New holland d125 c tier 2 crawler dozer service repair manual (pin nhc104500 and above)

Part number 48080036
1st
edition English
April 2017
SERVICE MANUAL
D125C
Tier 2
Crawler Dozer
PIN NHC104500 and above
Printed in U.S.A.
© 2017 CNH Industrial America LLC. All Rights Reserved.
New Holland is a trademark registered in the United States and many other countries,
owned by or licensed to CNH Industrial N.V., its subsidiaries or affiliates.

SERVICE MANUAL
D125C Power Angle Tilt (PAT) Blade, Long Track (LT) - Tier 2 [NHC104500 - ]
D125C Power Angle Tilt (PAT) Blade, Wide Track (WT) - Tier 2 [NHC104500 - ]
48080036 26/04/2017
EN

Link Product / Engine
Product Market Product Engine
D125C Power Angle Tilt (PAT)
Blade, Long Track (LT) - Tier 2
[NHC104500 - ]
Australia New Zealand F4HFA613L*E002
[NHC104500 - ]
Asia Pacific F4HFA613L*E002
[NHC104500 - ]
Latin America F4HFA613L*E002
[NHC104500 - ]
Middle East Africa F4HFA613L*E002
Blade, Wide Track (WT) - Tier 2
[NHC104500 - ]
Middle East Africa F4HFA613L*E002
[NHC104500 - ]
Australia New Zealand F4HFA613L*E002
[NHC104500 - ]
Latin America F4HFA613L*E002
[NHC104500 - ]
Asia Pacific F4HFA613L*E002
48080036 26/04/2017

Contents
INTRODUCTION
Engine....................................................................................... 10
[10.001] Engine and crankcase ............................................................. 10.1
[10.202] Air cleaners and lines .............................................................. 10.2
[10.206] Fuel filters .......................................................................... 10.3
[10.304] Engine lubrication system.......................................................... 10.4
[10.310] Aftercooler.......................................................................... 10.5
[10.400] Engine cooling system ............................................................. 10.6
[10.414] Fan and drive ...................................................................... 10.7
Hydrostatic drive......................................................................... 29
[29.218] Pump and motor components...................................................... 29.1
Brakes and controls .................................................................... 33
[33.110] Parking brake or parking lock ...................................................... 33.1
[33.202] Hydraulic service brakes ........................................................... 33.2
Hydraulic systems....................................................................... 35
[35.000] Hydraulic systems.................................................................. 35.1
[35.300] Reservoir, cooler, and filters........................................................ 35.2
[35.104] Fixed displacement pump.......................................................... 35.3
[35.105] Charge pump....................................................................... 35.4
[35.359] Main control valve.................................................................. 35.5
[35.741] Dozer blade cylinders .............................................................. 35.6
Tracks and track suspension........................................................ 48
[48.130] Track frame and driving wheels .................................................... 48.1
[48.100] Tracks .............................................................................. 48.2
[48.134] Track tension units ................................................................. 48.3
[48.138] Track rollers ........................................................................ 48.4
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[48.140] Dropbox and final drive ............................................................ 48.5
[48.AAA] Tracks and track suspension generic sub-group .................................. 48.6
Cab climate control ..................................................................... 50
[50.100] Heating ............................................................................. 50.1
[50.104] Ventilation .......................................................................... 50.2
[50.200] Air conditioning..................................................................... 50.3
Electrical systems....................................................................... 55
[55.000] Electrical system ................................................................... 55.1
[55.011] Fuel tank system ................................................................... 55.2
[55.014] Engine intake and exhaust system................................................. 55.3
[55.015] Engine control system.............................................................. 55.4
[55.030] Service brake electrical system .................................................... 55.5
[55.050] Heating, Ventilation, and Air-Conditioning (HVAC) control system................. 55.6
[55.100] Harnesses and connectors......................................................... 55.7
[55.201] Engine starting system ............................................................. 55.8
[55.202] Cold start aid ....................................................................... 55.9
[55.301] Alternator......................................................................... 55.10
[55.302] Battery............................................................................ 55.11
[55.408] Warning indicators, alarms, and instruments .................................... 55.12
[55.512] Cab controls...................................................................... 55.13
[55.518] Wiper and washer system........................................................ 55.14
[55.DTC] FAULT CODES.................................................................. 55.15
Dozer blade and arm................................................................... 86
[86.110] Dozer blade ........................................................................ 86.1
[86.124] Dozer pushbeams and struts ...................................................... 86.2
Platform, cab, bodywork, and decals............................................. 90
[90.160] Cab interior trim and panels........................................................ 90.1
[90.120] Mechanically-adjusted operator seat............................................... 90.2
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[90.124] Pneumatically-adjusted operator seat.............................................. 90.3
[90.100] Engine hood and panels ........................................................... 90.4
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INTRODUCTION
48080036 26/04/2017
1

INTRODUCTION
Foreword - Important notice regarding equipment servicing
D125C ANZ --- APAC --- LA --- MEA
All repair and maintenance work listed in this manual must be carried out only by qualified dealership personnel,
strictly complying with the instructions given, and using, whenever possible, the special tools.
Anyone who performs repair and maintenance operations without complying with the procedures provided herein
shall be responsible for any subsequent damages.
The manufacturer and all the organizations of its distribution chain, including - without limitation - national, regional, or
local dealers, reject any responsibility for damages caused by parts and/or components not approved by the manu-
facturer, including those used for the servicing or repair of the product manufactured or marketed by the manufacturer.
In any case, no warranty is given or attributed on the product manufactured or marketed by the manufacturer in case
of damages caused by parts and/or components not approved by the manufacturer.
The manufacturer reserves the right to make improvements in design and changes in specifications at any time without
notice and without incurring any obligation to install them on units previously sold. Specifications, descriptions, and
illustrative material herein are as accurate as known at time of publication but are subject to change without notice.
In case of questions, refer to your NEW HOLLAND CONSTRUCTION Sales and Service Networks.
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3

INTRODUCTION
Safety rules
Personal safety
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all
safety messages that follow this symbol to avoid possible death or injury.
Throughout this manual you will find the signal words DANGER, WARNING, and CAUTION followed by special in-
structions. These precautions are intended for the personal safety of you and those working with you.
Read and understand all the safety messages in this manual before you operate or service the machine.
DANGER indicates a hazardous situation that, if not avoided, will result in death or serious injury.
WARNING indicates a hazardous situation that, if not avoided, could result in death or serious injury.
CAUTION indicates a hazardous situation that, if not avoided, could result in minor or moderate injury.
FAILURE TO FOLLOW DANGER, WARNING, AND CAUTION MESSAGES COULD RESULT
IN DEATH OR SERIOUS INJURY.
Machine safety
NOTICE: Notice indicates a situation that, if not avoided, could result in machine or property damage.
Throughout this manual you will find the signal word Notice followed by special instructions to prevent machine or
property damage. The word Notice is used to address practices not related to personal safety.
Information
NOTE: Note indicates additional information that clarifies steps, procedures, or other information in this manual.
Throughout this manual you will find the word Note followed by additional information about a step, procedure, or
other information in the manual. The word Note is not intended to address personal safety or property damage.
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4

INTRODUCTION
Safety rules - Personal safety
General maintenance safety
Keep area used for servicing the machine clean and dry. Clean up spilled fluids.
Service machine on a firm level surface.
Install guards and shields after servicing the machine.
Close all access doors and install all panels after servicing the machine.
Do not attempt to clean, lubricate, clear obstructions or make adjustments to the machine while it is in motion or while
the engine is running.
Always make sure working area is clear of tools, parts, other persons and pets before you start operating the machine.
Unsupported hydraulic cylinders can lose pressure and drop the equipment causing a crushing hazard. Do not leave
equipment in a raised position while parked or during service, unless securely supported.
Jack or lift the machine only at jack or lift points indicated in this manual.
Incorrect towing procedures can cause accidents. When towing a disabled machine follow the procedure in this man-
ual. Use only rigid tow bars.
Stop the engine, remove key and relieve pressure before disconnecting or connecting fluid lines.
Stop the engine and remove key before disconnecting or connecting electrical connections.
Scalding can result from incorrect removal of coolant caps. Cooling system operates under pressure. Hot coolant
can spray out if a cap is removed while the system is hot. Allow system to cool before removing cap. When removing
a cap turn it slowly to allow pressure to escape before completely removing the cap.
Replace damaged or worn tubes, hoses, electrical wiring, etc.
Engine, transmission, exhaust components, and hydraulic lines may become hot during operation. Take care when
servicing such components. Allow surfaces to cool before handling or disconnecting hot components. Wear protective
equipment when appropriate.
When welding, follow the instructions in the manual. Always disconnect the battery before welding on the machine.
Always wash your hands after handling battery components.
General battery safety
Always wear eye protection when working with batteries.
Do not create sparks or have open flame near battery.
Ventilate when charging or using in an enclosed area.
Disconnect negative (-) first and reconnect negative (-) last.
When welding on the machine, disconnect both terminals of the battery.
Do not weld, grind, or smoke near a battery.
When using auxiliary batteries or connecting jumper cables to start the engine, use the procedure shown in the oper-
ator’s manual. Do not short across terminals.
Follow manufacturer’s instructions when storing and handling batteries.
Battery post, terminals, and related accessories contain lead and lead compounds. Wash hands after handling. This
is a California Proposition 65 warning.
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5

INTRODUCTION
Battery acid causes burns. Batteries contain sulfuric acid. Avoid contact with skin, eyes, or clothing. Antidote (ex-
ternal): Flush with water. Antidote (eyes): flush with water for 15 minutes and seek medical attention immediately.
Antidote (internal): Drink large quantities of water or milk. Do not induce vomiting. Seek medical attention immedi-
ately.
Keep out of reach of children and other unauthorized persons.
Air-conditioning system
The air-conditioning system is under high pressure. Do not disconnect any lines. The release of high pressure can
cause serious injury.
The air-conditioning system contains gases that are harmful to the environment when released into the atmosphere.
Do not attempt to service or repair the system.
Service, repair, or recharging must be performed only by a trained service technician.
Personal Protective Equipment (PPE)
Wear Personal Protective Equipment (PPE) such as hard hat, eye protection, heavy gloves, hearing protection, pro-
tective clothing, etc.
Do Not Operate tag
Before you start servicing the machine, attach a ‘Do Not Operate’ warning tag to the machine in an area that will be
visible.
48080036 26/04/2017
6

SERVICE MANUAL
Engine
D125C Power Angle Tilt (PAT) Blade, Long Track (LT) - Tier 2 [NHC104500 - ]
D125C Power Angle Tilt (PAT) Blade, Wide Track (WT) - Tier 2 [NHC104500 - ]
48080036 26/04/2017
10

Engine - Engine and crankcase
Engine - Assemble - Driveshaft alignment, engine and tandem
pumps
RAIL13DOZ1485FA 1
Item Description
1 Shaft center to center 9:30 hole
2 Shaft center to center 2:30 hole
3 Flywheel housing
4 Pump shaft
NOTE: All instructions specified are from the perspective of someone sitting in the operator’s seat, facing the blade.
1. Angle of the driveshaft is 2.91°.
2. Coming off the pump shaft centerline, the driveshaft is
angled up 2.76° and to the right .91°.
3. The distance from the flywheel housing to the pump
mounting bracket is 173.00 mm (6.81 in)
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Engine - Air cleaners and lines
Air cleaner - Remove
1. Park the machine on a firm level surface.
RAIL12DOZ0403AA 1
2. Lower the blade and the ripper tool (if so equipped).
3. Engage the parking brake and turn the ignition key to
the OFF position.
4. Locate the battery master disconnect switch behind the
panel on the left side of the cab.
RAIL12DOZ0403AA 2
5. Switch the master battery disconnect switch to the OFF
position.
RAPH12DOZ0044AA 3
NOTE: Wait 90 seconds after engine shutdown before turning off battery disconnect. After engine shutdown, the
Selective Catalytic Reduction (SCR) system does a purge cycle and the supply module continues to run.
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6. Open the left hand side engine compartment access
door.
RAIL12DOZ0832BA 4
7. Locate the engine air intake filter housing.
RAIL12DOZ0833BA 5
8. Release the retaining clips and remove the engine air
intake filter housing cover.
RAIL12DOZ0834BA 6
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9. Remove the primary air filter element.
RAIL12DOZ0835BA 7
10. Remove the secondary air filter element.
RAIL12DOZ0837BA 8
11. Remove any additional debris from inside the engine
air intake filter housing before installing the air filter
elements.
RAIL12DOZ0839BA 9
Next operation:
Air cleaner - Install (10.202)
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Air cleaner - Install
Prior operation:
Air cleaner - Remove (10.202)
1. Install the secondary air filter element into the air filter
housing.
RAIL12DOZ0838BA 1
2. Install the primary air filter element into the air filter
housing.
RAIL12DOZ0836BA 2
3. Attach the engine air intake filter housing cover.
RAIL12DOZ0840BA 3
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4. Secure the retaining clips which hold the engine air in-
take filter housing cover in place.
RAIL12DOZ0834BA 4
NOTE: Make sure that the engine air intake filter housing and forms a tight seal with the cover.
5. Close the left side engine compartment panel and se-
cure it with the latch.
RAIL12DOZ0832BA 5
6. Switch the master battery disconnect switch to the ON
position.
RAPH12DOZ0044AA 6
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10.2 [10.202] / 7

7. Close the panel on the left side of the machine below
the cab and secure the latch.
RAIL12DOZ0403AA 7
8. Start the engine and confirm normal operations. Re-
move any fault codes from the system.
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10.2 [10.202] / 8

Engine - Fuel filters
Fuel filters - Replace
WARNING
Fire hazard!
When handling diesel fuel, observe the following precautions:
1. Do not smoke.
2. Never fill the tank when the engine is running.
3. Wipe up spilled fuel immediately.
Failure to comply could result in death or serious injury.
W0099A
Prior operation:
Keep all unauthorized personnel clear of the area. Park the machine on level ground, in neutral with the parking brake
applied, and the attachment lowered to the ground, turn off the engine, remove the key, and verify that engine com-
ponents have cooled or avoid contact. Make sure that all residual pressure is relieved from circuits before beginning
maintenance.
1. Locate the fuel filter in the right rear access compart-
ment. Close the fuel shut off valve (1) to prevent fuel
leakage.
2. Clean the fuel filter head, the outside of the fuel filter,
and remove any dirt and debris around the area that
might contaminate the system.
RAIL13DOZ1266AA 1
3. Turn the fuel filter (2) counterclockwise and remove.
Capture any fuel remaining in the lines or the fuel filter,
and discard properly.
4. Apply a thin layer of clean oil to the gasket on the new
fuel filter.
5. Install the filter. Use your hands to tighten the fuel filter
1/2 to 3/4 turn after the fuel filter makes contact with the
filter head.
6. Open the fuel shut off valve. Check for leaks.
RAIL13DOZ1266AA 2
NOTICE: Never use a filter wrench to tighten a new fuel filter on install.
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Engine - Fuel filters
Removing air from the fuel system
1. Remove air from the fuel system after changing the fuel
filter. Removing air from the fuel system may also be
necessary if the machine runs out of fuel, if the fuel
system has been serviced, or if the machine has been
in storage.
2. Make certain that the fuel tank shutoff is in the ON po-
sition.
3. Loosen the air bleed screw one or two turns.
4. Operate the hand primer until no air bubbles flow from
around the air bleed screw.
5. Tighten the air bleed screw.
6. Start the engine, and check for leaks.
RAPH12DOZ0056AA 3
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10.3 [10.206] / 4

Engine - Engine lubrication system
Engine oil filter - Replace
Prior operation:
Keep all unauthorized personnel clear of the area. Park the machine on level ground, in neutral with the parking brake
applied, and the attachment lowered to the ground, turn off the engine, remove the key, and verify that engine com-
ponents have cooled or avoid contact. Make sure that all residual pressure is relieved from circuits before beginning
maintenance.
Service specifications
Type of oil NEW HOLLAND AMBRA UNITEK MASTERGOLD SBL
CJ-4 SAE 10W-40
Capacity (with filter change) 16.4 l (17.3 US qt)
Capacity (without filter change) 15.6 l (16.5 US qt)
1. Open the left-hand front and right-hand front access
doors. Secure the access doors with the door struts
(1).
2. Remove the oil dipstick and the oil fill cap.
NOTE: Oil drains faster when the oil is warm (but not hot)
and the oil dipstick and oil fill cap is removed.
3. Use a suitable container to collect the drained oil.
RAIL13DOZ0949AA 1
4. Remove the bolts and the engine oil access plate under
the engine. Locate the oil drain plug.
RAPH12DOZ0095AA 2
NOTE: If the machine is so equipped, use the engine oil environmental drain located inside of the right side engine
access hood.
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10.4 [10.304] / 3

5. Remove the engine oil drain plug (2).
RAPH12DOZ0096AA 3
6. Locate the oil filter (3) in the right front engine compart-
ment. Clean the area around the filter of dirt and debris.
RAIL12DOZ0192AA 4
Replace oil filter
7. Turn the oil filter (3) housing counterclockwise to re-
move. Remove and discard the filter following local en-
vironmental and waste regulations.
8. Apply a thin layer of clean oil to the new filter gasket.
9. Turn the new oil filter onto the base until the gasket
makes contact with the base, and then turn by hand an
additional 3/4 turn. Never use a filter wrench to install
a new filter.
RAIL12DOZ0192AA 5
10. Close the oil drain.
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11. Fill the engine with the proper amount of oil through
the fill port (4).
12. Start the engine and run at idle speed. Check the
engine oil filter and remote drain for leaks.
13. After 2 min stop the engine.
14. Wait for the engine oil to drain down for an accurate
reading on the dipstick (5).
RAPH12DOZ0069AA 6
15. Check the dipstick (5), and add additional oil, if nec-
essary.
16. Check for leaks around the filter and drain.
17. Secure the lower engine access plate.
RAIL12DOZ0171AA 7
NOTE: The oil flow rate can be improved if the oil is slightly warm and the oil fill cap or dipstick is removed from the
engine while draining.
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Crankcase ventilation system - Remove
1. Park the Dozer on level ground. Lower the blade to the
ground and turn OFF the engine.
RAPH12DOZ0102AA 1
2. Turn the electrical power to OFF.
3. Remove the left side cover plate.
RAPH12DOZ0068AA 2
4. Remove the right side cover plate.
RAPH12DOZ0066AA 3
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5. Disconnect the electrical plug (1) at the filter restriction
valve.
6. Loosen the inner hose clamp (2) and slide the hose (3)
off the air cleaner.
RAPH12DOZ0248AA 4
7. On left side of machine, loosen the intake clamp (1) and
the aspiration tube clamp (2).
RAPH12DOZ0251AA 5
8. Disconnect the hoses from the air cleaner.
RAPH12DOZ0254AA 6
9. Remove the three bolts from the bracket holding the air
cleaner in place.
RAPH12DOZ0252AA 7
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10. Remove the air cleaner from the machine.
RAPH12DOZ0255AA 8
11. Open the junction block fuse cover (1).
ATTENTION: Power MUST be off before accessing the
junction block fuses.
RAPH12DOZ0260AA 9
12. Disconnect the inside cable (1). Remove the two bolts
holding the bracket (2) to the cross member frame.
Pull bracket away from the frame.
RAPH12DOZ0308AA 10
13. Loosen the clamp and remove the vent tube from the
valve cover.
RAPH12DOZ0257AA 11
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14. Remove the six nut and washer assemblies (1) from
the valve cover.
RAPH12DOZ0258AA 12
15. Remove the valve cover.
RAPH12DOZ0261AA 13
16. Remove the vent hose from the valve cover.
RAPH12DOZ0263AA 14
17. Remove the thumb nut and spring washer from the
valve cover.
RAPH12DOZ0288AA 15
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18. Turn the valve cover over and remove the three
screws from the foam filter assembly.
RAPH12DOZ0285AA 16
19. Turn the valve cover over and press the vent system
out of the valve cover.
RAPH12DOZ0291AA 17
20. Separate the canister from the foam filter.
RAPH12DOZ0294AA 18
21. Open the foam filter assembly.
RAPH12DOZ0278AA 19
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22. Remove and clean the foam filter.
RAPH12DOZ0295AA 20
Next operation:
Crankcase ventilation system - Install (10.304)
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Crankcase ventilation system - Install
1. Place the clean foam filter back in the filter holder.
RAPH12DOZ0296AA 1
2. Align the foam filter housing to the guide pegs on the
filter assembly and snap in place.
RAPH12DOZ0278AA 2
3. Reattach the canister to the foam filter assembly.
RAPH12DOZ0300AA 3
4. With the foam filter facing up, line up the valve system
to the openings in the valve cover.
RAPH12DOZ0302AA 4
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5. Press in place.
RAPH12DOZ0303AA 5
6. Reinsert the three screws into the foam filter assembly.
RAPH12DOZ0285AA 6
7. Turn the valve cover over and reinstall he ‘keep clean’
vent cover on the foam filter outlet.
RAPH12DOZ0292AA 7
8. Place the spring washer onto the vent hose opening.
RAPH12DOZ0290AA 8
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9. Reinstall the thumb nut and tighten.
RAPH12DOZ0288AA 9
10. Insert the vent hose through the thumb nut and turn
the hose slightly to the right, locking in the tabs.
RAPH12DOZ0264AA 10
11. Line up the valve cover to the six stud screws (S).
Stud screws location
RAPH12DOZ0262AA 11
Valve cover
RAPH12DOZ0261AA 12
12. Insert a washer and nut over each of the stud screws.
RAPH12DOZ0305AA 13
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13. Fasten securely.
RAPH12DOZ0258AA 14
14. Insert the vent tube (1) into the vent hose (2) and
tighten the clamp (3) in place.
RAPH12DOZ0257AA 15
15. Line up the bracket holes to the cross member frame.
RAPH12DOZ0306AA 16
16. Insert one bolt through the p-clamp and into the inner
bracket bolt hole (1). Insert the second bolt (2) into
the other bracket hole. Securely tighten.
17. Reattach the cable (3) to the block fuse.
RAPH12DOZ0307AA 17
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