U115 Case IH Service Repair Manual Pdf Download

Farmall 95U Pro EP
Farmall 105U Pro EP
Farmall 115U Pro EP
Tractor
SERVICE MANUAL

Part number 47735452
English
July 2014
Copyright © 2014 CNH Industrial Osterreich GmbH. All Rights Reserved.

SERVICE MANUAL
Farmall 105U Pro EP
Farmall 115U Pro EP
Farmall 95U Pro EP

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Link Product / Engine
Product Market Product Engine
Farmall 105U Pro EP Europe F5DFL413J*A003
Farmall 115U Pro EP Europe F5DFL413H*A006
Farmall 95U Pro EP Europe F5DFL413K*A003

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Contents
INTRODUCTION
Engine ...............................................................................................................10
[10.216] Fuel tanks.............................................................................................................................10.1
[10.254] Intake and exhaust manifolds and muffler.......................................................................10.2
[10.501] Exhaust Gas Recirculation (EGR) - Diesel Particulate Filter (DPF) exhaust
treatment..............................................................................................................................................10.3
[10.414] Fan and drive.......................................................................................................................10.4
Clutch ................................................................................................................18
[18.112] Slip clutch or flywheel damper...........................................................................................18.1
Transmission....................................................................................................21
[21.111] Semi-Powershift transmission ...........................................................................................21.1
[21.133] Semi-Powershift transmission external controls.............................................................21.2
[21.103] Semi-Powershift transmission lubrication system..........................................................21.3
[21.152] Semi-Powershift transmission internal components......................................................21.4
[21.902] Field-road group..................................................................................................................21.5
[21.900] Hydraulic pump drive..........................................................................................................21.6
[21.109] Transmission cooler and lines...........................................................................................21.7
Four-Wheel Drive (4WD) system..................................................................23
[23.202] Electro-hydraulic control ....................................................................................................23.1
Front axle system............................................................................................25
[25.100] Powered front axle..............................................................................................................25.1
[25.102] Front bevel gear set and differential.................................................................................25.2
[25.108] Final drive hub, steering knuckles, and shafts................................................................25.3
Rear axle system.............................................................................................27
[27.100] Powered rear axle...............................................................................................................27.1
[27.106] Rear bevel gear set and differential..................................................................................27.2
[27.120] Planetary and final drives ..................................................................................................27.3

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Power Take-Off (PTO) ....................................................................................31
[31.104] Rear electro-hydraulic control............................................................................................31.1
[31.119] Four-speed rear Power Take-Off (PTO)............................................................................31.2
[31.142] Front Power Take-Off (PTO) control .................................................................................31.3
Brakes and controls ........................................................................................33
[33.202] Hydraulic service brakes ....................................................................................................33.1
[33.110] Parking brake or parking lock.............................................................................................33.2
[33.220] Trailer brake hydraulic control............................................................................................33.3
[33.204] Front axle brake...................................................................................................................33.4
Hydraulic systems ...........................................................................................35
[35.000] Hydraulic systems ...............................................................................................................35.1
[35.300] Reservoir, cooler, and filters...............................................................................................35.2
[35.104] Fixed displacement pump...................................................................................................35.3
[35.106] Variable displacement pump..............................................................................................35.4
[35.204] Remote control valves ........................................................................................................35.5
[35.114] Three-point hitch control valve...........................................................................................35.6
[35.160] Front hitch controls and lines.............................................................................................35.7
Steering.............................................................................................................41
[41.200] Hydraulic control components ...........................................................................................41.1
Wheels ..............................................................................................................44
[44.520] Rear wheels .........................................................................................................................44.1
Cab climate control .........................................................................................50
[50.200] Air conditioning ....................................................................................................................50.1
Electrical systems............................................................................................55
[55.000] Electrical system..................................................................................................................55.1
[55.100] Harnesses and connectors.................................................................................................55.2
[55.015] Engine control system ........................................................................................................55.3

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[55.301] Alternator.............................................................................................................................. 55.4
[55.302] Battery .................................................................................................................................. 55.5
[55.202] Cold start aid........................................................................................................................ 55.6
[55.011] Fuel tank system ................................................................................................................. 55.7
[55.014] Engine intake and exhaust system................................................................................... 55.8
[55.012] Engine cooling system ....................................................................................................... 55.9
[55.013] Engine oil system..............................................................................................................55.10
[55.640] Electronic modules ...........................................................................................................55.11
[55.024] Transmission control system............................................................................................55.12
[55.020] Transmission speed sensors............................................................................................55.13
[55.021] Transmission pressure sensors.......................................................................................55.14
[55.022] Transmission temperature sensors.................................................................................55.15
[55.522] Cab Power Take-Off (PTO) controls................................................................................55.16
[55.048] Rear Power Take-Off (PTO) control system..................................................................55.17
[55.032] Trailer brake electrical system.........................................................................................55.18
[55.035] Remote control valve electric control ..............................................................................55.19
[55.036] Hydraulic system control...................................................................................................55.20
[55.050] Heating, Ventilation, and Air-Conditioning (HVAC) control system............................55.21
[55.130] Rear three-point hitch electronic control system ...........................................................55.22
[55.160] Front hitch electronic control system...............................................................................55.23
[55.408] Warning indicators, alarms, and instruments ................................................................55.24
[55.680] Autopilot/Autoguidance .....................................................................................................55.25
[55.DTC] FAULT CODES................................................................................................................55.26
Platform, cab, bodywork, and decals ...........................................................90
[90.150] Cab........................................................................................................................................ 90.1

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INTRODUCTION

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Contents
INTRODUCTION
Foreword................................................................................................................................................... 3
Foreword - How to use and navigate through this manual ................................................................4
Foreword Ecology and the Environment .............................................................................................. 9
Safety rules.............................................................................................................................................10
Torque .....................................................................................................................................................14
Basic instructions...................................................................................................................................16
Conversion factors.................................................................................................................................18
Consumables Lubrications and Coolants...........................................................................................19
Capacities ...............................................................................................................................................21

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Foreword
IMPORTANT INFORMATION
All repair and maintenance works listed in this manual must be carried out only by staff belonging to the CASE IH
Service network, strictly complying with the instructions given and using, whenever required, the special tools.
Anyone who carries out the above operations without complying with the prescriptions shall be responsible for the
subsequent damages.
The manufacturer and all the organizations of its distribution chain, including - without limitation - national, regional or
local dealers, reject any responsibility for damages due to the anomalous behavior of parts and/or components not
approved by the manufacturer himself, including those used for the servicing or repair of the product manufactured
or marketed by the Manufacturer. In any case, no warranty is given or attributed on the product manufactured or
marketed by the Manufacturer in case of damages due to an anomalous behavior of parts and/or components not
approved by the Manufacturer.
No reproduction, though partial of text and illustrations allowed.

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Foreword - How to use and navigate through this manual
This manual has been produced by a new technical information system. This new system is designed to deliver
technical information electronically through web delivery (eTIM), DVD, and paper manuals. A coding system called
SAP has been developed to link the technical information to other Product Support functions, e.g., Warranty.
Technical information is written to support the maintenance and service of the functions or systems on a customer's
machine. When a customer has a concern on their machine it is usually because a function or system on their ma-
chine is not working at all, is not working efficiently, or is not responding correctly to their commands. When you refer
to the technical information in this manual to resolve that customer's concern, you will find all the information classified
using the SAP coding, according to the functions or systems on that machine. Once you have located the technical
information for that function or system, you will then find all the mechanical, electrical or hydraulic devices, compo-
nents, assemblies, and sub assemblies for that function or system. You will also find all the types of information that
have been written for that function or system: the technical data (specifications), the functional data (how it works),
the diagnostic data (fault codes and troubleshooting), and the service data (remove, install adjust, etc.).
By integrating SAP coding into technical information, you will be able to search and retrieve just the right piece of
technical information you need to resolve that customer's concern on his machine. This is made possible by attaching
3 categories to each piece of technical information during the authoring process.
The first category is the Location, the second category is the Information Type and the third category is the Product:
• LOCATION - the component or function on the machine, that the piece of technical information is going to describe
(e.g., Fuel tank).
• INFORMATION TYPE - the piece of technical information that has been written for a particular component or func-
tion on the machine (e.g., Capacity would be a type of Technical Data describing the amount of fuel held by the fuel
tank).
• PRODUCT - the model for which the piece of technical information is written.
Every piece of technical information will have those three categories attached to it. You will be able to use any combi-
nation of those categories to find the right piece of technical information you need to resolve that customer's concern
on their machine.
That information could be:
• the procedure for how to remove the cylinder head
• a table of specifications for a hydraulic pump
• a fault code
• a troubleshooting table
• a special tool

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Manual content
This manual is divided into Sections. Each Section is then divided into Chapters. Contents pages are included at the
beginning of the manual, then inside every Section and inside every Chapter. An alphabetical Index is included at
the end of each Chapter. Page number references are included for every piece of technical information listed in the
Chapter Contents or Chapter Index.
Each Chapter is divided into four Information types:
• Technical Data (specifications) for all the mechanical, electrical or hydraulic devices, components, assemblies or
sub-assemblies.
• Functional Data (how it works) for all the mechanical, electrical or hydraulic devices, components, assemblies or
sub-assemblies.
• Diagnostic Data (fault codes, electrical and hydraulic troubleshooting) for all the mechanical, electrical or hydraulic
devices, components, assemblies or sub-assemblies.
• Service Data (remove disassemble, assemble, install) for all the mechanical, electrical or hydraulic devices, com-
ponents, assemblies or sub-assemblies.
Sections
Sections are grouped according to the main functions or a systems on the machine. Each Section is identified by a
number (00, 35, 55, etc.). The Sections included in the manual will depend on the type and function of the machine that
the manual is written for. Each Section has a Contents page listed in alphabetic/numeric order. This table illustrates
which Sections could be included in a manual for a particular product.
PRODUCT
Tractors
X
Vehicles with working arms: backhoes, excavators,
skid steers, ….
X
Combines, forage harvesters, balers, ….
X
Seeding, planting, floating, spraying
equipment, ….
SECTION
X
Mounted equipment and tools, ….
00 - Maintenance X
05 - Machine completion and equipment X X X X X
10 - Engine X X X X
14 - Main gearbox and drive X X X X
18 - Clutch X X X
21 - Transmission X X X X
23 - Four wheel drive (4WD) system X X X X
25 - Front axle system X X X X
27 - Rear axle system X X X X
29 - Hydrostatic drive X X X X
31 - Power Take-Off (PTO) X X
33 - Brakes and controls X X X X
35 - Hydraulic systems X X X X
36 - Pneumatic system X X X X
37 - Hitches, drawbars and implement couplings X X X
39 - Frames and ballasting X X X X X
41 - Steering X X X X
44 - Wheels X X X X
46 - Steering clutches
48 - Tracks and track suspension X X X
50 - Cab climate control X X X X
55 - Electrical systems X X X X X
56 - Grape harvester shaking
58 - Attachments/headers X
60 - Product feeding X

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61 - Metering system X
62 - Pressing - Bale formation X
63 - Chemical applicators X
64 - Chopping X
66 - Threshing X
68 - Tying/Wrapping/Twisting X
69 - Bale wagons
70 - Ejection X
71 - Lubrication system X X X X X
72 - Separation X
73 - Residue handling X
74 - Cleaning X
75 - Soil preparation/Finishing
76 - Secondary cleaning / Destemmer
77 - Seeding X
78 - Spraying X
79 - Planting X
80 - Crop storage / Unloading X
82 - Front loader and bucket X X
83 - Telescopic single arm X X
84 - Booms, dippers and buckets X X
86 - Dozer blade and arm X X
88 - Accessories X X X X X
89 - Tools X X X X X
90 - Platform, cab, bodywork and decals X X X X

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Chapters
Each Chapter is identified by a number e.g. Engine - Engine and crankcase - 10.001. The first number is identical
to the Section number i.e. Chapter 10.001 is inside Section 10, Engine. The second number is representative of the
Chapter contained within the Section.
CONTENTS
The Chapter Contents lists all the technical data (specifications), functional data (how it works), diagnostic data (fault
codes and troubleshooting), and service data (remove, install, adjust, etc.), that have been written in that Chapter for
that function or system on the machine.
Contents
ENGINE
ENGINE - Engine and crankcase – 10.001
TECHNICAL DATA
ENGINE - Engine and crankcase - General specification (10.001 - D.40.A.10) 4
FUNCTIONAL DATA
ENGINE - Engine and crankcase - Dynamic description (10.001 - C.30.A.10) 6
SERVICE
ENGINE - Engine and crankcase - Remove (10.001 -F.10.A.10) 8
DIAGNOSTIC
ENGINE - Engine and crankcase - Troubleshooting (10.001 - G.40.A.10) 10
INDEX
The Chapter Index lists in alphabetical order all the types of information (called information units) that have been
written in that Chapter for that function or system on the machine.
Index
ENGINE - 10
ENGINE
ENGINE - Engine and crankcase - Dynamic description (10.001 - C.30.A.10) 6
ENGINE - Engine and crankcase - General specification (10.001 - D.40.A.10) 4
ENGINE - Engine and crankcase - Remove (10.001 -F.10.A.10) 8
ENGINE - Engine and crankcase - Troubleshooting (10.001 - G.40.A.10) 10

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Information units and information search
Each chapter is composed of information units. Each information unit has the SAP code shown in parentheses. This
indicates the function and type of information in that information unit. Each information unit has a page reference within
that Chapter. The information units provide a quick and easy way to find just the right piece of technical information
you are looking for.
Example information
unit
Information Unit SAP
code
Engine block cover - Front – Remove (10.102.AP.01 - F.10.A.10)
10 102 AK 01 F 10.A.10
SAP code classification Engine Pan and covers Engine block
cover
Front Service data Remove
NHIL12GEN0070A 1
Navigate to the correct information unit you are searching for by identifying the function and information type
from the SAP code.
• (1) Location and (2) Information type.
• (A) corresponds to the sections of the service manual.
(B) corresponds to the chapters of the service manual. After (B) there may be some additional information. In this
case it shows “.01”, which represents the “Front” block cover. These options may be front/rear, left/right, hydraulic/
mechanical etc.
(C) corresponds to the type of information listed in the chapter contents: Technical Data, Functional Data, Diagnos-
tic, or Service.
(A) and (B) are also shown in the page numbering on the page footer.
THE REST OF THE CODING IS NOT LISTED IN ALPHANUMERIC ORDER IN THIS MANUAL.
• You will find a table of contents at the beginning and end of each section and chapter.
You will find an alphabetical index at the end of each chapter.
• By referring to (A), (B) and (C) of the coding, you can follow the contents or index (page numbers) and quickly find
the information you are looking for.
Page header and footer
The page header will contain the following references:
• Section and Chapter description
The page footer will contain the following references:
• Publication number for that Manual.
• Version reference for that publication.
• Publication date
• Section, chapter, and page reference e.g. 10.102 / 9

INTRODUCTION
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Foreword Ecology and the Environment
Soil, air, and water are vital factors of agriculture and life in general. When legislation does not yet rule the treatment
of some of the substances which are required by advanced technology, common sense should govern the use and
disposal of products of a chemical and petrochemical nature.
NOTICE: The following are recommendations which may be of assistance:
• Become acquainted with and ensure that you understand the relative legislation applicable to your country.
• Where no legislation exists, obtain information from suppliers of oils, filters, batteries, fuels, antifreeze, cleaning
agents, etc., with regard to their effect on man and nature and how to safely store, use and dispose of these sub-
stances.
• Agricultural consultants will, in many cases, be able to help you as well.
HELPFUL HINTS
• Avoid filling tanks using cans or inappropriate pressurized fuel delivery systems which may cause considerable
spillage.
• In general, avoid skin contact with all fuels, oils, acids, solvents, etc. Most of them contain substances which may
be harmful to your health.
• Modern oils contain additives. Do not burn contaminated fuels and or waste oils in ordinary heating systems.
• Avoid spillage when draining off used engine coolant mixtures, engine, gearbox and hydraulic oils, brake fluids, etc.
Do not mix drained brake fluids or fuels with lubricants. Store them safely until they can be disposed of in a proper
way to comply with local legislation and available resources.
• Modern coolant mixtures, i.e. antifreeze and other additives, should be replaced every two years. They should not
be allowed to get into the soil but should be collected and disposed of properly.
• Do not open the air-conditioning system yourself. It contains gases which should not be released into the atmos-
phere. Your CASE IH dealer or air conditioning specialist has a special extractor for this purpose and will have to
recharge the system properly.
• Repair any leaks or defects in the engine cooling or hydraulic system immediately.
• Do not increase the pressure in a pressurized circuit as this may lead to a component failure.
• Protect hoses during welding as penetrating weld splatter may burn a hole or weaken them, allowing the loss of
oils, coolant, etc.

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Safety rules
PRECAUTIONARY STATEMENTS
Personal Safety
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all
safety messages that follow this symbol to avoid possible injury or death.
Throughout this manual , you will find the signal words DANGER, WARNING, and CAUTION followed by special
instructions. These precautions are intended for the personal safety of you and those working with you.
Read and understand all the safety messages in this manual before you operate or service the machine.
DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.
WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION, used with the safety alert symbol, indicates a hazardous situation which, if not avoided, could
result in minor or moderate injury.
FAILURE TO FOLLOW DANGER, WARNING, AND CAUTION MESSAGES COULD RESULT
IN DEATH OR SERIOUS INJURY.
NOTICE: Install new decals if the old decals are destroyed, lost painted over or cannot be read. When parts are
replaced that have decals make sure you install a new decal with each new part.
MACHINE SAFETY
NOTICE: Notice indicates a situation which, if not avoided, could result in machine or property damage.
Throughout this manual you will find the signal word Notice followed by special instructions to prevent machine or
property damage. The word Notice is used to address practices not related to personal safety.
INFORMATION
NOTE: Note indicates additional information which clarifies steps, procedures, or other information in this manual.
Throughout this manual you will find the word Note followed by additional information about a step, procedure, or
other information in the manual. The word Note is not intended to address personal safety or property damage.

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WARNING
Avoid injury! Always do the following before lubricating, maintaining, or servicing the machine.
1. Disengage all drives.
2. Engage parking brake.
3. Lower all attachments to the ground, or raise and engage all safety locks.
4. Shut off engine.
5. Remove key from key switch.
6. Switch off battery key, if installed.
7. Wait for all machine movement to stop.
Failure to comply could result in death or serious injury.
W0047A
ACCIDENT PREVENTION
Most accidents or injuries that occur in workshops are the result of non compliance to simple and fundamental safety
principles. For this reason, IN MOST CASES THESE ACCIDENTS CAN BE AVOIDED by applying the fundamental
safety principles, acting with the necessary caution and care.
Accidents may occur with all types of machine, regardless of how well the machine in question was designed and
built.
SAFETY REQUIREMENTS FOR FLUID POWER SYSTEMS AND COMPONENTS - HY-
DRAULICS (EUROPEAN STANDARD EN982)
• Flexible hose assemblies must not be constructed from hoses which have been previously used as part of a hose
assembly.
• Do not weld hydraulic pipes: when flexible hoses or piping are damaged, replace them immediately.
• It is forbidden to modify a hydraulic accumulator by machining, welding or any other way.
• Before removing hydraulic accumulators for servicing, the liquid pressure in the accumulators must be reduced to
zero.
• Pressure check on hydraulic accumulators must be carried out by a method recommended by the accumulator
manufacturer.
• Take care not to exceed the maximum allowed pressure of the accumulator. After any check or adjustment, check
for leakages or gas in the hoses or pipes.
SAFETY RULES
General guidelines
• Carefully follow specified repair and maintenance procedures.
• When appropriate, use P.P.E (Personal Protective Equipment)
• Do not wear rings, wristwatches, jewellery, unbuttoned or loose articles of clothing such as: ties, torn clothing,
scarves, open jackets or shirts with open zips that may remain entangled in moving parts. It is advised to wear
approved safety clothing, e.g.: non-slip footwear, gloves, safety goggles, helmets, etc.
• Do not carry out repair operations with someone sitting in the driver's seat, unless the person is a trained technician
who is assisting with the operation in question.
• Do not operate the machine or use any of the implements from different positions, other than the driver's seat.
• Do not carry out operations on the machine with the engine running, unless specifically indicated.
• Bring all hydraulic cylinders to the home positions (down, retracted, etc.) before engine shut down.
• Stop the engine and check that the hydraulic circuits are pressure-free before removing caps, covers, valves, etc.
• All repair and maintenance operations must be carried out using extreme care and attention.
• Service steps and platforms used in the workshop or elsewhere should be built according to the applicable stan-
dards and legislation.
• Disconnect the power take off (p.t.o). and label the controls to indicate that the machine is being serviced. Any
parts that are to be raises must be locked in position.

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• Brakes are inoperative when manually released for repair or maintenance purposes. Use blocks or similar devices
to secure the machine in these conditions.
• Only use specified towing points for towing the machine. Connect parts carefully. Make sure that all pins and/or
locks are secured in position before applying traction. Never remain near the towing bars, cables or chains that are
operating under load.
• When loading or unloading the machine from the trailer (or other means of transport), select a flat area capable of
sustaining the trailer or truck wheels. Firmly secure the machine to the truck or trailer and lock the wheels in the
position used by the carrier.
• Electric heaters, battery-chargers and similar equipment must only be powered by auxiliary power supplies with
efficient ground insulation to avoid electrical shock hazards.
• Always use suitable hoisting or lifting devices when raising or moving heavy parts.
• Keep bystanders away.
• Never use gasoline, diesel oil or other inflammable liquids as cleaning agents. Use non-inflammable, non toxic
commercially available solvents.
• Wear safety goggles with side guards when cleaning parts with compressed air.
• Do not run the engine in enclosed spaces without suitable ventilation or exhaust extraction.
• Never use open flames for lighting when working on the machine or checking for leaks.
• All movements must be carried out carefully when working under, on or near the machine. Wear personal protective
equipment (P.P.E.): helmets, goggles and special footwear.
• When carrying out checks with the engine running, request the assistance of an operator in the driver's seat. The
operator must maintain visual contact with the service technician at all times.
• If operating outside the workshop, position the machine on a flat surface and lock in position. If working on a slope,
lock the machine in position. Move to a flat area as soon as is safely possible.
• Damaged or bent chains or cables are unreliable. Do not use them for lifting or towing. Always use suitable pro-
tective gloves when handling chains or cables.
• Chains should always be safely secured. Make sure that the hitch-up point is capable of sustaining the load in
question. Keep the area near the hitch-up point, chains or cables free of all bystanders.
• Maintenance and repair operations must be carried out in a CLEAN and DRY area. Clean up any water or oil
spillage immediately.
• Do not create piles of oil or grease-soaked rags as they represent a serious fire hazard. Always store rags in a
closed metal container.
• Before engaging the machine, make sure that there are no persons within the machine or implement range of action.
• Empty your pockets of all objects that may fall accidentally unobserved into the machine inner compartments.
• When metal parts are sticking out, use protective goggles or goggles with side guards, helmets, special footwear
and gloves.
• When welding, use protective safety devices: tinted safety goggles, helmets, special overalls, gloves and footwear.
All persons present in the area where welding is taking place must wear tinted goggles. NEVER LOOK DIRECTLY
AT THE WELDING ARC WITHOUT SUITABLE EYE PROTECTION.
• Always disconnect battery ground terminal when welding.
• Metal cables tend to fray with repeated use. Always use suitable protective devices (gloves, goggles, etc.) when
handling cables.

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Machine start-up.
• Never run the engine in confined spaces that are not equipped with adequate ventilation for exhaust gas extraction.
• Never place the head, body, limbs, feet, hands or fingers near rotating and moving parts.
Hydraulic systems and fuel injection systems
• A liquid leaking from a tiny hole may be almost invisible but, at the same time, be powerful enough to penetrate
the skin. Therefore, NEVER USE HANDS TO CHECK FOR LEAKS but use a piece of cardboard or paper for this
purpose. If any liquid penetrates skin tissue, call for medical aid immediately. Failure to treat this condition with
correct medical procedure may result in serious infection or death.
• In order to check the pressure in the system use suitable instruments.
Wheels and Tires
• Make sure that the tires are correctly inflated at the pressure specified by the manufacturer. Periodically check the
rims and tires for damage.
• Stand away from (at the side of) the tire when checking inflation pressure.
• Do not use parts of recovered wheels as incorrect welding brazing or heating may weaken and eventually cause
damage to the wheel.
• Never cut or weld a rim mounted with an inflated tire.
• Deflate the tire before removing any objects that may be jammed in the tire tread.
• Never inflate tires using inflammable gases, as this may result in explosions and injury to bystanders.
Removal and Re-fitting
• Lift and handle all heavy parts using suitable hoisting equipment. Make sure that parts are sustained by appropriate
hooks and slings. Use the hoisting eyebolts for lifting operations. Extra care should be taken if persons are present
near the load to be lifted.
• Handle all parts carefully. Do not put your hands or fingers between parts. Wear suitable safety clothing - safety
goggles, gloves and shoes.
• Avoid twisting chains or metal cables. Always wear safety gloves when handling cables or chains.

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Torque
Minimum hardware tightening torques (in N m or lb in /lb ft) for normal assembly applica-
tions unless otherwise stated
NOTICE: Shown below is the suggested initial torque tightening sequences for general applications, tighten in se-
quence from item 1 through to the last item of the hardware.
The minimum hardware tightening torque on drawings, in specifications etc. have priority.
The applicable CNH Standard is ENS7001.
Metric hardware
DF5019-1 1
Class 8.8 in N m (lb in or lb ft) Class 10.9 in N m (lb in or lb ft)
Nominal
Size
Plated nut Lock nut Hardened nut Plated nut Lock nut Hardened nut
M3 1.3 N·m
(11.5 lb in)
0.7 N·m
(6.2 lb in)
1.2 N·m
(10.6 lb in)
1.8 N·m
(15.9 lb in)
0.9 N·m
(8.0 lb in)
1.6 N·m
(14.2 lb in)
M4 2.9 N·m
(25.7 lb in)
1.6 N·m
(14.2 lb in)
2.6 N·m
(23.0 lb in)
4.2 N·m
(37.2 lb in)
2.3 N·m
(20.4 lb in)
3.7 N·m
(32.7 lb in)
M5 5.9 N·m
(52.2 lb in)
3.2 N·m
(28.3 lb in)
5.3 N·m
(46.9 lb in)
8.5 N·m
(75.2 lb in)
4.6 N·m
(40.7 lb in)
7.6 N·m
(67.3 lb in)
M6 10.1 N·m
(89.4 lb in)
5.5 N·m
(48.7 lb in)
9.1 N·m
(80.5 lb in)
14.5 N·m
(10.7 lb ft)
7.9 N·m
(69.9 lb in)
13 N·m
(9.6 lb ft)
M8 24.5 N·m
(18.1 lb ft)
13.5 N·m
(10.0 lb ft)
22 N·m
(16.2 lb ft)
35.1 N·m
(25.9 lb ft)
19.3 N·m
(14.2 lb ft)
31.5 N·m
(23.2 lb ft)
M10 48.7 N·m
(35.9 lb ft)
26.8 N·m
(19.8 lb ft)
43.8 N·m
(32.3 lb ft)
69.5 N·m
(51.3 lb ft)
38.2 N·m
(28.2 lb ft)
62.5 N·m
(46.1 lb ft)
M12 85 N·m
(62.7 lb ft)
46.7 N·m
(34.4 lb ft)
76.5 N·m
(56.4 lb ft)
121 N·m
(89.2 lb ft)
66.5 N·m
(49.0 lb ft)
108.9 N·m
(80.3 lb ft)
M14 135 N·m
(99.6 lb ft)
74.2 N·m
(54.7 lb ft)
121.5 N·m
(89.6 lb ft)
193 N·m
(142.3 lb ft)
106.1 N·m
(78.3 lb ft)
173.7 N·m
(128.1 lb ft)
M16 210 N·m
(154.9 lb ft)
115.5 N·m
(85.2 lb ft)
189 N·m
(139.4 lb ft)
301 N·m
(222 lb ft)
165.5 N·m
(122.1 lb ft)
270.9 N·m
(199.8 lb ft)
M18 299 N·m
(220.5 lb ft)
164.4 N·m
(121.3 lb ft)
269.1 N·m
(198.5 lb ft)
414 N·m
(305.4 lb ft)
227.7 N·m
(167.9 lb ft)
372.6 N·m
(274.8 lb ft)
M20 425 N·m
(313.5 lb ft)
233.72 N·m
(172.4 lb ft)
382.5 N·m
(282.1 lb ft)
587 N·m
(432.9 lb ft)
322.8 N·m
(238.1 lb ft)
528.3 N·m
(389.7 lb ft)
M22 579 N·m
(427 lb ft)
318.4 N·m
(234.8 lb ft)
521.1 N·m
(384.3 lb ft)
801 N·m
(590.8 lb ft)
440.5 N·m
(324.9 lb ft)
720.9 N·m
(531.7 lb ft)
M24 735 N·m
(542.1 lb ft)
404.2 N·m
(298.1 lb ft)
661.5 N·m
(487.9 lb ft)
1016 N·m
(749.4 lb ft)
558.8 N·m
(412.1 lb ft)
914.4 N·m
(674.4 lb ft)
M27 1073 N·m
(791.4 lb ft)
590.1 N·m
(435.2 lb ft)
967.5 N·m
(713.6 lb ft)
1486 N·m
(1096 lb ft)
817.3 N·m
(602.8 lb ft)
1337 N·m
(986.1 lb ft)
M30 1461 N·m
(1077.6 lb ft)
803.5 N·m
(592.6 lb ft)
1315 N·m
(969.9 lb ft)
2020 N·m
(1489.9 lb ft)
1111 N·m
(819.4 lb ft)
1818 N·m
(1340.9 lb ft)

INTRODUCTION
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15
ZEIL06CS0136F0A 2
ZEIL06CS0135F0A 3

INTRODUCTION
47735452 03/07/2014
16
Basic instructions
SHIMMING
For each adjustment operation, select adjusting shims and measure individually using a micrometer, then add up
the recorded values. Do not rely on measuring the entire shimming set, which may be incorrect, or the rated value
indicated on each shim.
ROTATING SHAFT SEALS
For correct rotating shaft seal installation, proceed as follows:
• before assembly, allow the seal to soak in the oil it will be sealing for at least thirty minutes
• thoroughly clean the shaft and check that the working surface on the shaft is not damaged
• position the sealing lip facing the fluid; with hydrodynamic lips, take into consideration the shaft rotation direction
and position the grooves so that they will deviate the fluid towards the inner side of the seal
• coat the sealing lip with a thin layer of lubricant (use oil rather than grease) and fill the gap between the sealing lip
and the dust lip on double lip seals with grease
• insert the seal in its seat and press down using a flat punch, do not tap the seal with a hammer or mallet
• whilst inserting the seal, check that it is perpendicular to the seat; once settled, make sure that it makes contact
with the thrust element, if required
• to prevent damaging the seal lip on the shaft, position a protective guard during installation operations
O-RING SEALS
Lubricate the O-RING seals before inserting them in the seats, this will prevent them from overturning and twisting,
which would jeopardize sealing efficiency.
SEALING COMPOUNDS
Only use the sealants which are recommended in this manual! Before applying the sealing compound, prepare
the surfaces as follows:
• remove any incrustations using a metal brush;
• thoroughly de-grease the surfaces using one of the following cleaning agents: trichlorethylene, petrol or a water
and soda solution.
COTTER PINS
When fitting split cotter pins, ensure that the pin notch is positioned in the direction of the force required to stress the
pin. Spiral cotter pins do not require special positioning.

INTRODUCTION
47735452 03/07/2014
17
WARNING
Battery acid causes burns. Batteries contain sulfuric acid.
Avoid contact with skin, eyes or clothing. Antidote (external): Flush with water. Antidote (eyes): flush
with water for 15 minutes and seek medical attention immediately. Antidote (internal): Drink large
quantities of water or milk. Do not induce vomiting. Seek medical attention immediately.
W0111A
PROTECTING THE ELECTRONIC/ ELECTRICAL SYSTEMS DURING CHARGING OR WELD-
ING
To avoid damage to the electronic/electrical systems, always observe the following:
1. Never make or break any of the charging circuit connections, including the battery connections, when the engine
is running.
2. Never short any of the charging components to ground.
3. Always disconnect the ground cable from the battery before arc welding on the unit.
• Position the welder ground clamp as close to the welding area as possible.
• If welding in close proximity to a computer module, then the module should be removed from the unit.
• Never allow welding cables to lay on, near or across any electrical wiring or electronic component while welding
is in progress.
4. Always disconnect the negative cable from the battery when charging the battery in the unit with a battery charger.
NOTICE: If welding must be performed on the unit, the battery ground cable must be disconnected from the battery.
The electronic monitoring system and charging system will be damaged if this is not done.
SPARE PARTS
Only use "CNH Original Parts" or " CASE IH Parts".
Only genuine spare parts guarantee the same quality, duration and safety as original parts, as they are the same
parts that are assembled during standard production. Only "CNH Original Parts" or " CASE IH Parts" can offer this
guarantee. When ordering spare parts, always provide the following information:
• Machine model (commercial name) and serial number
• part number of the ordered part, which can be found in the "Spare Parts Catalogue", used for order processing
TOOLS
The tools that CASE IH suggests and illustrate in this manual have been:
• specifically researched and designed for use with CASE IH machines
• essential for reliable repair operations
• accurately built and rigorously tested so as to offer efficient and long-lasting operation
By using these tools, Repair Personnel will benefit from:
• operating in optimal technical conditions
• obtaining the best results
• saving time and effort
• working in safe conditions
NOTE: Wear limit values indicated for certain parts should be considered to be recommended, but not binding. The
terms "front", "rear", "right-hand" and "left-hand" (when referred to different parts) are determined from the rear, facing
in the direction of travel of the machine during operation.

INTRODUCTION
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Conversion factors
Length
1 mm
1 km
1 m
=
=
=
0.0393 in
0.621 miles
3.281 ft
1 in
1 miles
1 ft
=
=
=
25.4 mm
1.609 km
0.3048 m
Area
1 ha = 2.471 ac 1 ac = 0.404 US fl oz
1 m² = 10.76 ft² 1 ft² = 0.0923 m²
Volume
1 litre = 0.26 US gal 1 US gal = 3.78 litre
1 litre
1 litre
=
=
0.0.28 Bu
1.057 US quart
1 Bu
1 US quart =
35.23 litre
0.9464 litre
1 cm³ (cc) = 0.061 in³ 1 in³ = 16.38 cm³ (cc)
1 m³ = 35.31 ft³ 1 ft³ = 0.028 m³
1 ml = 0.033 US fl oz 1 US fl oz = 29.57 ml
Mass
1 kg = 2.204 lb 1 lb = 0.4536 kg
Torque
1 N·m = 0.7376 lb ft 1 lb ft = 1.3558 N·m
Power
1 kW = 1.358 Hp 1 Hp = 0.746 kW
Pressure
1 bar
1 bar
=
=
100 kPa
14.505 psi 1 psi = 0.06894 bar
Temperature
1 °C = ((1.8 x ° C) + 32) °F 1 °F = (0.56 x (° F - 32)) °C
Flow
1 l/min = 0.2642 US gpm 1 US gpm = 3.7853 l/min
Speed
1 km/h = 0.62 mph 1 mph = 1.6 km/h

INTRODUCTION
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Consumables Lubrications and Coolants
Lubrications
The correct engine oil viscosity grade is dependent upon ambient temperature. Refer to the chart when selecting oil
for your tractor engine.
SS09J076 1
NOTE: In areas where prolonged periods of extreme temperatures are encountered, local lubricant practices are
acceptable; such as the use of SAE 5W-30 in extreme low temperatures or SAE 50 in extreme high temperatures.
Biodegradable Transmission and Hydraulic Oil
WARNING
Burn hazard!
Be very careful to avoid contact with hot fluids. If fluid is extremely hot, allow it to cool to a moderately
warm temperature before proceeding.
W0362A
A biodegradable oil has been approved for use in the transmission, 4WD front axle and hubs, and the hydraulic system
of your tractor. Although the oil is 90 % biodegradable, it is important to follow safe handling and disposal practices.
The CASE IH AKCELA TSM BIO oil is available from your authorised dealer.
Biodegradable oil should not be used in conjunction with other oils. Use the following procedure to replace standard
oil with biodegradable lubricant.
1. Operate the tractor until the oil that is being changed reaches a temperature greater than 60 °C (140 °F).
2. Stop the engine and immediately drain the oil.
3. Replace all transmission and hydraulic filters.
4. Add the biodegradable oil to the correct level and run the tractor to circulate the oil.
5. Check for oil leaks and recheck the oil level.
Sulfur in fuel
The engine oil and filter change period are shown in the Lubrication and Maintenance in the operators manual. How-
ever, locally available fuel may have a high sulphur content, in which case the engine oil and filter change period
should be adjusted as follows:

INTRODUCTION
47735452 03/07/2014
20
Sulfur content Oil change period
Below 0.5 % Normal
From 0.5 - 1.0 % Half the normal
Above 1.0 % One quarter normal
NOTE: The use of fuel with a sulphur content above 1.3 % is not recommended.
Coolants
WARNING
Hazardous chemicals!
Chemical agent may be harmful.
-Avoid contact with eyes, and prolonged/repeated skin contact.
-Wear protective goggles when handling.
-Eye contact: Flush with water for 15 minutes. Seek immediate medical assistance.
-Wash skin with soap and water after handling.
-Keep out of reach of children.
W0370A
To reduce the amount of deposits and corrosion, the water used in the cooling system must comply with the following
values.
Total Hardness Chloride Sulfate
300 parts per million 100 parts per million 100 parts per million
Using Plain water
If you reside in a country where antifreeze is not available, use clean water premixed with 5 % chemical inhibitor. The
inhibitor is available from your authorised dealer.
Lubrications and Coolant Specifications
Recommended fluids and applications
CIH
specification
International
specification
Engine oil
CASE IH AKCELA UNITEK NO. 1™ SBL CJ-4 SAE
10W-40 MS 3521 API CJ-4
Transmission oil, rear axle oil and steering oil
CASE IH AKCELA NEXPLORE™ FLUID
MAT 3525
API GL4
(SAE 10W-30)
(ISO VG32/46)
Hydraulic system oil
Front axle casing and hubs
Front Power Take-Off (PTO)
Cooling system
CASE IH AKCELA PREMIUM ANTI-FREEZE
(mixed with 50 % of water) MS 1710 Ethylene Glycol
Brake fluid reservoir
CASE IH AKCELA LHM FLUID n/a ISO 7308
Air-conditioning compressor oil
Low viscosity oil SP10 n/a
PAG-E13
ISO100 Viscosity
Grease fittings and bearings
CASE IH AKCELA 251H EP MULTI-PURPOSE GREASE 251H EP NLGI2, Li-Ca
Regarding filling quantity - see Capacities () .

INTRODUCTION
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Capacities
Unit
Farmall
95U Pro EP
Farmall
105U Pro EP
Farmall
115U Pro EP
Fuel tank 150 l (39.6 US gal)
Cooling system 17 l (4.5 US gal)
Engine (including filter) 6.4 - 8.1 l (1.7 - 2.1 US gal)
Transmission oil, rear axle oil, steering oil 45 l (11.9 US gal)
Hydraulic system oil 44 l (11.6 US gal)
Front axle – differential 9.5 l (2.5 US gal)
Front axle – hubs
(Class 1.5 axle – less brakes) 1.2 l (0.3 US gal)
Front axle – hubs
(Class 1.5 axle – with brakes) 1.6 l (0.4 US gal)
Front Power Take-Off (PTO) 0.4 l (0.1 US gal)
Brake fluid 0.6 l (0.2 US gal)
Antifreeze for air trailer brake 0.5 l (0.1 US gal)

INTRODUCTION
47735452 03/07/2014
22

47735452 03/07/2014
10
SERVICE MANUAL
Engine
Farmall 105U Pro EP
Farmall 115U Pro EP
Farmall 95U Pro EP

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