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STEYR PROFI 4120 ET Tractor Service Repair Manual.pdf

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This document is a service manual that provides maintenance and repair information for various tractor models, including the PROFI 4110 ET, PROFI 4120 ET, PROFI 4130 ET, PROFI 6125 ET, PROFI 6140 ET, and associated CVT and Classic ET models. The manual contains over 10 sections covering topics like the engine, transmission, hydraulics, electrical systems, and more. Each section contains chapters on technical data, operation, diagnostics, and service procedures for individual components.

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SERVICE MANUAL 1/3 PROFI ET 4110 - 6140 PROFI Classic ET 4110 - 6140 PROFI CVT 4110 - 4130 SERVICE MANUAL PROFI 4110 ET PROFI 4120 ET PROFI 4130 ET PROFI 6125 ET PROFI 6140 ET PROFI 4110 Classic ET PROFI 6125 Classic ET PROFI 6140 Classic ET PROFI CVT 4110 PROFI CVT 4120 PROFI CVT 4130 Tractor Part number 47665873 English February 2014 Copyright © 2014 CNH Industrial Osterreich GmbH. All Rights Reserved. Tractor Part number 47665873
SERVICE MANUAL PROFI 4110 Classic ET , PROFI 4110 ET , PROFI 4120 ET , PROFI 4130 ET , PROFI 6125 Classic ET , PROFI 6125 ET , PROFI 6140 Classic ET , PROFI 6140 ET , PROFI CVT 4110 , PROFI CVT 4120 , PROFI CVT 4130 47665873 26/02/2014 EN
Link Product / Engine Product Market Product Engine PROFI CVT 4110 Europe F4DFE413C*A PROFI CVT 4120 Europe F4DFE413B*A PROFI CVT 4130 Europe F4DFE413A*A PROFI 4110 Classic ET Europe F4DFE413E*A PROFI 4110 ET Europe F4DFE413C*A PROFI 4120 ET Europe F4DFE413B*A PROFI 4130 ET Europe F4DFE413A*A PROFI 6125 Classic ET Europe F4DFE613E*A PROFI 6125 ET Europe F4DFE613E*A PROFI 6140 Classic ET Europe F4DFE6132*A PROFI 6140 ET Europe F4DFE6132*A 47665873 26/02/2014
Contents INTRODUCTION Engine....................................................................................... 10 [10.001] Engine and crankcase ............................................................. 10.1 [10.216] Fuel tanks .......................................................................... 10.2 [10.218] Fuel injection system............................................................... 10.3 [10.202] Air cleaners and lines .............................................................. 10.4 [10.250] Turbocharger and lines............................................................. 10.5 [10.254] Intake and exhaust manifolds and muffler ......................................... 10.6 [10.500] Selective Catalytic Reduction (SCR) exhaust treatment ........................... 10.7 [10.400] Engine cooling system ............................................................. 10.8 [10.414] Fan and drive ...................................................................... 10.9 [10.310] Aftercooler........................................................................ 10.10 Clutch ....................................................................................... 18 [18.112] Slip clutch or flywheel damper ..................................................... 18.1 Transmission.............................................................................. 21 [21.112] Power shuttle transmission......................................................... 21.1 [21.134] Power shuttle transmission external controls ...................................... 21.2 [21.154] Power shuttle transmission internal components .................................. 21.3 [21.111] Semi-Powershift transmission ...................................................... 21.4 [21.133] Semi-Powershift transmission external controls ................................... 21.5 [21.103] Semi-Powershift transmission lubrication system.................................. 21.6 [21.152] Semi-Powershift transmission internal components ............................... 21.7 [21.504] Continuously Variable Transmission (CVT) ........................................ 21.8 [21.505] Continuously Variable Transmission (CVT) external controls...................... 21.9 [21.506] Continuously Variable Transmission (CVT) lubrication system .................. 21.10 [21.507] Continuously Variable Transmission (CVT) internal components................ 21.11 [21.160] Creeper .......................................................................... 21.12 47665873 26/02/2014
[21.166] Overdrive......................................................................... 21.13 Four-Wheel Drive (4WD) system .................................................. 23 [23.202] Electro-hydraulic control ........................................................... 23.1 [23.314] Drive shaft.......................................................................... 23.2 Front axle system ....................................................................... 25 [25.100] Powered front axle ................................................................. 25.1 [25.102] Front bevel gear set and differential ............................................... 25.2 [25.108] Final drive hub, steering knuckles, and shafts ..................................... 25.3 [25.122] Axle suspension control............................................................ 25.4 Rear axle system........................................................................ 27 [27.100] Powered rear axle.................................................................. 27.1 [27.106] Rear bevel gear set and differential................................................ 27.2 [27.120] Planetary and final drives .......................................................... 27.3 Power Take-Off (PTO)................................................................. 31 [31.104] Rear electro-hydraulic control...................................................... 31.1 [31.114] Two-speed rear Power Take-Off (PTO) ............................................ 31.2 [31.116] Three-speed rear Power Take-Off (PTO) .......................................... 31.3 [31.142] Front Power Take-Off (PTO) control ............................................... 31.4 [31.146] Front Power Take-Off (PTO) ....................................................... 31.5 Brakes and controls .................................................................... 33 [33.202] Hydraulic service brakes ........................................................... 33.1 [33.110] Parking brake or parking lock ...................................................... 33.2 [33.204] Front axle brake.................................................................... 33.3 [33.220] Trailer brake hydraulic control...................................................... 33.4 [33.224] Trailer brake pneumatic control .................................................... 33.5 Hydraulic systems....................................................................... 35 [35.000] Hydraulic systems.................................................................. 35.1 47665873 26/02/2014
[35.300] Reservoir, cooler, and filters........................................................ 35.2 [35.104] Fixed displacement pump.......................................................... 35.3 [35.106] Variable displacement pump ....................................................... 35.4 [35.105] Charge pump....................................................................... 35.5 [35.322] Regulated/Low pressure system ................................................... 35.6 [35.204] Remote control valves ............................................................. 35.7 [35.220] Auxiliary hydraulic pump and lines ................................................. 35.8 [35.114] Three-point hitch control valve ..................................................... 35.9 [35.116] Three-point hitch cylinder ........................................................ 35.10 [35.160] Front hitch controls and lines .................................................... 35.11 Hitches, drawbars, and implement couplings.................................. 37 [37.120] Rear three-point hitch linkage...................................................... 37.1 Frames and ballasting ................................................................. 39 [39.100] Frame .............................................................................. 39.1 Steering..................................................................................... 41 [41.101] Steering control .................................................................... 41.1 [41.106] Tie rods............................................................................. 41.2 [41.200] Hydraulic control components...................................................... 41.3 [41.206] Pump ............................................................................... 41.4 [41.216] Cylinders ........................................................................... 41.5 Wheels...................................................................................... 44 [44.511] Front wheels........................................................................ 44.1 [44.520] Rear wheels........................................................................ 44.2 Cab climate control ..................................................................... 50 [50.100] Heating ............................................................................. 50.1 [50.104] Ventilation .......................................................................... 50.2 [50.200] Air conditioning..................................................................... 50.3 Electrical systems....................................................................... 55 47665873 26/02/2014
[55.000] Electrical system ................................................................... 55.1 [55.100] Harnesses and connectors......................................................... 55.2 [55.015] Engine control system.............................................................. 55.3 [55.301] Alternator........................................................................... 55.4 [55.302] Battery.............................................................................. 55.5 [55.011] Fuel tank system ................................................................... 55.6 [55.988] Selective Catalytic Reduction (SCR) electrical system ............................ 55.7 [55.012] Engine cooling system ............................................................. 55.8 [55.640] Electronic modules ................................................................. 55.9 [55.513] Cab transmission controls........................................................ 55.10 [55.024] Transmission control system..................................................... 55.11 [55.020] Transmission speed sensors..................................................... 55.12 [55.021] Transmission pressure sensors .................................................. 55.13 [55.022] Transmission temperature sensors .............................................. 55.14 [55.023] Transmission position sensors ................................................... 55.15 [55.610] Ground speed control ............................................................ 55.16 [55.048] Rear Power Take-Off (PTO) control system ..................................... 55.17 [55.031] Parking brake electrical system .................................................. 55.18 [55.035] Remote control valve electric control ............................................ 55.19 [55.051] Cab Heating, Ventilation, and Air-Conditioning (HVAC) controls................. 55.20 [55.050] Heating, Ventilation, and Air-Conditioning (HVAC) control system............... 55.21 [55.047] Steering control system .......................................................... 55.22 [55.130] Rear three-point hitch electronic control system ................................. 55.23 [55.911] Global Positioning System (GPS) ................................................ 55.24 [55.405] External lighting switches and relays ............................................ 55.25 [55.510] Cab or platform harnesses and connectors...................................... 55.26 [55.408] Warning indicators, alarms, and instruments .................................... 55.27 [55.DTC] FAULT CODES.................................................................. 55.28 47665873 26/02/2014
Platform, cab, bodywork, and decals............................................. 90 [90.150] Cab................................................................................. 90.1 [90.100] Engine hood and panels ........................................................... 90.2 47665873 26/02/2014
INTRODUCTION 47665873 26/02/2014 1
INTRODUCTION Foreword IMPORTANT INFORMATION All repair and maintenance works listed in this manual must be carried out only by staff belonging to the STEYR Service network, strictly complying with the instructions given and using, whenever required, the special tools. Anyone who carries out the above operations without complying with the prescriptions shall be responsible for the subsequent damages. The manufacturer and all the organizations of its distribution chain, including - without limitation - national, regional or local dealers, reject any responsibility for damages due to the anomalous behavior of parts and/or components not approved by the manufacturer himself, including those used for the servicing or repair of the product manufactured or marketed by the Manufacturer. In any case, no warranty is given or attributed on the product manufactured or marketed by the Manufacturer in case of damages due to an anomalous behavior of parts and/or components not approved by the Manufacturer. No reproduction, though partial of text and illustrations allowed. 47665873 26/02/2014 3
INTRODUCTION Foreword - How to use and navigate through this manual This manual has been produced by a new technical information system. This new system is designed to deliver technical information electronically through web delivery (eTIM), DVD, and paper manuals. A coding system called SAP has been developed to link the technical information to other Product Support functions, e.g., Warranty. Technical information is written to support the maintenance and service of the functions or systems on a customer's machine. When a customer has a concern on their machine it is usually because a function or system on their ma- chine is not working at all, is not working efficiently, or is not responding correctly to their commands. When you refer to the technical information in this manual to resolve that customer's concern, you will find all the information classified using the SAP coding, according to the functions or systems on that machine. Once you have located the technical information for that function or system, you will then find all the mechanical, electrical or hydraulic devices, compo- nents, assemblies, and sub assemblies for that function or system. You will also find all the types of information that have been written for that function or system: the technical data (specifications), the functional data (how it works), the diagnostic data (fault codes and troubleshooting), and the service data (remove, install adjust, etc.). By integrating SAP coding into technical information, you will be able to search and retrieve just the right piece of technical information you need to resolve that customer's concern on his machine. This is made possible by attaching 3 categories to each piece of technical information during the authoring process. The first category is the Location, the second category is the Information Type and the third category is the Product: • LOCATION - the component or function on the machine, that the piece of technical information is going to describe (e.g., Fuel tank). • INFORMATION TYPE - the piece of technical information that has been written for a particular component or func- tion on the machine (e.g., Capacity would be a type of Technical Data describing the amount of fuel held by the fuel tank). • PRODUCT - the model for which the piece of technical information is written. Every piece of technical information will have those three categories attached to it. You will be able to use any combi- nation of those categories to find the right piece of technical information you need to resolve that customer's concern on their machine. That information could be: • the procedure for how to remove the cylinder head • a table of specifications for a hydraulic pump • a fault code • a troubleshooting table • a special tool 47665873 26/02/2014 4
INTRODUCTION Manual content This manual is divided into Sections. Each Section is then divided into Chapters. Contents pages are included at the beginning of the manual, then inside every Section and inside every Chapter. An alphabetical Index is included at the end of each Chapter. Page number references are included for every piece of technical information listed in the Chapter Contents or Chapter Index. Each Chapter is divided into four Information types: • Technical Data (specifications) for all the mechanical, electrical or hydraulic devices, components, assemblies or sub-assemblies. • Functional Data (how it works) for all the mechanical, electrical or hydraulic devices, components, assemblies or sub-assemblies. • Diagnostic Data (fault codes, electrical and hydraulic troubleshooting) for all the mechanical, electrical or hydraulic devices, components, assemblies or sub-assemblies. • Service Data (remove disassemble, assemble, install) for all the mechanical, electrical or hydraulic devices, com- ponents, assemblies or sub-assemblies. Sections Sections are grouped according to the main functions or a systems on the machine. Each Section is identified by a number (00, 35, 55, etc.). The Sections included in the manual will depend on the type and function of the machine that the manual is written for. Each Section has a Contents page listed in alphabetic/numeric order. This table illustrates which Sections could be included in a manual for a particular product. PRODUCT Tractors Vehicles with working arms: backhoes, excavators, skid steers, …. Combines, forage harvesters, balers, …. Seeding, planting, floating, spraying equipment, …. SECTION Mounted equipment and tools, …. 00 - Maintenance X X X X X 05 - Machine completion and equipment X X X X X 10 - Engine X X X X 14 - Main gearbox and drive X X X X 18 - Clutch X X X 21 - Transmission X X X X 23 - Four wheel drive (4WD) system X X X X 25 - Front axle system X X X X 27 - Rear axle system X X X X 29 - Hydrostatic drive X X X X 31 - Power Take-Off (PTO) X X 33 - Brakes and controls X X X X 35 - Hydraulic systems X X X X 36 - Pneumatic system X X X X 37 - Hitches, drawbars and implement couplings X X X 39 - Frames and ballasting X X X X X 41 - Steering X X X X 44 - Wheels X X X X 46 - Steering clutches 48 - Tracks and track suspension X X X 50 - Cab climate control X X X X 55 - Electrical systems X X X X X 56 - Grape harvester shaking 58 - Attachments/headers X 60 - Product feeding X 47665873 26/02/2014 5
INTRODUCTION 61 - Metering system X 62 - Pressing - Bale formation X 63 - Chemical applicators X 64 - Chopping X 66 - Threshing X 68 - Tying/Wrapping/Twisting X 69 - Bale wagons 70 - Ejection X 71 - Lubrication system X X X X X 72 - Separation X 73 - Residue handling X 74 - Cleaning X 75 - Soil preparation/Finishing 76 - Secondary cleaning / Destemmer 77 - Seeding X 78 - Spraying X 79 - Planting X 80 - Crop storage / Unloading X 82 - Front loader and bucket X X 83 - Telescopic single arm X X 84 - Booms, dippers and buckets X X 86 - Dozer blade and arm X X 88 - Accessories X X X X X 89 - Tools X X X X X 90 - Platform, cab, bodywork and decals X X X X 47665873 26/02/2014 6
INTRODUCTION Chapters Each Chapter is identified by a number e.g. Engine - Engine and crankcase - 10.001. The first number is identical to the Section number i.e. Chapter 10.001 is inside Section 10, Engine. The second number is representative of the Chapter contained within the Section. CONTENTS The Chapter Contents lists all the technical data (specifications), functional data (how it works), diagnostic data (fault codes and troubleshooting), and service data (remove, install, adjust, etc.), that have been written in that Chapter for that function or system on the machine. Contents ENGINE ENGINE - Engine and crankcase – 10.001 TECHNICAL DATA ENGINE - Engine and crankcase - General specification (10.001 - D.40.A.10) 4 FUNCTIONAL DATA ENGINE - Engine and crankcase - Dynamic description (10.001 - C.30.A.10) 6 SERVICE ENGINE - Engine and crankcase - Remove (10.001 -F.10.A.10) 8 DIAGNOSTIC ENGINE - Engine and crankcase - Troubleshooting (10.001 - G.40.A.10) 10 INDEX The Chapter Index lists in alphabetical order all the types of information (called information units) that have been written in that Chapter for that function or system on the machine. Index ENGINE - 10 ENGINE ENGINE - Engine and crankcase - Dynamic description (10.001 - C.30.A.10) 6 ENGINE - Engine and crankcase - General specification (10.001 - D.40.A.10) 4 ENGINE - Engine and crankcase - Remove (10.001 -F.10.A.10) 8 ENGINE - Engine and crankcase - Troubleshooting (10.001 - G.40.A.10) 10 47665873 26/02/2014 7
INTRODUCTION Safety rules PRECAUTIONARY STATEMENTS Personal Safety This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. Throughout this manual , you will find the signal words DANGER, WARNING, and CAUTION followed by special instructions. These precautions are intended for the personal safety of you and those working with you. Read and understand all the safety messages in this manual before you operate or service the machine. DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury. WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury. CAUTION, used with the safety alert symbol, indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. FAILURE TO FOLLOW DANGER, WARNING, AND CAUTION MESSAGES COULD RESULT IN DEATH OR SERIOUS INJURY. NOTICE: Install new decals if the old decals are destroyed, lost painted over or cannot be read. When parts are replaced that have decals make sure you install a new decal with each new part. MACHINE SAFETY NOTICE: Notice indicates a situation which, if not avoided, could result in machine or property damage. Throughout this manual you will find the signal word Notice followed by special instructions to prevent machine or property damage. The word Notice is used to address practices not related to personal safety. INFORMATION NOTE: Note indicates additional information which clarifies steps, procedures, or other information in this manual. Throughout this manual you will find the word Note followed by additional information about a step, procedure, or other information in the manual. The word Note is not intended to address personal safety or property damage. 47665873 26/02/2014 10
SERVICE MANUAL Engine PROFI 4110 Classic ET , PROFI 4110 ET , PROFI 4120 ET , PROFI 4130 ET , PROFI 6125 Classic ET , PROFI 6125 ET , PROFI 6140 Classic ET , PROFI 6140 ET , PROFI CVT 4110 , PROFI CVT 4120 , PROFI CVT 4130 47665873 26/02/2014 10
Engine - Engine and crankcase Engine - Disconnect PROFI 6125 Classic ET WE PROFI 6125 ET WE PROFI 6140 Classic ET WE PROFI 6140 ET WE Prior operation: Discharge the Air conditioning system, for further information refer to Air conditioning - Discharging (50.200) Prior operation: Disconnect battery, for further information refer to Battery - Disconnect (55.302) Prior operation: Drain the engine coolant system, for further information refer to Engine cooling system - Drain fluid (10.400) Prior operation: Remove the selective catalytic reduction (SRC) muffler, for further information refer to Selective Catalytic Reduction (SCR) muffler and catalyst - Remove (10.500) Prior operation: Remove the selective catalytic reduction (SRC) coolant control valve, for further information refer to Coolant control valve - Remove (10.500) WARNING Heavy objects! Lift and handle all heavy components using lift- ing equipment with adequate capacity. Always support units or parts with suitable slings or hooks. Make sure the work area is clear of all bystanders. Failure to comply could result in death or seri- ous injury. W0398A WARNING Avoid injury! Handle all parts carefully. Do not place your hands or fingers between parts. Use Personal Protective Equipment (PPE) as indicated in this manual, including protective goggles, gloves, and safety footwear. Failure to comply could result in death or seri- ous injury. W0208A 1. Using suitable lifting equipment support the front weights. BAIL08CVT011AVA 1 47665873 26/02/2014 10.1 [10.001] / 13
Engine - Engine and crankcase 2. Disconnect and remove the front weights from the weight carrier. BAIL08CVT012AVA 2 3. Disconnect the radar electrical connector and remove the radar (if fitted). BAIL10CVT358AVA 3 4. Remove the flywheel speed sensor. BAIS06CCM087AVA 4 5. Disconnect the engine harness electrical connectors. BAIL12APH142AVA 5 47665873 26/02/2014 10.1 [10.001] / 14
Engine - Engine and crankcase 6. Detach the cab heater return pipe. BAIL07APH121AVA 6 7. Disconnect the oil cooler supply pipes. BAIL12APH143AVA 7 8. Disconnect the oil cooler supply and return pipes (1). Remove the oil cooler pipes (2). BAIL12APH144AVA 8 9. Disconnect the heater supply hose from the rear of the engine cylinder head. BAIL12APH145AVA 9 47665873 26/02/2014 10.1 [10.001] / 15
Engine - Engine and crankcase 10. Remove the starter motor heat shield. BAIL12APH146AVA 10 11. Remove the starter motor cover. BAIL10CVT361AVA 11 12. Disconnect the starter motor electrical connector. BAIL10CVT363AVA 12 13. Disconnect the positive terminal (1), negative terminal (2) relay and bracket (3) and position to one side. BAIL12APH147AVA 13 47665873 26/02/2014 10.1 [10.001] / 16
Engine - Engine and crankcase 14. Disconnect the starter motor negative cables. BAIL10CVT364AVA 14 15. Detach the alternator wiring harness electrical con- nector from the bracket (1) and detach the wiring har- ness (2). BAIL10CVT365AVA 15 16. Disconnect the alternator electrical connectors. BAIL10CVT366AVA 16 17. Disconnect the brake fluid reservoir electrical connec- tor (1) and detach the brake fluid reservoir (2) and po- sition it to one side. BAIL10CVT367AVA 17 47665873 26/02/2014 10.1 [10.001] / 17
Engine - Engine and crankcase 18. Remove the front brake retaining bracket (1) and re- move the front brake pipe (2). BAIL12APH148AVA 18 19. Disconnect the A/C pipe from the A/C compressor. NOTE: Install blanking plugs/caps to all openings to pre- vent dirt ingress. BAIL10CVT368AVA 19 20. Disconnect the high pressure A/C pipe (1). Disconnect the low pressure switch electrical connec- tor (2). BAIL12APH149AVA 20 21. Disconnect the charge air cooler intake pipe. BAIL12APH150AVA 21 47665873 26/02/2014 10.1 [10.001] / 18
Engine - Engine and crankcase 22. Detach the A/C pipes and position it to one side. BAIL12APH151AVA 22 23. Disconnect the steering hoses. NOTE: Mark the hoses to aid installation. BAIL07APH105AVB 23 24. Disconnect the fuel supply line from the pre-filter/wa- ter trap. BAIL12APH152AVA 24 25. Disconnect the fuel return line (1). Disconnect the flywheel electrical connector (2). BAIL12APH153AVA 25 47665873 26/02/2014 10.1 [10.001] / 19
Engine - Engine and crankcase 26. Cut the cable ties. BAIL12APH154AVA 26 27. Cut the starter motor wiring harness cable ties. BAIL12APH155AVA 27 28. Disconnect the engine earth connector. BAIL10CVT433AVA 28 29. Disconnect the diff lock supply pipe (1) and pneumatic brake supply pipe (2). Remove the pipe retaining bracket (3) and remove the pipes. BAIL07APH379AVA 29 NOTE: Repeat the operation on both sides of the vehicle. 47665873 26/02/2014 10.1 [10.001] / 20
Engine - Engine and crankcase 30. Vehicles with standard front axle 31. Remove the front wheel drive shaft guard and drive shaft. NOTE: The type of drive shaft fitted is dependant on type of front axle installed. BSD1959A 30 32. Remove the drive shaft flange, where fitted. BSD1917A 31 Vehicles with suspended front axle 33. Remove the front wheel drive shaft guard. BAIL12APH156AVA 32 47665873 26/02/2014 10.1 [10.001] / 21
Engine - Engine and crankcase 34. Remove the circlip (1). Slide the drive shaft sleeve (2). BAIL12APH182AVA 33 35. Disconnect the drive shaft bearing carrier. BAIL12APH158AVA 34 All vehicles 36. Using the tractor splitting equipment 380040228 In- stall the larger wheeled part of the splitting equipment under the front weight carrier. BAIL12APH159AVA 35 37. Position the static part of the splitting equipment under the transmission and secure to the transmission. Install the smaller wheeled part of the splitting equip- ment under the engine. BAIL12APH160AVA 36 47665873 26/02/2014 10.1 [10.001] / 22
Engine - Engine and crankcase 38. Connect the two pieces of the wheeled splitting gear together with the alignment bar. BAIL12APH161AVA 37 39. Support the rear of the vehicle. BAIL07APH145AVA 38 40. Remove the left-hand side engine to transmission se- curing bolts. NOTE: Repeat this step for the right-hand side. BAIL07APH146BVA 39 47665873 26/02/2014 10.1 [10.001] / 23
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Engine - Engine and crankcase 41. Remove the centre engine to transmission securing bolt (2). Remove the top left-hand engine to transmis- sion securing bolt (1). NOTE: Repeat this step for the right-hand side. BAIL07APH147AVA 40 42. Separate the engine from the transmission. BAIL12APH161AVA 41 47665873 26/02/2014 10.1 [10.001] / 24
Engine - Engine and crankcase Engine - Connect PROFI 6125 Classic ET WE PROFI 6125 ET WE PROFI 6140 Classic ET WE PROFI 6140 ET WE WARNING Heavy objects! Lift and handle all heavy components using lift- ing equipment with adequate capacity. Always support units or parts with suitable slings or hooks. Make sure the work area is clear of all bystanders. Failure to comply could result in death or seri- ous injury. W0398A WARNING Avoid injury! Handle all parts carefully. Do not place your hands or fingers between parts. Use Personal Protective Equipment (PPE) as indicated in this manual, including protective goggles, gloves, and safety footwear. Failure to comply could result in death or seri- ous injury. W0208A All vehicles 1. Thoroughly clean the engine to transmission mating surfaces and apply a bead of sealant. 2. Align the front support and engine assembly to the transmission and relocate. Tighten to 285-315 Nm ( 210-232 lb ft). BAIL12APH161AVA 1 3. Install the centre engine to transmission securing bolt (2). Install the top left hand engine to transmission se- curing bolt (1). Tighten to 285-315 Nm ( 210-232 lb ft). NOTE: Repeat this step for the right-hand side. BAIL07APH147AVA 2 47665873 26/02/2014 10.1 [10.001] / 25
Engine - Engine and crankcase 4. Install the left-hand side engine to transmission secur- ing bolts. NOTE: Repeat this step for the right-hand side. BAIL07APH146BVA 3 5. Remove the support from the rear of the vehicle. BAIL07APH145AVA 4 6. Disconnect the two pieces of the wheeled splitting gear 380040228 by removing the alignment bar. BAIL12APH161AVA 5 47665873 26/02/2014 10.1 [10.001] / 26
Engine - Engine and crankcase 7. Remove the smaller wheeled part of the splitting equip- ment from under the engine. Remove the splitting equipment securing bolts from the transmission. Remove the splitting equipment from under the trans- mission. BAIL12APH160AVA 6 8. Place suitable axle stands under the front axle and sup- port the vehicle. . 9. Remove the larger wheeled part of the splitting equip- ment from under the front weight carrier. BAIL12APH159AVA 7 Vehicles with standard front axle 10. Install the drive shaft flange (if equipped). BSD1917A 8 47665873 26/02/2014 10.1 [10.001] / 27
Engine - Engine and crankcase 11. Install front wheel drive shaft and drive shaft guard. NOTE: The type of drive shaft fitted is dependant on type of front axle installed. BSD1959A 9 12. Connect the drive shaft bearing carrier. BAIL12APH158AVA 10 13. Slide the drive shaft sleeve (2) and install the circlip (1). BAIL12APH182AVA 11 14. Install the front wheel drive shaft guard. BAIL12APH156AVA 12 47665873 26/02/2014 10.1 [10.001] / 28

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STEYR PROFI 4120 ET Tractor Service Repair Manual.pdf

  • 1. SERVICE MANUAL 1/3 PROFI ET 4110 - 6140 PROFI Classic ET 4110 - 6140 PROFI CVT 4110 - 4130 SERVICE MANUAL PROFI 4110 ET PROFI 4120 ET PROFI 4130 ET PROFI 6125 ET PROFI 6140 ET PROFI 4110 Classic ET PROFI 6125 Classic ET PROFI 6140 Classic ET PROFI CVT 4110 PROFI CVT 4120 PROFI CVT 4130 Tractor Part number 47665873 English February 2014 Copyright © 2014 CNH Industrial Osterreich GmbH. All Rights Reserved. Tractor Part number 47665873
  • 2. SERVICE MANUAL PROFI 4110 Classic ET , PROFI 4110 ET , PROFI 4120 ET , PROFI 4130 ET , PROFI 6125 Classic ET , PROFI 6125 ET , PROFI 6140 Classic ET , PROFI 6140 ET , PROFI CVT 4110 , PROFI CVT 4120 , PROFI CVT 4130 47665873 26/02/2014 EN
  • 3. Link Product / Engine Product Market Product Engine PROFI CVT 4110 Europe F4DFE413C*A PROFI CVT 4120 Europe F4DFE413B*A PROFI CVT 4130 Europe F4DFE413A*A PROFI 4110 Classic ET Europe F4DFE413E*A PROFI 4110 ET Europe F4DFE413C*A PROFI 4120 ET Europe F4DFE413B*A PROFI 4130 ET Europe F4DFE413A*A PROFI 6125 Classic ET Europe F4DFE613E*A PROFI 6125 ET Europe F4DFE613E*A PROFI 6140 Classic ET Europe F4DFE6132*A PROFI 6140 ET Europe F4DFE6132*A 47665873 26/02/2014
  • 4. Contents INTRODUCTION Engine....................................................................................... 10 [10.001] Engine and crankcase ............................................................. 10.1 [10.216] Fuel tanks .......................................................................... 10.2 [10.218] Fuel injection system............................................................... 10.3 [10.202] Air cleaners and lines .............................................................. 10.4 [10.250] Turbocharger and lines............................................................. 10.5 [10.254] Intake and exhaust manifolds and muffler ......................................... 10.6 [10.500] Selective Catalytic Reduction (SCR) exhaust treatment ........................... 10.7 [10.400] Engine cooling system ............................................................. 10.8 [10.414] Fan and drive ...................................................................... 10.9 [10.310] Aftercooler........................................................................ 10.10 Clutch ....................................................................................... 18 [18.112] Slip clutch or flywheel damper ..................................................... 18.1 Transmission.............................................................................. 21 [21.112] Power shuttle transmission......................................................... 21.1 [21.134] Power shuttle transmission external controls ...................................... 21.2 [21.154] Power shuttle transmission internal components .................................. 21.3 [21.111] Semi-Powershift transmission ...................................................... 21.4 [21.133] Semi-Powershift transmission external controls ................................... 21.5 [21.103] Semi-Powershift transmission lubrication system.................................. 21.6 [21.152] Semi-Powershift transmission internal components ............................... 21.7 [21.504] Continuously Variable Transmission (CVT) ........................................ 21.8 [21.505] Continuously Variable Transmission (CVT) external controls...................... 21.9 [21.506] Continuously Variable Transmission (CVT) lubrication system .................. 21.10 [21.507] Continuously Variable Transmission (CVT) internal components................ 21.11 [21.160] Creeper .......................................................................... 21.12 47665873 26/02/2014
  • 5. [21.166] Overdrive......................................................................... 21.13 Four-Wheel Drive (4WD) system .................................................. 23 [23.202] Electro-hydraulic control ........................................................... 23.1 [23.314] Drive shaft.......................................................................... 23.2 Front axle system ....................................................................... 25 [25.100] Powered front axle ................................................................. 25.1 [25.102] Front bevel gear set and differential ............................................... 25.2 [25.108] Final drive hub, steering knuckles, and shafts ..................................... 25.3 [25.122] Axle suspension control............................................................ 25.4 Rear axle system........................................................................ 27 [27.100] Powered rear axle.................................................................. 27.1 [27.106] Rear bevel gear set and differential................................................ 27.2 [27.120] Planetary and final drives .......................................................... 27.3 Power Take-Off (PTO)................................................................. 31 [31.104] Rear electro-hydraulic control...................................................... 31.1 [31.114] Two-speed rear Power Take-Off (PTO) ............................................ 31.2 [31.116] Three-speed rear Power Take-Off (PTO) .......................................... 31.3 [31.142] Front Power Take-Off (PTO) control ............................................... 31.4 [31.146] Front Power Take-Off (PTO) ....................................................... 31.5 Brakes and controls .................................................................... 33 [33.202] Hydraulic service brakes ........................................................... 33.1 [33.110] Parking brake or parking lock ...................................................... 33.2 [33.204] Front axle brake.................................................................... 33.3 [33.220] Trailer brake hydraulic control...................................................... 33.4 [33.224] Trailer brake pneumatic control .................................................... 33.5 Hydraulic systems....................................................................... 35 [35.000] Hydraulic systems.................................................................. 35.1 47665873 26/02/2014
  • 6. [35.300] Reservoir, cooler, and filters........................................................ 35.2 [35.104] Fixed displacement pump.......................................................... 35.3 [35.106] Variable displacement pump ....................................................... 35.4 [35.105] Charge pump....................................................................... 35.5 [35.322] Regulated/Low pressure system ................................................... 35.6 [35.204] Remote control valves ............................................................. 35.7 [35.220] Auxiliary hydraulic pump and lines ................................................. 35.8 [35.114] Three-point hitch control valve ..................................................... 35.9 [35.116] Three-point hitch cylinder ........................................................ 35.10 [35.160] Front hitch controls and lines .................................................... 35.11 Hitches, drawbars, and implement couplings.................................. 37 [37.120] Rear three-point hitch linkage...................................................... 37.1 Frames and ballasting ................................................................. 39 [39.100] Frame .............................................................................. 39.1 Steering..................................................................................... 41 [41.101] Steering control .................................................................... 41.1 [41.106] Tie rods............................................................................. 41.2 [41.200] Hydraulic control components...................................................... 41.3 [41.206] Pump ............................................................................... 41.4 [41.216] Cylinders ........................................................................... 41.5 Wheels...................................................................................... 44 [44.511] Front wheels........................................................................ 44.1 [44.520] Rear wheels........................................................................ 44.2 Cab climate control ..................................................................... 50 [50.100] Heating ............................................................................. 50.1 [50.104] Ventilation .......................................................................... 50.2 [50.200] Air conditioning..................................................................... 50.3 Electrical systems....................................................................... 55 47665873 26/02/2014
  • 7. [55.000] Electrical system ................................................................... 55.1 [55.100] Harnesses and connectors......................................................... 55.2 [55.015] Engine control system.............................................................. 55.3 [55.301] Alternator........................................................................... 55.4 [55.302] Battery.............................................................................. 55.5 [55.011] Fuel tank system ................................................................... 55.6 [55.988] Selective Catalytic Reduction (SCR) electrical system ............................ 55.7 [55.012] Engine cooling system ............................................................. 55.8 [55.640] Electronic modules ................................................................. 55.9 [55.513] Cab transmission controls........................................................ 55.10 [55.024] Transmission control system..................................................... 55.11 [55.020] Transmission speed sensors..................................................... 55.12 [55.021] Transmission pressure sensors .................................................. 55.13 [55.022] Transmission temperature sensors .............................................. 55.14 [55.023] Transmission position sensors ................................................... 55.15 [55.610] Ground speed control ............................................................ 55.16 [55.048] Rear Power Take-Off (PTO) control system ..................................... 55.17 [55.031] Parking brake electrical system .................................................. 55.18 [55.035] Remote control valve electric control ............................................ 55.19 [55.051] Cab Heating, Ventilation, and Air-Conditioning (HVAC) controls................. 55.20 [55.050] Heating, Ventilation, and Air-Conditioning (HVAC) control system............... 55.21 [55.047] Steering control system .......................................................... 55.22 [55.130] Rear three-point hitch electronic control system ................................. 55.23 [55.911] Global Positioning System (GPS) ................................................ 55.24 [55.405] External lighting switches and relays ............................................ 55.25 [55.510] Cab or platform harnesses and connectors...................................... 55.26 [55.408] Warning indicators, alarms, and instruments .................................... 55.27 [55.DTC] FAULT CODES.................................................................. 55.28 47665873 26/02/2014
  • 8. Platform, cab, bodywork, and decals............................................. 90 [90.150] Cab................................................................................. 90.1 [90.100] Engine hood and panels ........................................................... 90.2 47665873 26/02/2014
  • 10. INTRODUCTION Foreword IMPORTANT INFORMATION All repair and maintenance works listed in this manual must be carried out only by staff belonging to the STEYR Service network, strictly complying with the instructions given and using, whenever required, the special tools. Anyone who carries out the above operations without complying with the prescriptions shall be responsible for the subsequent damages. The manufacturer and all the organizations of its distribution chain, including - without limitation - national, regional or local dealers, reject any responsibility for damages due to the anomalous behavior of parts and/or components not approved by the manufacturer himself, including those used for the servicing or repair of the product manufactured or marketed by the Manufacturer. In any case, no warranty is given or attributed on the product manufactured or marketed by the Manufacturer in case of damages due to an anomalous behavior of parts and/or components not approved by the Manufacturer. No reproduction, though partial of text and illustrations allowed. 47665873 26/02/2014 3
  • 11. INTRODUCTION Foreword - How to use and navigate through this manual This manual has been produced by a new technical information system. This new system is designed to deliver technical information electronically through web delivery (eTIM), DVD, and paper manuals. A coding system called SAP has been developed to link the technical information to other Product Support functions, e.g., Warranty. Technical information is written to support the maintenance and service of the functions or systems on a customer's machine. When a customer has a concern on their machine it is usually because a function or system on their ma- chine is not working at all, is not working efficiently, or is not responding correctly to their commands. When you refer to the technical information in this manual to resolve that customer's concern, you will find all the information classified using the SAP coding, according to the functions or systems on that machine. Once you have located the technical information for that function or system, you will then find all the mechanical, electrical or hydraulic devices, compo- nents, assemblies, and sub assemblies for that function or system. You will also find all the types of information that have been written for that function or system: the technical data (specifications), the functional data (how it works), the diagnostic data (fault codes and troubleshooting), and the service data (remove, install adjust, etc.). By integrating SAP coding into technical information, you will be able to search and retrieve just the right piece of technical information you need to resolve that customer's concern on his machine. This is made possible by attaching 3 categories to each piece of technical information during the authoring process. The first category is the Location, the second category is the Information Type and the third category is the Product: • LOCATION - the component or function on the machine, that the piece of technical information is going to describe (e.g., Fuel tank). • INFORMATION TYPE - the piece of technical information that has been written for a particular component or func- tion on the machine (e.g., Capacity would be a type of Technical Data describing the amount of fuel held by the fuel tank). • PRODUCT - the model for which the piece of technical information is written. Every piece of technical information will have those three categories attached to it. You will be able to use any combi- nation of those categories to find the right piece of technical information you need to resolve that customer's concern on their machine. That information could be: • the procedure for how to remove the cylinder head • a table of specifications for a hydraulic pump • a fault code • a troubleshooting table • a special tool 47665873 26/02/2014 4
  • 12. INTRODUCTION Manual content This manual is divided into Sections. Each Section is then divided into Chapters. Contents pages are included at the beginning of the manual, then inside every Section and inside every Chapter. An alphabetical Index is included at the end of each Chapter. Page number references are included for every piece of technical information listed in the Chapter Contents or Chapter Index. Each Chapter is divided into four Information types: • Technical Data (specifications) for all the mechanical, electrical or hydraulic devices, components, assemblies or sub-assemblies. • Functional Data (how it works) for all the mechanical, electrical or hydraulic devices, components, assemblies or sub-assemblies. • Diagnostic Data (fault codes, electrical and hydraulic troubleshooting) for all the mechanical, electrical or hydraulic devices, components, assemblies or sub-assemblies. • Service Data (remove disassemble, assemble, install) for all the mechanical, electrical or hydraulic devices, com- ponents, assemblies or sub-assemblies. Sections Sections are grouped according to the main functions or a systems on the machine. Each Section is identified by a number (00, 35, 55, etc.). The Sections included in the manual will depend on the type and function of the machine that the manual is written for. Each Section has a Contents page listed in alphabetic/numeric order. This table illustrates which Sections could be included in a manual for a particular product. PRODUCT Tractors Vehicles with working arms: backhoes, excavators, skid steers, …. Combines, forage harvesters, balers, …. Seeding, planting, floating, spraying equipment, …. SECTION Mounted equipment and tools, …. 00 - Maintenance X X X X X 05 - Machine completion and equipment X X X X X 10 - Engine X X X X 14 - Main gearbox and drive X X X X 18 - Clutch X X X 21 - Transmission X X X X 23 - Four wheel drive (4WD) system X X X X 25 - Front axle system X X X X 27 - Rear axle system X X X X 29 - Hydrostatic drive X X X X 31 - Power Take-Off (PTO) X X 33 - Brakes and controls X X X X 35 - Hydraulic systems X X X X 36 - Pneumatic system X X X X 37 - Hitches, drawbars and implement couplings X X X 39 - Frames and ballasting X X X X X 41 - Steering X X X X 44 - Wheels X X X X 46 - Steering clutches 48 - Tracks and track suspension X X X 50 - Cab climate control X X X X 55 - Electrical systems X X X X X 56 - Grape harvester shaking 58 - Attachments/headers X 60 - Product feeding X 47665873 26/02/2014 5
  • 13. INTRODUCTION 61 - Metering system X 62 - Pressing - Bale formation X 63 - Chemical applicators X 64 - Chopping X 66 - Threshing X 68 - Tying/Wrapping/Twisting X 69 - Bale wagons 70 - Ejection X 71 - Lubrication system X X X X X 72 - Separation X 73 - Residue handling X 74 - Cleaning X 75 - Soil preparation/Finishing 76 - Secondary cleaning / Destemmer 77 - Seeding X 78 - Spraying X 79 - Planting X 80 - Crop storage / Unloading X 82 - Front loader and bucket X X 83 - Telescopic single arm X X 84 - Booms, dippers and buckets X X 86 - Dozer blade and arm X X 88 - Accessories X X X X X 89 - Tools X X X X X 90 - Platform, cab, bodywork and decals X X X X 47665873 26/02/2014 6
  • 14. INTRODUCTION Chapters Each Chapter is identified by a number e.g. Engine - Engine and crankcase - 10.001. The first number is identical to the Section number i.e. Chapter 10.001 is inside Section 10, Engine. The second number is representative of the Chapter contained within the Section. CONTENTS The Chapter Contents lists all the technical data (specifications), functional data (how it works), diagnostic data (fault codes and troubleshooting), and service data (remove, install, adjust, etc.), that have been written in that Chapter for that function or system on the machine. Contents ENGINE ENGINE - Engine and crankcase – 10.001 TECHNICAL DATA ENGINE - Engine and crankcase - General specification (10.001 - D.40.A.10) 4 FUNCTIONAL DATA ENGINE - Engine and crankcase - Dynamic description (10.001 - C.30.A.10) 6 SERVICE ENGINE - Engine and crankcase - Remove (10.001 -F.10.A.10) 8 DIAGNOSTIC ENGINE - Engine and crankcase - Troubleshooting (10.001 - G.40.A.10) 10 INDEX The Chapter Index lists in alphabetical order all the types of information (called information units) that have been written in that Chapter for that function or system on the machine. Index ENGINE - 10 ENGINE ENGINE - Engine and crankcase - Dynamic description (10.001 - C.30.A.10) 6 ENGINE - Engine and crankcase - General specification (10.001 - D.40.A.10) 4 ENGINE - Engine and crankcase - Remove (10.001 -F.10.A.10) 8 ENGINE - Engine and crankcase - Troubleshooting (10.001 - G.40.A.10) 10 47665873 26/02/2014 7
  • 15. INTRODUCTION Safety rules PRECAUTIONARY STATEMENTS Personal Safety This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. Throughout this manual , you will find the signal words DANGER, WARNING, and CAUTION followed by special instructions. These precautions are intended for the personal safety of you and those working with you. Read and understand all the safety messages in this manual before you operate or service the machine. DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury. WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury. CAUTION, used with the safety alert symbol, indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. FAILURE TO FOLLOW DANGER, WARNING, AND CAUTION MESSAGES COULD RESULT IN DEATH OR SERIOUS INJURY. NOTICE: Install new decals if the old decals are destroyed, lost painted over or cannot be read. When parts are replaced that have decals make sure you install a new decal with each new part. MACHINE SAFETY NOTICE: Notice indicates a situation which, if not avoided, could result in machine or property damage. Throughout this manual you will find the signal word Notice followed by special instructions to prevent machine or property damage. The word Notice is used to address practices not related to personal safety. INFORMATION NOTE: Note indicates additional information which clarifies steps, procedures, or other information in this manual. Throughout this manual you will find the word Note followed by additional information about a step, procedure, or other information in the manual. The word Note is not intended to address personal safety or property damage. 47665873 26/02/2014 10
  • 16. SERVICE MANUAL Engine PROFI 4110 Classic ET , PROFI 4110 ET , PROFI 4120 ET , PROFI 4130 ET , PROFI 6125 Classic ET , PROFI 6125 ET , PROFI 6140 Classic ET , PROFI 6140 ET , PROFI CVT 4110 , PROFI CVT 4120 , PROFI CVT 4130 47665873 26/02/2014 10
  • 17. Engine - Engine and crankcase Engine - Disconnect PROFI 6125 Classic ET WE PROFI 6125 ET WE PROFI 6140 Classic ET WE PROFI 6140 ET WE Prior operation: Discharge the Air conditioning system, for further information refer to Air conditioning - Discharging (50.200) Prior operation: Disconnect battery, for further information refer to Battery - Disconnect (55.302) Prior operation: Drain the engine coolant system, for further information refer to Engine cooling system - Drain fluid (10.400) Prior operation: Remove the selective catalytic reduction (SRC) muffler, for further information refer to Selective Catalytic Reduction (SCR) muffler and catalyst - Remove (10.500) Prior operation: Remove the selective catalytic reduction (SRC) coolant control valve, for further information refer to Coolant control valve - Remove (10.500) WARNING Heavy objects! Lift and handle all heavy components using lift- ing equipment with adequate capacity. Always support units or parts with suitable slings or hooks. Make sure the work area is clear of all bystanders. Failure to comply could result in death or seri- ous injury. W0398A WARNING Avoid injury! Handle all parts carefully. Do not place your hands or fingers between parts. Use Personal Protective Equipment (PPE) as indicated in this manual, including protective goggles, gloves, and safety footwear. Failure to comply could result in death or seri- ous injury. W0208A 1. Using suitable lifting equipment support the front weights. BAIL08CVT011AVA 1 47665873 26/02/2014 10.1 [10.001] / 13
  • 18. Engine - Engine and crankcase 2. Disconnect and remove the front weights from the weight carrier. BAIL08CVT012AVA 2 3. Disconnect the radar electrical connector and remove the radar (if fitted). BAIL10CVT358AVA 3 4. Remove the flywheel speed sensor. BAIS06CCM087AVA 4 5. Disconnect the engine harness electrical connectors. BAIL12APH142AVA 5 47665873 26/02/2014 10.1 [10.001] / 14
  • 19. Engine - Engine and crankcase 6. Detach the cab heater return pipe. BAIL07APH121AVA 6 7. Disconnect the oil cooler supply pipes. BAIL12APH143AVA 7 8. Disconnect the oil cooler supply and return pipes (1). Remove the oil cooler pipes (2). BAIL12APH144AVA 8 9. Disconnect the heater supply hose from the rear of the engine cylinder head. BAIL12APH145AVA 9 47665873 26/02/2014 10.1 [10.001] / 15
  • 20. Engine - Engine and crankcase 10. Remove the starter motor heat shield. BAIL12APH146AVA 10 11. Remove the starter motor cover. BAIL10CVT361AVA 11 12. Disconnect the starter motor electrical connector. BAIL10CVT363AVA 12 13. Disconnect the positive terminal (1), negative terminal (2) relay and bracket (3) and position to one side. BAIL12APH147AVA 13 47665873 26/02/2014 10.1 [10.001] / 16
  • 21. Engine - Engine and crankcase 14. Disconnect the starter motor negative cables. BAIL10CVT364AVA 14 15. Detach the alternator wiring harness electrical con- nector from the bracket (1) and detach the wiring har- ness (2). BAIL10CVT365AVA 15 16. Disconnect the alternator electrical connectors. BAIL10CVT366AVA 16 17. Disconnect the brake fluid reservoir electrical connec- tor (1) and detach the brake fluid reservoir (2) and po- sition it to one side. BAIL10CVT367AVA 17 47665873 26/02/2014 10.1 [10.001] / 17
  • 22. Engine - Engine and crankcase 18. Remove the front brake retaining bracket (1) and re- move the front brake pipe (2). BAIL12APH148AVA 18 19. Disconnect the A/C pipe from the A/C compressor. NOTE: Install blanking plugs/caps to all openings to pre- vent dirt ingress. BAIL10CVT368AVA 19 20. Disconnect the high pressure A/C pipe (1). Disconnect the low pressure switch electrical connec- tor (2). BAIL12APH149AVA 20 21. Disconnect the charge air cooler intake pipe. BAIL12APH150AVA 21 47665873 26/02/2014 10.1 [10.001] / 18
  • 23. Engine - Engine and crankcase 22. Detach the A/C pipes and position it to one side. BAIL12APH151AVA 22 23. Disconnect the steering hoses. NOTE: Mark the hoses to aid installation. BAIL07APH105AVB 23 24. Disconnect the fuel supply line from the pre-filter/wa- ter trap. BAIL12APH152AVA 24 25. Disconnect the fuel return line (1). Disconnect the flywheel electrical connector (2). BAIL12APH153AVA 25 47665873 26/02/2014 10.1 [10.001] / 19
  • 24. Engine - Engine and crankcase 26. Cut the cable ties. BAIL12APH154AVA 26 27. Cut the starter motor wiring harness cable ties. BAIL12APH155AVA 27 28. Disconnect the engine earth connector. BAIL10CVT433AVA 28 29. Disconnect the diff lock supply pipe (1) and pneumatic brake supply pipe (2). Remove the pipe retaining bracket (3) and remove the pipes. BAIL07APH379AVA 29 NOTE: Repeat the operation on both sides of the vehicle. 47665873 26/02/2014 10.1 [10.001] / 20
  • 25. Engine - Engine and crankcase 30. Vehicles with standard front axle 31. Remove the front wheel drive shaft guard and drive shaft. NOTE: The type of drive shaft fitted is dependant on type of front axle installed. BSD1959A 30 32. Remove the drive shaft flange, where fitted. BSD1917A 31 Vehicles with suspended front axle 33. Remove the front wheel drive shaft guard. BAIL12APH156AVA 32 47665873 26/02/2014 10.1 [10.001] / 21
  • 26. Engine - Engine and crankcase 34. Remove the circlip (1). Slide the drive shaft sleeve (2). BAIL12APH182AVA 33 35. Disconnect the drive shaft bearing carrier. BAIL12APH158AVA 34 All vehicles 36. Using the tractor splitting equipment 380040228 In- stall the larger wheeled part of the splitting equipment under the front weight carrier. BAIL12APH159AVA 35 37. Position the static part of the splitting equipment under the transmission and secure to the transmission. Install the smaller wheeled part of the splitting equip- ment under the engine. BAIL12APH160AVA 36 47665873 26/02/2014 10.1 [10.001] / 22
  • 27. Engine - Engine and crankcase 38. Connect the two pieces of the wheeled splitting gear together with the alignment bar. BAIL12APH161AVA 37 39. Support the rear of the vehicle. BAIL07APH145AVA 38 40. Remove the left-hand side engine to transmission se- curing bolts. NOTE: Repeat this step for the right-hand side. BAIL07APH146BVA 39 47665873 26/02/2014 10.1 [10.001] / 23
  • 28. Thank you very much for your reading. Please Click Here. Then Get COMPLETE MANUAL. NO WAITING NOTE: If there is no response to click on the link above, please download the PDF document first and then click on it.
  • 29. Engine - Engine and crankcase 41. Remove the centre engine to transmission securing bolt (2). Remove the top left-hand engine to transmis- sion securing bolt (1). NOTE: Repeat this step for the right-hand side. BAIL07APH147AVA 40 42. Separate the engine from the transmission. BAIL12APH161AVA 41 47665873 26/02/2014 10.1 [10.001] / 24
  • 30. Engine - Engine and crankcase Engine - Connect PROFI 6125 Classic ET WE PROFI 6125 ET WE PROFI 6140 Classic ET WE PROFI 6140 ET WE WARNING Heavy objects! Lift and handle all heavy components using lift- ing equipment with adequate capacity. Always support units or parts with suitable slings or hooks. Make sure the work area is clear of all bystanders. Failure to comply could result in death or seri- ous injury. W0398A WARNING Avoid injury! Handle all parts carefully. Do not place your hands or fingers between parts. Use Personal Protective Equipment (PPE) as indicated in this manual, including protective goggles, gloves, and safety footwear. Failure to comply could result in death or seri- ous injury. W0208A All vehicles 1. Thoroughly clean the engine to transmission mating surfaces and apply a bead of sealant. 2. Align the front support and engine assembly to the transmission and relocate. Tighten to 285-315 Nm ( 210-232 lb ft). BAIL12APH161AVA 1 3. Install the centre engine to transmission securing bolt (2). Install the top left hand engine to transmission se- curing bolt (1). Tighten to 285-315 Nm ( 210-232 lb ft). NOTE: Repeat this step for the right-hand side. BAIL07APH147AVA 2 47665873 26/02/2014 10.1 [10.001] / 25
  • 31. Engine - Engine and crankcase 4. Install the left-hand side engine to transmission secur- ing bolts. NOTE: Repeat this step for the right-hand side. BAIL07APH146BVA 3 5. Remove the support from the rear of the vehicle. BAIL07APH145AVA 4 6. Disconnect the two pieces of the wheeled splitting gear 380040228 by removing the alignment bar. BAIL12APH161AVA 5 47665873 26/02/2014 10.1 [10.001] / 26
  • 32. Engine - Engine and crankcase 7. Remove the smaller wheeled part of the splitting equip- ment from under the engine. Remove the splitting equipment securing bolts from the transmission. Remove the splitting equipment from under the trans- mission. BAIL12APH160AVA 6 8. Place suitable axle stands under the front axle and sup- port the vehicle. . 9. Remove the larger wheeled part of the splitting equip- ment from under the front weight carrier. BAIL12APH159AVA 7 Vehicles with standard front axle 10. Install the drive shaft flange (if equipped). BSD1917A 8 47665873 26/02/2014 10.1 [10.001] / 27
  • 33. Engine - Engine and crankcase 11. Install front wheel drive shaft and drive shaft guard. NOTE: The type of drive shaft fitted is dependant on type of front axle installed. BSD1959A 9 12. Connect the drive shaft bearing carrier. BAIL12APH158AVA 10 13. Slide the drive shaft sleeve (2) and install the circlip (1). BAIL12APH182AVA 11 14. Install the front wheel drive shaft guard. BAIL12APH156AVA 12 47665873 26/02/2014 10.1 [10.001] / 28