Nanomed. J., 2(4): 283-290, Autumn 2015
283
Preparation and evaluation of vitamin A nanosuspension as a novel ocular
drug delivery
*
A. Akhgari; H. Saremi; M.J. Khodayar
Nanotechnology Research Center and School of Pharmacy, Ahvaz Jundishapur University of Medical
Sciences, Ahvaz, Iran
ABSTRACT:
Objective(s): The aim of this study was to prepare a nanosuspension formulation as a new vehicle for the improvement
of the ocular delivery of vitamin A.
Material and Methods: Formulations were designed based on full factorial design. A high pressure homogenization
technique was used to produce nanosuspensions. Fifteen formulations were prepared by the use of different combinations
of surfactants Tween 80, benzalkonium chloride and Pluronic and evaluated for pH, particle size, entrapment efficiency,
differential scanning calorimetry (DSC), stability and drug release. Also, Draize test was used to evaluate the irritation
of rabbit eye by formulations.
Results: All formulations showed a small mean size that is well suited for ocular application. Also it was observed that
the particle size decreased with increase in the amount of surfactant. Drug entrapment increased with increasing amount
of surfactant. It was shown that initial and final drug release can be controlled by the ratio and the total amount of
surfactants, respectively.
Conclusion: It was concluded that the use of Tween 80 and Pluronic in the formualtions with a proper ratio does not
show eye irritation and could be useful to achieve a suitable nanosuspension of vitamin A as a novel ocular delivery
system.
Keywords: Benzalkonium, Nanosuspension, Pluronic, Tween, Vitamin A
Nanomed. J., 2(4): 283-290, Autumn 2015
DOI: 10.7508/nmj. 2015.04.006
*Corresponding Author Email: akhgari_a@yahoo.com
Tel: (+98) 611-3342197
Note. This manuscript was submitted on February 3, 2015;
approved on March 21, 2015
Received; 3 February 2015 Accepted; 21 March 2015
INTRODUCTION
Eye disorders can cause therapeutic discomfort in
patients, with the ultimate anxiety of loss of vision or
even facial derangement. Many segments of the eye
are relatively inaccessible to systematically
administered drugs, therefore topical delivery remains
the preferred route of delivery in most disorders (1)
and usually aqueous eye drops (2) which is easy to
apply, less invasive in comparison to the other
formulations such as ointmentand gel induce low
irritation and blurred vision, is preferred (3,4).
The drug delivery system must provide high efficacy
and safety, prolonged action and less invasive
administration (5). Water-insoluble drugs which have
low polarity, low dissolution and instability in aqueous
solution (6) are administered topically in the ointment
that is not easy to apply for patient and high viscosity
of this dosage form may decrease patient compliance
(7). VitaminA(VA) is an essential vitamin which adjusts
the proliferation and differentiation of corneal epithelial
cells and protects conjunctival goblet cells. It has been
used in the management of disorders of the ocular
surface (8-10). It is known that VA deficiency cause
keratoconjunctival epithelial damage, resulting in
conditions such as superficial punctate keratitis and
dry keratoconjunctivitis, as well as abnormalities such
as loss ofconjunctival goblet cells (11,12). VAis a water-
insoluble drug and currently in management of eye
disorders is used with a dose of 250 U/g as an ointment
preparation (13). VA shows poor stability and
inactivates by oxidation. There are many reports
concerned with side effects of retinoic acid ophthalmic
ointment (9,14) whereas, it has been reported that
ophthalmic solutions containing retinol palmitate (an
ester of VA) are effective and cause few side effects
(15). Many physiological and anatomical limitations
Nanomed. J., 2(4): 283-290, Autumn 2015
284
A. Akhgari et al.
such as tear turnover, nasolachrymal drainage, reflex
blinking, and ocular static and dynamic barriers
decrease ocular drug permeation and lower its
bioavailability(16).To remove thementioned difficulties
and increase in bioavailability, conventional and novel
drug delivery systems have been developed such as
ointments, emulsion, suspensions, aqueous gels,
liposomes, dendrimers, implants, contact lenses,
nanomicelles, nanoparticles, nanosuspensions,
microneedles, and thermosensitive gels for treatment
eye diseases (17). Ophthalmic nanosuspension can be
defined as a method to increase dissolution and
bioavailability of water-insoluble drug (6,18). Drug
nanosuspensions are submicron drug particles
suspended in a dispersion medium (mostly water) and
stabilized by polymer or surfactant (19). Formulation
with nano-sizein ophthalmic drug deliverymakes higher
surface area for dissolution (20), enhances drug
solubility (21), and represents higher bioadhesive (22)
and corneal penetration characteristics (23). Moreover
it increases stabilization of drug, reduction in the
amount of dose and systemic toxicity and therefore
improves patient compliance and convenience (5).
The overall aim of this investigation was to formulate
water-insoluble drug vitaminAin the nanosuspension
form and to prepare a novel ocular drug delivery of
this vitamin with proper physicochemical characteristics
and less irritation.
MATERIALSAND METHODS
Materials
Vitamin A (Darupakhsh, Iran) and Pluronic F68
(Sigma, U.S.A) were purchased from indicated sources.
Tween 80, benzalkonium chloride, EDTA, ethanol,
acetone, and hydroxtethylcellulose were supplied from
Merck Co., Germany.All chemicals were of analytical
grade.
Design of formulations
32
full factorial designs were used for the design of
formulations. Two independent factorial designs were
selected to design of formulations containing Tween
80 and benzalkonium chloride, and Tween 80 and
Pluronic, separately. Therefore, 15 different
formulations were prepared. Formulations and their
components were shown in Table 1. Independent
variables were the amount of surfactant(s) in
formulations (with the levels of 0.1, 0.5 and 1%) and
ratio of Tween 80:benzalkonium chloride or Tween
80:pluronic (with the levels of 0, 50 and 100%).
Dependent variables (responses) were particle size,
drug entrapment, and drug release at 8 and 24 hrs.
Preparation of nanosuspension
Nanosuspensions were produced by high pressure
homogenizer (HPH) (EmulsiFlex-C3,Avestin, Canada)
technology. Initially, Drug was dissolved by heating
and sonication, in 20 mL of acetonand:ethanol (3:1).
Ethanol was used as a co-solvent to solubilize the drug.
The solution was slowly injected into 80 mL of water
(nonsolvent) containing different surfactants ratio
under magnetic stirring and processed using Ultra
Turax(IKAT-25,Germany)at14,000 rpmfor3min.Then
the obtained pre-mix was homogenized byHPH at 5000
bar for 3 cycles.
pH measurements
pH of formulations was measured by using pH
meter (MettlerTolendo Model).
Differential scanning calorimetry (DSC)
DSC was performed using Mettler Toledo Thermal
analyzer. Samples of materials and formulation were
placed in a standard aluminum pan and fitted with a
perforated lid for scanning so that material should not
spill outside. For heating scans of prepared sample, a
heating rate of 10 °C/min was employed in the range of
0-200°C.
Particle size analysis
The mean particle size of formulationswas measured
by Particle size analyzer (Scatterscope 1 Qudix model,
South Korea). All assays were carried out in triplicate
and the mean value was reported.
Determination of drug entrapment
Entrapment efficiency (the percentage of
incorporated drug) was determined spect-
rophotometrically at 362 nm. The formulations were
centrifuged, after which sediment was found amount
of the free drug was detected in upper layer and amount
of incorporated drug was determined by following
equation;
Entrapment efficiency
(EE) (%) = × 100
Eq. 1
Nanomed. J., 2(4): 283-290, Autumn 2015
285
Drug release studies
The release of VAfrom prepared formulations was
evaluated using diffusion cells (cut off:12000). The
donor and acceptor compartment were separated by a
dialysis membrane. The donor compartment contained
20 ml of formulation and the acceptor compartment was
filled with 20 ml freshly prepared phosphate buffer with
pH 6.8 under magnetic stirring at 37 °C.At regular time
intervals within 24 hr samples of 1 ml withdrew from
acceptor compartment and replaced by the same volume
of fresh phosphate buffer. The samples were diluted
with phosphate buffer and analysis spectrometrically
at 362nm(24).
Ocular tolerability test (Draize test)
To determine ocular irritancy and damaging effects
formulations were evaluated according to a modified
Draize test. Male albino rabbits were used in the
experiment. They were hold in according to National
Institutes of Health guidelines.Adrop of formulations
was instilled directly into the cornea in the right eye
every 30 min for 6 hr and a drop distilled water as a
control instilled into Left eye. Condition of the eyes
was checked after 10 min, 6 hr, and 24 hr after the end
of the treatments. The swelling of conjunctiva was
graded on a scale from 0 to 4. Discharge and redness
were graded on a scale from 0 to 3 (25).
Stability study
Each ofthe formulations maintained in closed amber
glass bottles and placed at 25 °C (room temperature)
Table 1. Components of formulations
Water
(ml)
Acetone
(ml)
Ethanol
(ml)
EDTA
(%)
HEC
(%)
Pluronic
(%)
Benzalkonium
(%)
Tween
(%)
VA
(mg)
Formulation
801550.10.35-0.1-350F1
801550.10.35-0.5-350F2
801550.10.35-1-350F3
801550.10.35-0.050.05350F4
801550.10.35-0.250.25350F5
801550.10.35-0.50.5350F6
801550.10.35--0.1350F7
801550.10.35--0.5350F8
801550.10.35--1350F9
801550.10.350.1--350G1
801550.10.350.5--350G2
801550.10.351--350G3
801550.10.350.05-0.05350G4
801550.10.350.25-0.25350G5
801550.10.350.5-0.5350G6
and away from direct light.After 2 weeks drug contents
and drug release from all the formulations were
determined by the method discussed previously.
Statistical analysis of data
The effects of independent variables upon the
responses were modeled using following second order
polynomial equation:
Y = b0
+ b1
X1
+ b2
X2
+ b11
X1
X1
+ b22
X2
X2
+ b12
X1
X2
Eq.2
The modeling was performed using SPSS (Version 20.0)
with a backward, stepwise linear regression technique
and significant terms (P<0.05) were chosen for final
equations. Response surface plots and contour plots
resulting from equations obtained by Statgraphics
Centurion XVI.
RESULTSANDDISCUSSION
pH measurements
The pH value is an important factor in the
ophthalmic formulation process. The pH must be such
that formulation does not induce any irritation to eyes
upon administration and be stable at this pH. pH values
for all the formulations were within adaptable range
6.1 - 6.4 and hence would not cause any irritation upon
administration of the formulations. The results showed
that the change of surfactants does not have any special
effect on pH.
Nanomed. J., 2(4): 283-290, Autumn 2015
286
vitamin A nanosuspensions for ocular drug delivery
Differential scanning calorimetry (DSC)
The DSC thermograms are represented in Figs 1
and 2. As shown in Fig 1, VA powder represents three
endothermic peaks at 55, 78 and 128 °C. Meanwhile, in
the thermograms of produced formulations (Fig 2) the
peaks at 55°C and 78°C were disappeared. Peak at 128
°C was shifted to 113 °C in formulations containing
benzalkonium chloride while it did not significantly
change in nanosuspensions composed of Tween and
Pluronic. Therefore, the latter surfactants exhibited less
possible interactions with the other components of
formulations compared with benzalkonium.
Fig. 1. DSC thermogram of vitamin A powder
Fig. 2. DSC thermograms of (a) formulation containing
benzalkonium (F3), (b) formulation containing Pluronic (G3),
(c) formulation containing Tween and benzalkonium (F6), (d)
formulation containing Tween and Pluronic (G6) and (e)
formulation containing Tween (F9)
Particle size analysis
In order to determine the effect of the independent
variables on different responses, mathematical
min
°C-0 20 40 60 80 100 120 140 160 180
0 2 4 6 8 10 12 14 16 18
mW
-3
-2
-1
0
_^
S
TA
R
e
_ _
b
min
°C-0 20 40 60 80 100 120 140 160 180
0 2 4 6 8 10 12 14 16 18
mW
_^
STA
e
a
c
d
relationships were generated between the dependent
and independent variables using the statistical
software SPSS. The equations of the responses are
given below:
Y1(tw/bzm)
= 215.998 - 93.538X1
+ 10.500X2
-5.646X1
X2
–
0.037X2
X2
Eq. 3
Y1(tw/plc)
= 858.624 - 453.670X1
- 9.046X2
+ 0.083X2
X2
Eq.4
Y2(tw/bzm)
= 56.854 + 0.345X2
+ 17.490 X1
X1
- 0.003X2
X2
Eq.5
Y2(tw/plc)
= 56.438 + 19.179X1
+ 0.136X2
- 0.001X2
X2
Eq.6
Y3(tw/bzm)
= 43.288 + 0.157X2
+ 6.405X1
X1
– 0.001X2
X2
Eq.7
Y3(tw/plc)
= 49.231 – 0.221X2
– 9.123X1
X1
+ 0.220X1
X2
+
0.001X2
X2
Eq. 8
Y4(tw/bzm)
= 70.411 – 0.032X2
+ 10.909 X1
X1
Eq.9
Y4(tw/plc)
= 66.978 + 10.645X1
Eq. 10
Analysis of variance (ANOVA) (Table 2) indicated that
the assumed regression models were significant and
valid for different responses.
The three-dimensional response surfaces were drawn
to predict the effects of the independent variables on
each response.
All formulations showed a small mean size that is
suitable for ocular application. The particle size of
formulations was shown in Table 3.
Accordingly, formulations F2 and F3 had the minimum
particle size. These formulations contained 0.5 and 1%
benzalkonium. On the other hand, G1 and F7 with the
maximum particle size composed of 0.1% Pluronic and
Tween, respectively. Fig 3 represents the effect of
independent variables on particle size.
As shown in Fig 3, the particle size reduction depends
on the amount of surfactant and surfactants ratio.
Particle size decreased with increasing the amount of
surfactant. Surfactants reduce the surface tension and
thus by improving dispersion of particles in the water
can reduce the size of nanosuspension (26). The
particle size decreasing effect of surfactants was mostly
observed with benzalkonium and Tween and Pluronic
in the ratio of 1:1. In fact, the other ratios of latter
surfactants increased the mean particle size of
nanosuspensions.
Nanomed. J., 2(4): 283-290, Autumn 2015
287
Fig. 3. Response surface plots of Y1 (particle size) for
formulations containing (a) Tween and benzalkonium and (b)
Tween and Pluronic
Table 2. Analysis of Variance (ANOVA) of dependent
variable Y1
for formulations containing Tween and Pluronic
Model Sum of Squares df Mean
Square
F Sig.
1
Regression 1048473.212 5 209694.642 36.455 .000b
Residual 120793.528 21 5752.073
Total 1169266.741 26
2
Regression 1047940.221 4 261985.055 47.505 .000c
Residual 121326.520 22 5514.842
Total 1169266.741 26
3
Regression 1036741.823 3 345580.608 59.976 .000d
Residual 132524.918 23 5761.953
Total 1169266.741 26
ANOVAa
a. Dependent Variable: Y1
b. Predictors: (Constant), X2X2, X1X1, X1X2, X2, X1
c. Predictors: (Constant), X2X2, X1X2, X2, X1
d. Predictors: (Constant), X2X2, X2, X1
Table 3. Particle size of the experimented formulations
Formulation
Particle size
(nm)
F1 207. 33 ± 13.01
F2 156.66 ± 18.03
F3 140.33 ± 14.84
F4 614.00 ± 14.52
F5 497.00 ± 21.16
F6 231.66 ± 21.03
F7 846.33 ± 51.92
F8 502.66 ± 12.09
F9 272.00 ± 15.09
G1 813.68 ± 18 .00
G2 655.00 ± 27.22
G3 371.33 ± 21.38
G4 468.66 ± 40.41
G5 387.33 ± 14.97
G6 258.33 ± 11.01
Drug entrapment results
The results of drug entrapment efficiency showed
that formulations F1 and G1 had the minimum
entrapment with the amounts of 58.13% and 58.26%,
respectively and maximum entrapment was belonged
to F6 (87.20%). As for Fig 4, entrapment efficiency
increased by increasing the total amount of surfactant.
This could be obviously due to reducing the surface
tension and increasing the tendency of drug to
aqueous phase in presence of surfactant (27). Thus
particles migrate out of the solvent phase and are
dispersed in water. Also it was observed that using the
1:1 ratio of surfactants can improve drug entrapment
compared with the other ratios and separate using each
of surfactants.
Fig. 4. Response surface plot of Y2 for formulations containing
Tween and benzalkonium
Drug release studies
In vitro drug release from nanosuspensions in the
phosphate buffer media with pH 6.8 has been shown in
Fig 5. As shown, an initial burst effect was observed
Nanomed. J., 2(4): 283-290, Autumn 2015
288
A. Akhgari et al.
from all ofthe formulations and 20-40% ofdrug released
at the first hour. Afterwards the drug release followed
an approximate steady pattern, and cumulative percent
drug released for formulations after 24 hr was 70-80 %.
The burst release in the first hour can be attributed to
the drug loaded on the surface of nanosuspensions
(28). In effect, some parts of drug may deposits on the
surface of nanoparticles which dissolves when the
formulation encounters the dissolution media. Increase
of drug release was observed as a function of the total
amount of surfactants. Also dissolution data showed
that drug release at the end of 8 hours increased with
increase in the ratio of tween to benzalkonium (data
not shown). As shown in Fig 6, drug release increased
in the presence of Tween; Meanwhile, Pluronic caused
a decrease in drug release. Final drug release at the
end of 24 hr mostly depended on the total amount of
0 10 20 30
0
10
20
30
40
50
60
70
80
90
time (hr)
F
1
F
2
F
3
F
4
F
5
F
6
F
7
F
8
(a)
0 10 20 30
0
10
20
30
40
50
60
70
80
time (hr)
G
1
G
2
G
3
G
4
G
5
G
6
(b)
Fig. 5. Drug release profiles from formulations containing (a)
Tween and benzalkonium and (b) Tween and Pluronic
Fig. 6. Response surface plot of Y3 (drug release at 8 hr) from
formulations containing Tween and Pluronic
Ocular tolerability test (Draize test)
The data of Draize tests did not showed any sign
of swelling of conjunctiva in rabbit eyes. It was also
demonstrated that formulations containing
benzalkonium caused a little discharge and redness in
rabbit eyes. But this phenomenon was not observed
by Tween and Pluronic. Benzalkonium is a cationic
surfactant and may induce more irritation compared
with other surfactants (29). However, non-ionic
surfactants Tween and Pluronic could be less irritable
and therefore use of these surfactants for producing
nanosuspension with favorite characteristics will be
more helpful.
Stability study
Stability studies showed that decrease in drug
entrapment after 1 month was rare and drug release
was not significantly changed after this period.
Therefore, all of the formulations showed a stable
manner and drug entrapment and release was not
affected in different periods.
CONCLUSION
According to the results of this study all
formulations showed a small mean size that is a perfect
size for ocular application. Also it was observed that
the total amount of surfactant lowered the particle size
and increased drug entrapment.
Formulations containing benzalkonium had minimum
particle size. On the other hand, the ratio of surfactants
Nanomed. J., 2(4): 283-290, Autumn 2015
289
was an important parameter on the size control in
nanosuspensions made by Tween and Pluronic. Also,
it was concluded that initial and final drug release can
be controlled by the ratio of surfactants.
Use of Tween 80 and Pluronic in the formulations with
a proper ratio did not show eye irritation and could be
useful to achieve a suitable nanosuspension of vitamin
A as a novel ocular delivery system.
ACKNOWLEDGMENTS
This work is the Pharm. D dissertation of M. Saremi
which is supported by a grant from research chancellor
ofAhvaz Jundishapur University of Medical Sciences.
The authors would like to thank Darupakhsh
Pharmaceutical Co. for their col- laboration and
providing samples.
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How to cite this article:
Akhgari A, Saremi H, Khodayar MJ. Preparation and evaluation of vitamin A nanosuspension as a novel ocular drug delivery. Nanomed. J., 2015;
2(4): 283-290.
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Preparation and evaluation of vitamin A nanosuspension as a novel ocular drug delivery

  • 1. Nanomed. J., 2(4): 283-290, Autumn 2015 283 Preparation and evaluation of vitamin A nanosuspension as a novel ocular drug delivery * A. Akhgari; H. Saremi; M.J. Khodayar Nanotechnology Research Center and School of Pharmacy, Ahvaz Jundishapur University of Medical Sciences, Ahvaz, Iran ABSTRACT: Objective(s): The aim of this study was to prepare a nanosuspension formulation as a new vehicle for the improvement of the ocular delivery of vitamin A. Material and Methods: Formulations were designed based on full factorial design. A high pressure homogenization technique was used to produce nanosuspensions. Fifteen formulations were prepared by the use of different combinations of surfactants Tween 80, benzalkonium chloride and Pluronic and evaluated for pH, particle size, entrapment efficiency, differential scanning calorimetry (DSC), stability and drug release. Also, Draize test was used to evaluate the irritation of rabbit eye by formulations. Results: All formulations showed a small mean size that is well suited for ocular application. Also it was observed that the particle size decreased with increase in the amount of surfactant. Drug entrapment increased with increasing amount of surfactant. It was shown that initial and final drug release can be controlled by the ratio and the total amount of surfactants, respectively. Conclusion: It was concluded that the use of Tween 80 and Pluronic in the formualtions with a proper ratio does not show eye irritation and could be useful to achieve a suitable nanosuspension of vitamin A as a novel ocular delivery system. Keywords: Benzalkonium, Nanosuspension, Pluronic, Tween, Vitamin A Nanomed. J., 2(4): 283-290, Autumn 2015 DOI: 10.7508/nmj. 2015.04.006 *Corresponding Author Email: [email protected] Tel: (+98) 611-3342197 Note. This manuscript was submitted on February 3, 2015; approved on March 21, 2015 Received; 3 February 2015 Accepted; 21 March 2015 INTRODUCTION Eye disorders can cause therapeutic discomfort in patients, with the ultimate anxiety of loss of vision or even facial derangement. Many segments of the eye are relatively inaccessible to systematically administered drugs, therefore topical delivery remains the preferred route of delivery in most disorders (1) and usually aqueous eye drops (2) which is easy to apply, less invasive in comparison to the other formulations such as ointmentand gel induce low irritation and blurred vision, is preferred (3,4). The drug delivery system must provide high efficacy and safety, prolonged action and less invasive administration (5). Water-insoluble drugs which have low polarity, low dissolution and instability in aqueous solution (6) are administered topically in the ointment that is not easy to apply for patient and high viscosity of this dosage form may decrease patient compliance (7). VitaminA(VA) is an essential vitamin which adjusts the proliferation and differentiation of corneal epithelial cells and protects conjunctival goblet cells. It has been used in the management of disorders of the ocular surface (8-10). It is known that VA deficiency cause keratoconjunctival epithelial damage, resulting in conditions such as superficial punctate keratitis and dry keratoconjunctivitis, as well as abnormalities such as loss ofconjunctival goblet cells (11,12). VAis a water- insoluble drug and currently in management of eye disorders is used with a dose of 250 U/g as an ointment preparation (13). VA shows poor stability and inactivates by oxidation. There are many reports concerned with side effects of retinoic acid ophthalmic ointment (9,14) whereas, it has been reported that ophthalmic solutions containing retinol palmitate (an ester of VA) are effective and cause few side effects (15). Many physiological and anatomical limitations
  • 2. Nanomed. J., 2(4): 283-290, Autumn 2015 284 A. Akhgari et al. such as tear turnover, nasolachrymal drainage, reflex blinking, and ocular static and dynamic barriers decrease ocular drug permeation and lower its bioavailability(16).To remove thementioned difficulties and increase in bioavailability, conventional and novel drug delivery systems have been developed such as ointments, emulsion, suspensions, aqueous gels, liposomes, dendrimers, implants, contact lenses, nanomicelles, nanoparticles, nanosuspensions, microneedles, and thermosensitive gels for treatment eye diseases (17). Ophthalmic nanosuspension can be defined as a method to increase dissolution and bioavailability of water-insoluble drug (6,18). Drug nanosuspensions are submicron drug particles suspended in a dispersion medium (mostly water) and stabilized by polymer or surfactant (19). Formulation with nano-sizein ophthalmic drug deliverymakes higher surface area for dissolution (20), enhances drug solubility (21), and represents higher bioadhesive (22) and corneal penetration characteristics (23). Moreover it increases stabilization of drug, reduction in the amount of dose and systemic toxicity and therefore improves patient compliance and convenience (5). The overall aim of this investigation was to formulate water-insoluble drug vitaminAin the nanosuspension form and to prepare a novel ocular drug delivery of this vitamin with proper physicochemical characteristics and less irritation. MATERIALSAND METHODS Materials Vitamin A (Darupakhsh, Iran) and Pluronic F68 (Sigma, U.S.A) were purchased from indicated sources. Tween 80, benzalkonium chloride, EDTA, ethanol, acetone, and hydroxtethylcellulose were supplied from Merck Co., Germany.All chemicals were of analytical grade. Design of formulations 32 full factorial designs were used for the design of formulations. Two independent factorial designs were selected to design of formulations containing Tween 80 and benzalkonium chloride, and Tween 80 and Pluronic, separately. Therefore, 15 different formulations were prepared. Formulations and their components were shown in Table 1. Independent variables were the amount of surfactant(s) in formulations (with the levels of 0.1, 0.5 and 1%) and ratio of Tween 80:benzalkonium chloride or Tween 80:pluronic (with the levels of 0, 50 and 100%). Dependent variables (responses) were particle size, drug entrapment, and drug release at 8 and 24 hrs. Preparation of nanosuspension Nanosuspensions were produced by high pressure homogenizer (HPH) (EmulsiFlex-C3,Avestin, Canada) technology. Initially, Drug was dissolved by heating and sonication, in 20 mL of acetonand:ethanol (3:1). Ethanol was used as a co-solvent to solubilize the drug. The solution was slowly injected into 80 mL of water (nonsolvent) containing different surfactants ratio under magnetic stirring and processed using Ultra Turax(IKAT-25,Germany)at14,000 rpmfor3min.Then the obtained pre-mix was homogenized byHPH at 5000 bar for 3 cycles. pH measurements pH of formulations was measured by using pH meter (MettlerTolendo Model). Differential scanning calorimetry (DSC) DSC was performed using Mettler Toledo Thermal analyzer. Samples of materials and formulation were placed in a standard aluminum pan and fitted with a perforated lid for scanning so that material should not spill outside. For heating scans of prepared sample, a heating rate of 10 °C/min was employed in the range of 0-200°C. Particle size analysis The mean particle size of formulationswas measured by Particle size analyzer (Scatterscope 1 Qudix model, South Korea). All assays were carried out in triplicate and the mean value was reported. Determination of drug entrapment Entrapment efficiency (the percentage of incorporated drug) was determined spect- rophotometrically at 362 nm. The formulations were centrifuged, after which sediment was found amount of the free drug was detected in upper layer and amount of incorporated drug was determined by following equation; Entrapment efficiency (EE) (%) = × 100 Eq. 1
  • 3. Nanomed. J., 2(4): 283-290, Autumn 2015 285 Drug release studies The release of VAfrom prepared formulations was evaluated using diffusion cells (cut off:12000). The donor and acceptor compartment were separated by a dialysis membrane. The donor compartment contained 20 ml of formulation and the acceptor compartment was filled with 20 ml freshly prepared phosphate buffer with pH 6.8 under magnetic stirring at 37 °C.At regular time intervals within 24 hr samples of 1 ml withdrew from acceptor compartment and replaced by the same volume of fresh phosphate buffer. The samples were diluted with phosphate buffer and analysis spectrometrically at 362nm(24). Ocular tolerability test (Draize test) To determine ocular irritancy and damaging effects formulations were evaluated according to a modified Draize test. Male albino rabbits were used in the experiment. They were hold in according to National Institutes of Health guidelines.Adrop of formulations was instilled directly into the cornea in the right eye every 30 min for 6 hr and a drop distilled water as a control instilled into Left eye. Condition of the eyes was checked after 10 min, 6 hr, and 24 hr after the end of the treatments. The swelling of conjunctiva was graded on a scale from 0 to 4. Discharge and redness were graded on a scale from 0 to 3 (25). Stability study Each ofthe formulations maintained in closed amber glass bottles and placed at 25 °C (room temperature) Table 1. Components of formulations Water (ml) Acetone (ml) Ethanol (ml) EDTA (%) HEC (%) Pluronic (%) Benzalkonium (%) Tween (%) VA (mg) Formulation 801550.10.35-0.1-350F1 801550.10.35-0.5-350F2 801550.10.35-1-350F3 801550.10.35-0.050.05350F4 801550.10.35-0.250.25350F5 801550.10.35-0.50.5350F6 801550.10.35--0.1350F7 801550.10.35--0.5350F8 801550.10.35--1350F9 801550.10.350.1--350G1 801550.10.350.5--350G2 801550.10.351--350G3 801550.10.350.05-0.05350G4 801550.10.350.25-0.25350G5 801550.10.350.5-0.5350G6 and away from direct light.After 2 weeks drug contents and drug release from all the formulations were determined by the method discussed previously. Statistical analysis of data The effects of independent variables upon the responses were modeled using following second order polynomial equation: Y = b0 + b1 X1 + b2 X2 + b11 X1 X1 + b22 X2 X2 + b12 X1 X2 Eq.2 The modeling was performed using SPSS (Version 20.0) with a backward, stepwise linear regression technique and significant terms (P<0.05) were chosen for final equations. Response surface plots and contour plots resulting from equations obtained by Statgraphics Centurion XVI. RESULTSANDDISCUSSION pH measurements The pH value is an important factor in the ophthalmic formulation process. The pH must be such that formulation does not induce any irritation to eyes upon administration and be stable at this pH. pH values for all the formulations were within adaptable range 6.1 - 6.4 and hence would not cause any irritation upon administration of the formulations. The results showed that the change of surfactants does not have any special effect on pH.
  • 4. Nanomed. J., 2(4): 283-290, Autumn 2015 286 vitamin A nanosuspensions for ocular drug delivery Differential scanning calorimetry (DSC) The DSC thermograms are represented in Figs 1 and 2. As shown in Fig 1, VA powder represents three endothermic peaks at 55, 78 and 128 °C. Meanwhile, in the thermograms of produced formulations (Fig 2) the peaks at 55°C and 78°C were disappeared. Peak at 128 °C was shifted to 113 °C in formulations containing benzalkonium chloride while it did not significantly change in nanosuspensions composed of Tween and Pluronic. Therefore, the latter surfactants exhibited less possible interactions with the other components of formulations compared with benzalkonium. Fig. 1. DSC thermogram of vitamin A powder Fig. 2. DSC thermograms of (a) formulation containing benzalkonium (F3), (b) formulation containing Pluronic (G3), (c) formulation containing Tween and benzalkonium (F6), (d) formulation containing Tween and Pluronic (G6) and (e) formulation containing Tween (F9) Particle size analysis In order to determine the effect of the independent variables on different responses, mathematical min °C-0 20 40 60 80 100 120 140 160 180 0 2 4 6 8 10 12 14 16 18 mW -3 -2 -1 0 _^ S TA R e _ _ b min °C-0 20 40 60 80 100 120 140 160 180 0 2 4 6 8 10 12 14 16 18 mW _^ STA e a c d relationships were generated between the dependent and independent variables using the statistical software SPSS. The equations of the responses are given below: Y1(tw/bzm) = 215.998 - 93.538X1 + 10.500X2 -5.646X1 X2 – 0.037X2 X2 Eq. 3 Y1(tw/plc) = 858.624 - 453.670X1 - 9.046X2 + 0.083X2 X2 Eq.4 Y2(tw/bzm) = 56.854 + 0.345X2 + 17.490 X1 X1 - 0.003X2 X2 Eq.5 Y2(tw/plc) = 56.438 + 19.179X1 + 0.136X2 - 0.001X2 X2 Eq.6 Y3(tw/bzm) = 43.288 + 0.157X2 + 6.405X1 X1 – 0.001X2 X2 Eq.7 Y3(tw/plc) = 49.231 – 0.221X2 – 9.123X1 X1 + 0.220X1 X2 + 0.001X2 X2 Eq. 8 Y4(tw/bzm) = 70.411 – 0.032X2 + 10.909 X1 X1 Eq.9 Y4(tw/plc) = 66.978 + 10.645X1 Eq. 10 Analysis of variance (ANOVA) (Table 2) indicated that the assumed regression models were significant and valid for different responses. The three-dimensional response surfaces were drawn to predict the effects of the independent variables on each response. All formulations showed a small mean size that is suitable for ocular application. The particle size of formulations was shown in Table 3. Accordingly, formulations F2 and F3 had the minimum particle size. These formulations contained 0.5 and 1% benzalkonium. On the other hand, G1 and F7 with the maximum particle size composed of 0.1% Pluronic and Tween, respectively. Fig 3 represents the effect of independent variables on particle size. As shown in Fig 3, the particle size reduction depends on the amount of surfactant and surfactants ratio. Particle size decreased with increasing the amount of surfactant. Surfactants reduce the surface tension and thus by improving dispersion of particles in the water can reduce the size of nanosuspension (26). The particle size decreasing effect of surfactants was mostly observed with benzalkonium and Tween and Pluronic in the ratio of 1:1. In fact, the other ratios of latter surfactants increased the mean particle size of nanosuspensions.
  • 5. Nanomed. J., 2(4): 283-290, Autumn 2015 287 Fig. 3. Response surface plots of Y1 (particle size) for formulations containing (a) Tween and benzalkonium and (b) Tween and Pluronic Table 2. Analysis of Variance (ANOVA) of dependent variable Y1 for formulations containing Tween and Pluronic Model Sum of Squares df Mean Square F Sig. 1 Regression 1048473.212 5 209694.642 36.455 .000b Residual 120793.528 21 5752.073 Total 1169266.741 26 2 Regression 1047940.221 4 261985.055 47.505 .000c Residual 121326.520 22 5514.842 Total 1169266.741 26 3 Regression 1036741.823 3 345580.608 59.976 .000d Residual 132524.918 23 5761.953 Total 1169266.741 26 ANOVAa a. Dependent Variable: Y1 b. Predictors: (Constant), X2X2, X1X1, X1X2, X2, X1 c. Predictors: (Constant), X2X2, X1X2, X2, X1 d. Predictors: (Constant), X2X2, X2, X1 Table 3. Particle size of the experimented formulations Formulation Particle size (nm) F1 207. 33 ± 13.01 F2 156.66 ± 18.03 F3 140.33 ± 14.84 F4 614.00 ± 14.52 F5 497.00 ± 21.16 F6 231.66 ± 21.03 F7 846.33 ± 51.92 F8 502.66 ± 12.09 F9 272.00 ± 15.09 G1 813.68 ± 18 .00 G2 655.00 ± 27.22 G3 371.33 ± 21.38 G4 468.66 ± 40.41 G5 387.33 ± 14.97 G6 258.33 ± 11.01 Drug entrapment results The results of drug entrapment efficiency showed that formulations F1 and G1 had the minimum entrapment with the amounts of 58.13% and 58.26%, respectively and maximum entrapment was belonged to F6 (87.20%). As for Fig 4, entrapment efficiency increased by increasing the total amount of surfactant. This could be obviously due to reducing the surface tension and increasing the tendency of drug to aqueous phase in presence of surfactant (27). Thus particles migrate out of the solvent phase and are dispersed in water. Also it was observed that using the 1:1 ratio of surfactants can improve drug entrapment compared with the other ratios and separate using each of surfactants. Fig. 4. Response surface plot of Y2 for formulations containing Tween and benzalkonium Drug release studies In vitro drug release from nanosuspensions in the phosphate buffer media with pH 6.8 has been shown in Fig 5. As shown, an initial burst effect was observed
  • 6. Nanomed. J., 2(4): 283-290, Autumn 2015 288 A. Akhgari et al. from all ofthe formulations and 20-40% ofdrug released at the first hour. Afterwards the drug release followed an approximate steady pattern, and cumulative percent drug released for formulations after 24 hr was 70-80 %. The burst release in the first hour can be attributed to the drug loaded on the surface of nanosuspensions (28). In effect, some parts of drug may deposits on the surface of nanoparticles which dissolves when the formulation encounters the dissolution media. Increase of drug release was observed as a function of the total amount of surfactants. Also dissolution data showed that drug release at the end of 8 hours increased with increase in the ratio of tween to benzalkonium (data not shown). As shown in Fig 6, drug release increased in the presence of Tween; Meanwhile, Pluronic caused a decrease in drug release. Final drug release at the end of 24 hr mostly depended on the total amount of 0 10 20 30 0 10 20 30 40 50 60 70 80 90 time (hr) F 1 F 2 F 3 F 4 F 5 F 6 F 7 F 8 (a) 0 10 20 30 0 10 20 30 40 50 60 70 80 time (hr) G 1 G 2 G 3 G 4 G 5 G 6 (b) Fig. 5. Drug release profiles from formulations containing (a) Tween and benzalkonium and (b) Tween and Pluronic Fig. 6. Response surface plot of Y3 (drug release at 8 hr) from formulations containing Tween and Pluronic Ocular tolerability test (Draize test) The data of Draize tests did not showed any sign of swelling of conjunctiva in rabbit eyes. It was also demonstrated that formulations containing benzalkonium caused a little discharge and redness in rabbit eyes. But this phenomenon was not observed by Tween and Pluronic. Benzalkonium is a cationic surfactant and may induce more irritation compared with other surfactants (29). However, non-ionic surfactants Tween and Pluronic could be less irritable and therefore use of these surfactants for producing nanosuspension with favorite characteristics will be more helpful. Stability study Stability studies showed that decrease in drug entrapment after 1 month was rare and drug release was not significantly changed after this period. Therefore, all of the formulations showed a stable manner and drug entrapment and release was not affected in different periods. CONCLUSION According to the results of this study all formulations showed a small mean size that is a perfect size for ocular application. Also it was observed that the total amount of surfactant lowered the particle size and increased drug entrapment. Formulations containing benzalkonium had minimum particle size. On the other hand, the ratio of surfactants
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