Toro groundsmaster 3320 service repair manual

Part No. 05138SL (Rev. A)
Service Manual
Groundsmaster 3280−D/3320
Preface
The purpose of this publication is to provide the service
technician with information for troubleshooting, testing,
and repair of major systems and components on the
Groundsmaster 3280−D and Groundsmaster 3320.
REFER TO THE TRACTION UNIT AND CUTTING
UNIT OPERATOR’S MANUALS FOR OPERATING,
MAINTENANCE AND ADJUSTMENT INSTRUC-
TIONS. Space is provided in Chapter 2 of this book to
insert the Operator’s Manuals and Parts Catalogs for
your machine. Replacement Operator’s Manuals are
available on the internet at www.toro.com or by sending
complete Model and Serial Number to:
The Toro Company
Attn. Technical Publications
8111 Lyndale Avenue South
Minneapolis, MN 55420
The Toro Company reserves the right to change product
specifications or this publication without notice.
This safety symbol means DANGER, WARNING,
or CAUTION, PERSONAL SAFETY INSTRUC-
TION. When you see this symbol, carefully read
the instructions that follow. Failure to obey the
instructions may result in personal injury.
NOTE: A NOTE will give general information about the
correct operation, maintenance, service, testing, or re-
pair of the machine.
IMPORTANT: The IMPORTANT notice will give im-
portant instructions which must be followed to pre-
vent damage to systems or components on the
machine.
The Toro Company − 2005, 2007

Rev. A
Table Of Contents
Chapter 1 − Safety
Safety Instructions 1 − 2
. . . . . . . . . . . . . . . . . . . . . . . . . .
Jacking Instructions 1 − 4
. . . . . . . . . . . . . . . . . . . . . . . . .
Safety and Instruction Decals 1 − 4
. . . . . . . . . . . . . . . .
Chapter 2 − Product Records and Maintenance
Product Records 2 − 1
. . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance 2 − 1
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Equivalents and Conversions 2 − 2
. . . . . . . . . . . . . . . .
Torque Specifications 2 − 3
. . . . . . . . . . . . . . . . . . . . . . .
Chapter 3 − Gasoline Engine
Introduction 3 − 1
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Specifications 3 − 2
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General Information 3 − 3
. . . . . . . . . . . . . . . . . . . . . . . .
Adjustments 3 − 4
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service and Repairs 3 − 6
. . . . . . . . . . . . . . . . . . . . . . . .
BRIGGS STRATTON/DAIHATSU REPAIR MANUAL
FOR 3−CYLINDER, LIQUID−COOLED, GASOLINE
ENGINES
Chapter 4 − Diesel Engine
Introduction 4 − 1
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adjustments 4 − 3
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . .
KUBOTA WORKSHOP MANUAL: 05 SERIES DIESEL
ENGINE
Chapter 5 − Hydraulic System
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . .
Hydraulic Schematics 5 − 6
. . . . . . . . . . . . . . . . . . . . . . .
Hydraulic Flow Diagrams 5 − 8
. . . . . . . . . . . . . . . . . . . .
Special Tools 5 − 14
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Troubleshooting 5 − 16
. . . . . . . . . . . . . . . . . . . . . . . . . . .
Testing 5 − 19
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adjustments 5 − 27
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . .
SAUER−DANFOSS (SUNDSTRAND) 15 SERIES
REPAIR MANUAL
SAUER−DANFOSS (SUNDSTRAND) 15 SERIES
SERVICE MANUAL
SAUER−DANFOSS STEERING UNIT TYPE OSPM
SERVICE MANUAL
Chapter 6 − Electrical System
Electrical Diagrams 6 − 1
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical System Quick Checks 6 − 8
. . . . . . . . . . . . . .
Component Testing 6 − 10
. . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . .
Chapter 7 − Chassis
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . .
Chapter 8 − Drive Axles
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . .
Safety
Product
Records
and
Maintenance
Gasoline
Engine
Drive
Axles
Chassis
Electrical
System
Hydraulic
System
Diesel
Engine

Table Of Contents (Continued)
Chapter 9 − P.T.O. System
. . . . . . . . . . . . . . . . . . . . . . . .
Chapter 10 − Cutting Units
. . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . .
Adjustments 10 − 4
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . .
Chapter 11 − Electrical Diagrams
Electrical Schematics 11 − 3
. . . . . . . . . . . . . . . . . . . . . .
Circuit Diagrams 11 − 5
. . . . . . . . . . . . . . . . . . . . . . . . . .
Wire Harness Drawings 11 − 12
. . . . . . . . . . . . . . . . . . .
P.T.O.
Cutting
Units
Electrical
Diagrams
System

Groundsmaster 3280−D/3320 Page 1 − 1 Safety
Chapter 1
Safety
Table of Contents
SAFETY INSTRUCTIONS 2
. . . . . . . . . . . . . . . . . . . . . .
Before Operating 2
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
While Operating 2
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance and Service 3
. . . . . . . . . . . . . . . . . . . .
JACKING INSTRUCTIONS 4
. . . . . . . . . . . . . . . . . . . . .
SAFETY AND INSTRUCTION DECALS 4
. . . . . . . . . .
Safety

Page 1 − 2
Safety
Safety Instructions
The Groundsmaster 3280−D and 3320 meet or exceeds
CEN standard EN 836:1997, ISO standard 5395:1990
(when appropriate decals applied), and ANSI
B71.4−2004 specifications when weights are installed
according to information in the Traction Unit Operator’s
Manual. Although hazard control and accident preven-
tion partially are dependent upon the design and config-
uration of the machine, these factors are also
dependent upon the awareness, concern and proper
training of the personnel involved in the operation, trans-
port, maintenance and storage of the machine. Improp-
er use or maintenance of the machine can result in injury
or death. To reduce the potential for injury or death,
comply with the following safety instructions.
WARNING
To reduce the potential for injury or death,
comply with the following safety instructions.
Before Operating
1. Read and understand the contents of the Operator’s
Manual before starting and operating the machine. Be-
come familiar with the controls and know how to stop the
machine and engine quickly. A replacement Operator’s
Manual is available on the Internet at www.Toro.com or
by sending the complete model and serial number to:
The Toro Company
Attn. Technical Publications
8111 Lyndale Avenue South
Bloomington, Minnesota 55420−1196
2. Keep all shields, safety devices and decals in place.
If a shield, safety device or decal is defective, illegible
or damaged, repair or replace it before operating the
machine. Also tighten any loose nuts, bolts or screws to
ensure machine is in safe operating condition.
3. Assure interlock switches are adjusted correctly so
engine cannot be started unless traction pedal is in
NEUTRAL and P.T.O. switch is OFF (disengaged).
4. Since fuel is highly flammable, handle it carefully:
A. Store fuel in containers specifically designed for
this purpose.
B. Do not remove machine fuel tank cap while en-
gine is hot or running.
C. Do not smoke while handling fuel.
D. Fill fuel tank outdoors and only to within an inch of
the top of the tank, not the filler neck. Do not overfill.
E. Replace fuel tank and fuel container caps secure-
ly after refueling machine.
F. If fuel is spilled, do not attempt to start the engine
but move the machine away from the area of the
spillage. Avoid creating any source of ignition until
fuel vapors have dissipated. Wipe up any spilled fuel.
While Operating
1. Sit on the seat when starting and operating the ma-
chine.
2. Before starting the engine:
A. Engage the parking brake.
B. Make sure traction pedal is in neutral and the
P.T.O. switch is OFF (disengaged).
C. After engine is started, release parking brake and
keep foot off traction pedal. Machine must not move.
If movement is evident, the traction pedal linkage is
adjusted incorrectly; therefore, shut engine off and
adjust traction pedal linkage until machine does not
move when traction pedal is released (see Traction
Unit Operator’s Manual).
3. Do not run engine in a confined area without ade-
quate ventilation. Exhaust fumes are hazardous and
could possibly be deadly.
4. Do not touch engine, radiator or exhaust system
while engine is running or soon after it is stopped. These
areas could be hot enough to cause burns.
5. Before getting off the seat:
A. Ensure that traction pedal is in neutral.
B. Lower and disengage cutting deck (or imple-
ment) and wait for all movement to stop.
C. Set parking brake.
D. Stop engine and remove key from ignition switch.

Groundsmaster 3280−D/3320 Page 1 − 3 Safety
6. Anytime the machine is parked (short or long term),
the cutting deck (or implement) should be lowered to the
ground. This relieves pressure from the lift circuit and
eliminates the risk of the cutting deck (or implement) ac-
cidentally lowering to the ground.
7. Do not park on slopes unless wheels are chocked or
blocked.
Maintenance and Service
1. Before servicing or making adjustments, lower cut-
ting deck (or implement), stop engine, set parking brake
and remove key from the switch.
2. Make sure machine is in safe operating condition by
keeping all nuts, bolts and screws tight.
3. Never store the machine or fuel container inside
where there is an open flame, such as near a water heat-
er or furnace.
4. Make sure all hydraulic line connectors are tight, and
all hydraulic hoses and lines are in good condition be-
fore applying pressure to the hydraulic system.
5. Keep body and hands away from pin hole leaks in hy-
draulic lines that eject high pressure hydraulic fluid. Use
cardboard or paper to find hydraulic leaks. Hydraulic
fluid escaping under pressure can penetrate skin and
cause injury. Fluid accidentally injected into the skin
must be surgically removed within a few hours by a doc-
tor familiar with this form of injury or gangrene may re-
sult.
6. Before disconnecting or performing any work on the
hydraulic system, all pressure in the system must be re-
lieved by lowering the cutting deck (or implement) to the
ground, stopping the engine and then using all of the hy-
draulic controls (depressing the traction pedal, turning
the steering wheel and moving the lift/lower lever to both
raise and lower).
7. If major repairs are ever needed or assistance is de-
sired, contact an Authorized Toro Distributor.
8. Use care when checking or servicing the cutting
deck. Wear gloves and use caution when servicing it.
9. To reduce potential fire hazard, keep engine area
free of excessive grease, grass, leaves and dirt. Clean
protective screen on machine frequently.
10.If engine must be running to perform maintenance or
to make an adjustment, keep hands, feet, clothing and
other parts of the body away from the cutting deck and
other moving parts. Keep bystanders away.
11.Do not overspeed the engine by changing governor
setting. To assure safety and accuracy, check maximum
engine speed with a tachometer.
12.Shut engine off before checking or adding oil to the
crankcase.
13.Disconnect battery before servicing the machine.
Disconnect negative battery cable first and positive
cable last. If battery voltage is required for troubleshoot-
ing or test procedures, temporarily connect the battery.
Reconnect positive cable first and negative cable last.
14.Battery acid is poisonous and can cause burns.
Avoid contact with skin, eyes and clothing. Protect your
face, eyes and clothing when working with a battery.
15.Battery gases can explode. Keep cigarettes, sparks
and flames away from the battery.
16.If welding on the machine is necessary, disconnect
the negative battery cable to prevent electrical system
damage.
17.At the time of manufacture, the machine conformed
to the safety standards for riding mowers. To assure op-
timum performance and continued safety certification of
the machine, use genuine Toro replacement parts and
accessories. Replacement parts and accessories made
by other manufacturers may result in non-conformance
with the safety standards, and the warranty may be
voided.
18.When changing attachments, tires or performing
other service, use correct blocks, hoists and jacks.
Make sure machine is parked on a solid level floor such
as a concrete floor. Prior to raising the machine, remove
any attachments that may interfere with the safe and
proper raising of the machine. Always chock or block
wheels. Use jack stands or solid wood blocks to support
the raised machine. If the machine is not properly sup-
ported by blocks or jack stands, the machine may move
or fall, which may result in personal injury (see Jacking
Instructions in this section).
Safety

Page 1 − 4
Safety
Jacking Instructions
CAUTION
When changing attachments, tires or perform-
ing other service, use correct blocks, hoists
and jacks. Make sure machine is parked on a
solid level surface such as a concrete floor.
Prior to raising machine, remove any attach-
ments that may interfere with the safe and prop-
er raising of the machine. Always chock or
block wheels. Use jack stands or solid wood
blocks to support the raised machine. If the ma-
chine is not properly supported by blocks or
jack stands, the machine may move or fall,
which may result in personal injury.
Front End Jacking
1. Set parking brake and chock rear tires to prevent the
machine from moving.
2. Position jack securely under the frame (not the axle),
just to the inside of the front tire.
3. Jack front of machine off the ground.
4. Position jack stands or hardwood blocks under the
frame as close to the wheel as possible to support the
machine.
Rear End Jacking
1. Set parking brake and chock both front tires to pre-
vent the machine from moving.
2. Place jack securely under the frame (not the axle) di-
rectly in front of the rear axle.
3. Jack rear of machine off the ground.
4. Position jack stands or hardwood blocks under the
frame to support the machine.
Safety and Instruction Decals
Numerous safety and instruction decals are affixed to
the traction unit and the cutting deck of the Grounds-
master. If any decal becomes illegible or damaged, in-
stall a new decal. Part numbers are listed in your Parts
Catalog. Order replacement decals from your Autho-
rized Toro Distributor.

Groundsmaster 3280−D/3320 Page 2 − 1 Product Records and Maintenance
Chapter 2
Product Records and Maintenance
Table of Contents
PRODUCT RECORDS 1
. . . . . . . . . . . . . . . . . . . . . . . . .
MAINTENANCE 1
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
EQUIVALENTS AND CONVERSIONS 2
. . . . . . . . . . .
Decimal and Millimeter Equivalents 2
. . . . . . . . . . . .
U.S. to Metric Conversions 2
. . . . . . . . . . . . . . . . . . .
TORQUE SPECIFICATIONS 3
. . . . . . . . . . . . . . . . . . .
Fastener Identification 3
. . . . . . . . . . . . . . . . . . . . . . .
Standard Torque for Dry, Zinc Plated and
Steel Fasteners (Inch Series) 4
. . . . . . . . . . . . . . .
Standard Torque for Dry, Zinc Plated and
Steel Fasteners (Metric Series) 5
. . . . . . . . . . . . .
Other Torque Specifications 6
. . . . . . . . . . . . . . . . . .
Conversion Factors 6
. . . . . . . . . . . . . . . . . . . . . . . . .
Product Records
Insert Operator’s Manuals and Parts Catalogs for your
Groundsmaster at the end of this chapter. Additionally,
if any optional equipment or accessories have been
installed to your Groundsmaster, insert the Installation
Instructions, Operator’s Manuals and Parts Catalogs for
those options at the end of this chapter.
Maintenance
Maintenance procedures and recommended service in-
tervals for the Groundsmaster 3280−D and Ground-
smaster 3320 are covered in the Operator’s Manual.
Refer to that publication when performing regular equip-
ment maintenance.
Product
Records
and
Maintenance

Page 2 − 2
Equivalents and Conversions

Torque Specifications
Recommended fastener torque values are listed in the
following tables. For critical applications, as determined
by Toro, either the recommended torque or a torque that
is unique to the application is clearly identified and spe-
cified in this Service Manual.
These Torque Specifications for the installation and
tightening of fasteners shall apply to all fasteners which
do not have a specific requirement identified in this Ser-
vice Manual. The following factors shall be considered
when applying torque: cleanliness of the fastener, use
of a thread sealant (e.g. Loctite), degree of lubrication
on the fastener, presence of a prevailing torque feature,
hardness of the surface underneath the fastener’s head
or similar condition which affects the installation.
As noted in the following tables, torque values should be
reduced by 25% for lubricated fasteners to achieve
the similar stress as a dry fastener. Torque values may
also have to be reduced when the fastener is threaded
into aluminum or brass. The specific torque value
should be determined based on the aluminum or brass
material strength, fastener size, length of thread en-
gagement, etc.
The standard method of verifying torque shall be per-
formed by marking a line on the fastener (head or nut)
and mating part, then back off fastener 1/4 of a turn.
Measure the torque required to tighten the fastener until
the lines match up.
Fastener Identification
Figure 1
Grade 1 Grade 5 Grade 8
Inch Series Bolts and Screws
Figure 2
Class 8.8 Class 10.9
Metric Bolts and Screws
Product
Records
and
Maintenance

Page 2 − 4
Standard Torque for Dry, Zinc Plated and Steel Fasteners (Inch Series)
Thread Size
Grade 1, 5
8 with Thin
Height Nuts
SAE Grade 1 Bolts, Screws, Studs
Sems with Regular Height Nuts
(SAE J995 Grade 2 or Stronger Nuts)
in−lb in−lb N−cm in−lb N−cm in−lb N−cm
# 6 − 32 UNC
10 + 2 13 + 2 147 + 23
15 + 2 169 + 23 23 + 3 262 + 34
# 6 − 40 UNF
10 + 2 13 + 2 147 + 23
17 + 2 192 + 23 25 + 3 282 + 34
# 8 − 32 UNC
13 + 2 25 + 5 282 + 56
29 + 3 328 + 34 41 + 5 463 + 56
# 8 − 36 UNF
13 + 2 25 + 5 282 + 56
31 + 4 350 + 45 43 + 5 486 + 56
# 10 − 24 UNC
18 + 2 30 + 5 339 + 56
42 + 5 475 + 56 60 + 6 678 + 68
# 10 − 32 UNF
18 + 2 30 + 5 339 + 56
48 + 5 542 + 56 68 + 7 768 + 79
1/4 − 20 UNC 48 + 7 53 + 7 599 + 79 100 + 10 1130 + 113 140 + 15 1582 + 169
1/4 − 28 UNF 53 + 7 65 + 10 734 + 113 115 + 12 1299 + 136 160 + 17 1808 + 192
5/16 − 18 UNC 115 + 15 105 + 15 1186 + 169 200 + 25 2260 + 282 300 + 30 3390 + 339
5/16 − 24 UNF 138 + 17 128 + 17 1446 + 192 225 + 25 2542 + 282 325 + 33 3672 + 373
ft−lb ft−lb N−m ft−lb N−m ft−lb N−m
3/8 − 16 UNC 16 + 2 16 + 2 22 + 3 30 + 3 41 + 4 43 + 5 58 + 7
3/8 − 24 UNF 17 + 2 18 + 2 24 + 3 35 + 4 47 + 5 50 + 6 68 + 8
7/16 − 14 UNC 27 + 3 27 + 3 37 + 4 50 + 5 68 + 7 70 + 7 95 + 9
7/16 − 20 UNF 29 + 3 29 + 3 39 + 4 55 + 6 75 + 8 77 + 8 104 + 11
1/2 − 13 UNC 30 + 3 48 + 7 65 + 9 75 + 8 102 + 11 105 + 11 142 + 15
1/2 − 20 UNF 32 + 4 53 + 7 72 + 9 85 + 9 115 + 12 120 + 12 163 + 16
5/8 − 11 UNC 65 + 10 88 + 12 119 + 16 150 + 15 203 + 20 210 + 21 285 + 28
5/8 − 18 UNF 75 + 10 95 + 15 129 + 20 170 + 18 230 + 24 240 + 24 325 + 33
3/4 − 10 UNC 93 + 12 140 + 20 190 + 27 265 + 27 359 + 37 375 + 38 508 + 52
3/4 − 16 UNF 115 + 15 165 + 25 224 + 34 300 + 30 407 + 41 420 + 43 569 + 58
7/8 − 9 UNC 140 + 20 225 + 25 305 + 34 430 + 45 583 + 61 600 + 60 813 + 81
7/8 − 14 UNF 155 + 25 260 + 30 353 + 41 475 + 48 644 + 65 667 + 66 904 + 89
NOTE: Reduce torque values listed in the table above
by 25% for lubricated fasteners. Lubricated fasteners
are defined as threads coated with a lubricant such as
engine oil or thread sealant such as Loctite.
NOTE: Torque values may have to be reduced when
installing fasteners into threaded aluminum or brass.
The specific torque value should be determined based
on the fastener size, the aluminum or base material
strength, length of thread engagement, etc.
NOTE: The nominal torque values listed above for
Grade 5 and 8 fasteners are based on 75% of the mini-
mum proof load specified in SAE J429. The tolerance is
approximately + 10% of the nominal torque value. Thin
height nuts include jam nuts.

Standard Torque for Dry, Zinc Plated and Steel Fasteners (Metric Series)
Thread Size
Class 8.8 Bolts, Screws and Studs with
Regular Height Nuts
Class 10.9 Bolts, Screws and Studs with
Regular Height Nuts
Thread Size Regular Height Nuts
(Class 8 or Stronger Nuts)
Regular Height Nuts
(Class 10 or Stronger Nuts)
M5 X 0.8 57 + 6 in−lb 644 + 68 N−cm 78 + 8 in−lb 881 + 90 N−cm
M6 X 1.0 96 + 10 in−lb 1085 + 113 N−cm 133 + 14 in−lb 1503 + 158 N−cm
M8 X 1.25 19 + 2 ft−lb 26 + 3 N−m 28 + 3 ft−lb 38 + 4 N−m
M10 X 1.5 38 + 4 ft−lb 52 + 5 N−m 54 + 6 ft−lb 73 + 8 N−m
M12 X 1.75 66 + 7 ft−lb 90 + 10 N−m 93 + 10 ft−lb 126 + 14 N−m
M16 X 2.0 166 + 17 ft−lb 225 + 23 N−m 229 + 23 ft−lb 310 + 31 N−m
M20 X 2.5 325 + 33 ft−lb 440 + 45 N−m 450 + 46 ft−lb 610 + 62 N−m
NOTE: Reduce torque values listed in the table above
by 25% for lubricated fasteners. Lubricated fasteners
are defined as threads coated with a lubricant such as
engine oil or thread sealant such as Loctite.
NOTE: Torque values may have to be reduced when
installing fasteners into threaded aluminum or brass.
The specific torque value should be determined based
on the fastener size, the aluminum or base material
strength, length of thread engagement, etc.
NOTE: The nominal torque values listed above are
based on 75% of the minimum proof load specified in
SAE J1199. The tolerance is approximately + 10% of the
nominal torque value.
Product
Records
and
Maintenance

Page 2 − 6
Other Torque Specifications
SAE Grade 8 Steel Set Screws
Thread Size
Recommended Torque
Thread Size
Square Head Hex Socket
1/4 − 20 UNC 140 + 20 in−lb 73 + 12 in−lb
5/16 − 18 UNC 215 + 35 in−lb 145 + 20 in−lb
3/8 − 16 UNC 35 + 10 ft−lb 18 + 3 ft−lb
1/2 − 13 UNC 75 + 15 ft−lb 50 + 10 ft−lb
Thread Cutting Screws
(Zinc Plated Steel)
Type 1, Type 23 or Type F
Thread Size Baseline Torque*
No. 6 − 32 UNC 20 + 5 in−lb
No. 8 − 32 UNC 30 + 5 in−lb
No. 10 − 24 UNC 38 + 7 in−lb
1/4 − 20 UNC 85 + 15 in−lb
5/16 − 18 UNC 110 + 20 in−lb
3/8 − 16 UNC 200 + 100 in−lb
Wheel Bolts and Lug Nuts
Thread Size Recommended Torque**
7/16 − 20 UNF
Grade 5
65 + 10 ft−lb 88 + 14 N−m
1/2 − 20 UNF
Grade 5
80 + 10 ft−lb 108 + 14 N−m
M12 X 1.25
Class 8.8
80 + 10 ft−lb 108 + 14 N−m
M12 X 1.5
Class 8.8
80 + 10 ft−lb 108 + 14 N−m
** For steel wheels and non−lubricated fasteners.
Thread Cutting Screws
(Zinc Plated Steel)
Thread
Size
Threads per Inch
Baseline Torque*
Size
Type A Type B
Baseline Torque*
No. 6 18 20 20 + 5 in−lb
No. 8 15 18 30 + 5 in−lb
No. 10 12 16 38 + 7 in−lb
No. 12 11 14 85 + 15 in−lb
* Hole size, material strength, material thickness and fin-
ish must be considered when determining specific
torque values. All torque values are based on non−lubri-
cated fasteners.
Conversion Factors
in−lb X 11.2985 = N−cm N−cm X 0.08851 = in−lb
ft−lb X 1.3558 = N−m N−m X 0.7376 = ft−lb

Groundsmaster 3320 Page 3 − 1 Gasoline Engine
Chapter 3
Gasoline Engine
Table of Contents
INTRODUCTION 1
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SPECIFICATIONS 2
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
GENERAL INFORMATION 3
. . . . . . . . . . . . . . . . . . . . .
Adding Oil to Engine 3
. . . . . . . . . . . . . . . . . . . . . . . . .
ADJUSTMENTS 4
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adjust Throttle Control 4
. . . . . . . . . . . . . . . . . . . . . . .
Adjust Choke Control 4
. . . . . . . . . . . . . . . . . . . . . . . .
Adjust Engine Speed 5
. . . . . . . . . . . . . . . . . . . . . . . .
SERVICE AND REPAIRS 6
. . . . . . . . . . . . . . . . . . . . . .
Fuel System 6
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Air Cleaner 8
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Radiator 10
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine 12
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BRIGGS STRATTON/DAIHATSU REPAIR MANUAL
FOR 3−CYLINDER, LIQUID−COOLED, GASOLINE
ENGINES
Introduction
This Chapter gives information about specifications,
troubleshooting, testing and repair of the Briggs Strat-
ton/Daihatsu gasoline engine used in the Groundsmas-
ter 3320.
Most repairs and adjustments require tools which are
commonly available in many service shops. The use of
some specialized test equipment is explained in the en-
gine service manual found at the end of this chapter.
However, the cost of the test equipment and the special-
ized nature of some repairs may dictate that the work be
done at an engine repair facility.
Service and repair parts for Briggs Stratton/Daihatsu
gasoline engines are supplied through your local Toro
Distributor. If no parts list is available, be sure to provide
your distributor with the Toro model and serial number.
Gasoline
Engine

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Groundsmaster 3320
Page 3 − 2
Gasoline Engine
Specifications
Item Description
Make / Designation Briggs Stratton/Daihatsu, 4−stroke,
Liquid Cooled, OHV, Gasoline
Number of Cylinders 3
Bore x Stroke mm (in.) 72 x 78 (2.834 x 3.07)
Total Displacement cc (cu. in.) 952 (58.1)
Compression Ratio 8.6:1
Firing Order 1 − 2 − 3
Dry Weight (approximate) kg (lb.) 62 (137)
Fuel Unleaded, regular grade (87 octane minimum)
Carburetor Single barrel, float feed, 12 VDC shut−off solenoid
Fuel Tank Capacity liter (U.S. gal.) 48.5 (12.8)
Governor Mechanical
Idle Speed (no load) 1400 to 1550 RPM
High Idle (no load) 3100 to 3250 RPM
Engine Oil API Service Classification SE or better
(see Traction Unit Operator’s Manual for viscosity)
Oil Pump Gear driven trochoid type
Crankcase Oil Capacity liter (U.S. qt.) 3.3 (3.5) with filter
Water Pump Belt driven centrifugal type
Cooling System Capacity (including reserve tank) liter (U.S. qt.) 4.3 (4.5)
Starter 12 VDC 1.2 KW
Alternator/Regulator 12 VDC 40 AMP

Groundsmaster 3320 Page 3 − 3 Gasoline Engine
General Information
Adding Oil to Engine
When adding oil to the engine, maintain clearance be-
tween the oil fill device and the oil fill opening in the valve
cover (Fig. 1). This clearance is necessary to allow vent-
ing when adding engine oil which will prevent oil from
running into the breather tube and intake system.
Figure 1
Gasoline
Engine

Groundsmaster 3320
Page 3 − 4
Gasoline Engine
Adjustments
Adjust Throttle Control
Proper throttle operation is dependent upon proper ad-
justment of throttle control. Make sure throttle control is
operating properly.
1. Move remote throttle control lever to FAST position.
2. Check position of speed control lever on governor
bracket. Speed control lever should be contacting high
speed screw when throttle control lever is in FAST posi-
tion.
3. If necessary, throttle control can be adjusted by loos-
ening cable clamp screw and repositioning control cable
until speed control lever contacts high speed screw
when throttle control lever is in FAST position.
Figure 2
1. Speed control lever
2. Throttle control cable
3. Cable clamp screw
4. High speed screw
2
4
1
3
Adjust Choke Control
Proper cold engine starting is dependent upon proper
adjustment of choke control. Make sure choke control
is operating properly.
1. Move choke control lever to START position.
2. Check position of choke lever on carburetor. Choke
lever should be fully closed when choke lever is in
START position.
3. If necessary, choke control can be adjusted by loos-
ening cable clamp screw and repositioning choke cable
until carburetor choke lever is fully closed when choke
control lever is in START position.
Figure 3
1. Choke cable 2. Cable clamp screw
1
2

Toro groundsmaster 3320 service repair manual

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