pretension sections and loads at once • Create 3D pretension bolts by selecting existing surface, or creating one on the fly. • Easy organization of pretension loads. • Hierarchical view allows easy overview of multiple loads are applied to bolts.
  • 8. Copyright © 2013 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved. Loadstep manager Relevant loadstep information organized into folders
  • 9. Copyright © 2013 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved. Domain Decomposition • Public Domain Engine Head and Block Assembly Model • # of Grids (Structural) : 1513492 • # of Elements : 924971 • # of Local Coordinate Systems : 32 • # of Degrees of Freedom : 4721581 • # of Non-zero Stiffness Terms : 187318216 • # of Pretension sections : 10 • Nonlinear run: small deformation, 3 subcases, 27 iterations totally
  • 10. Copyright © 2013 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved. Domain Decomposition • Model 2 • # of Grids (Structural) : 6961212 • # of Elements : 4044294 • # of Degrees of Freedom : 21121182 • # of Pretension sections : 20 • Out-of-core • 1 MPI per physical node 0.00 10000.00 20000.00 30000.00 40000.00 50000.00 60000.00 8m6p 16m6p 32m6p time (seconds) 4.45x
  • 11. Copyright © 2013 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved. New PARAM cards • PARAM,SHL2MEM,YES • PARAM,ELASSTIF • PARAM,BUSHSTIF • PARAM,AUTOMSET,YES
  • 12. Copyright © 2013 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved. Post processing • Contact results • Gasket pressure in the thickness direction
  • 13. Copyright © 2012 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved. Automated Reporting Solution Analyze • Worst case scenario • Critical components and locations exceeding the allowed thresholds • Effects of the latest design change Communicate • Share findings frequently • Right level of information • Consistent appearance Challenge Large amount of data/results Laborious repetitive tasks
  • 14. Copyright © 2012 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved. Set-up 0.5 h Load Template, apply contour and adjust legend per component Refine/match ID’s and part/component names Verify model definition, e.g. material, properties Automated Reporting Solution Assessment 3.5 h Hotspot Finder or Measure Panel: Mark critical result locations Adjust to best view, create and save screenshot Review each component and identify critical components Report 2 h Import all screenshots into PPT master Create Overview Table Rearrange/format slides/layout