PCS7 Knowledge
PCS7 Knowledge
(553358-M)
Process Control Instrumentation 43, Jalan Kota Raja F27/F,
Hicom Town Centre, Section 27,
SCADA & Telemetry System 40400 SHAH ALAM, Selangor.
Tel : 603-5191-8113
Fax : 603-5191-7113 registered with
E-mail : [email protected]
Bill Of Material (BOM)
Page 2 of 33
PRO CAHAYA INDUSTRIES SDN. BHD. (553358-M)
Process Control Instrumentation 43, Jalan Kota Raja F27/F,
Hicom Town Centre, Section 27,
SCADA & Telemetry System 40400 SHAH ALAM, Selangor.
Tel : 603-5191-8113
Fax : 603-5191-7113 registered with
E-mail : [email protected]
Bill Of Material (BOM)
Computer : PH + IS - HPE 800W Flex Slot Platinum Hot Plug Low Halogen Power Supply Kit
Computer : PH + IS - HPE 2U Small Form Factor Easy Install Rail Kit
Computer : PH + IS - Windows Server 2016 1 set
Computer : PH + IS - Microsoft Office 1 pc
Computer : PH + IS - Mouse & Keyboard
Computer : PH + IS - 27" LED Monitor Display or Equivalents 1 pc
Option - Cable PH + IS IS - Aten 4-port USB KVM Switch (OS Servers + PH- 1 monitor & keyboard/ mouse) 1 pc
PH - SIMATIC PCS 7 Process Historian and Information Server Basic Package 1 pcs
option -PH - SIMATIC PCS 7 Process Historian Archive BATCH V9.0 1 pcs
PH - PCS 7 PROCESS HISTORIAN OPC UA SRV V9.0 1 pcs
Option - To allow other stn to access IS SIMATIC
- PCS PCS 7, software,
7 INFORMATION Process
SERVER (3 Historian
CLIENTS)OPC UA Server V9.0 Single license for 1 1 pcs
Option - IS to access other stn - installation
SIMATIC PCS
SIMATIC R-SW,
PCS 7 without SW,
7,Information
software without
Information
Server documentation
Server
Data Source License
(3 clients)
Access, Single Key onsource
license
cumulative USB
for 1 stick, Class
installation
licenses A, 5of 1,
R-SW,
(sets 1 pcs
languages
without
3) SW, (de, en,
without fr, it, es), executable
documentation on Server
License Key on2012
USBR2 for Class
stick, more information,
A, Reference see PCS
HW: 7
PC/PG
V9.0 Readme Reference HW:
******************************* PC/PG1x
Content: *******************************
USB Content: 1x USB
Anti-Virus Server:-
IPC - Antivirus (By EL) - PCS 7 INDUSTRIAL WORKSTATION IPC847D 1 pcs
IPC - Antivirus (By JW) SIMATIC
- PCS7, USBPCS 7 Industrial
CHIPCARD Workstation IPC847D; (Rack PC, 19", 4HU), Interfaces: 2x Gbit LAN
READER 1 pcs
- Cyber(RJ45),
SIMATIC 1xPCS
Security DVI-I,
7, 2x
USB
for Server Display
inchip
DMZ Port;reader,
card 1x COM, 2xcard
chip PS/2, Audio;
reader as2x USB 3.0;
desktop 2x USB
version 2.0 onUSB
including rear, 1x
Anti-Virus Server 1 lot
USB 3.0; 1xcable
connecting USB Only
2.0, on front; 1x
released USB
inserver 3.0 internal;
connection Temperature
with SIMATIC Logon and fanV1.5
from monitoring
SP3 or Watchdog;
higher Not
Anti-Virus Server - McAfee Endpoint
card retainer; Xeon Security
E3-1268LV3(ENS) bundle
(4C/8T,2003
2.3 GHz, 8 MBsystem
cache, TB, VT-D, AMT); OS Server; 1 pcs
compatible with Windows XP or Server operating
Anti-Virus Server - RAID1,
McAfee 480Application
GB (2 x Control
480 GB(AC) SSDserver
(EMLC) bundle
SATA, data mirroring) in removable frame, hot-swap; 1 pcs
Anti-Virus Server - on
AntiVirus / WhiteListing
front; 32 GB DDR3 SDRAM Management Server
(4 x 8 GB), Installation
Dual Channel; Industrial Ethernet (CP1623); PCS 7 1 pcs
Anti-Virus "Client" - CyberV9.0 SP2 pre-installed
Security For Client side Windows Server 2016
(with Windows OS) Standard Edition Incl. 16 cores, 5 clients 64 bit, 1 lot
Anti-Virus "Client" - MUI
McAfee(en/de/fr/it/sp/ch);
Endpoint Security Bus(ENS)
module 11 slots:
Client bundle3x PCI, 3x PCIE X4, 5X PCIE X16, DVD +/-RW 8 pcs
Anti-Virus "Client" (slim); 100/240V industrial power supply
- McAfee Application Control (AC) Client bundle unit with NAMUR; power supply cable Europe 8 pcs
Anti-Virus "Client" - Windows and AV Patch Management 1 pcs
Page 3 of 33
PRO CAHAYA INDUSTRIES SDN. BHD. (553358-M)
Process Control Instrumentation 43, Jalan Kota Raja F27/F,
Hicom Town Centre, Section 27,
SCADA & Telemetry System 40400 SHAH ALAM, Selangor.
Tel : 603-5191-8113
Fax : 603-5191-7113 registered with
E-mail : [email protected]
Bill Of Material (BOM)
Page 4 of 33
PRO CAHAYA INDUSTRIES SDN. BHD. (553358-M)
Process Control Instrumentation 43, Jalan Kota Raja F27/F,
Hicom Town Centre, Section 27,
SCADA & Telemetry System 40400 SHAH ALAM, Selangor.
Tel : 603-5191-8113
Fax : 603-5191-7113 registered with
E-mail : [email protected]
Bill Of Material (BOM)
2.0
SIEMENS DCS & SIS HARDWARE AND LICENSES FOR IER
2.1 SIEMENS HARDWARE for SIS System 1 lot 481,630.00 481,630.00
- AS Redundant CPU for SIS System
- SIMATIC PCS 7 CPU 410 Redundancy automation system pre-mounted and checked; with 2x 1 set
- CPU 410-5H
BACK-UP Process
BATT Automation
3.6V/2.3AH XTR Incl. AS RT PO 100; with 2 x system expansion cards PO
F. PS405/407 4 pcs
1000,
SIMATICwithS7-400,
F-runtime license;
Backup With3.6
battery 2x 2V/2.3
10 mAHsync
for mod. XTR
PS 405 and 2x
4 A/10 1m
A/20 A FOC;
and PS With
4072x4 2A/10
CP443-
Optic - To Link 2 CPU of Modbus/ TCP PN - Modbus PN
1 IE (XTR); redundant
With 2x UR2 license
(9 slots) range
Aluminum rack; With 2x 24 V DC 10 A Power supply; Bundle 1 pcs
A/20 A for extended temperature
SIS - Sticker at CPU Release F: Without IL Runtime License Without CP443-5EXT
- SIMATIC S7, software, F-systems RT license (Sticker at CPU AS410) (PROFIBUS) 2 pcs
- SIMATIC
OLM S7, software, F-systems RT license; Copy license For 2 installations per AS; 2 pcs
Reference HW: SIMATIC S7-400F/FH ******************************* Content: 2 certificates + 2
- Bus Connector
stickers f. PROFIBUS, 35 Degree 2 pcs
- SIMATIC DP, Connection
PB Connector, 90 Degree,plug w/o for
PGPROFIBUS
Socket up to 12 Mbit/s 35 degree cable outlet, Insulation 6 pcs
displacement
DP, method FastConnect, With PG receptacle 15.8x 90°
54xcable
39.5 mm (BxHxD)
- SIMATIC
RS485 Termin. Connection plug for PROFIBUS
resistor f. PROFIBUS/MPI, up to 12 Mbit/s outlet, Insulation 2 pcs
displacement
DP, method
SIMATIC mountingRS485 FastConnect,
terminating without PG socket 15.8x 59x 35.6 mm (BxHxD)
- ET200M, rail, 620 mm resistor for terminating PROFIBUS/MPI networks 3 pcs
- SIMATIC
SIPLUS ET DP, mounting
200M IM153-2 rail for ET 200M, 620 mm long, for holding bus modules for removal and 6 pcs
insertion function
- SIPLUS ET 200M active bus module For holding 2 IM 153-2 Red 3 pcs
- ET200M, Bus Unit f. 2 40mm I/O Modules 13 pcs
- SIMATIC
ET200M, BusDP, Bus
Unit module
f. 1 80mm for I/O
ET Module
200M for holding two 40 mm wide I/O modules for removal and 1 pcs
insertion function
- SIMATIC
SM326, F-DIDP,24Bus module for
X DC24V, ET 200M for holding an 80 mm wide I/O module for removal and
failsafe 1 pcs
insertion function
SIMATICF-DO10XDC24V/2A
S7, Digital input SMPP, 326,failsafe
F-DI 24x24 V DC, Fail-safe digital input for SIMATIC S7 F-
- SM326, 10 pcs
systems
SIMATIC with
S7, diagnostic
digital alarm, up toF-DO10x
Category24 4 (EN 954-1)/ SIL3 (IEC61508)/PLE
digital output(ISO13849),
- SM
1x 336, F.AI
40-pole 6 X 0/4output
... 20mASMHART
326, V DC/2A PP, fail-safe for 16 pcs
SIMATIC S7,
SIMATIC S7FAnalog
systems,inputwith
SM diagnostic
336, 6 alarm,
AI; 15 LVV,
bit; up toanalog
fail-safe Category inputs4 (EN
for 954-1)/
SIMATIC SIL3
Safety, with
- Safety Network
(IEC61508)/PLE (ISO13849), 1x 40-pole
HART support, up to Category 4 (EN 954-1)/ SIL3 (IEC61508)/PLE (ISO13849), 1x 20-pole
- SCALANCE X101-1, IE Media converter, 2 pcs
- SCALANCE
SCALANCE X101-1,
S615 LAN IE firewall
Media converter unmanaged 1x 10/100 Mbit/s RJ45 port, 1x 100 Mbit/s 2 pcs
Multimode BFOC,S615 LED
LAN diagnostics, error signaling Contact with Set pushbuttontechnology
Redundantand
option - C Plug - SCALANCE
C-PLUG
power
router; for protection
supply,ofPROFINET-compliant securing
of devices/networks
collars,
in automation 2 pcs
for protection
SIPLUS C-Plug industrial communication
-40…+70°C with conformal bycoating
means ofManual
VPNonand
based
available
firewall;as
6GK1900-0AB10
a download
Further available
. functions:
removable data
- Siemens Power
address medium Supply
conversion (NAT/NAPT),
- storage
SIPLUS for simple
SITOP Power device connection
Supply replacementtoinSINEMA
case of RC,
fault,5-port switch, 1x
for recording dig. input, 1x
configuration or 4 pcs
digital output
configuration and application data, can be used in the following SIMATIC NET products with C-
- Power Redundancy Module
plug slot, SCALANCE XC-200, XP-200, XM-400, XR-500, M-800 S615 and W-700 4 pcs
Page 5 of 33
PRO CAHAYA INDUSTRIES SDN. BHD. (553358-M)
Process Control Instrumentation 43, Jalan Kota Raja F27/F,
Hicom Town Centre, Section 27,
SCADA & Telemetry System 40400 SHAH ALAM, Selangor.
Tel : 603-5191-8113
Fax : 603-5191-7113 registered with
E-mail : [email protected]
Bill Of Material (BOM)
Page 6 of 33
PRO CAHAYA INDUSTRIES SDN. BHD. (553358-M)
Process Control Instrumentation 43, Jalan Kota Raja F27/F,
Hicom Town Centre, Section 27,
SCADA & Telemetry System 40400 SHAH ALAM, Selangor.
Tel : 603-5191-8113
Fax : 603-5191-7113 registered with
E-mail : [email protected]
Bill Of Material (BOM)
3.0
PROJECT MANAGEMENT, DOCUMENTATION, ENGINEERING, FAT & SAT 1 lot 649,000.00 649,000.00
Project Management : -
- To provide a project manager for project coordination, data collection, data compilation & project
management. Thus to ensure smooth execution of the project.
h - Project Management 1 lot
h - Procurement Siemens 1 lot
h - Procurement Panel 1 lot
h - Project Expenses (Travelling, meeting, entertainment) 1 lot
- Documentation 1 lot
- Documentations 1 lot
- SIS verification & calculation
- SIS Documentation as per IEC61511
- Panel Design Drawing
- Inspection and test plan
h - RIO Outdoor 1 lot
h - Server Rack 1 lot
- Modbus integration
h - WITH 3RD PARTY 1 lot
- Panel Factory Acceptance Test (FAT) at PCISB Facilities, Shah Alam: - 1 lot
- To conduct a FAT of the supplied system hardware, witnessed by the client at PCISB, Shah
- Alam.
The FAT includes supplied hardware testing and system functional tests on the supplied system
as per FAT prepared procedures.
- The FAT includes punch list retify and correction
- Software Factory Acceptance Test (FAT) at PCISB Facilities, Shah Alam: - 1 lot
- To conduct a FAT of the supplied system, witnessed by the client at PCISB, Shah Alam for a
maximun of 20 working days.
- The FAT includes supplied software testing and system functional tests on the supplied system
with reference to the logic diagram and control FDS.
- SIS verification records and documentation
- The FAT includes punch list retify and correction
- Interface Factory Acceptance Test (IFAT) at PCISB Facilities, Shah Alam: - 1 lot
- To conduct a FAT of the supplied system, witnessed by the client at PCISB, Shah Alam for a
maximun of 20 working days.
- The IFAT includes communication interface testing with third parties supplied hardware / system
testing by the clients modules.
- The IFAT includes punch list retify and correction
- Interface Site Acceptance Test (SAT) at Qingdao shipyard Facilities, China: - 1 lot
- To conduct a SAT of the supplied system, witnessed by the client at customer fabrication yard,
Qingdao China for a maximun of 20 working days for 2 engineers.
- The SAT includes supplied hardware testing and system functional tests on the supplied system
- SIS verification, validation records and documentation
- The SAT includes punch list retify and correction
Page 7 of 33
Grand Total 387,070.00
PRECISION CONTROL SDN. BHD
Process Control Instrumentation
Earning #REF! SCADA & Telemetry System
re
Markup (%) 0% gi
Currency Conversion Rate 1 Bill Ofst Material
er
Round Up Factor -1 e
d
w
UNIT PRICE TOTAL PRICE Supplier Unit Cost Price it
(OC) h
2,281,150.00 2,281,150.00
Page 8 of 33
Grand Total 387,070.00
PRECISION CONTROL SDN. BHD
Process Control Instrumentation
Earning #REF! SCADA & Telemetry System
re
Markup (%) 0% gi
Currency Conversion Rate 1 Bill Ofst Material
er
Round Up Factor -1 e
d
w
UNIT PRICE TOTAL PRICE Supplier Unit Cost Price it
(OC) h
Page 9 of 33
Grand Total 387,070.00
PRECISION CONTROL SDN. BHD
Process Control Instrumentation
Earning #REF! SCADA & Telemetry System
re
Markup (%) 0% gi
Currency Conversion Rate 1 Bill Ofst Material
er
Round Up Factor -1 e
d
w
UNIT PRICE TOTAL PRICE Supplier Unit Cost Price it
(OC) h
Siemens_SW - -
Siemens_SW - -
Siemens_SW 39,910.00 39,910.00 32,000.00
Siemens_SW - -
Siemens_SW - -
Siemens_SW - -
42,500.00 42,500.00
100,000.00 100,000.00
Page 10 of 33
Grand Total 387,070.00
PRECISION CONTROL SDN. BHD
Process Control Instrumentation
Earning #REF! SCADA & Telemetry System
re
Markup (%) 0% gi
Currency Conversion Rate 1 Bill Ofst Material
er
Round Up Factor -1 e
d
w
UNIT PRICE TOTAL PRICE Supplier Unit Cost Price it
(OC) h
31,020.00 31,020.00
3,000.00 3,000.00
Vector 750.00 3,000.00 600.00
70,000.00 70,000.00
Page 11 of 33
Grand Total 387,070.00
PRECISION CONTROL SDN. BHD
Process Control Instrumentation
Earning #REF! SCADA & Telemetry System
re
Markup (%) 0% gi
Currency Conversion Rate 1 Bill Ofst Material
er
Round Up Factor -1 e
d
w
UNIT PRICE TOTAL PRICE Supplier Unit Cost Price it
(OC) h
481,630.00 481,630.00
75,750.00 75,750.00
90,200.00 90,200.00
UPR-03 P+F 1,100.00 2,200.00 800.00
KFD2-EB2.R4A.B P+F 1,100.00 4,400.00 800.00
KCD2-STC-Ex1 P+F 1,100.00 83,600.00 800.00
Page 12 of 33
Grand Total 387,070.00
PRECISION CONTROL SDN. BHD
Process Control Instrumentation
Earning #REF! SCADA & Telemetry System
re
Markup (%) 0% gi
Currency Conversion Rate 1 Bill Ofst Material
er
Round Up Factor -1 e
d
w
UNIT PRICE TOTAL PRICE Supplier Unit Cost Price it
(OC) h
319,080.00 319,080.00
75,750.00 75,750.00
125,400.00 125,400.00
UPR-03 P+F 1,100.00 2,200.00 800.00
KFD2-EB2.R4A.B P+F 1,100.00 4,400.00 800.00
KCD2-STC-Ex1 P+F 1,100.00 88,000.00 800.00
KCD2-SCD-Ex1 P+F 1,100.00 30,800.00 800.00
12,500.00 12,500.00
Page 13 of 33
Grand Total 387,070.00
PRECISION CONTROL SDN. BHD
Process Control Instrumentation
Earning #REF! SCADA & Telemetry System
re
Markup (%) 0% gi
Currency Conversion Rate 1 Bill Ofst Material
er
Round Up Factor -1 e
d
w
UNIT PRICE TOTAL PRICE Supplier Unit Cost Price it
(OC) h
649,000.00 649,000.00
Page 14 of 33
Cumulative licenses
The cumulative licenses below are available for individual SIMATIC software products:
PH & IS:
PDM:
PDM ES OS 1 OS 2
SW: PDM 1 CLIENT SW 1: PCS 7 MAINTENANCE SW: PCS 7 MAINTENANCE SW: PCS 7 MAINTENANCE STATION RT
(For read --> @) STATION ES V9.0 STATION RT BASIC V9.0 BASIC V9.0
SW 2: PDM SERVER V9.1 (If got (For read the Instrument (Setting) (For read the Instrument (Setting)
PDM 1 Client @ PDM station
then must buy PDM Server
V9.1 licnese)
( <--@ For Configuration)
PLC CPU
PLC IO PDM TAG:
A must to purchase this license
Install @ : ES stantion
PDM @ ES station:
ES OS 1 OS 2
SW 1: PCS 7 MAINTENANCE SW: PCS 7 MAINTENANCE SW: PCS 7 MAINTENANCE STATION RT
STATION ES V9.0 STATION RT BASIC V9.0 BASIC V9.0
SW 2: SIMATIC PDM, software (For read the Instrument (Setting) (For read the Instrument (Setting)
PCS 7 V9.1 (100 tags)
( For Configuration)
PLC CPU
Install @ : ES stantion
Bus:
Terminal Bus : Control Room
Plant Bus : Plant (Side)
OS station version: Joanne: This license is belong to OS server license or all the software li
OS 1 OS 2
During 2018 installed Few year after add a new OS station
Version 8.0 Version 9.0 now
** This station also need to
update to the same version
then can run.(For all the
license)
Network Switch:
Summary:
XR3**
XC1**
XC2**
CP1623
Hardnet
Softnet
Meaning using outside computer or without add
It can be normal network card or built port.
IPC:
IPC - Operating System
How to choose Operating System?
Single OS, no need buy window server license. You buy window server 2016 because you need client to come in!!
Client only have window 10!!
IPC - Communication
How to choose Communication?
CP1623 no the RJ45 port. It is provide you the protocal (ISO, TCP/UDP, OPC, PG/OP, S7/S5, IT) feature.
** when you got CP1623 (6GK1162-3AA00) then you need to purchase HARDNET-IE S7 REDCONNECT PP V14 (6GK1716-0HB14-0AC0).
** If your IPC already included this CP1623, then you no need to quote extract here. Unless you want the redundancy feature.
Mimic Panel:
SIS Panel:
A safety instrumented system (SIS) consists of an engineered set of hardware and software controls which are especially used on critical process systems.
20201203 Ryan:
Field Safe
To do safety
Measuare some of the critical parameter like tempeture
Those IO customer will inform us in IO list. (Then we need to cater the SIPLUS IO)
CPU AS410 certify with feature for SIS. The thing you need to purchase the Yellow Sticker for the CPU and use the SIPLUS IO for this system.
** Concept: SIPLUS IO is measurement priority. It will send the abnormal signal to CPU . Then the CPU will shut down immediately.
- SIPLUS ET 200M active bus module For holding 2 IM 153-2 Red 6AG1195-7HD10-2XA0 3
- ET200M, Bus Unit f. 2 40mm I/O Modules 6AG1195-7HB00-7XA0 15
SIMATIC DP, Bus module for ET 200M for holding two 40 mm wide I/O modules for
removal and insertion function
DCS Panel:
A distributed control system (DCS) is a computerised control system for a process or plant usually with many control loops, in which autonomous controllers are distributed throughout the
- ET200SP HA -- CENTRAL (Node 1)
- FASTCONNECT STRIPPING TOOL 6GK1901-1GA00 1
Industrial Ethernet FastConnect stripping tool, Stripping tool for fast stripping of the IE
FastConnect cables
- 6DL1133-6CV22-0AM0 5
PCS7 Maintenance TAG:
Option - PDM to purchase this license
NANCE STATION RT Install @:
OS redundancy station
ument (Setting)
Qty:
Need to pruchase 2 sets of from your calculation. Because each station of
server need to install this license tag.
Calculation:
Tag depend on :-
IO card qty (Each card 1 tag)
IM card qty (Each card 1 tag)
Computer qty (Each card 1 tag)
IM card qty (Each card 1 tag)
Computer qty (Each card 1 tag)
only
Calculation:
Tag depend on :-
IO card qty (Each card 1 tag)
IM card qty (Each card 1 tag)
Computer qty (Each card 1 tag)
only
Summary:
Rack Mananed switch
Unmanaged switch
Managed switch
CP 1623 : 2 port (Only one address even got two port)
CP 1613 : 1 port (one address)
Diff between CP 1613 and CP 1623: CP1623 when one OS1 down , another OS2 can take over
Another rpurpose is CP 1623 like a bridge in betwwen network switch 1 and network switch 2.
Good thing for CP is power up, IPC will shut down
Processor i7 i7 i7 i3
i5 if one plant only i5 if one plant only
Exeon if control few pla Exeon if control few plants
CommunicaBCE
use your own erthernet port to connect to single CPU
** AS PO / Instrument
** After sizing the IPC, please cross check with Engineering team
Two Methods:
l process systems.
For IM Rack
20201130 Joanne:
We dont quote this terminator... because after
our last rack IM then connect to otger party..
the end part will be terminate by others.
ok
nomous controllers are distributed throughout the system, but there is no central operator supervisory control.
ok
ok
ok
22pcs IO card, why need 3 racks?
Jeffrey Wong put only
IM
for IM base
bus adapter